Polaris ATV Xpedition 425 HDS User Manual

OWNER’S MANUAL SUPPLEMENT
2001 XPEDITION 425, HDS
PN 9916832

IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all

times.

Capacities

Body Style Gen IV

Gross Vehicle Weight 1 135 lbs.

Fuel Capacity 3.7 gallons

Oil Capacity 5.5 quarts

Front Rack (Maximum ­Capacity)

Rear Rack 180 Lbs.

Tongue Weight 30 lbs.

Tow Hitch Standard

Tow Capacity 850 lbs.

Turn Radius 65²

Ground Clearance 7.25²

Height 47²

Length 81²

Seat Height 34²

Dry Weight 647 lbs.

Wheel Base 49.75²

Width 46²

90 Lbs.

Drive System

Drive System Type Shaft

Shift Type Manual 5 Speed / Re-

verse

Front Drive (ratio) 3.7/1

Final Drive (ratio) 3.1/1

Front Tire 25 x 8 - 12

Rear Tire 25 x 11 - 10

Tire Pressure (front) 4psi

Tire Pressure (rear) 3psi

Suspension and Brakes

Front Susp. - Mac Strut 6.7²

Rear Susp. - Progresseive
Rate Swing Arm

Shock Adjustment CAM

Front Brake Hydraulic

Rear Brake Hydraulic

Auxiliary Brake Hydraulic Foot Brake

Park Brake Hydraulic

6.5²

Engine & Cooling

Engine Model Number EH42PLE04

Engine Type 4 Stroke, Single Cycle

Lubrication Wet Sump

Bore x Stroke 87.9 x 70

Displacement 425

Compression Ratio 9.2:1

Engine Cooling Liquid cooled with fan

assist

Alternator Output (watts) 200

Carburetion 34mm Mikuni (CV

Type)

Main Jet 152.5

Pilot Jet 45

Needle Jet P-8 (513)

Pilot Air Jet 100

Pilot Screw 21/4Turns

Jet Needle 4HB41-3

Ignition CDI

Timing 30° @ 5000 ± 2

Spark Plug Gap 0.9 mm / .036 in

Spark Plug Type NGK BKR5ES

Exhaust USFS Approved

Features

Headlight (watts) Grill - Hi/Lo 30 W

Taillight (watts) 8.26

Brake Light (watts) 26.9

3-Point Hitch Accessory

Battery Standard

DC Plug In - Rear Accessory

High Beam Indicator Standard

High Temp Indicator Standard

Windshield Accessory

Neutral Indicator Standard

Reverse Indicator Standard

Speedometer Standard

Tool Kit Standard

Electric Start Standard

Carburetor Jetting Clutching Chart

Altitude AMBIENT

TEMPERATURE

Meters

(Feet)

0-1800

(0-6000)

1800 & above

(6000 & above)

PN 9916832 Rev 01 9/00
E 2000 Polaris Sales Inc.

Printed in U.S.A.

Below +40° F

Below +5° C

157.5

+40° F & Above

+5° C & Above

Gear Ratio Gear Ratio

152.5 1 4.182

Reverse

150 145 2 2.562 Primary 2.406

3 1.522 Secondary (at chain) 1.333

4 1.036 Secondary (at bevel drive) 1.313

5 0.758

4.484