Polaris ATV TrailBlazer User Manual

OWNER’S MANUAL SUPPLEMENT
2002 TRAILBLAZER
PN 9916988

IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all

times.

Capacities

Body Style Gen III

Gross Vehicle Weight 765 Lbs.

Fuel Capacity 3.5 U.S. Gal

Engine Oil Capacity 2 Quarts

Front Rack (Maximum ­Capacity)

Rear Rack Accessory (60 Lbs.)

Tongue Weight 30 Lbs.

Tow Hitch Accessory

Tow Capacity 850 Lbs.

Turn Radius 60〉

Ground Clearance 6〉

Height 46〉

Length 74.5〉

Seat Height 33〉

Dry Weight 461 Lbs.

Wheel Base 48.25〉

Width 46.5〉

Accessory (30 Lbs.)

Drive System

Drive System Type PVT

Shift Type Side Lever (F-R-N)

Gear Reduction - Low Not Applicable

Gear Reduction - Reverse 3.05/1

Gear Reduction - Foward 2.68/1

Front Drive (ratio) Not Applicable

Final Drive (ratio) 1 1/36 76P

Center Drive (ratio) Not Applicable

Drive Chain 520 O-Ring

Front Tire 23x7-10(4PSI)

Rear Tire 22 x 11-10 (3 PSI)

Suspension and Brakes

Front Susp. - Mac Strut 6.7〉 Travel

Rear Susp. - Progresseive
Rate Swing Arm

Shock Adjustment CAM

Front Brake Fixed disc, hydraulic

Rear Brake Hydraulic, opposed

Auxiliary Brake Hydraulic, opposed pis-

Park Brake Hydraulic lock, all wheel

9.0〉 Travel

floating caliper

piston caliper, rear axle
fixed disc

ton, caliper, rear axle
fixed disc

Engine & Cooling

Engine Model Number EC-25PFE-15

Engine Type 2 Cycle, Single Cylinder

Lubrication Oil Injection

Bore x Stroke 72 x 60

Displacement 244

Compression Ratio 6.1/1 Effective

Engine Cooling Air

Alternator Output (watts) 150

Carburetion 1/VM30SS

Main Jet 130

Pilot Jet 40

Needle Jet 0-4 (169)

Pilot Screw 1.0

Jet Needle 5DP7-3

Ignition CDI

Timing 25 @ 3000

Spark Plug Gap .7 mm/.028 in.

Spark Plug Type NGK BR8ES

Exhaust USFS Approved

1

Features

Headlight (watts) 1 Single Beam (55 )

Taillight (watts) 8.26

Brake Light (watts) 26.9

3-Point Hitch Not Available

Battery 12V 14 AH

DC Plug In - Rear Accessory

DC Socket - Forward Accessory

Electric Start Standard

High Temp Indicator Not Available

Windshield Accessory

Low Oil Light Standard

Neutral Indicator Standard

Reverse Indicator Standard

Speedometer Accessory

Tool Kit Standard

Carburetor Jetting Clutching Chart

Altitude Ambient

Meters

(Feet)

Temperature

0-900

(0-3000)

900-1800

(3000-6000)

1800-2700

(6000-9000)

2700-3700

(9000-12000)

Below 0F

(Below -- 18C)

0 to 40F

(--18CtoΗ5C)

Η40 to Η 80F

(Η5CtoΗ26C)

150 140 130 120

140 130 120 110

125 120 110 100

115 110 100 95

- turn Air Screw out 1/2 turn CCW from seat

Raise needle clip 1 position to lower jet needle

PN 9916988 Rev 02 6/01E 2001 Polaris Sales Inc.

Printed in U.S.A.

Η80F & Abov e

(Η26C & Above)

Altitude Shift

Meters

(Feet)

0-900

(0-3000)

900-1800

(3000-6000)

1800-2700

(6000-9000)

2700-3700

(9000-12000)

Weight

G Blue/

G Blue/

F Blue/

F Blue/

Clutch
Spring

Green

Green

Green

Green

Driven

Helix

2-2

2-2

2-2

2-2

2