Polaris ATV Sportsman 700 User Manual
2004 SPORTSMAN 700
OWNER’S MANUAL SUPPLEMENT
Engine # Model #:
EH068OLE014 A04CH68AK A04CH68AL
A04CH68AN A04CH68AO
IMPORTANT: Your 2004 Sportsman 700 was manufactured with one of two possible engines. If the engine in
your ATV matches the engine number listed above, disregard the specification information i n your owner’s manual
and refer to this supplement instead. This supplement to
your owner’s manual should remain with your owner’s
manual at all times.
Capacities
Gross Vehicle Weight 1240 lbs./563 kg
Fuel Capacity 4.25 gal./16 l
Hitch Towing Rating 1500 lbs./681 kg
Unbraked Trailer Towing
Capacity*
Front Rack Capacity 100 lbs./45.4 kg
Rear Rack Capacity 200 lbs./90.7 kg
Hitch Tongue Capacity 150 lbs./68.1 kg (Rear rack capacity
Overall Length 81 in./205.7 cm
Overall Width 46 in./116.8 cm
Overall Height 47 in./119.4 cm
Wheelbase 50.75 in./128.9 cm
Ground Clearance 11.25 in./28.6 cm
Dry Weight 747 lbs./339 kg
Minimum Turning Radius 76 in./193 cm unloaded
Engine Oil Capacity 2qts./1.9l
Coolant Capacity 3.2qts./3l
1847 lbs./838 kg
and tongue weight not to exceed 200
lbs./90.8 kg)
Engine and Cooling
Engine EH068OLE014
Displacement 683
Bore x Stroke 80x68
Pilot Jet 47.5
Main Jet 155
Needle Jet P-6(829)
Jet Needle J8-4FA01
Pilot Screw 1.0
Alternator Output 330 Watts @ 3000 rpm
Compression Ratio 9.78:1
Starting System Electric
Carburetor BST 34mm Mikuni
Ignition System CDI
Ignition Timing 8° BTDC @ 2000 RPM
SparkPlug/Gap RC7YC / .035 in. (0.9 mm)
Lubrication System Pressurized Wet Sump
* based on EU Directive 76/432/EC
Suspension and Brakes
Front Brake Hydraulic Disc
Rear Brake Hydraulic
Parking Brake Hydraulic lock, all wheel
Front Suspension MacPherson Strut with 6.8” (17.3
cm)oftravel
Rear Suspension Progressive Rate with 9.8” (24.9 cm)
of travel
Shock Adjustment Rear Spring Preload Adjust
Drive System
Driving System Type 4 Wheel Independent Shaft
Shift Type Side Lever (H/L/N/R/P)
Gear Reduction - Low 7.5/1
Gear Reduction - Reverse 5.11/1
Gear Reduction - High 2.7/1
Drive Ratio - Front 3.82/1
Drive Ratio - Final 3.10/1
Tire Size - Front 25x8-12(5psi)
Tire Size - Rear 25x11-12(5psi)
Features
Headlight (watts) 1 Single Beam on Handlebar (50 w)
2 Single Beam on Grill (27 w)
Taillights 8.26 w
Brake Light 26.9 w
Instrument Cluster LCD
PN 9919070 Rev 02 6/09
E 2003 Polaris Sales Inc.Printed in U.S.A.
Jetting Chart
AMBIENT TEMPERATURE
ALTITUDE
Meters (Feet)
0-1800 (0-6000) 160 155
1800-3700 (6000-12000) 147.5 142.5
Below 40° F
Below 5° C
Clutching Chart
ALTITUDE
Meters (Feet)
0-1800
(0-6000)
1800-3700
(6000-12000)
Shift
Weight
20-56
PN 5631315
20-54
PN 5631214
Drive Clutch
Spring
Blu/Grn
PN 7041157
Blu/Grn
PN 7041157
*EBS models require no helix / spring adjustment
1
+40° F and above
+5° C and above
Driven
Clutch
Spring
Wht/Yllw
PN 7041635
Wht/Yllw
PN 7041635
Helix*
EBS
PN 5132751
EBS
PN 5132751
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