WARNING
Read, understand, and follow all of the instructions and safety precautions in
this manual and on all product labels.
Failure to follow the safety precautions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive harm.
PMS 419
WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH
NEVER allow vehicle to be operated:
• without all occupants first viewing and understanding safety video
and warning labels.
• with more than one passenger.
• on hills steeper than 15 degrees 15 .
• on paved surfaces - pavement may seriously affect handling and control.
• with non-Polaris approved accessories - they may seriously affect stability.
• at speeds that are too fast for the operator’s skills, the conditions
and/or the terrain.
ALWAYS require operator and passenger to:
• wear seat belts, grab hand holds (passenger) and plant feet firmly on the floor.
• secure cab nets.
• keep hands and feet inside vehicle.
• avoid quick turns of the steering wheel and driving stunts such as jumps,
donuts or power slides.
• reduce speed and use extra caution when carrying a passenger.
• watch for branches or other hazards that could enter vehicle.
Operation of this vehicle by children age 12 and under increases the risk
of severe injury or death. Adult supervision required for children under age 16.
NEVER permit children age 12 and under to operate or ride in this vehicle.
ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR
FOR ALL OCCUPANTS.
READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.
For your nearest Polaris dealer,
call 1-800-POLARIS
or visit www.polarisindustries.com
Polaris Sales Inc.,
2100 Hwy. 55, Medina, MN 55340
Phone 1-888-704-5290
Part No. 9923583 Rev 02
Printed in Taiwan
*9923583 *
Visit us at www.polarisindustries.com
1
POLARIS, THE WAY OUT, RANGER and RANGER RZR are registered trademarks of
POLARIS Industries Inc.
Copyright 2011 POLARIS Sales Inc. All information contained within this publication
is based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use
only. No liability can be accepted for omissions or in acc uracies. Any reprinting or reuse
of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as
translations of the original instructions.
Printed in Taiwan
2012 RANGER RZR 170 Owner’s Manual
P/N 9923583
2
WELCOME
Dear Parents:
W e believe your children should have the opportunity to enjoy The Way
Out experience along with you. We encourage you to teach your children to ride safely, and to help ensure the future of recreational sports,
please teach them to show respect for our environment and for the rights
of others while operating the vehicle.
This vehicle is not a toy and can be hazardous to operate. We've provided this owner's manual and an instructional video to help you and
your children learn about the safe operation and care of your new
POLARIS vehicle. Before your children drive or ride in the vehicle,
please read and make sure they read this owner’s manual. Watch the
instructional video with them. Make sure all operators and passengers
understand and follow all of the instructions and warnings contained in
the owner’s manual and video. Make sure they understand that the vehi-
cle must be used under adult supervision at all times.
After reading the owner’s manual and watching the video, help your
child practice the New Operator Driving Procedures on pages 42-43.
Never allow a child age 12 and under to operate or ride as a passenger
in this vehicle. Children differ in skills, physical abilities and judgement.
Please supervise the use of the vehicle at all times. Permit continued use
only if you determine that your child has the ability and maturity to
operate safely.
Make sure your child is not too tall to ride safely in this vehicle. See
page 12.
The vehicle’s speed control system allows adults to limit vehicle speed
for new and inexperienced operators. Please see page 35 for more information.
The preventive maintenance program outlined in this manual is
designed to ensure that all critical components on your child's vehicle
are thoroughly inspected at specific intervals. Always follow all of the
instructions and recommendations in this manual to ensure the vehicle
remains in safe operating condition at all times.
This POLARIS vehicle is not designed for adult use. Serious damage
may occur if the maximum weight capacity is exceeded. Refer to vehicle labels and to the specifications section beginning on page 92 for the
maximum weight capacity.
3
WELCOME
Dear Young Operators:
Before you ride your new POLARIS vehicle, there are some important
things that you need to know. You must learn how to keep yourself and
those around you safe while you're riding.
Your parents and POLARIS want you to be safe while you enjoy riding
your new vehicle, and that's why it’s very important that you read this
owner’s manual and watch the instructional video. Make sure you
understand and follow all of the instructions and warnings in the
owner’s manual and video. Ask your parents to explain anything you
don't understand.
Your safety and the safety of others is the most important thing to think
about at all times. Pay attention when you see this symbol:
This is the safety alert symbol. When you see this symbol on your vehicle
or in this manual it means PAY ATTENTION because you could die or be
seriously injured if you don't follow the instructions.
After reading the owner’s manual and watching the video, complete the
New Operator Driving Procedures on pages 42-43. Show your parent
that you understand how to drive safely.
Enjoy riding your new POLARIS vehicle!
4
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Features and Controls. . . . . . . . . . . . . . . . . . . 24
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Emission Control Systems . . . . . . . . . . . . . . . 52
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 92
POLARIS Products. . . . . . . . . . . . . . . . . . . . . . 94
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 95
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 105
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
5
INTRODUCTION
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the
manual.
The safety alert symbol indicates a potential personal injury hazard.
WARNING
A WARNING indicates a hazardous situation which, if not avoided, may result in
death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation which, if not avoided, may result in
minor or moderate injury.
NOTICE
A NOTICE indicates a situation that may result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.
6
INTRODUCTION
WARNING
Failure to follow the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and
operating procedures before driving the vehicle. Keep this manual with the
vehicle.
• Never operate this vehicle without proper instruction. All operators and supervising adults must watch the instructional video that was provided with the
vehicle.
• Complete the New Operator Driving Procedures outlined on pages 42-43.
• Always follow the age guidelines for your vehicle. Operation is prohibited for
anyone age 12 and under. Never operate with a passenger age 12 and under.
• Never allow a guest to operate this vehicle until the guest has watched the
instructional video and has completed the New Operator Driving Procedures
on pages 42-43.
7
INTRODUCTION
Engine Serial Number
(left rear wheel well)
Key
Number
Vehicle Identification Number
(left front wheel well)
####
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place. An
ignition key can be duplicated only by ordering a POLARIS key blank
(using your key number) and mating it with one of your existing keys.
The ignition switch must be replaced if all keys are lost.
Vehicle Model Number: ___________________________________________________
Vehicle Identification Number: ______________________________________________
Engine Serial Number: ___________________________________________________
Key Number____________________________________________________________
8
SAFETY
Equipment Modifications
Your POLARIS vehicle is designed to provide safe operation when used
as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from
operation with any modifications, especially those that increase speed or
power. This vehicle may become less stable at speeds higher than those
for which it is designed. Loss of control may occur at higher speeds.
Do not install on a POLARIS vehicle any equipment that may increase
the speed or power of the vehicle, or make any other modifications to
the vehicle for these purposes. Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the
risk of bodily injury.
The warranty on your POLARIS vehicle is terminated if any equipment
has been added to the vehicle, or if any modifications have been made to
the vehicle, that increase its speed or power.
The addition of certain accessories may change the handling characteristics of the vehicle. Use only POLARIS-approved accessories, and
familiarize yourself with their function and effect on the vehicle.
European Vibration and Noise
The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per prEN 15997.
The operating conditions of the machinery during testing:
The vehicles were in like-new condition. The environment was con-
trolled as indicated by the test procedure(s).
The uncertainty of vibration exposure measurement is dependent on
many factors, including:
• Instrument and calibration uncertainty
• Variations in the machine such as wear of components
• Variation of machine operators such as e xperience or physique
• Ability of the worker to reproduce typical work during measurements
• Environmental factors such as ambient noise or temperature
9
SAFETY
Helmet
Eye
Protection
Gloves
Sturdy
Footwear
Long
Pants
Long
Sleeves
E
4
051039
0006.31
Safe Riding Gear
Always wear appropriate clothing when riding a POLARIS vehicle.
Wear protective clothing for comfort and to reduce the chance of injury.
Helmet
W earing a helmet can prevent a severe head injury. Whenever riding this
POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards.
Approved helmets in the USA and Canada bear a U.S. Department of
Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania
bear the ECE 22.05 label. The ECE mark consists
of a circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
10
SAFETY
Safe Riding Gear
Eye Protection
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a POLARIS vehicle, always wear shatterproof goggles or
use a shatterproof helmet face shield. POLARIS recommends wearing
approved Personal Protective Equipment (PPE) bearing markings such
as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept
clean.
Gloves
Wear gloves for comfort and for protection from sun, cold weather and
other elements.
Boots
Wear sturdy footwear. Do not ride a POLARIS vehicle with bare feet.
Clothing
Wear long sleeves and long pants to protect arms and legs.
11
SAFETY
WARNING
Minimum
2 in
ches
(5 cm)
Safety Warnings
Failure to operate this vehicle properly can result in a collision, loss of control,
accident or overturn, which may result in serious injury or death.
Be sure to read all of the following warnings about driving hazards and how to
avoid them. These warnings are provided for your child's safety. Be sure to
explain to your young driver that the hazards outlined in this section of the
owner’s manual MUST be avoided at all times. See the OPERATION section of
the owner’s manual for proper operating procedures.
Operating Without Instruction
Operating this vehicle without proper instruction
increases the risk of an accident. The operator
and the supervising adult must understand how
to operate the vehicle properly in different
situations and on different types of terrain.
Complete the New Operator Dr iving
Procedures outlined on pages 42-43.
All operators must read and understand the
owner's manual and all warning and instruction
labels before operating the vehicle. Never allow
a guest to operate this vehicle until the guest
has read this manual and all product labels and
has completed the New Operator Driving
Procedures outlined on pages 42-43.
Age Restrictions
This vehicle is for recreational use by young
operators under adult supervision ONLY.
Operation is prohibited for anyone age 12 and
under. Never operate with a passenger age 12
and under. Make sure any passenger is tall
enough to comfortably and safely reach the
hand holds and place both feet on the floor.
Rider Height
Some riders may be too tall to ride safely in
this vehicle. Do not operate or ride in this
vehicle if the clearance between the top of your
helmet and the overhead cab frame is less
than 2 inches (5 cm).
12
SAFETY
Safety Warnings
Failure to Inspect Before Operating
Failure to inspect and verify that the
vehicle is in safe operating condition
before operating increases the risk of an
accident.
Always inspect the vehicle before each
use to make sure it's in safe operating
condition.
Always follow the inspection and
maintenance procedures and schedules
described in the owner's manual.
Accessories
Installing non-approved accessories may seriously affect vehicle handling and
stability , which could result in loss of control or an accident. Never install
accessories not approved by POLARIS for use on this vehicle.
Protective Apparel
Riding in this vehicle without wearing an
approved helmet and protective eyewear
increases the risk of serious injury in the
event of an accident.
Operator and passenger must always
wear an approved helmet that fits properly
and eye protection (goggles or face
shield).
Seat Belts
Riding in this vehicle without wearing the seat belt increases the risk of serious
injury in the event of an accident or sudden stop. Riders must wear seat belts at
all times. Seat belts reduce the severity of injury in the event of a sudden stop or
accident. Always make sure the seat belts are secured for both the operator and
passenger before riding.
Cab Nets
Riding in this vehicle without using the cab nets increases the risk of serious
injury or death in the event of an accident or overturn. Always use the cab nets
while riding in this vehicle.
Always keep hands and feet inside the vehicle at all times.
13
SAFETY
Safety Warnings
Using Alcohol or Drugs
Riding in this vehicle after consuming alcohol or
drugs could adversely affect operator judgment,
reaction time, balance and perception.
Never consume alcohol or drugs before or while
operating or riding in this vehicle.
Carrying a Passenger
Never carry a passenger until you have operated
this vehicle for at least four hours and have
completed the New Operator Driving Procedures
outlined on pages 42-43.
Carrying Multiple Passengers
Carrying more than one passenger in this
vehicle can affect the operator’s ability to
steer and operate the controls, which
increases the risk of loss of control and
accident or overturn. Never carry more than
one passenger in this vehicle.
Operating on Pavement
Operating this vehicle on paved surfaces (including sidewalks, paths, parking
lots, and driveways) may seriously affect handling and control of the vehicle,
and may cause the vehicle to go out of control. This vehicle's tires are designed
for off-road use only, not for use on pavement.
Avoid operating the vehicle on pavement. If you must operate on a paved
surface, travel slowly and do not make sudden turns or stops.
Operating on Public Roads
Operating this vehicle on public streets,
roads or highways could result in a
collision with another vehicle.
Never operate this vehicle on any public
street, road or highway, including dirt and
gravel roads.
In many areas it's unlawful to operate
vehicles of this type on public streets,
roads and highways.
14
SAFETY
Safety Warnings
Operating at Excessive Speeds
Operating this vehicle at
excessive speeds increases the
operator's risk of losing control.
Always operate at a speed that's
appropriate for the terrain, the
visibility and operating
conditions, your skills and your
passenger’s skills.
Turning Improperly
Turning improperly could cause
loss of traction, loss of control, accident or overturn. Always follow proper
procedures for turning as described in the owner's manual.
Never turn abruptly or at sharp angles. Never turn at high speeds. Practice
turning at slow speeds before attempting to turn at faster speeds.
Physical Control of the Vehicle
Removing hands from the steering wheel or hand holds or removing feet from
the floor while riding increases the risk of loss of control and accident or
overturn.
The operator should always keep both hands on the steering wheel during
operation. A passenger should always be seated in the passenger seat with
both feet on the floor and with both hands securely grasping the hand holds.
Always keep hands and feet inside the vehicle at all times.
Jumps and Stunts
Exhibition driving increases the risk of
an accident or overturn. DO NOT do
power slides, “donuts”, jumps or other
driving stunts. Avoid exhibition driving.
15
SAFETY
+15
+15
Safety Warnings
Driving Downhill Improperly
Driving down a hill improperly could cause
loss of control or overturn. Always follow
proper procedures for driving down a hill
as described in the owner's manual.
• Always drive down a hill with the transmission in forward gear. Never drive
down a hill with the transmission in neutral.
• Never operate the vehicle on hills steeper
than 15 degrees.
• Always check the terrain carefully before driving down a hill.
• Never travel down a hill at high speed.
• Avoid traveling down a hill at an angle, which would cause the vehicle to lean
sharply to one side. Travel straight downhill.
Improper Hill Climbing
Improper hill climbing could cause loss of
control or overturn. Use extreme caution
when operating on hills. Always follow proper
procedures for hill climbing as described in
the owner's manual. See page 46. Never
operate the vehicle on hills steeper than 15
degrees.
16
SAFETY
Safety Warnings
Stalling While Climbing a Hill
Stalling or rolling backwards while climbing a hill
could cause an overturn. Maintain a steady
speed when climbing a hill.
If you lose all forward speed:
Apply the brakes gradually until the vehicle is
fully stopped. Place the transmission in reverse
and slowly allow the vehicle to roll straight
downhill while applying light brake pressure to
control speed.
Crossing Hillsides
Driving on a sidehill is not recommended.
Improper procedure could cause loss of control
or overturn. Avoid crossing the side of any hill
unless absolutely necessary.
If crossing a hillside is unavoidable, always follow proper procedures as
described in the owner's manual. See page 47.
Operating in Unfamiliar Terrain
Failure to use extra caution when operating
on unfamiliar terrain could result in an
accident or overturn.
Unfamiliar terrain may contain hidden rocks,
bumps, or holes that could cause loss of
control or overturn.
Travel slowly and use extra caution when
operating on unfamiliar terrain. Always be
alert to changing terrain conditions.
17
SAFETY
Safety Warnings
Operating on Sand or Slippery
Terrain
Operating on sand or on excessively rough,
slippery or loose terrain could cause loss of
traction, loss of control, accident or overturn.
Always use extra caution when operating on
sand or on rough, slippery or loose terrain.
Do not operate on excessively rough,
slippery or loose terrain.
Operating Improperly in
Reverse
Improperly operating in reverse could
result in a collision with an obstacle or
person. Always follow proper operating
procedures as outlined in this manual.
See page 50.
Before shifting into reverse gear, always
check for obstacles or people behind the
vehicle. When it's safe to proceed, back
slowly.
Improper Tires and Maintenance
Installing non-approved tires may seriously
affect vehicle handling and stability, which
could result in loss of control or an accid e n t.
Never install tires not approved by POLARIS
for use on this vehicle.
Operating this vehicle with improper or uneven
tire pressure could cause loss of control,
accident or overturn. Always maintain proper
tire pressure as described in the owner's
manual and on safety labels.
18
SAFETY
Safety Warnings
Operating Over Obstacles
Improperly operating over obstacles
could cause loss of control or
overturn.
Before operating in a new area,
check for obstacles. Never attempt
to operate over large obstacles such
as rocks or fallen trees. Always
follow the proper procedures
outlined in this manual when
operating over obstacles.
Skidding or Sliding
Skidding or sliding can cause loss of control or overturn (if tires regain traction
unexpectedly). Always follow proper procedures for operating on slippery
surfaces as described in the owner's manual.
When operating on slippery surfaces such as ice or loose gravel, reduce speed
and use extra caution to reduce the chance of skidding or sliding.
Do not operate on excessively slippery surfaces.
Operating Through Water
Operating through deep or fast-flowing
water can cause loss of traction, loss of
control, overturn or accident. Never
operate in fast-flowing water or in water
that exceeds the floor level.
Always follow proper procedures for
operating in water as described in the
owner's manual.
Wet brakes may have reduced stopping
ability. After leaving water, test the
brakes. Apply them lightly several times
while driving slowly. The friction will help dry out the pads.
19
SAFETY
Safety Warnings
Overloading the Vehicle
Overloading the vehicle or carrying/towing loads may cause changes in stability
and handling, which could cause loss of control or an accident.
• Never tow objects or carry loads with this vehicle.
• Never exceed the maximum weight capacity for this vehicle.
Operating a Damaged Vehicle
Operating a damaged vehicle can result in an accident with serious injury or
death. After any overturn or accident, have a qualified service dealer inspect the
entire vehicle for possible damage, including (but not limited to) brakes, throttle
and steering systems.
Operating on Frozen Bodies of Water
Operating on frozen bodies of water can
result in the vehicle and/or riders falling
through the ice. Never operate this vehicle on
a frozen body of water.
20
SAFETY
Safety Warnings
Handling Gasoline
Gasoline is highly flammable and is explosive under certain conditions. Always
exercise extreme caution whenever handling gasoline.
• Never allow a child to refuel or handle gasoline.
• Always stop the engine when refueling.
• Always refuel outdoors or in a well ventilated area.
• Do not smoke or allow open flames or sparks in or near the refueling area or
where gasoline is stored.
• Never refuel while a person is in the vehicle.
• Do not over fill the tank. Do not fill the tank neck.
• If gasoline spills on your skin or clothing, immediately wash it off with soap and
water and change clothing.
• Turn the fuel valve off whenever the vehicle is stored or parked.
Exposure to Exhaust
Engine exhaust fumes are poisonous and can cause loss of consciousness or
death in a short time. Never start the engine or let it run in an enclosed area.
Operate this vehicle only outdoors or in well-ventilated areas.
Hot Exhaust Systems
Exhaust system components are very hot during and after use of the vehicle.
Hot components can cause burns and fire. Do not touch hot exhaust system
components. Always keep combustible materials away from the exhaust
system.
Use caution when traveling through tall grass, especially dry grass. Always
inspect the underside of the vehicle and areas near the exhaust system after
driving through tall grass, weeds, brush and other tall ground cover. Promptly
remove any grass or debris clinging to the vehicle.
Unauthorized Use of the Vehicle
Leaving the keys in the ignition can lead to unauthorized use of the vehicle,
which could result in an accident or overturn. Always remove the ignition key
when the vehicle is not in use.
FOR MORE INFORMATION ABOUT SAFETY
call POLARIS at 1-800-342-3764.
21
SAFETY
Rear Warning Label
Dash Warning Label
7176060
12
&
UNDER
Safety Labels and Locations
Warning labels have been placed on the vehicle for yo ur protection.
Read and follow the instructions on each label carefully. If any of the
labels shown in this manual differ from the labels on your vehicle,
always read and follow the instructions of the labels on the vehicle.
If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement
safety labels are provided by POLARIS at no charge. The part number is
printed on the label.
22
SAFETY
Safety Labels and Locations
Rear Warning Label
WARNING
Improper vehicle use can result in SEVERE INJURY or
DEAT H
NEVER allow vehicle to be operated:
• without all occupants first viewing and understanding safety
video and warning labels.
• with more than one passenger.
• on hills steeper than 15 degrees 15.
• on paved surfaces - pavement may seriously affect handling
and control.
• with non-POLARIS approved accessories - they may seriously affect stability.
• at speeds that are too fast for the operator’s skills, the conditions and/or the terrain.
ALWAYS require operator and passenger to:
• wear seat belts, grab hand holds (passenger) and plant feet
firmly on the floor.
• secure cab nets.
• keep hands and feet inside vehicle.
• avoid quick turns of the steering wheel and driving stunts such as jumps,
donuts or power slides.
• reduce speed and use extra caution when carrying a passenger.
• watch for branches or other hazards that could enter vehicle.
WARNING
Operation of this vehicle by children age 12 and under incre ases the risk of
severe injury or death.
Adult supervision required for children under age 16.
NEVER permit children age 12 and under to operate or ride in this vehicle.
WARNING
VEHICLE OVERTURN could cause severe injury or death. The cab frame is not
designed or intended to provide rollover protection.
TIRE PRESSURE IN PSI (KPa):
Front: 3 (20.7)
Rear: 3 (20.7)
MAXIMUM WEIGHT CAPACITY 300 lbs. (136 KG)
INCLUDES WEIGHT OF OPERAT OR, PASSENGER AND ACCESSORIES.
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS
AND WARNINGS. IF OWNER’S MANUAL IS MISSING, CONTACT A POLARIS
DEALER FOR A REPLACEMENT.
23
FEATURES AND CONTROLS
Dash
Hip Bar
Fuel Tank
Cap
Seat Belts
Seat
(battery under
driver’s seat)
Shifter
Passenger
Hand Hold
Fuel Valve
Parking
Brake
Cab Net
Component Locations
Your vehicle is equipped with cab nets on both sides of the vehicle. Cab
nets must be used by both operator and passenger at all times. Promptly
replace worn or damaged cab nets with new cab nets, available from
your authorized POLARIS dealer. The vehicle illustrated below is
shown without cab nets only to allow component identification. Always
use the cab nets.
24
FEATURES AND CONTROLS
Running
Lights
Brush Guard
Steering
Wheel
Cab
Frame
Taillight/Brake Light
Muffler
(Spark Arrester)
Component Locations
25
FEATURES AND CONTROLS
Seat Latch Lever
Slide Seat Forward
Seats
Driver’s Seat Adjustment
1. Lift the seat latch lever located
under the right front edge of the
driver’s seat.
2. While holding the lever
upward, slide the seat forward
or rearward to the desired position, then release the lever.
3. Slide the seat forward and rear-
ward to ensure the latch is
engaged. Before operating the
vehicle, always make sure both
seats are securely installed.
Seat Removal
1. To remove the driver’s seat, lift
the seat latch lever.
2. While holding the lever upward,
slide the seat completely forward
to remove it from the seat
mounting rails.
3. Before operating the vehicle,
always make sure the driver’s
seat is installed and securely
latched.
4. To remove the passenger seat,
remove the two bolts located at
the front of the seat mounting rails. Slide the seat forward to remove
it from the vehicle. Always reinstall the passenger seat before oper-
ating the vehicle. After reinstalling the seat and bolts, torque the
nuts to 10 ft. lbs. (13.5 Nm).
26
FEATURES AND CONTROLS
Adjustment Bolt
A
d
j
u
s
t
m
e
n
t
P
o
s
i
t
i
o
n
H
o
l
e
s
Mounting
Bracket Holes
Adjustment
Pin
Pin
Retainer
Steering Wheel
The steering wheel can be
adjusted upward or downward for
rider preference.
1. Loosen the steering wheel
adjustment bolt.
2. Move the steering wheel
upward or downward to the
desired position.
3. Tighten the bolt to 10 ft. lbs.
(13.5 Nm).
Passenger Hand Hold
Always adjust the hand hold to a comfortable position for your passenger before operating. Make sure the adjustment pin and retainer are
securely installed after making adjustments.
1. Remove the retainer from the end of the adjustment pin. Remove
the pin from the post.
2. Slide the post inward or outward to the desired position.
3. Reinstall the pin through the mounting bracket hole, through both
post adjustment holes, and through the remaining bracket hole.
4. Reinstall the retainer to the pin.
27
FEATURES AND CONTROLS
Seat Belt
Latches
Seat Belt
Buckles
Nut and
Bolt
Seat Belts
This POLARIS vehicle is equipped with three-point lap and diagonal
seat belts for the operator and passenger. Always make sure the seat
belts are secured for both the operator and passenger before riding.
To wear the seat belt properly, follow
this procedure:
1. Pull the seat belt latch downward
and across your chest toward the
buckle at the inner edge of the seat.
The belt should fit snugly across
your hips and diagonally across
your chest. Make sure the belt is not
twisted.
Tip: The position of the shoulder strap can
be adjusted to the height of the operator. Have an adult relocate the mounting bolt to a different position, making
sure the nut and bolt are tightened
securely.
2. Push the latch plate into the buckle
until it clicks.
3. Release the strap, it will self-
tighten.
4. Press the red release latch on the
buckle to release the seat belt.
28
FEATURES AND CONTROLS
Seat Belts
Seat Belt Inspection
Inspect all seat belts for proper operation before each use of the vehicle.
1. Push the latch plate into the buckle until it clicks. The latch plate
must slide smoothly into the buckle. A click indicates that it's
securely latched.
2. Push the red release latch in the middle of the buckle to make sure it
releases freely.
3. Pull each seat belt completely out and inspect the full length for any
damage, including cuts, wear, fraying or stiffness. If any damage is
found, or if the seat belt does not operate properly, have the seat belt
system checked and/or replaced by an authorized POLARIS dealer.
4. To clean dirt or debris from the seat belts, sponge the straps with
mild soap and water. Do not use bleach, dye or household detergents.
29
FEATURES AND CONTROLS
Screw
Adjusters/Latches
Cab Nets
Riding in this vehicle without using the cab nets increases the risk of
serious injury or death in the event of an accident or overturn.
Cab nets must be used by both operator and passenger at all times. Make
sure all latches are secure before operating the vehicle.
Always inspect cab nets for tightness, wear and damage before each use
of the vehicle. Use the strap adjusters to tighten any loose straps.
Promptly replace worn or damaged cab nets with new cab nets, available from your authorized POLARIS dealer.
Storage Bag
The storage bag is attached
to the cab frame behind the
seats. Use the storage bag to
carry lightweight items such
as water bottles or apparel.
Do not carry heavy items in
the storage bag.
30
FEATURES AND CONTROLS
Fuel Cap
Fuel Valve
Fuel Cap
Never allow a child to refuel or
handle gasoline.
The fuel tank filler cap is located on
the right-hand side of the vehicle
near the passenger seat. When refueling, always use either leaded or
unleaded gasoline with a minimum
pump octane number of 87 R+M/2
octane. Do not use fuel with ethanol
content greater than 10 per cent, such
as E-85 fuel.
Fuel Valve
The fuel valve is located on the left side of the vehicle near the fuel cap.
It has three settings.
OFF: For vehicle storage and when transporting.
ON: For normal operation.
RES: For reserve supply if main supply is exhausted.
The reserve setting allows operation for approximately 7-10 miles (11-
16 km). Always refill the gas tank as soon as possible after using the
main supply. Always return the valve to the ON position after refueling.
31
FEATURES AND CONTROLS
Ignition
Switch
Choke
Ignition Switch
The ignition switch is a three-position, key-operated switch. Use the
ignition switch to start the engine. See page 40 for starting procedures.
The key can be removed from the switch when it is in the OFF position.
OFF The engine is off. Electrical circuits are off, except accessory 12V.
ON Electrical circuits are on. Electrical equipment can be used.
START Turn the key to the START position to engage the electric starter.
The key returns to the ON position when released.
Choke
The choke assists in starting a cold engine. Refer to the engine starting
procedure on page 40.
32
FEATURES AND CONTROLS
Gear Selector
Gear Selector
F: Forward
N: Neutral
R: Reverse
The gear selector is located between
the seats. To change gears, stop the
vehicle, and with the engine idling,
move the lever to the desired gear.
Do not attempt to shift gears with
engine speed above idle or while the
vehicle is moving.
Tip: Maintaining shift linkage adjustment is important to assure proper transmis-
sion function. See your dealer if you experience any shifting problems.
NOTICE: Do not attempt to shift the transmission while the vehicle is moving or
Parking Brake
1. Apply the brakes.
2. When the vehicle is fully stopped, pull the parking brake lever rear-
3. Stop the engine.
4. To release the parking brake, apply the brakes and push the lever
5. See page 64 for parking brake adjustment procedures.
Tip: Always set the parking brake whenever the vehicle is left unattended.
damage to the transmission could result. Always shift when the
vehicle is stationary and the engine is at idle.
ward as far as possible to set the parking brake.
toward the passenger seat and forward.
Operating the vehicle while the parking brake is engaged could cause an
accident resulting in serious injury or death. It could also result in driveline
or engine damage. Always be sure to disengage the parking brake before
operating the vehicle.
33
FEATURES AND CONTROLS
Throttle
Pedal
Brake
Pedal
Brake Pedal
Depress the brake pedal to slow
or stop the vehicle. Apply the
brakes while starting the engine.
Throttle Pedal
Push the pedal down to increase
engine speed. Spring pressure
returns the pedal to the rest position when released. Always check
that the throttle pedal returns normally before starting the engine.
Make sure there's adequate throttle pedal freeplay . See page 70 for
throttle pedal adjustment procedures.
This vehicle is equipped with an Electronic Throttle Control (ETC),
which is designed to reduce the risk of a frozen or stuck throttle. If the
throttle cable should stick in an open position when the operator releases
the throttle pedal, the engine will stop and power to the rear wheels will
cease.
The Electronic Throttle Control (ETC ) sto ps the engine in the event of a
throttle system malfunction. Modifications to the electronic throttle control
could result in failure to perform as designed, which could result in an
accident. Do not attempt to modify the ETC system or replace it with any
after market throttle mechanism. Always ensure that the throttle cable is
installed and properly routed to the throttle control.
34
FEATURES AND CONTROLS
Speed Control System
The speed of this vehicle is restricted to under 15 MPH (24 km/h) at
manufacture. The speed limiting device may be adjusted by supervising
adults when they determine that their child is capable of handling additional speed. The unrestricted top speed for this model is approximately
25 MPH (40 km/h).
The adjustable throttle limiting screw is located behind the throttle
pedal. Use the following procedure to control how far the throttle opens.
1. Loosen the jam nut.
2. Turn the screw outward to reduce speed. Turn the screw inward to
increase speed.
3. Tighten the jam nut after adjusting.
35
OPERATION
WARNING
Failure to operate the vehicle properly can result in a collision, loss of control,
accident or overturn, which may result in serious injury or death. Read and
understand all safety warnings outlined in the safety section of this owner’s
manual.
Vehicle Break-in Period
The break-in period for your new POLARIS vehicle is defined as the
first ten hours of operation, or the time it takes to use the first two full
tanks of gasoline.
No single action on your part is as important as a proper break-in period.
Careful treatment of a new engine and drive components will result in
more efficient performance and longer life for these components. Perform the following procedures carefully.
NOTICE: Excessive heat build-up during the first three hours of operation will
damage close-fitted engine parts and drive components. Do not
operate at full throttle or high speeds during the first three hours of
use.
Mixing brands or using a non-recommended oil may cause serious
engine damage. Always use the recommended oil. Never substitute or
mix oil brands.
36
OPERATION
Vehicle Break-in Period
Engine and Drivetrain Break-in
1. Fill the fuel tank with gasoline. Always exercise extreme caution
whenever handling gasoline. Never allow a child to handle gasoline.
2. Check the oil level. See page 59. Add the recommended oil as
needed to maintain the oil level in the safe operating range.
3. Complete the New Operator Driving Procedures outlined on pages
42-43.
4. Avoid aggressive use of the brakes. See Brake System Break-in
below.
5. Vary throttle positions. Do not operate at sustained idle.
6. Perform regular checks on fluid levels, controls and areas outlined
on the daily pre-ride inspection checklist. See page 38.
7. Change the engine oil at 10 hours or one month.
8. Adjust and lubricate the drive chain at 10 hours or one month.
Brake System Break-in
Apply only moderate braking force for the first 50 stops. Aggressive or
overly forceful braking when the brake system is new could damage
brake pads and rotors.
CVT Break-in (Clutches/Belt)
A proper break-in of the clutches and drive belt will ensure a longer life
and better performance. Break in the clutches and belt by operating at
slower speeds during the break-in period as recommended. Avoid
aggressive acceleration and high speed operation du ring the break-in
period.
37
OPERATION
Pre-Ride Inspection
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect
the vehicle before each use to make sure it's in safe operating condition.
Item Remarks Page
Brake system/pedal travel Ensure proper operation 34
Brake fluid Ensure proper level 73
Front suspension Inspect, lubricate if necessary 58
Rear suspension Inspect, lubricate if necessary 58
Steering Ensure free operation 74
Tires Inspect condition and pressure 23
Wheels/fasteners Inspect, ensure fastener tightness 77
Frame nuts, bolts, fasteners Inspect, ensure tightness Fuel and oil Ensure proper levels 31
Grass and debris Remove grass and debris from the
Throttle Ensure proper operation 69
Indicator lights/switches Ensure proper operation Air filter Inspect and clean or replace 67
Daytime running lights Ensure proper operation 78
Brake light Ensure proper operation Seat Latches Move the seats forward and rearward
Seat Belts Check length of belt for damage,
Cab Nets Check for wear or damage, ensure
vehicle, especially on the underside
and near the exhaust system
to ensure correct installation
check latches for proper operation
proper installation
72
76
59
-
26
28
30
38
OPERATION
Safe Operation Practices
1. Complete the New Operator Driving Procedures outlined on pages
42-43.
2. Do not ride at night or when visibility is poor (rain, fog, dusk). Your
vehicle doesn't have lights that are designed for driving in these
conditions.
3. Never tow objects or carry loads with this vehicle.
4. Engine exhaust fumes are poisonous. Never start the engine or let it
run in an enclosed area. Never allow a child to handle gasoline.
5. Never install accessories not approved by POLARIS for use on this
vehicle.
6. Ride this vehicle only in areas permitted by a supervising adult.
Never operate the vehicle on pavement or on any public street, road
or highway, including dirt and gravel roads.
7. Drive in a manner appropriate for your skills and operating condi-
tions. Never operate at excessive speeds. DO NOT attempt to do
power slides, “donuts”, jumps or other driving stunts. Keep both
hands on the steering wheel at all times.
8. Never consume alcohol or drugs before or while operating this vehi-
cle.
9. Always use the size and type of tires specified for your vehicle.
Always maintain proper tire pressure.
10. Never operate a damaged vehicle. After any overturn or accident,
have a qualified service dealer inspect the entire machine for possible damage.
11. Never operate the vehicle on a frozen body of water.
12. Do not touch hot exhaust system components. Always keep com-
bustible materials away from the exhaust system.
13. Always remove the ignition key when the vehicle is not in use to
prevent unauthorized use.
39
OPERATION
Starting the Engine
1. Turn the fuel valve on.
2. Sit in the driver's seat and fasten the seat belt.
3. Secure the cab nets.
4. Place the transmission in neutral. Set the parking brake.
5. Apply the brakes.
6. Do not press the throttle pedal while starting the engine.
7. Turn the ignition key past the ON/RUN position to START. Engage
the starter for a maximum of five seconds. Release the key when the
engine starts.
NOTICE: Operating the vehicle immediately after starting could cause engine
8. If the engine does not start within five seconds, return the ignition
Tip: If a warm engine has cooled to a point where it does not readily start, inter-
9. Vary the engine RPM slightly with the throttle to aid in warm-up
10. Release the parking brake before driving.
damage. Allow the engine to warm up for several minutes before
operating the vehicle.
switch to the OFF position and wait five seconds. Repeat steps 7
and 8 until the engine starts.
mittent use of the choke (pulled half way out) may be necessary. If the
engine is over-choked when warm, depress the throttle lever fully while
cranking to aid in starting. Release the throttle lever immediately after the
engine starts. If the engine does not start and all conditions are favorable,
change the spark plug and try again.
until the engine idles smoothly.
40
OPERATION
Stopping the Engine
1. Release the throttle pedal completely and brake to a complete stop.
2. Place the transmission in neutral.
3. Set the parking brake.
4. Stop the engine.
5. Turn the fuel valve off.
Braking
1. Release the throttle pedal completely. (When the throttle pedal is
released completely and engine speed slows to near idle, the vehicle
has no engine braking.)
2. Press on the brake pedal evenly and firmly. Practice starting and
stopping (using the brakes) until you're familiar with the controls.
Parking the Vehicle
1. Stop the vehicle on a level surface. When parking inside a garage or
other structure, be sure that the structure is well ventilated and that
the vehicle is not close to any source of flame or sparks, including
any appliance with pilot lights.
2. Place the transmission in neutral.
3. Set the parking brake.
4. Stop the engine.
5. Turn the fuel valve off.
6. Remove the ignition key to prevent unauthorized use.
41
OPERATION
Minimum
2 inches
(5 cm)
New Operator Driving Procedures
1. Read and understand the owner's manual and all warning and
instruction labels before operating this vehicle.
2. Watch the instructional video with the supervising adult.
3. Review the section of this owner’s manual about starting the engine,
stopping the engine, braking and parking (pages 40-41).
4. Perform the pre-ride inspection (page 38).
5. W ear appropriate riding gear , including an approved helmet and eye
protection (goggles or face shield).
6. Select a level open area to practice driving. Make sure you have
adult supervision and permission to drive in this area.
7. Sit in the driver's seat and fasten the seat belt.
8. Do not operate or ride in this
vehicle if the clearance between
the top of your helmet and the
overhead cab frame is less than
2 inches (5 cm).
(continued on next page)
42
OPERATION
New Operator Driving Procedures
9. Do not carry a passenger until you have at least four hours of driving experience with this vehicle. See page 44.
10. Make sure all cab nets are properly secured.
11. Set the parking brake.
12. Place the transmission in neutral.
13. Start the engine.
14. Apply the brakes and shift into gear.
15. Release the parking brake.
16. Check your surroundings. Make sure the area is clear of people and
obstacles.
17. Keeping both hands on the steering wheel, slowly release the brakes
and press the throttle with your right foot to begin driving.
18. Drive slowly at first. Practice starting, stopping, turning, using the
throttle and brakes and driving in reverse. Learn how the vehicle
handles when making both left and right turns at a slow speed.
19. Increase speed only after mastering all maneuvers at a slow speed.
20. After you become skilled at making turns and begin to operate at
faster speeds, follow these precautions:
• Avoid sharp turns. Make turns gradually.
• Never turn while applying heavy throttle.
• Never turn the steering wheel abruptly.
• Operate at speeds appropriate for your skills, the conditions and
the terrain.
• DO NOT attempt to do power slides, “donuts”, jumps or other
driving stunts.
43
OPERATION
Driving with a Passenger
1. Complete the New
Operator Driving
Procedures outlined on
pages 42-43.
2. Perform the pre-ride
inspection. See page
38.
3. Do not carry a
passenger until you
have at least four hours
of driving experience
with this vehicle.
4. Never operate with a passenger age 12 and under. Make sure the
passenger is tall enough to comfortably and safely sit in the
passenger seat with the seat belt secured, put both feet on the floor
and grasp the hand holds.
5. Make sure the passenger has at least 2 inches (5 cm) of clearance
between his helmet and the top of the cab frame.
6. Never carry more than one passenger in this vehicle.
7. Never allow a passenger to ride on the back of the vehicle. Allow a
passenger to ride only in the passenger seat.
8. Make sure the passenger is wearing appropriate riding gear, includ-
ing an approved helmet and eye protection. See page 10.
9. Make sure the passenger secures the seat belt.
10. T ell your passenger to always keep hands and feet inside the vehicle
at all times.
11. Make sure all cab nets are properly secured.
12. Drive slowly. Vehicle handling may change with a passenger on
board. Always travel at a speed appropriate for your skills, your
passenger's skills, and operating conditions. Avoid unexpected or
aggressive maneuvers that could cause discomfort or injury to a
passenger.
13. Always follow all operating guidelines as outlined on safety labels
and in this manual.
44
OPERATION
Sideways
skid
Tur n in
direction of
skid
Driving on Slippery Surfaces
When driving on slippery surfaces such as wet trails, loose gravel, sand
or ice, be alert for the possibility of skidding and sliding.
Skidding or sliding can cause loss of control or overturn, especially if tires
regain traction unexpectedly. When operating on slippery surfaces such
as ice or loose gravel, slow down and use extra caution to help prev ent
skidding or sliding. Always use extra caution when operating on sand or
on rough, slippery or loose terrain. Do not operate on excessively rough,
slippery or loose terrain.
Follow these precautions when driving in slippery conditions:
1. Slow down before entering slippery areas.
2. Be alert, watch the path ahead and avoid quick turns, which can
cause skids.
3. Correct a skid by turning the steering wheel in the direction of the
skid. Never apply the brakes during a skid.
45
OPERATION
15 maximum
Driving Uphill
Whenever traveling
uphill, follow these
precautions:
1. Always check the
terrain carefully
before ascending a
hill.
2. Avoid steep hills
(15 maximum).
3. Drive straight
uphill.
4. Never climb hills
with excessively
slippery or loose surfaces.
5. Drive at a steady rate of speed. Never press the throttle suddenly.
6. Avoid unnecessary changes in speed or direction.
7. Never go over the crest of a hill at a high speed. An obstacle, a sharp
drop, or another vehicle or person could be on the ot her side of the
hill.
8. If the vehicle stalls while climbing a hill, apply the brakes. Place the
transmission in reverse and slowly allow the vehicle to roll straight
downhill while applying the brakes lightly to control speed.
46
OPERATION
Driving on a Sidehill (Sidehilling)
Driving on a sidehill is not recommended. Driving on a sidehill improperly cause loss of control or overturn.
If crossing a hill is unavoidable, follow these precautions:
1. Drive slowly and use extreme caution.
2. If the vehicle begins to overturn, or if it feels as if it may overturn,
immediately turn downhill.
3. Avoid obstacles and changes in terrain that may lower or raise one
side of the vehicle or cause the vehicle to slide.
4. If the vehicle begins to slide downhill, immediately turn downhill to
stop the slide.
Driving Downhill
Whenever driving down a hill, follow these precautions:
1. Avoid steep hills (15 maximum).
2. Slow down. Never travel down a hill at high speed.
3. Always check the terrain carefully before driving down a hill.
4. Always drive down a hill with the transmission in forward gear.
Never “coast” or drive down a hill with the transmission in neutral.
5. Avoid driving down a hill at an angle, which would cause the vehicle to lean sharply to one side. Always drive straight downhill.
6. Apply the brakes lightly to keep speed slow.
47
OPERATION
Floor Level
Driving Through Water
Your vehicle can drive through
shallow water. Make sure the
water is no deeper than the floor
of the vehicle. Follow these
precautions when driving
through water:
1. Check water depth. Never
drive through water that is
deeper than the floor level.
2. After driving through water,
test the brakes. Apply them
lightly several times while
driving slowly. The friction
will help dry out the pads.
NOTICE: Major engine damage can result if the vehicle is no t thoroughly
inspected after operation in water. Perform the services outlined in the
maintenance chart. See page 53. Give special attention to engine oil,
transmission oil and all grease fittings.
If your vehicle is operated in water deeper than the floor level, take it
to your dealer for service before starting the engine. If it's impossible
to bring the vehicle to your dealer before starting the engine, perform
the service outlined on page 79, and take the vehicle to your dealer as
soon as possible.
48
OPERATION
Driving Over Obstacles
Follow these precautions when driving over obstacles:
1. Always check for obstacles before driving in a new area.
2. Look ahead and watch the terrain. Always be alert for hazards such
as logs, rocks and low hanging branches.
3. Drive slowly and use extra caution when driving on unfamiliar terrain. Obstacles are not always clearly visible.
4. Do not drive over large obstacles such as rocks and fallen trees. If
it’s unavoidable, use extreme caution and drive slowly.
5. Always have a passenger dismount and move away from the vehicle
before driving over an obstacle that could cause an overturn.
49
OPERATION
Driving in Reverse
Follow these precautions when driving in reverse:
1. Always check for obstacles or people behind the vehicle.
2. Apply the throttle lightly. Never apply the throttle suddenly.
3. Back slowly.
4. Apply the brakes lightly for stopping.
5. Avoid making sharp turns.
50
OPERATION
Parking on an Incline
A rolling vehicle can result in serious injury. Avoid parking on an
incline. If parking on an incline is unavoidable, follow these precautions:
1. Place the transmission in neutral.
2. Set the parking brake.
3. Stop the engine.
4. Turn the fuel valve off.
5. Always block the rear wheels on the downhill side.
51
EMISSION CONTROL SYSTEMS
Noise Emission Control System
Do not modify the engine, intake or exhaust components, as doing so
may affect compliance with U.S.A. EPA noise control requirements (40
CFR 205) and local noise level requirements.
Operation on Public Lands in the U.S.A.
Y our POLARIS vehicle has a spark arrester that was tested and qualified
to be in accordance with the USFS standard 5100-1c. Federal law
requires that this spark arrester be installed and functional when the
vehicle is operated on public lands.
Operation of off-road vehicles on public lands in the U.S.A. is regulated
by 43 CFR 420. Violations are subject to monetary penalties. Federal
regulations can be viewed online at www.gpoaccess.gov/ecfr/.
Crankcase Emission Control System
This engine is equipped with a closed crankcase system. Blow-by gases
are forced back to the combustion chamber by the intake system. All
exhaust gases exit through the exhaust system.
Exhaust Emission Control System
The emissions from the exhaust of this vehicle are controlled by engine
design, including factory-set fuel delivery and ignition. The engine and
related components must be maintained at POLARIS specifications to
achieve optimal performance.
Engine idle speed is the only adjustment POLARIS recommends that
you perform. Any other adjustments should be performed by an authorized POLARIS dealer.
The emissions label is located on the frame behind the right front wheel.
Electromagnetic Interference
This spark ignition system complies with Canadian ICES-002.
This vehicle complies with the EMC requirements of European direc-
tives 97/24/EC and 2004/108/EC.
Non-ionizing Radiation: This vehicle emits some electromagnetic
energy. People with active or non-active implantable medical devices
(such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and
directives that apply to this vehicle.
52
MAINTENANCE
Periodic Maintenance Chart
Careful periodic maintenance will help keep your vehicle in the safest,
most reliable condition. Inspection, adjustment and lubrication of
important components are explained in the periodic maintenance chart.
Inspect, clean, lubricate, adjust and replace parts as necessary. When
inspection reveals the need for replacement parts, use genuine
POLARIS parts available from your POLARIS dealer.
Record maintenance and service in the Maintenance Log beginning on
page 105.
Service and adjustments are important for proper vehicle operation. If
you're not familiar with safe service and adjustment procedures, have a
qualified dealer perform these operations.
Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of approximately ten (10)
miles per hour. Vehicles subjected to severe use must be inspected and
serviced more frequently.
Severe Use Definition
• Frequent immersion in mud, water or sand
• Racing or race-style high RPM use
• Prolonged low speed operation
• Extended idle
• Short trip cold weather operation
Pay special attention to the oil level. A rise in oil level during cold
weather can indicate contaminants collecting in the oil sump or crankcase. Change oil immediately if the oil level begins to rise. Monitor the
oil level, and if it continues to rise, discontinue use and determine the
cause or see your dealer.
53
MAINTENANCE
WARNING
Periodic Maintenance Chart
Improperly performing the procedures marked with a could result in
component failure and lead to serious injury or death. Have an authorized
POLARIS dealer perform these services.
Maintenance Chart Key
Perform these operations more often for vehicles subjected to
severe use.
E Emission-related service (Failure to conduct this maintenance will
not void the emissions warranty but may affect emissions.)
Have an authorized POLARIS dealer perform these services.
54
MAINTENANCE
Periodic Maintenance Chart
Perform all services at whichever maintenance interval is reached first.
Item Maintenance Interval
Steering - Daily - Check each day before driv-
Front suspension - Daily -
Rear suspension - Daily -
Tires - Daily -
Brake fluid level - Daily -
Brake pedal travel - Daily -
Brake system - Daily Wheels/fasteners - Daily Frame fasteners - Daily -
Engine oil level - Daily -
Air filter - Daily - Inspect; clean often; replace
E
Daytime running
lights/taillight
Drive chain - Daily - Inspect daily; adjust and
CVT housing (if
equipped)
Brake pad wear 10 Monthly 100 (160) Inspect periodically
Idle speed 10 Monthly 100 (160) Check; adjust as needed
Choke 10 Monthly 100 (160) Check for proper operation;
E
Engine oil change
(break-in)
Drive chain
(break-in)
Battery 25 Monthly 250 (400) Check terminals; clean; test
Main gearcase oil 25 Monthly 250 (400) Inspect level; change yearly
Perform these procedures more often for vehicles subjected to severe use.
E Emission-Related Service
Have an authorized POLARIS dealer perform these services.
(whichever comes first)
Hours Calendar Miles
- Daily - Check operation
- Weekly - Drain water as needed,
10 1 M - Perform a break-in oil change
10 1 M - Adjust and lubricate
(Km)
ing the vehicle. Make adjustments as needed. See the
Pre-Ride Checklist on page
38.
as needed
lubricate if needed
check often if driving in wet
conditions
see dealer for adjustments
at one month
Remarks
55
MAINTENANCE
Periodic Maintenance Chart
Item Maintenance Interval
Engine breather
E
filter (if equipped)
Engine oil change 30 6 M 300 (480) Perform a break-in oil change
General
lubrication
Throttle cable/
E
ETC switch
Carburetor float
bowl
Choke cable 50 6 M 500 (800) Inspect; adjust; lubricate;
E
E Carburetor air
intake ducts/flange
Shift Linkage 50 6 M 500 (800) Inspect, lubricate, adjust
Steering 50 6 M 500 (800) Lubricate
Front Suspension 50 6 M 500 (800) Lubricate
Rear Suspension 50 6 M 500 (800) Lubricate
Fuel system/filter 100 12 M 600 (1000) Check for leaks at tank cap,
E
Spark plug 100 12M 600 (1000) Inspect; replace as needed
E
Perform these procedures more often for vehicles subjected to severe use.
E Emission-Related Service
Have an authorized POLARIS dealer perform these services.
(whichever comes first)
Hours Calendar Miles
25 Monthly 150 (250) Inspect; replace if necessary
50 3 M 500 (800) Lubricate all fittings, pivots,
50 6 M 300 (480) Inspect; adjust; lubricate;
50 6 M 500 (800) Drain bowl periodically and
50 6 M 500 (800 Inspect duct for proper seal-
(Km)
at one month
cables, etc.
replace if necessary
prior to storage
replace if necessary
ing/air leaks
lines, fuel valve, filter, pump,
carburetor; replace lines
every two years
Remarks
56
Periodic Maintenance Chart
MAINTENANCE
Item Maintenance Interval
Engine mounts 100 12 M 1000 (1600) Inspect
Exhaust muffler/
pipe
Ignition timing 100 12 M 1000 (1600) Inspect
Wiring 100 12 M 1000 (1600) Inspect for wear, routing,
Clutches (drive
and driven)
Drive belt 100 12 M 1000 (1600) Inspect; replace as needed
Front wheel
bearings
Brake fluid 200 24 M 2000 (3200) Change every two years
Spark arrester 300 36 M 3000 (4800) Clean out
Idle speed - Adjust as needed
Toe adjustment - Inspect periodically; adjust
Perform these procedures more often for vehicles subjected to severe use.
E Emission-Related Service
Have an authorized POLARIS dealer perform these services
(whichever comes first)
Hours Calendar Miles
100 12 M 1000 (1600) Inspect
100 12 M 1000 (1600) Inspect; clean; replace worn
100 12 M 1000 (1600) Inspect; replace as needed
(Km)
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
parts
when parts are replaced
Remarks
57
MAINTENANCE
A-Arm Pivots
Steering Arm
Pivots
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 53, or more often under
severe use, such as wet or dusty conditions. Items not listed in the chart
should be lubricated at the general lubrication interval.
Item Lube Method
Engine Oil POLARIS Synthetic
Brake Fluid DOT 4 See page 73.
Transmission Oil
(Main Gearcase)
Drive Chain POLARIS Chain Lube or
A-Arm Pivots POLARIS All Season
Steering Arm
Pivots
Perform these procedures more often for vehicles subjected to severe use
Youth Oil or Synthetic
SAE 40
Premium AGL Synthetic
Gearcase Lube
SAE 80/90
Premium Grease or
grease conforming to
NLGI No. 2
See page 59.
See page 61.
See page 62.
Grease at general lubrication
interval, also after washing
vehicle or driving in water.
58
MAINTENANCE
Dipstick
Full
Add Oil
{
Safe Range
Engine Oil
Always check and change the engine oil at the intervals outlined in the
Periodic Maintenance Chart beginning on page 53. Oil may need to be
changed more frequently if POLARIS oil is not used. Do not use automotive oil. See page 94 for the part numbers of POLARIS products.
Oil Recommendations
Under These Operating Conditions Use This Recommended Oil
Outside air temperature is above 32
Outside air temperature is below 32
F/0 C
F/0 C
POLARIS Synthetic Youth Oil
(or Synthetic SAE40)
Semi-Synthetic 20W-40
NOTICE: Mixing brands or using a non-recommended oil may cause serious
engine damage. Always use the recommended oil. Never substitute or
mix oil brands.
Oil Check
Maintain the oil level within the
safe range on the dipstick. Do not
overfill.
1. Position the vehicle on a level
surface.
2. Remove the dipstick. Wipe it
dry with a clean cloth.
3. Reinstall the dipstick completely.
4. Remove the dipstick and
check the oil level.
Tip: A rising oil level between checks
in cool weather driving can indicate contaminants such as gas or
moisture collecting in the crankcase. If the oil level is over the full/
safe mark, change the oil immediately.
5. Add the recommended oil as
needed.
6. Reinstall the dipstick.
59
MAINTENANCE
Engine Oil
Oil Change
1. Position the vehicle on a level surface. Set the parking brake.
2. Clean the area around the pre-filter plug.
3. Start the engine. Allow it to idle for two to three minutes.
4. Stop the engine.
Hot oil can cause burns to skin. Do not allow hot oil to contact skin.
5. Place a drain pan under the
engine crankcase.
6. Remove the pre-filter plug.
Allow the oil to drain completely.
7. Wash the oil pre-filter screen with solvent to remove debris. Allow
the screen to air dry.
8. Clean the pre-filter plug. Install a new sealing washer on the plug.
The sealing surfaces on the plug and crankcase should be clean and
free of burrs, nicks or scratches.
9. Reassemble the pre-filter screen and spring to the pre-filter plug.
10. Reinstall the pre-filter drain plug. Torque to 11 ft. lbs. (15 Nm).
11. Remove the dipstick. Add 37 oz. (1.1 liters) of the recommended
oil. Do not overfill. See the specifications section beginning on
page 92 for capacities.
12. Reinstall the dipstick.
13. Start the engine. Allow it to idle for one to two minutes.
14. Stop the engine and inspect for leaks.
15. Check the oil level. Add oil as needed to bring the level to the upper
mark on the dipstick.
16. Dispose of used oil properly.
60
MAINTENANCE
Fill Plug
Transmission (Main Gearcase)
Always check and change the fluid at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. POLARIS recommends
the use of Premium AGL Synthetic Gearcase Fluid for this vehicle.
Fluid Check
The fill plug is located on the rear of the
gearcase. Access the fill plug through the
left rear wheel well. Maintain the fluid
level at the bottom of the fill plug hole.
1. Position the vehicle on a level surface.
2. Remove the fill plug.
3. Check the fluid level.
4. Add the recommended fluid as
needed.
5. Reinstall the fill plug.
Fluid Change
The drain plug is located on the bottom of the gearcase.
1. Remove the fill plug.
2. Place a drain pan under the drain plug.
3. Remove the drain plug. Allow the fluid to drain completely.
4. Clean the drain plug.
5. Reinstall the drain plug with a new o-ring. Torque to 11 ft. lbs. (15
Nm).
6. Add 23.7 oz. (700 ml) of the recommended fluid to the fill hole.
Maintain the fluid level at the bottom of the fill plug hole. Do not
overfill.
7. Reinstall the fill plug.
8. Check for leaks.
9. Discard used fluid properly.
61
MAINTENANCE
Chain Tensioner
Drive Chain Lubrication
Lubricate the drive chain with POLARIS chain spray lube or an
approved chain lube at the general lubrication interval specified in the
Periodic Maintenance Chart beginning on page 53. Lubricate more often
under severe use, such as in dirty or wet conditions. See page 94 for the
part numbers of POLARIS products.
NOTICE: Washing the drive chain with a high pressure washer or gasoline can
Drive Chain Slack
1. Check the amount of chain
2. Raise the rear of the vehicle
3. Pull down on the chain ten-
4. If the chain needs adjustment,
cause premature wear and drive chain failure. Don't use a high
pressure washer or gasoline to clean the drive chain.
Adjusting or operating the vehicle with improper rear drive chain slack
can result in severe damage to the transmission and drive
components. Always make sure the slack is within the stated
specifications.
slack by moving the vehicle
slightly forward to gain slack
at the top side of the chain.
and support securely under
the mainframe. Allow the
swing arm to hang at full
shock extension without
touching the ground. This
establishes the tightest chain
position.
sioner to move it out of the
way, then measure chain
slack. It should have 1/4"-1/2"
(6-12 mm) deflection.
use the procedure on page 63.
62
Drive Chain Slack Adjustment
Housing Mount Bolts
Chain Adjusters
1. Loosen the four rear housing
mount bolts (two on each side).
2. Loosen the chain adjuster lock
nuts.
3. Turn the chain adjusters clockwise
to 1/4"-1/2" (6-12 mm) deflection.
4. Tighten the chain adjuster lock
nuts to 18 ft. lbs. (25 Nm). Hold
the adjuster stud securely while
tightening the nut to avoid breaking the stud.
5. Tighten the four rear housing
mount bolts to 43 ft. lbs. (60 Nm).
MAINTENANCE
63
MAINTENANCE
Jam
Nut
In-line
Adjuster Nut
Inspect
Freeplay
Jam Nut
Adjustment Bolt
Parking Brake Cable Freeplay Adjustment
1. Inspect and perform any needed service on the brake pads before
adjusting parking brake cable freeplay.
2. Make sure the parking brake is NOT set (lever is DOWN).
3. Pull the brake cable back to inspect freeplay between the cable end
and the caliper bracket. Freeplay should be 1/16" - 1/8" (1.5-3 mm).
4. To adjust freeplay,
loosen the jam nut.
Turn the in-line
adjuster nut outward to
decrease freeplay. Turn
the adjuster nut inward
to increase freeplay.
5. Tighten the jam nut
against the adjuster nut.
Parking Brake Adjustment
1. Inspect and perform any needed service on the brake pads before
adjusting the parking brake.
2. Position the vehicle on a level surface. Place the transmission in
neutral.
3. Carefully elevate the rear of the vehicle slightly. Use an appropriate
lift.
4. Loosen the jam nut on the parking
brake adjustment bolt.
5. While rotating the rear wheels by
hand, tighten the adjustment bolt
until significant brake drag is
detected. Then back the adjustment
bolt out 1/4 turn.
6. Hold the adjustment bolt in place
and tighten the jam nut securely
against the lever arm.
7. Check parking brake lever movement. Verify tha t the rear wheels
rotate freely with the parking brake off (lever in DOWN position)
and that the vehicle will not move when the parking brake is applied
(lever in UP position).
8. Verify that the park brake lever stays in the UP position when the
brake is fully applied.
64
MAINTENANCE
Spark Plug
(right rear wheel well)
Spark Plugs
Spark Plug Gap/Torque
Electrode Gap New Plug Torque Used Plug Torque
0.6-0.7 mm 9-11 ft. lbs.
(12-15 Nm)
17-20 ft. lbs.
(23-27 Nm)
NOTICE: Using non-recommended spark plugs can result in serious engine
damage. Use POLARIS-recommended spark plugs. See page 92.
Spark plug condition is indicative of engine operation. The spark plug
firing end condition should be read after the engine is warmed up and
the vehicle is driven at higher speeds. Immediately check the spark plug
for correct color. See page 65.
A hot exhaust system and engine can cause burns. Wear protective
gloves when removing a spark plug for inspection.
Spark Plug Condition
Normal Plug
The normal insulator tip is gray, tan or light brown. There will be few
combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service.
Tip: The tip should not be white. A white insulator tip indicates overheating,
caused by use of an improper spark plug or incorrect throttle body adjustments.
Wet Fouled Plug
The wet fouled insulator tip is black. A damp oil film covers the firing
end. There may be a carbon layer over the entire nose. Generally, the
electrodes are not worn. General causes of fouling are excessive oil, use
of non-recommended oil, improper use of the choke, or incorrect throttle body/carburetor adjustments.
Spark Plug Removal and Replacement
1. Remove the spark plug cap.
2. Using the spark plug wrench provided
in the tool kit, remove the plug by
rotating it counterclockwise.
3. Reverse the procedure for spark plug
installation. Torque to specification.
See page 65.
65
MAINTENANCE
WARNING
Constant Variable Transmission (CVT) System
Failure to comply with the instructions in this warning can result in severe injury
or death.
Do not modify any component of the CVT system. Doing so may reduce its
strength so that a failure may occur at a high speed. The CVT system has been
precision balanced. Any modification will cause the system to be out of balance,
creating vibration and additional loads on components.
The CVT system rotates at high speeds, creating large amounts of force on
clutch components. Extensive engineering and testing has been conducted to
ensure the safety of this product. However, as the owner, you have the following
responsibilities to make sure this system remains safe:
• Always follow all recommended maintenance procedures. See your dealer as
outlined in the owner's manual.
• This CVT system is intended for use on POLARIS products only. Do not inst all
it in any other product.
• Always make sure the CVT housing is securely in place during operation.
CVT Drying
There may be some instances when water is accidently ingested into the
CVT system. Use the following instructions to dry it out before operating. The drain plug is located on the bottom of the CVT cover.
1. Remove the drain plug. Allow the water to drain. Reinstall the drain
plug.
2. Shift the transmission to neutral. Set the parking brake.
3. Start the engine. Apply varying throttle for 10-15 seconds to expel
the moisture and air-dry the belt and clutches. Do not hold the throttle wide open for more than 10 seconds.
4. Allow the engine RPM to settle to idle speed.
5. Test for belt slippage. If the belt slips, repeat the process.
6. Take the vehicle to your dealer for service as soon as possible.
NOTICE: Exposure to salt water will cause corrosion to metal components. If
your vehicle is operated in salt water areas, rinse it off frequently with
fresh water.
66
Filter Systems
Access Cover
Lubricant
Filter
Air Filter
Always change the air filter at the intervals outlined in the Periodic Maintenance
Chart beginning on page 53. Access the
air box through the access cover on the
forward surface of the rear body panel.
1. Move or remove the storage bag.
Remove the four (4) access cover fasteners to remove the access cover.
2. Release the air box cover spring clips
and remove the cover.
3. Loosen the air filter clamp. Remove
the air filter.
4. Clean away any oil or sediments in
the air box.
5. Apply a commercially available chas-
sis lubricant to the inside lip of the
new air filter. Install the filter and
tighten the clamp.
6. Reinstall the air box cover and secure
the clips.
NOTICE: Never operate the vehicle with the
7. Reinstall the access cover and storage
filter element removed. Dirt will enter
the engine, causing rapid wear and
severe damage to the engine.
bag.
MAINTENANCE
67
MAINTENANCE
WARNING
Arrester Screen
Spark Arrester
Failure to heed the following warnings while servicing the spark arrester could
result in serious injury or death.
• Do not perform service on the spark arrester while the system is hot. Allow
components to cool sufficiently before proceeding.
• Wear eye protection and gloves.
• Never run the engine in an enclosed area. Exhaust contains poisonous carbon
monoxide gas.
To remove accumulated carbon, clean the spark arrester at the intervals
recommended in the Periodic Maintenance Chart beginning on page 53.
1. Remove the six bolts and
remove the arrester from
the end of the muffler.
2. Use a non-synthetic brush
to clean the arrester
screen. A synthetic brush
may melt if components
are warm. If necessary,
blow debris from the
screen with compressed
air.
3. Inspect the screen for wear and damage. Replace the arrester if dam-
age is found.
4. Reinstall the arrester.
5. Torque the bolts to 7 ft. lbs. (9.5 Nm).
68
MAINTENANCE
WARNING
Throttle
Pedal
Brake
Pedal
Throttle System
Failure to check or maintain proper operation of the throttle system can result in
an accident and lead to serious injury or death if the throttle pedal sticks during
operation.
Never start or operate this vehicle if it has a sticking or improperly operating
throttle pedal.
Immediately contact your dealer for service if throttle problems arise.
Always check the pedal for free movement and return before starting the engine
and occasionally during operation.
Throttle Freeplay
If the throttle pedal has excessive
play due to cable stretch or misadjustment, it will cause a delay in
throttle response, especially at low
engine speed. The throttle may
also not open fully. If the throttle
pedal has no freeplay, the throttle
may be hard to control, and the
idle speed may be erratic.
Check the throttle pedal freeplay
at the intervals outlined in the
Periodic Maintenance Chart
beginning on page 53. Adjust the
freeplay if necessary.
Throttle Freeplay Inspection
1. Place the transmission in neutral. Set the parking brake.
2. Start the engine. Allow it to warm up thoroughly.
3. Measure the distance the throttle pedal moves before the engine
begins to pick up speed. Freeplay should be 1/16 to 1/8 inches (1.53 mm).
69
MAINTENANCE
Lock Nut
Adjuster
Boot
Throttle System
Throttle Freeplay Adjustment
Access the throttle cable
adjuster through the right front
wheel well.
1. Slide the cable adjuster
boot off the cable adjuster.
2. Squeeze the end of the rub-
ber boot and slide it far
enough to expose the end
of the inline cable adjuster.
3. Loosen the adjuster lock
nut.
4. Move the cable adjuster
until 1/16" to 1/8" (1.5-3
mm) of freeplay is
achieved at the throttle
pedal. See page 69. While
adjusting, lightly flip the
throttle pedal up and down.
5. Tighten the lock nut.
6. Apply a small amount of
grease to the inside of the
boot and slide it over the
cable adjuster to its original position.
70
MAINTENANCE
Carburetor
Idle
Screw
Drain
Screw
Carburetor
Your POLARIS vehicle is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F . (4 degrees C.) or higher. Above 6000 feet (1800
m) the engine air/fuel mixture becomes overly rich and the engine loses
approximately 3% of its power for each 1000-foot (304.8 m) increase in
elevation. Although this power cannot be regained, adjustments to the
carburetor and drive system can be made to allow more efficient operation. Optional jets, available from your POLARIS dealer, are required
for operation above 6,000 feet and temperatures below +40 degrees F. (4
degrees C.)
Tip: Continuous operation of the engine without proper jetting when required
can cause poor performance, overheating or engine damage. See your
POLARIS dealer for more information about jetting the vehicle for conditions in your area.
Carburetor/Engine Idle RPM Adjustment
If the engine idle speed is not satisfactory, and all other conditions are
favorable, the carburetor can be adjusted.
1. Place the transmission in neutral.
2. Set the parking brake.
3. Start the engine and allow it to warm up for approximately five minutes.
4. Turn the carburetor idle screw in (clockwise) to raise RPM. Turn the
screw out (counterclockwise) to lower RPM.
71
MAINTENANCE
.40" (1 mm)
.170" (4.32 mm)
Brake Pad
Rear Disc
Front Disc
Brakes
The front and rear brakes are hydraulic disc type brakes activated by the
brake pedal. See page 34.
Always check brake pedal travel and the brake fluid reservoir level
before each use of the vehicle. When applied, the brake pedal should
feel firm. Any sponginess would indicate a possible fluid leak or low
brake fluid level, which must be corrected before riding. See page 73 for
brake fluid information.
If you discover any irregularities in brake system operation, including
excessive pedal travel, contact your dealer for proper diagnosis and
repairs.
Operating the vehicle with a spongy brake pedal can result in loss of
braking, which could cause an accident resulting in severe injury or death.
Never operate the vehicle with a spongy-feeling brake pedal.
Brake Inspection
1. Check the brake system
for fluid leaks.
2. Check the brake pedal
for excessive travel or a
spongy feel.
3. Check the brake pads for
wear, damage and looseness.
4. Inspect the brake pad
wear surface for excessive wear.
5. Change pads when the
friction material is worn
to .40" (1 mm).
6. Check the surface condi-
tion of the brake discs.
Measure the thickness of
the front and rear discs.
Replace a disc if the
thickness is less than .170” (4.32 mm).
7. Check brake system hoses and fittings for cracks, deterioration,
abrasion and leaks. Tighten any loose fittings and replace any worn
or damaged parts.
72
MAINTENANCE
Brake Fluid
Reservoir
Maximum
Minimum
Brakes
Brake Fluid
Inspect the level of the brake fluid before each operation. If the fluid
level is low add DOT 4 brake fluid only. See page 94 for the part numbers of POLARIS products.
After opening a bottle of brake fluid, always discard any unused portion.
Never store or use a partial bottle. Brake fluid is hygroscopic, meaning it
rapidly absorbs moisture from the air. The moisture causes the boiling
temperature of the brake fluid to drop, which can lead to early brake fade
and the possibility of accident or severe injury.
Change the brake fluid every two
years and any time the fluid
becomes contaminated, the fluid
level is below the minimum, or if
the type and brand of the fluid in
the reservoir are unknown.
Access the brake fluid reservoir
through the left front wheel well.
1. Position the vehicle on a level
surface.
2. Place the transmission in neu-
tral. Set the parking brake.
3. View the brake fluid level in
the reservoir. The level
should be between the maximum and minimum level
lines. Add brake fluid as
needed.
4. Apply the brake forcefully for a few seconds and check for fluid
leakage around the fittings.
73
MAINTENANCE
Adjustment
Cam
Lowest (Softest)
Setting
Highest (Stiffest)
Setting
Steering Wheel Inspection
Check the steering wheel for specified freeplay and smooth operation at
the intervals outlined in the Periodic Maintenance Chart beginning on
page 53.
1. Position the vehicle on level ground.
2. Lightly turn the steering wheel left and right.
3. There should be 0.8"-1.0" (20-25 mm) of freeplay.
4. If there is excessive freeplay or strange noises, or the steering feels
rough or "catchy," have the steering system inspected by an authorized POLARIS dealer.
Shock Spring Adjustment
The front and rear shock absorber springs are adjustable to increase or
decrease spring tension. Rotate the adjuster either clockwise or counterclockwise to make adjustments. Always apply the same adjustment setting to all four wheels.
WARNING! Uneven adjustment may cause poor handling of the vehicle , which
could result in an accident. Always adjust both the left and right spring preloads
equally or have your POLARIS dealer perform the adjustments.
74
MAINTENANCE
1
2
Toe Alignment
Use the following procedure to check the toe alignment of the vehicle.
The recommended toe alignment is 1/8" to 1/4" (3-6 mm) toe out.
WARNING! Severe injury or death can result from improper toe alignment and
adjustment. Do not attempt to adjust tie rod alignment. All tie rod adjustments
should be performed by an authorized POLARIS dealer.
1. Position the vehicle on a
level surface.
2. Set the handlebars in a
straight-ahead position
and secure them in this
position.
3. Place a chalk mark on the
center line of the front
tires approximately 10"
(25.4 cm) from the floor,
or as close to the hub/axle
center line as possible.
Make sure both marks are the same distance from the floor.
4. Measure the distance between the marks and record the
measurement (1).
5. Move the vehicle to rotate the tires 180. Position the wheels with
the chalk marks at the rear of the tires, even with the hub/axle center
line.
6. Measure the distance between the marks and record the
measurement (2).
7. Subtract measurement 2 from measurement 1. The difference is the
vehicle toe-out alignment.
8. If you discover improper alignment, see your POLARIS dealer for
service.
75
MAINTENANCE
WARNING
1/8" (3 mm)
Tires
Operating your vehicle with worn tires will increase the possi bility of skidding,
loss of control and an accident, which could result in serious injury or death.
Always replace tires when the tread depth measures 1/8" (3 mm) or less.
Improper tire inflation or the use of non-standard size or type of tires may
adversely affect vehicle handling, which could result in vehicle damage or
personal injury. Always maintain proper tire pressure. When replacing tires,
always use original equipment size and type.
Tire Tread Depth
Always replace tires
when tread depth is
worn to 1/8" (3 mm)
or less.
Front Wheel Hub Tightening
Front wheel bearing tightness and spindle nut retention are critical component operations. All service must be performed by your authorized
POLARIS dealer.
Wheel Removal
1. Position the vehicle on a level surface.
2. Place the transmission in neutral. Set the parking brake. Stop the
engine.
3. Loosen the wheel nuts slightly.
4. Elevate the side of the vehicle by placing a suitable stand under the
frame.
5. Remove the wheel nuts. Remove the wheel.
76
MAINTENANCE
Tires
Wheel Installation
1. Place the transmission in neutral.
2. Set the parking
brake.
3. Place the wheel on
the wheel hub with
the valve stem
toward the outside
and the rotation
arrows on the tire
pointing toward forward rotation.
4. Attach the wheel
nuts and finger
tighten.
5. Carefully lower the vehicle to the ground.
6. Torque the wheel nuts to specification.
Improperly installed wheels can adversely affect tire wear and vehicle
handling, which can result in serious injury or death. Always ensure that
all nuts are torqued to specification. Do not service axle nuts that have a
cotter pin installed. See your POLARIS dealer.
Wheel Nut Torque Specifications
Check the wheel nut torques occasionally and when they've been loosened for service.
Location Nut Torque
Front Wheel 27 ft. lbs. (37 Nm)
Rear Wheel 27 ft. lbs. (37 Nm)
77
MAINTENANCE
Screws
Cover
Lamp
Lights
Daytime Running Lights Lamp Replacement
If the daytime running lights do not operate, replace the lamps.
POLARIS recommends that you install replacement lamps obtained
from your authorized POLARIS dealer.
1. Disconnect the lights from the harness.
2. Remove the rubber cover from the back of the light assembly.
3. Press the lamp retainer inward and turn it counter-clockwise to
remove it. Note the position of the lamp positioning tab, then carefully pull the lamp out.
4. Install the new lamp. Make sure the filament is horizontal.
5. Reinstall the lamp retainer. Press the retainer inward and turn it
clockwise about 1/4 turn.
6. Start the engine to make sure the lights come on. If the lights do not
operate, see your POLARIS dealer for service.
7. Reinstall the rubber cover, and reconnect the lights to the harness.
Tail Light Lamp Replacement
If the brakelight doesn't work, the
lamp may need to be replaced.
1. Remove the two screws
securing the lens cover.
Remove the lens cover.
2. Remove the lamp and replace
it with a new recommended
lamp.
3. Test the light for proper operation.
4. Reinstall the lens cover.
78
MAINTENANCE
Drain
Screw
Vehicle Immersion
NOTICE: If your vehicle becomes immersed, major engine damage can result if
If it's impossible to take your vehicle to a dealer before starting it, follow the steps outlined below.
1. Move the vehicle to dry land.
2. Turn the fuel valve off.
3. Check the air box. If water is pres-
4. Remove the spark plugs.
5. Loosen the carburetor drain screw.
6. Turn the engine over several times.
7. Dry the spark plugs and reinstall
8. Tighten the carburetor drain screw.
9. Turn the fuel valve on.
10. Attempt to start the engine. If neces-
11. Take the vehicle to your dealer for
12. If water has been ingested into the transmission follow the proce-
the machine is not thoroughly inspected. Take the vehicle to your
dealer before starting the engine.
ent, dry the air box and replace the
filter with a new filter. Thoroughly
dry the air pre-filter. See page 67.
them, or install new plugs.
sary, repeat the drying procedure.
service as soon as possible, whether you succeed in starting it or
not.
dure on page 66 for drying.
79
MAINTENANCE
WARNING
WARNING
Battery
Improperly connecting or disconnecting battery cables can result in an explosion
and cause serious injury or death. When removing the battery, always
disconnect the negative (black) cable first. When reinstalling the battery, always
connect the negative (black) cable last.
Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can
result from contact with skin, eyes or clothing.
Antidote:
External: Flush with water.
Internal: Drink large quantities of water or milk. Follow with milk of magnesia,
beaten egg, or vegetable oil. Call physician immediately.
Eyes: Flush with water for 15 minutes and get prompt medical attention.
Batteries produce explosive gases. Keep sparks, flame, cigarettes, etc. away.
Ventilate when charging or using in an enclosed space. Always shield eyes
when working near batteries. KEEP OUT OF REACH OF CHILDREN.
Your vehicle may have either a sealed battery, which requires little
maintenance, or a conventional battery. A sealed battery can be identified by its flat covers on the top of the battery. A conventional battery
has six filler caps on the top of the battery.
Always keep battery terminals and connections free of corrosion. If
cleaning is necessary, remove the corrosion with a stiff wire brush.
Wash with a solution of one tablespoon baking so da and one cup water.
Rinse well with tap water and dry off with clean shop towels. Coat the
terminals with dielectric grease or petroleum jelly. Be careful not to
allow cleaning solution or tap water into a conventional battery.
80
MAINTENANCE
Battery
Battery
Battery Removal
1. Remove the driver’s seat. See
page 26.
2. On conventional batteries, remove
the battery vent tube (sealed
batteries do not have a vent tube).
3. Disconnect the black (negative)
battery cable first.
4. Disconnect the red (positive)
battery cable last.
5. Lift the battery out of the vehicle.
Be careful not to tip a
conventional battery sideways,
which could spill electrolyte.
NOTICE: If electrolyte spills, immediately wash it off with a solution of one
tablespoon baking soda and one cup water to prevent damage to the
vehicle.
81
MAINTENANCE
Battery
Battery Installation
Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance.
Follow the battery charging instructions on page 84 before installing the
battery.
1. Ensure that the battery is fully charged.
2. Place the battery in the battery holder.
3. On conventional batteries, install the battery vent tube. The vent
tube must be free of obstructions and securely installed. Route the
tube away from the frame and vehicle body to prevent contact with
electrolyte.
Battery gases could accumulate in an improperly installed vent tube and
cause an explosion, resulting in serious injury or death. Always ensure
that the vent tube is free of obstructions and is securely installed as
recommended.
4. Coat the terminals with dielectric grease or petroleum jelly.
5. Connect and tighten the red (positive) cable first.
6. Connect and tighten the black (negative) cable last.
7. Verify that cables are properly routed.
8. Reinstall the driver’s seat.
82
MAINTENANCE
Lower
Mark
Upper
Mark
Battery
Battery Storage
Whenever the vehicle is not used for a period of three months or more,
remove the battery from the vehicle, ensure that it's fully charged, and
store it out of the sun in a cool, dry place. Check battery voltage each
month during storage and recharge as needed to maintain a full charge.
See page 84.
Tip: Battery charge can be maintained by using a POLARIS Battery Tender
charger or by charging about once a month to make up for normal self-discharge. Battery T ender can be left connected during the storage period, and
will automatically charge the battery if the voltage drops below a pre-determined point. See page 94 for the part numbers of POLARIS products.
Battery Fluid (Conventional Battery)
A poorly maintained battery will
deteriorate rapidly. Check the battery fluid level often. Maintain the
fluid level between the upper and
lower level marks.
Add only distilled water . T ap water
contains minerals that are harmful
to a battery.
83
MAINTENANCE
Battery
Battery Charging (Conventional Battery)
1. Remove the battery from the vehicle to prevent damage from leak-
ing or spilled electrolyte during charging. See page 81.
2. Charge the battery with a charging output no larger than 1/10 of the
battery’s amp/hr rating. Charge as needed to raise the specific gravity to 1.270 or greater.
3. Reinstall the battery . See page 82. Make sure the positive terminal is
toward the front of the vehicle.
Battery Charging (Sealed Battery)
The following battery charging instructions apply only to the installation of a sealed battery . Read all instru ctions before proceed ing with the
installation of this battery.
The sealed battery is already filled with electrolyte and has been sealed
and fully charged at the factory. Never pry the sealing strip off or add
any other fluid to this battery.
The single most important thing about maintaining a sealed battery is to
keep it fully charged. Since the battery is sealed and the sealing strip
cannot be removed, you must use a voltmeter or multimeter to measure
DC voltage.
An overheated battery may explode, causing severe injury or death.
Always watch charging times carefully. Stop charging if the battery
becomes very warm to the touch. Allow it to cool before resuming
charging.
For a refresh charge, follow all instructions carefully.
1. Check the battery voltage with a voltmeter or multimeter. A fully
charged battery will register 12.8 V or higher.
2. If the voltage is less than 12.8 volts, recharge the battery at 1.2 amps
or less until battery voltage is 12.8 or greater.
Tip: When using an automatic charger, refer to the charger manufacturer's
instructions for recharging. When using a constant current charger, use the
guidelines on the next page for recharging.
84
MAINTENANCE
Battery
Battery Charging (Sealed Battery)
Always verify battery condition before and 1-2 hours after the end of
charging.
State of
Charge
100% 12.8-13.0 volts None, check at 3
75%-100% 12.5-12.8 volts May need slight
50%-75% 12.0-12.5 volts Needs charge 5-11 hours
25%-50% 11.5-12.0 volts Needs charge At least 13 hours,
0%-25% 11.5 volts or less Needs charge with
Voltage Action
mos. from date of
manufacture
charge, if no
charge given,
check in 3 months
desulfating charger
Charge Time
(Using constant current
charger @ standard amps
specified on top of battery)
None required
3-6 hours
verify state of charge
At least 20 hours
85
MAINTENANCE
Cleaning and Storage
Washing the Vehicle
Keeping your POLARIS vehicle clean will
not only improve its appearance but it can
also extend the life of various components.
Before washing the vehicle, locate the CVT
inlet and outlet ducts. The ducts are located
under the rear wheel wells. Avoid spraying
water directly toward the ducts when washing the vehicle from the rear.
NOTICE: Water in the CVT system could cause
The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
1. Use a professional-type washing cloth, cleaning the upper body first
2. Rinse with clean water frequently.
3. Dry surfaces with a chamois to prevent wate r spo ts.
the drive belt to become wet and slip in
the clutches. Always avoid spraying
water directly toward the CVT inlet and
outlet ducts when washing the vehicle
from the rear.
High water pressure may damage
components. POLARIS recommends
washing the vehicle by hand or with a
garden hose, using mild soap.
Certain products, including insect repellents and chemicals, will
damage plastic surfaces. Do not allow these types of products to
contact the vehicle.
and the lower parts last.
Washing Tips
• Avoid the use of harsh cleaners, which can scratch the finish.
• Do not use a power washer to clean the vehicle.
• Do not use medium to heavy duty compounds on the finish.
• Always use clean cloths and pads for cleaning and polishing. Old or
reused cloths and pads may contain dirt particles that will scratch the
finish.
86
MAINTENANCE
Cleaning and Storage
Washing the Vehicle
If a high pressure water system is used for cleaning (not recommended),
exercise extreme caution. The water may damage components and could
remove paint and labels. Avoid directing the water stream at the following items:
• Wheel bearings
• Radiator
• Transmission seals
• CVT inlet and outlet ducts
•Brakes
• Cab and body panels
• Labels and decals
• Electrical components and wiring
If an informational or graphic label becomes illegible or comes off, con-
tact your POLARIS dealer to purchase a replacement. Replacement
safety labels are provided by POLARIS at no charge.
Grease all zerk fittings immediately after washing. Allow the engine to
run for a while to evaporate any water that may have entered the engine
or exhaust system.
Polishing the Vehicle
POLARIS recommends the use of common household aerosol furniture
polish for polishing the finish on your POLARIS vehicle. Follow the
instructions on the container.
Polishing Tips
• Avoid the use of automotive products, some of which can scratch the
finish of your vehicle.
• Always use clean cloths and pads for cleaning and polishing. Old or
reused cloths and pads may contain dirt particles that will scratch the
finish.
87
MAINTENANCE
Cleaning and Storage
Chrome Wheel Care (if equipped)
Proper maintenance will protect chrome wheels from corrosion, preserve wheel life and ensure a “like new” appearance for many years.
Tip: Chrome wheels exposed to ro ad sa lt (or salt in the air in coastal areas) are
more susceptible to corrosion if not properly cleaned. Clean chrome wheels
more often if they're exposed to salt or other corrosive elements.
1. Wash chrome wheels frequently. Use a mild detergent. Never use
abrasive cleaners on plated or painted surfaces.
2. Rinse well with clear water. Soap, detergents, salt, dirt, mud and
other elements can cause corrosion.
3. Polish the clean chrome wheels periodically. Use an automotive
grade chrome polish.
4. Routinely and liberally apply a weather resistant wax to each pol-
ished chrome wheel. Choose a product suitable for chrome finishes.
Read and follow the product labels and instructions.
Removing Corrosion
If light rust is found on the chrome finish, use steel wool (#0000-OTT
grade) to remove it. Gently rub the affected areas with the steel wool
until the corrosion has been removed. Clean and polish the wheel as outlined above.
88
MAINTENANCE
Cleaning and Storage
Storage Tips
NOTICE: Starting the engine during the storage period will disturb the protective
Clean the Exterior
Make any necessary repairs and clean the vehicle as recommended. See
page 86.
Stabilize the Fuel
1. Fill the fuel tank.
2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel
3. Allow the engine to run for 15-20 minutes to allow the stabilizer to
4. Turn the fuel valve off.
5. Drain the carburetor bowl.
Air Filter / Air Box
Inspect and clean or replace the air filter . See page 67. Clean the air box.
Drain the sediment tube.
Fluid Levels
Inspect the fluid levels. Add or change fluids as recommended in the
Periodic Maintenance Chart beginning on page 53.
• Transmission fluid
• Brake fluid (change every two years and any time the fluid looks dark
Engine Oil
Change the oil. See page 60.
film created by fogging and damage could occur. Never start the
engine during the storage period.
Stabilizer. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems,
stabilizes fuel and removes carbon deposits from pistons, rings,
valves and exhaust systems.
disperse through the fuel in the tank and carburetor.
or contaminated)
89
MAINTENANCE
Cleaning and Storage
Storage Tips
Inspect and Lubricate
Inspect all cables and lubricate all areas of the vehicle as recommended
in the Periodic Maintenance Chart beginning on page 53.
Fog the Engine
Use POLARIS Engine Fogging Oil. Follow label directions carefully.
Battery Maintenance
See pages 83-85 for storage and charging procedures.
Storage Area/Covers
Be sure the storage area is well ventilated. Cover the vehicle with a genuine POLARIS cover. Do not use plastic or coated materials. They do
not allow enough ventilation to prevent condensation, and may promote
corrosion and oxidation.
Removal from Storage
1. Check the battery electrolyte level and charge the battery if necessary. Install it in the vehicle. Make sure the battery vent hose is
routed properly and that it's not pinched or restricted in any way.
2. Make sure the spark plug is tight.
3. Fill the fuel tank with fuel.
4. Check all the points listed in the Daily Pre-Ride Inspection section
on page 38. Tightness of the bolts, nuts and other fasteners should
be checked by an authorized POLARIS dealer.
5. Lubricate at the intervals outlined in the Periodic Maintenance
Chart beginning on page 53.
90
Transporting the Vehicle
Step 6
Step 6
Step 7
Tubes
Follow these procedures when transporting the vehicle.
1. Place the transmission in neutral. Set
the parking brake.
2. Stop the engine.
3. Turn the fuel valve off.
4. Remove the key to prevent loss dur-
ing transporting.
5. Secure the fuel cap and seats.
NOTICE: Always tie the frame of the
POLARIS vehicle to the
transporting unit securely with
suitable straps or rope. Do not
attach tie straps to the front control
arm bolt pockets.
6. Wrap the front tie strap through the
frame tubes, or attach a tie-down
hook around each of the tubes.
7. Wrap the rear tie strap around the
swing arm.
MAINTENANCE
91
SPECIFICATIONS
RANGER RZR 170
Maximum Rider W e ight 150 lbs. (68 kg) (each rider)
Maximum Weight Capacity 300 lbs. (81.7 kg)
Gross Vehicle Weight 840 lbs. (381 kg)
Dry Weight 500 lbs. (227 kg)
Fuel Capacity 2.5 gal. (9.5 ltr)
Engine Oil Capacity 37 oz. (1.1 ltr)
Transmission Oil Capacity 23.7 oz. (700 ml)
Overall Length 85 in. (216 cm)
Overall Width 48 in. (122 cm)
Overall Height 55 in. (139.7 cm)
Wheelbase 65 in. (165 cm)
Ground Clearance 6 in. (15.2 cm)
Engine Type 4-Stroke
Displacement 169 cc
Cooling Air Cooled
Bore x Stroke 61 mm x 57.8 mm
Alternator Output 80 watts
Compression Ratio 9.5:1
Carburetor 1 / 22 mm (VM Type)
Pilot Jet 35
Main Jet 100
Air Screw 2 Turns Out
Jet Needle 2MKNN-4 clip
Starting System Electric
Ignition System CDI
Spark Plug / Gap NGK CR6HSA / 0.6-0.7 mm
Front Suspension Single A-arm w/5 in. (12.7 cm) travel
Rear Suspension Dual Shock swing arm w/5 in. (12.7 cm) travel
92
SPECIFICATIONS
RANGER RZR 170
Lubrication System Wet Sump
Driving System Type Automatic Constant Variable Transmission
Final Drive Chain
Shift Type F/N/R
Tire Size - Front 19x7-8
Tire Size - Rear 20x10-9
Tire Pressure - Front 3 psi (20.7 kPa)
Tire Pressure - Rear 3 psi (20.7 kPa)
Brakes, Front/Rear Foot Activated, 4-wheel hydraulic disc
Parking Brake Mechanical, Rear (Lever)
Daytime Running Lights Dual, Standard
Brake Light Standard
Jetting Chart
ALTITUDE
Meters (Feet)
0-3048
(0-10,000)
Above 3048
(Above 10,000)
AMBIENT TEMPERATURE
Below 40 F
(Below 5 C)
102 100
100 98
#3 Needle Clip Position
+40F and above
(+5C and above)
Clutching Chart
T o access clutches for inspection, remove the passenger seat and remove
the clutch access panel. See page 26.
ALTITUDE
Meters (Feet)
0-3048 (0-10,000) 6 @ 17 grams
Above 3048 (Above 10,000) *6 @ 15 grams
*Optional 15-gram weight
SHIFT WEIGHT
PN 0454619
93
POLARIS PRODUCTS
Part Number Description
Engine Lubricant
2870791 Fogging Oil (Aerosol)
2876248 Synthetic Y outh Oil (qt/.95 l)
2876249 Synthetic Youth Oil (gal/3.8 l)
2872175 Semi-Synthetic 20W-40 Oil (qt/.95 l)
2872176 Semi-Synthetic 20W-40 Oil (gal/3.8 l)
Gearcase / Transmission Lubricants
2873602 Premium AGL Synthetic Gearcase Lubricant (qt/.95 l)
2873603 Premium AGL Synthetic Gearcase Lube (gal/3.8 l)
2872348 Chain Lube, Aerosol
Grease / Specialized Lubricants
2871312 Grease Gun Kit, Premium All Season (3 oz.)
2871322 All Season Premium Grease (3 oz./89 ml)
2871423 All Season Premium Grease (14 oz./414 ml)
2871329
Dielectric Grease (Nyogel
Additives / Miscellaneous
2871326 Carbon Clean Plus
2870652 Fuel Stabilizer
2872189 DOT 4 Brake Fluid
2871956
2859044
TM
Loctite
565 Thread Sealant
POLARIS Battery Tender
TM
)
TM
Charger
94
TROUBLESHOOTING
Drive Belt Wear/Burn
Possible Cause Solution
Driving at low RPM or
ground speed
Insufficient warm-up at
low ambient temperatures
Slow/easy clutch engagement
Belt slippage from water
or snow ingestion into the
CVT system
Clutch malfunction See your POLARIS dealer.
Poor engine performance Check for fouled plugs or foreign material in gas tank or
Wrong or missing belt Install the recommended belt.
Improper break-in Always break in a new belt and/or clutch. See page 36.
Drive at a higher speed.
W arm the engin e at least 5 minutes. W ith the transmission
in neutral, apply small amount of throttle in short bursts, 5
to 7 times. The belt will become more flexible and prevent belt burning.
Use the throttle quickly and effectively.
Dry out the CVT (see page 66). Prevent water from enter-
ing the CVT inlet and outlet ducts (see page 86). Inspect
clutch seals for damage if repeated leaking occurs.
fuel lines. See your dealer.
95
TROUBLESHOOTING
Engine Doesn't Turn Over
Possible Cause Solution
Low battery voltage Recharge the battery to 12.8 VDC
Loose battery connections Check all connections and tighten
Loose solenoid connections Check all connections and tighten
Engine Turns Over, Fails to Start
Possible Cause Solution
Out of fuel Turn the fuel valve to reserve, refuel
Clogged fuel valve or filter Inspect and clean or replace
Water is present in fuel Drain the fuel system and refuel
Old or non-recommended fuel Replace with fresh recommended fuel
Fuel valve is turned off Turn the fuel valve on
Fouled or defective spark plugs Inspect plugs and replace if necessary
No spark to spark plug Inspect plugs and replace if necessary
W ater or fuel in crankcase Immediately see your POLARIS dealer
Overuse of choke Inspect, clean and/or replace spark plugs
Clogged fuel filter Replace the filter
Low battery voltage Recharge the battery to 12.8 VDC
Mechanical failure See your dealer
Engine Backfires
Possible Cause Solution
W eak spark from spark plug Inspect, clean and/or replace spark plugs
Incorrect spark plug gap or heat range Set gap to specs or replace plugs
Old or non-recommended fuel Replace with fresh recommended fuel
Incorrectly installed spark plug wires See your dealer
Incorrect ignition timing See your dealer
Mechanical failure See your dealer
Loose ignition connections Check all connections and tighten
W ater present in fuel Replace with fresh recommended fuel
Exhaust system leak See your dealer
96
TROUBLESHOOTING
Engine Pings or Knocks
Possible Cause Solution
Poor quality or low octane fuel Replace with recommended fuel
Incorrect ignition timing See your dealer
Incorrect spark plug gap or heat range Set gap to specs or replace plugs
Engine Runs Irregularly, Stalls or Misfires
Possible Cause Solution
Fouled or defective spark plugs Inspect, clean and/or replace spark plugs
W orn or defective spark plug wires See your dealer
Incorrect spark plug gap or heat range Set gap to specs or replace plugs
Loose ignition connections Check all connections and tighten
Water present in fuel Replace with new fuel
Low battery voltage Recharge battery to 12.8 VDC
Kinked or plugged fuel tank vent line Inspect and replace
Incorrect fuel Replace with recommended fuel
Clogged air filter Inspect and clean or replace
Electronic throttle control malfunction See your dealer
Other mechanical failure See your dealer
Possible Lean Fuel Cause Solution
Low or contaminated fuel Add or change fuel, clean the fuel system
Low octane fuel Replace with recommended fuel
Clogged fuel filter See your dealer
Incorrect fuel Replace with recommended fuel
Incorrect jetting See your dealer
Possible Rich Fuel Cause Solution
Fuel is very high octane Replace wi th lower octane fuel
Overuse of choke Inspect, clean and/or replace spark plugs
Stopping/starting without adequate
warm-up
Incorrect fuel Replace with recommended fuel
Clogged air filter Inspect and clean or replace
Incorrect jetting See your dealer
Allow engine to warm up before operating and/or stopping
97
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