Polaris ATV Magnum 325 4X4 HDS User Manual

OWNER’S MANUAL SUPPLEMENT
2002 325 MAGNUM 4X4, HDS
PN 9917111

IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all

times.

Capacities

Body Style Gen IV

Gross Vehicle Weight 1 150

Fuel Capacity 3.25 U.S. Gal

Engine Oil Capacity 1.9 Quarts

Front Rack (Maximum ­Capacity)

Rear Rack 180 Lbs.

Tongue Weight 30 Lbs.

Tow Hitch Standard

Tow Capacity 850 lbs.

Turn Radius 85²

Ground Clearance 7.25²

Height 46²

Length 81²

Seat Height 34²

Dry Weight 634 lbs

Wheel Base 49.75²

Width 46²

90 Lbs.

Drive System

Drive System Type PVT

Shift Type Side Lever

Front Drive (ratio) 3.7 / 1

Final Drive (ratio) 3.1 / 1

Front Tire 24 x 8 - 12

Rear Tire 24 x 11 - 12

Tire Pressure (front) 4

Tire Pressure (rear) 3

Suspension and Brakes

Front Susp. - Mac Strut 6.7²

Rear Susp. - Progresseive
Rate Swing Arm

Shock Adjustment 2² Gas Charged Mono-

Front Brake Hydraulic Disc

Rear Brake Hydraulic Disc

Auxiliary Brake Hydraulic Disc

Park Brake Hydraulic Lock, All

7.1²

tube Cam

Wheel

Engine & Cooling

Engine Model Number ES32PFE08

Engine Type 4 Stroke, Single Cyn-

linder

Lubrication Wet Sump

Bore x Stroke 78 x 68

Displacement 324 cc

Compression Ratio 9:2 Full Stroke

Engine Cooling Air with Fan Assisted

Oil Cooler

Alternator Output (watts) 200

Carburetion 1/BST31 (CV Type)

Main Jet 145

Pilot Jet 50

Needle Jet P-2 (829)

Pilot Air Jet 175

Pilot Screw 2 Turns

Jet Needle 5F14-3

Ignition CDI

Timing 30° @ 5000

Spark Plug Gap .036 inches

Spark Plug Type NGK BKR6E

Exhaust USFS Approval Pend-

ing

Features

Headlight (watts) Grill -- Hi / Low 30W

Taillight (watts) 12V / 8.26 W

Brake Light (watts) 12V / 26.9 W

3-Point Hitch Accessory

Battery 12V / 14 AH

DC Plug In - Rear Accessory

DC Socket - Forward Accessory

High Beam Indicator Standard

High Temp Indicator Standard

Windshield Accessory

Low Oil Light N/A

Neutral Indicator Standard

Reverse Indicator Standard

Speedometer km / hr Accessory

Tool Kit Standard

Electric Start Standard

Carburetor Jetting Clutching Chart

Altitude AMBIENT

TEMPERATURE

Meters

(Feet)

0-1800

(0-6000)

1800 & above

(6000 & above)

PN 9917111 Rev 01 9/01
E 2001 Polaris Sales Inc.

Printed in U.S.A.

Below +40° F

Below +5° C

150

+40° F&

Above

+5° C&

Above

145 Meters

(Feet)

Altitude Shift

0-1800

(0-6000)

142.5 137.5 1800 & above
(6000 & above)

Weight

16

5630279

16 Mod

5630280

Drive
Clutch
Spring

Blue/
Green

7041157

Blue/
Green

7041157

Driven
Clutch
Spring

Black

7041782

Black

7041782

Helix &
Spring

37-41

2+2

5132344

37-41

2+2

5132344