Pitney bowes DA80F, WF81 User Manual

DA80F / WF81

AddressRight™ Fixed Head Printer

Parts List

NOTICE!

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rights of Pitney Bowes or others. Pitney Bowes assumes no responsibility for any such use of the information.

Except as provided in writing, duly signed by an ofcer of Pitney Bowes, no license, either express or implied,

under any Pitney Bowes or any third party’s patent, copyright, or other intellectual property rights is granted
by providing this information.

SV62033 Revision A
First Edition, November, 2007
©2007 Pitney Bowes Inc.

Due to publication lead times and continuing product development, this manual may not reect the latest product
congurations and recommended service procedures.

Company names, products or services mentioned herein may be protected by trademarks, registered trademarks or
service marks and are the property of their respective owners.

All rights reserved. This book may not be reproduced in whole or in part in any fashion or stored in a retrieval sys­tem of any type or transmitted by any means, electronically or mechanically, without the express written permis­sion of Pitney Bowes. This document is for the exclusive use of the person to whom it is issued; its contents are

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of Pitney Bowes business.

Table of Contents

Figure 1 ......................................................... Front View (covers on) ...................2

Figure 2 .............................................. Front View (covers off, 1 of 3) ...................4

Figure 3 .............................................. Front View (covers off, 2 of 3) ...................6

Figure 4 .............................................. Front View (covers off, 3 of 3) ...................8

Figure 5 ................................................................ Rear View (1 of 2) ................. 10

Figure 6 ................................................................ Rear View (2 of 2) ................. 12

Figure 7 ............................................. H-Block Assembly (WS87011) .................14

Figure 8 .....................................................................Door Assembly .................16

Figure 9 .................................... Knob / Spring Assembly (W880011) .................18

Figure 10 ............................Print Head Brake Assembly (WG30049) .................20

Figure 11 ...................................... Wire Frame Assembly (W480010) .................22

Figure 12 ....................................Front Frame Assembly (WF88120) .................24

Figure 12 .............................. Transport Motor Assembly (WF84014) ................. 24

Figure 12 ...............................................Brake Assembly (W484047) ................. 24

Figure 13 .......................................Print Head Assembly (WF88020) .................26

Figure 13 .............................Cartridge Holder Assembly (WG00076) .................26

Figure 13 .................................................. Exit Idler Roller Assembly ................. 26

Figure 13 ......................................Lift Bracket Assembly (WF58043) .................26

Figure 14 ...................................... Feed Deck Assembly (WF88160) ................. 28

Figure 15 .................................................. Center Chassis Assembly .................30

Figure 16 ...........................Transport Idler Ski Assembly (WF88131) ................. 32

Figure 16 ......................................... Transport Idler Roller Assembly .................32

Figure 17 ....................................Print Head Lifter Bracket Assembly ................. 34

Figure 18 ..................................... Feed Roller Assembly (WF80031) .................36

Figure 19 ....................................................Height Adjustment Brake .................38

Figure 20 .......................................Replaceable Parts Not Illustrated .................40

SV62033-PL Rev. A

Figure 1 Front View (covers on)

13 WIRE FRAME ASSEMBLY

3 EXTENSION BIN

6 USER INTERFACE COVER

12 PRINT HEAD BRAKE ASSEMBLY

9 LOWER FRONT COVER

4 PRINT STATION COVER

5 LCD / KEYBOARD

10 KNOB / SPRING ASSEMBLY

11 LONG SLIDING FENCE

8 UPPER FRONT COVER

7 DOOR ASSEMBLY

1 SHORT SLIDING FENCE

2 H-BLOCK ASSEMBLY

2

SV62033-PL Rev. A

Figure 1 Front View (covers on)

ITEM PART NUMBER DESCRIPTION

1 W451008 SHORT SLIDING FENCE
2 WS87011 H-BLOCK ASSEMBLY (see Figure 7)
3 WF51018 EXTENSION BIN
4 WF58042 PRINT STATION COVER
5 CCWS82002 LCD / KEYBOARD
6 W486004 USER INTERFACE COVER
7 DOOR ASSEMBLY (see Figure 8)
8 WF86001 UPPER FRONT COVER
9 WF86000 LOWER FRONT COVER
10 W880011 KNOB / SPRING ASSEMBLY (see Figure 9)
11 W451009 LONG SLIDING FENCE
12 WG30049 PRINT HEAD BRAKE ASSEMBLY (see Figure 10)
13 W480010 WIRE FRAME ASSEMBLY (see Figure 11)

3

Figure 2 Front View (covers off, 1 of 3)

2 PRINT DECK

3 FRONT FRAME ASSEMBLY

5 FEED DECK ASSEMBLY

4 PRINT HEAD ASSEMBLY

1 REAR CHASSIS ASSEMBLY

4

SV62033-PL Rev. A

Figure 2 Front View (covers off, 1 of 3)

ITEM PART NUMBER DESCRIPTION

1 REAR CHASSIS ASSEMBLY (see Figures 4, 5, 6)
2 WF58047 PRINT DECK
3 WF88120 FRONT FRAME ASSEMBLY (see Figure 12)
4 WF88020 PRINT HEAD ASSEMBLY (see Figure 13)
5 WF88160 FEED DECK ASSEMBLY (see Figure 14)

5

Figure 3 Front View (covers off, 2 of 3)

3 DRIVEN EXIT ROLLER ASSEMBLY

5 PULLEY SPACER

4 FLANGED DOUBLE SHIELD BALL BEARING

2 CENTER CHASSIS ASSEMBLY

10 FEED DECK UPSTREAM COVER

11 BUTTON HEAD CAP SCREW

1 FLANGED DOUBLE SHIELD

BALL BEARING (hidden)

6 TRANSPORT DRIVEN ROLLER ASSEMBLY

7 TRANSPORT IDLER SKI ASSEMBLY

8 PRINT HEAD LIFTER

BRACKET ASSEMBLY

9 FEEDER MOTOR ASSEMBLY

6

SV62033-PL Rev. A

Figure 3 Front View (covers off, 2 of 3)

ITEM PART NUMBER DESCRIPTION

1 591-0317 BEARING, BALL FLANGED DOUBLE SHIELD .2498 ID
2 CENTER CHASSIS ASSEMBLY (see Figure 15)
3 WF88003 DRIVEN EXIT ROLLER ASSEMBLY
4 591-0316 BEARING, BALL FLANGED DOUBLE SHIELD .2498 ID
5 WF14001 PULLEY SPACER
6 WF88002 TRANSPORT DRIVEN ROLLER ASSEMBLY
7 WF88131 TRANSPORT IDLER SKI ASSEMBLY (see Figure 16)
8 PRINT HEAD LIFTER BRACKET ASSEMBLY (see Figure 17)
9 WF84015 FEEDER MOTOR ASSEMBLY
10 WF58031 FEED DECK UPSTREAM COVER
11 68-0499 BUTTON HEAD CAP SCREW

7

Figure 4 Front View (covers off, 3 of 3)

1 SUPPORT STANDOFF SHAFT

2 PRINT HEAD ECCENTRIC SHAFT ASSEMBLY

3 PRINT HEAD LIFT ECCENTRIC

4 DOWEL PIN

8 TRANSPORT IDLER STOP SHAFT

5 PAPER RECEIVER SENSOR ASSEMBLY

6 PAPER EMITTER SENSOR ASSEMBLY

7 FEEDER RECEIVER / EMITTER SENSOR ASSEMBLY

9 FEED ROLLER ASSEMBLY

10 HEIGHT ADJUSTMENT BRAKE

8

SV62033-PL Rev. A

Figure 4 Front View (covers off, 3 of 3)

ITEM PART NUMBER DESCRIPTION

1 WG30003 SUPPORT STANDOFF SHAFT
2 WF88051 PRINT HEAD ECCENTRIC SHAFT ASSEMBLY
3 WF41000 PRINT HEAD LIFT ECCENTRIC
4 59-0020 DOWEL PIN
5 WF84016 PAPER RECEIVER SENSOR ASSEMBLY
6 WF84012 PAPER EMITTER SENSOR ASSEMBLY
7 WF84001 FEEDER RECEIVER / EMITTER SENSOR ASSEMBLY
8 WF10014 TRANSPORT IDLER STOP SHAFT
9 WF80031 FEED ROLLER ASSEMBLY (see Figure 18)
10 W700111 HEIGHT ADJUSTMENT BRAKE (see Figure 19)

9

Figure 5 Rear View (1 of 2)

5 REAR COVER ASSEMBLY

1 LATCH ASSEMBLY

(see Figure 7, Items 5, 6, 7)

2 WIRE FRAME NUT
(located behind slot)

3 PROCESSOR BOARD with GROUND ASSEMBLY
4 UL SCREEN

10

SV62033-PL Rev. A

Figure 5 Rear View (1 of 2)

ITEM PART NUMBER DESCRIPTION

1 W799023 LATCH ASSEMBLY (see Figure 9)
2 WG30012 NUT, WIRE FRAME, 22K
3 WF80008 PROCESSOR BOARD with GROUND ASSEMBLY
4 WG00280 SCREEN, UL, 5K
5 W451001 REAR COVER ASSEMBLY

11

Figure 6 Rear View (2 of 2)

1 TENSIONER SPRING

2 FEED ROLLER PULLEY ASSEMBLY
3 E-RING

4 FEED ROLLER MOUNTING PLATE

5 ENCODER SPACER
6 ENCODER

FEED ROLLER ASSEMBLY
(see Figure 18)

12

SV62033-PL Rev. A

Figure 6 Rear View (2 of 2)

ITEM PART NUMBER DESCRIPTION

1 U120003 TENSIONER SPRING
2 WG30054 FEED ROLLER PULLEY ASSEMBLY
3 23-0037 RING, E, RETAINING .375 SHAFT
4 WF51006 FEED ROLLER MOUNTING PLATE
5 WF51017 ENCODER SPACER
6 200-0209 ENCODER, OPTO HEDS-5600 2 CHANNEL

13

Figure 7 H-Block Assembly (WS87011)

5 LATCH ASSEMBLY
(see Figure 5, Item 1)

6

7

1

2

3

4

14

SV62033-PL Rev. A

Figure 7 H-Block Assembly (WS87011)

ITEM PART NUMBER DESCRIPTION

1 WS60000 SEPARATOR, H-BLOCK, WS7X
2 WG00010 BAR, WEIGHT
3 60-8141 SCREW, PAN HEAD PHILLIPS PLASTITE 6-16X 5/16
4 WS86024 TIP, SEPARATOR
5 W799023 LATCH ASSEMBLY
6 WG00254 BLOCK, PIVOT LATCH
7 WG00283 PLATE, STRIKER

15

Figure 8 Door Assembly

1

2

3

16

SV62033-PL Rev. A

Figure 8 Door Assembly

ITEM PART NUMBER DESCRIPTION

1 WF62007 DOOR, ACCESS, PRINT HEAD, WF8X
2 58-1007 PIN, PILOT SELF CLINCH TPS .187 ODX .375
3 WF58045 HINGE, DOOR, PRINT HEAD ACCESS, WF8X

17

Figure 9 Knob / Spring Assembly (W880011)

1

2

18

SV62033-PL Rev. A

Figure 9 Knob / Spring Assembly (W880011)

ITEM PART NUMBER DESCRIPTION

1 W462001 KNOB, THICKNESS ADJUSTMENT, MOLDED
2 212-5029 SPRING CLIP, KNOB RETAINER

19

Figure 10 Print Head Brake Assembly (WG30049)

1

2

ref (see Figure 13, Item 17)

3

(mount in place with

pressure-sensitive adhesive)

20

SV62033-PL Rev. A

Figure 10 Print Head Brake Assembly (WG30049)

ITEM PART NUMBER DESCRIPTION

1 212-5001 SPRING, COMPRESSION 2.08 LBS/IN
2 WF58043 CARRIAGE, LIFTER, PRINT HEAD, WF8X
3 WF62008 PRINT HEAD SPACER

21

Figure 11 Wire Frame Assembly (W480010)

1

2

3

4

5

6

7

8

22

SV62033-PL Rev. A

Figure 11 Wire Frame Assembly (W480010)

ITEM PART NUMBER DESCRIPTION

1 WG30029 DEFLECTOR FLAP, MEDIA, 22K
2 WG30011 SLIDE, WIRE FRAME, 22K
3 WG30070 WIRE FRAME, MEDIA SPRT, 22K
4 WG30025 BRACKET, WIRE FRAME, 22K
5 WG30024 SUPPORT, WIRE FRAME, 22K
6 WG00021 CLAMP
7 WG00013 NUT PLATE, CLAMP
8 W456010 BRACKET, FEED RAM, W4XX

23

1

2

3

4

5

6

12 TRANSPORT MOTOR ASSEMBLY

7

8

13 BRAKE ASSEMBLY

14

15

16

17

14

9

10

11

Figure 12 Front Frame Assembly (WF88120)

24

SV62033-PL Rev. A

Figure 12 Front Frame Assembly (WF88120)

ITEM PART NUMBER DESCRIPTION

1 72-2003 SCREW, PAN HEAD SEM QUADREX 6-32X 3/8
2 W451015 BRACKET, DECK MOUNTING, DA400
3 81-0833 SCREW, SOCKET HEAD CAP 10-32X 1/2
4 591-0318 BEARING, BALL FLANGED DOUBLE SHIELD .3748 ID
5 W799031 WASHER, RETAINING / BEARING
6 592-0042 PULLEY, TIMING, 3MM HTD 22T
7 WF37000 PULLEY, TIMING, 3MM HTD, 9MM W, DOUBLE FLANGED
8 U151020 BRACKET, TENSIONER
9 DW86023 PULLEY, IDLER
10 591-0314 BEARING, BALL DOUBLE SHIELD .2497 ID
11 23-0025 RING, E, RETAINING .250 SHAFT
12 WF84014 ASSEMBLY, TRANSPORT MOTOR, WF81
13 W484047 ASSEMBLY, BRAKE, W400/401, DA400
14 81-0511 SCREW, SOCKET HEAD CAP 6-32X 1
15 WG00018 BRAKE, FEED ROLLER
16 81-0505 SCREW, SOCKET HEAD CAP 6-32X 5/8
17 W800208 SPRING, COMPRESSION

25

Figure 13 Print Head Assembly (WF88020)

1

17

18

2

3

5

10 CARTRIDGE HOLDER ASSEMBLY

(only 1 of 3 shown)

6

8

12

13

14

15

9

7

4

11 EXIT IDLER ROLLER ASSEMBLY

16 LIFT BRACKET ASSEMBLY

26

SV62033-PL Rev. A

Figure 13 Print Head Assembly (WF88020)

ITEM PART NUMBER DESCRIPTION

1 WF68000 PAD, SPACER, PRINT HEAD, WF8X
2 212-0121 GROUNDING LEAF SPRING
3 68-0831 SCREW, BUTTON HEAD CAP 10-32X 3/8
4 72-0499 SCREW, PAN HEAD SEM PHILLIPS 6-32X 1/4
5 WF51004 COVER, PRINT HEAD, WF8X
6 WG00063 PEN DRIVER PCB, NEWPORT BOARD
7 68-0279 SCREW, BUTTON HEAD CAP 4-40X 1/4
8 WF51008 SPACER, PLATE, PRINT HEAD IDLER, WF8X
9 78-0279 SCREW, FLAT UNDERCUT HEAD PHILLIPS 4-40X 1/4
10 WG00076 ASSEMBLY, CARTRIDGE HOLDER, HP #Q2264A
11 ASSEMBLY, EXIT IDLER ROLLER
12 WG30023 SPRING, LEAF, EXIT IDLER 22K
13 WG30058 ROLLER, EXIT, 22K
14 WG30007 SHAFT, EXIT IDLER, 22K
15 WG30022 BRAKE, EXIT IDLER ROLLER, 22K
16 WF88001 ASSEMBLY, LIFT BRACKET, WF8X
17 WF58043 CARRIAGE, LIFTER, PRINT HEAD, WF8X
18 175-0958 BEARING, BUSHING FLANGED .375 IDX .250L

27

Figure 14 Feed Deck Assembly (WF88160)

1

2

3

4

5

28

SV62033-PL Rev. A

Figure 14 Feed Deck Assembly (WF88160)

ITEM PART NUMBER DESCRIPTION

1 WF51011 SPACER, FENCE, WF8X
2 68-0281 SCREW, BUTTON HEAD CAP 4-40X 3/8
3 WG30013 RETAINER, FENCE, 22K
4 WF58024-01 DECK, FEED, WF8X
5 WF58024-02 DECK, FEED, WF8X

29

1

2

3

4

5

6

8

7

9 (hidden)

10

Figure 15 Center Chassis Assembly

30

SV62033-PL Rev. A

Figure 15 Center Chassis Assembly

ITEM PART NUMBER DESCRIPTION

1 213-2511 SW DOUBLE POLE ON/OFF .4VA
2 WF45008 SCREEN, CENTER CHASSIS, WF8X
3 72-5208 SCREW, PAN HEAD SEM PHILLIPS M4X 30MM
4 F784054 ASSEMBLY, FAN 24V DC
5 220-0218 FILTER, RFI POWER LINE 6 AMP
6 W456002 COVER, ACCESS, W400/401
7 W799087 FOOT, RUBBER
8 WF80023 POWER SUPPLY, UNIVERSAL INPUT
9 88-0411 BUSHING, SPLIT .312 ID
10 WG00012 PLATE, HOLDOWN, 5K/12K/16K/20K

31

Figure 16 Transport Idler Ski Assembly (WF88131)

1

6

5 TRANSPORT IDLER ROLLER ASSEMBLY

7

8

2

3

4

32

SV62033-PL Rev. A

Figure 16 Transport Idler Ski Assembly (WF88131)

ITEM PART NUMBER DESCRIPTION

1 23-0025 RING, E, RETAINING .250 SHAFT
2 WF10010 SHAFT, IDLER, TRANSPORT, WF8X
3 WF62010 SKI, IDLER, TRANSPORT, WF8X
4 244-0507 BUMPER STEM 1/4 DIA
5 ASSEMBLY, IDLER, ROLLER, TRANSPORT, WF8X
6 591-0315 BEARING, BALL DOUBLE SHIELD .2498 ID
7 WF18001 HUB, IDLER, TRANSPORT, ROLLER, WF8X
8 WF65001 ROLLER, IDLER, TRANSPORT, RUBBER, WF8X

33

Figure 17 Print Head Lifter Bracket Assembly

1

6

5

2

3

4

TRANSPORT IDLER SKI ASSEMBLY
(see Figure 16)

34

SV62033-PL Rev. A

Figure 17 Print Head Lifter Bracket Assembly

ITEM PART NUMBER DESCRIPTION

1 WG30009 SHAFT, PRINT HEAD BRACKET, 22K
2 212-5047 SPRING, COMPRESSION 25 LBS/IN
3 WF10011 SHAFT, IDLER, PIVOT, WF8X
4 72-2003 SCREW, PAN HEAD SEM QUADREX 6-32X 3/8
5 68-0831 SCREW, BUTTON HEAD CAP 10-32X 3/8
6 WF51014 BRACKET, LIFTER, WF8X

35

Figure 18 Feed Roller Assembly (WF80031)

1

2

3

4

5

6

36

SV62033-PL Rev. A

Figure 18 Feed Roller Assembly (WF80031)

ITEM PART NUMBER DESCRIPTION

1 WF10013 SHAFT, FEED ROLLER, WF81
2 51-0080 PIN, ROLL .125 ODX 1.000
3 WS62012 HUB, ROLLER, WS5X
4 WG00023 TIRE, MOLDED, CREPE FINISH, 24K
5 212-5036 SPRING, COMPRESSION 31.1 LBS/IN
6 20-0278 SPACER, .501 IDX .017 THK

37

Figure 19 Height Adjustment Brake

1

2

3

38

SV62033-PL Rev. A

Figure 19 Height Adjustment Brake

ITEM PART NUMBER DESCRIPTION

1 81-0507 SCREW, SOCKET HEAD CAP 6-32X 3/4
2 W700111 BRAKE, HEIGHT ADJUSTMENT, 11K
3 69-3283 SCREW, SOCKET HEAD FLAT 4-40X 1/2

39

Figure 20 Replaceable Parts Not Illustrated

PART NUMBER DESCRIPTION

W490018 KIT, SEPARATOR TIPS, W4XX PRINTERS
W490019 KIT, FEED ROLLER TIRES, W4XX PRINTERS
W700287 CATCH, PAPER, 5K
W799092 ASSEMBLY, PAPER CATCH, BRYCE PART
WF62011 CABLE STIFFENER, WF96
WF62018 EMI GROUND, PRINT HEAD CABLES, WF81
WF83013 CABLE ASSEMBLY, KEYBOARD DISPLAY CABLE
WF83015 CABLE ASSEMBLY, MAIN BOARD TO PRINT HEAD
WF83016 CABLE ASSEMBLY, FEED MOTOR ENCODER
WF83017 CABLE ASSEMBLY, MAIN BOARD TO SHAFT ENCODER
WF83019 CABLE ASSEMBLY, PB STACKER
WF83021 CABLE ASSEMBLY, POWER SUPPLY TO AC INLET
WF83022 CABLE ASSEMBLY, POWER SUPPLY TO MAIN BOARD
WG00007 CARTRIDGE CAPPING STATION, BLACK
566-2170 BELT, TIMING 3MM HTD 82T 9MM W
566-2172 BELT, TIMING 3MM HTD 128T 9MM W
68-0501 SCREW, BUTTON HEAD CAP 6-32X 3/8
68-0611 SCREW, BUTTON HEAD CAP 8-32X 3/8
68-0618 SCREW, BUTTON HEAD CAP 8-32X 1
68-0839 SCREW, BUTTON HEAD CAP 10-32X 7/8
72-0505 SCREW, PAN HEAD SEM PHILLIPS 6-32X 5/8
72-0609 SCREW, PAN HEAD SEM PHILLIPS 8-32X 1/4
72-0610 SCREW, PAN HEAD SEM PHILLIPS 8-32X 5/16
72-2002 SCREW, PAN HEAD SEM QUADREX 6-32X 1/4
72-2008 SCREW, PAN HEAD SEM QUADREX 8-32X 3/8
72-5199 SCREW, PAN HEAD SEM PHILLIPS M4X 10MM
74-0297 SCREW, FLAT 100DEG HEAD PHILLIPS 6-32X 3/8
75-0397 SCREW, SET CUP POINT HEX SOCKET 6-40X .187
81-0499 SCREW, SOCKET HEAD CAP 6-32X 1/4
81-0611 SCREW, SOCKET HEAD CAP 8-32X 3/8
81-0613 SCREW, SOCKET HEAD CAP 8-32X 1/2

40

SV62033-PL Rev. A

41

1 Elmcroft Road
Stamford, Connecticut 06926-0700
USA

PB Form SV62033 Rev. A 11/07

© 2007 Pitney Bowes Inc.
All Rights Reserved
Printed in the USA

Printed on recyclable paper

*sv62033reva*