Pioneer VSXD-810, VSXD-810-S Service manual

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1
AUDIO/VIDEO MULTI-CHANNEL RECEIVER
VSX-D810S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
KUXJI AC120V KCXJI AC120V
Model
VSX-D810S
Power Requirement Remarks
ORDER NO.
RRV2431
CONTENTS
2. EXPLODED VIEWS AND PARTS LIST
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2001
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36 56 62
2 3 8
7. GENERAL INFORMATION
7.1 DISASSEMBLY AND DIAGNOSIS
7.2 PARTS
7.2.1 IC
7.2.2 DISPLAY
8. PANEL FACILITIES AND SPECIFICATIONS
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T – ZZK MAR. 2001 Printed in Japan
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63 63 65 65 71 73
VSX-D810S
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
Health & Safety Code Section 25249.6 – Proposition 65
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
Reading should not be above
0.5mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
Leakage current tester
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
VSX-D810S
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
1
3
2
4
5
KCXJI Type Only
6
11
(1) PACKING PARTS LIST
Mark No. Description Part No.
7
9
8
10
12
NSP 2 Warranty Card ARY7045 NSP 4 Dry Cell Battery (R6P, AA) VEM-013
NSP 9 Polyethylene Bag Z21-038
1 FM Wire Antenna ADH7004 3 AM Loop Antenna ATB7009 5 Operating Instructions XRB3004
(English)
6 Operating Instructions See Contrast table (2)
(French) 7 Remote Control Unit XXD3028 8 Battery Cover XZA3002
(0.03 × 230 × 340)
10 Packing Sheet AHG7069 11 Left Pad R4 XHA3024
12 Right Pad R4 XHA3025 13 Packing Case 810/KC XHD3147
13
(2) CONTRAST TABLE
VSX-D810S/KUXJI and KCXJI are constructed the same except for the following :
Part No.
Mark No. Symbol and Description VSX-D810S VSX-D810S Remarks
/KUXJI /KCXJI
6 Operating Instructions (French) Not used XRC3030
3
VSX-D810S
2.2 EXTERIOR SECTION
44
46
16
40
I
44
44
20
19
44
44
44
44
44
44
44
44
44
44
1
A
F
26
11
44
U
45
44
44
18
41
44
G
4
O
13
14
I
J
44
H
45
M
K L
D
12
H
E
M
L
K
41
P
Q
44
52
44
44
J
H
5
D
46
O
47
46
43
24
C
56
Q
P
2
C
44
36
34
44
46
57
S
55
23
9
M
10
R
35
44
44
39
I
N
7
8
T
E
N
27
E
F
Q
6
44
31
S
R
21
A
22
C
28
B
44
D
15
44
44
Refer to "2.3 FRONT PANEL SECTION".
4
Accessory of Front Panel
44
44
3
F
62
60
37
B
63
S
44
53
25
44
30
A
B
48
44
44
R
25
29
44
44
58
59
44
51
44
49
54
K
61
44
VSX-D810S
EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 D.D UCOM Assy XWZ3397 2 AMP&PRIMARY Assy XWZ3380 3 REGULATOR Assy XWZ3386 4 AMP INPUT Assy XWZ3389 5 TRANS 2 Assy XWZ3404
NSP 33 Heat Sink Assy 0.4×40 XNH3020
31 PCB Angle ANG7253 32 • • • • • •
34 Heat Sink Angle F ANG7251 35 Heat Sink Angle R ANG7252
6 VIDEO&6CH IN Assy XWZ3335 7 6CH IN Assy XWZ3350 8 S. VIDEO Assy XWZ3363 9 COMPONENT Assy XWZ3366
10 BOARD TO BOARD Assy XWZ3371
NSP 12 TRANS 1 Assy XWZ3390 NSP 13 TRANS 3 Assy XWZ3392
16 Fuse (FU1 : 10A) REK1087 18 Fuse (FU701 : 10A) REK1087 20 AC Power Cord ADG7024
NSP 30 Under Base 409 ANA7094
11 FM/AM TUNER MODULE AXQ7231
14 TRANS 4 Assy XWZ3369 15 Power Transformer (AC120V) XTS3044
17 • • • • • • 19 Cord Stopper CM-22C
21 FFC (J32 : 13P/30V) XDD3062
(D.D UCOM CN103
FRONT CN401)
22 FFC (J31 : 31P/30V) XDD3063
(D.D UCOM CN102
FRONT CN402)
23 FFC (J38 : 5P/30V) XDD3073
(BOARD TO BOARD CN392
COMPORNENT CN5501)
24 FFC (J36 : 23P/30V) XDD3064
(REGULATOR CN801
AMP&PRIMARY CN53)
25 FFC (J39, J40 : 20P/30V) XDD3065
(D.D UCOM CN9501
D.D DSP CN9806)
(D.D UCOM CN9502
D.D DSP CN9805)
26 FFC (J34 : 13P/30V) XDD3059
(D.D UCOM CN105
FM/AM TUNER UNIT)
27 FFC (J33 : 15P/30V) XDD3069
(D.D UCOM CN104
VIDEO&6CH IN CN303)
28 FFC (J35 : 19P/30V) XDD3071
(D.D UCOM CN106
AMP INPUT CN254)
29 Insulator PNW2766
NSP 36 Heat Sink 0.4×40 XNH3019
37 Foot Assy REC1263 38 • • • • • • 39 Rear Panel 810 XNC3077 40 Bonnet Case XZN3112
41 Screw ABA7043 42 • • • • • • 43 PCB Mold AMR2533 44 Screw BBZ30P080FMC 45 Screw BBZ30P200FMC
46 Screw FBT40P080FZK 47 FFC (J22 : 3P/30V) XDD3061
(TRANS 4 CN891
AMP INPUT CN251) 48 Fan Motor XXM3002 49 Fan Holder R4 XNG3040 50 • • • • • •
NSP 51 Binder Assy XWZ3401 NSP 52 Hold Assy XWZ3402
53 D.D DSP Assy XWZ3395 54 D TO O Assy XWZ3368 55 FFC (J45 : 4P/30V) XDD3066
(AMP INPUT CN603
COMPORNENT CN1576)
56 FFC (J46 : 7P/30V) XDD3067
(AMP INPUT CN604
COMPORNENT CN1575)
57 FFC (J48 : 9P/30V) XDD3070
(VIDEO&6CH IN CN304
6CH IN CN307) 58 FFC Cover R4 XMR3019 59 SH Support R4 XNG3041 60 Shield A R4 XNG3042
61 Shield B R4 XNG3043 62 Cord Clamper RNH-184 63 Washer VEC1254
5
VSX-D810S
2.3 FRONT PANEL SECTION
2
13
10
L
4
24
21
9
31
30
P
30
7
25
6
J
16
30
1
N
30
30
30
30
15
30
30
18
20
20
19
11
12
FRONT PANEL SECTION PARTS LIST
Mark No. Description Part No.
1 FRONT Assy XWZ3345 2 POWER SW Assy XWZ3352 3 R. ENCODER Assy XWZ3354 4 H.P. Assy XWZ3357 5
27
30
3
O
22
23
30
30
8
29
Mark No. Description Part No.
16 Door Button R4B XAD3070 17 • • • • • • 18 Display Panel O/KC XAK3172 19 Button Cover R4U2 XAK3253 20 Cushion R4B XED3001
26
29
29
28
NSP 7 8P Shield Cable XDX3012
6 FRONT VIDEO Assy XWZ3359 8 Damper Assy AXA7052
9 Name Plate PAM1776
10 LED Lens PNW2019 11 Select Knob R4B XAB3008
12 Volume Knob R4B XAB3011 13 Power Button R4B XAD3062 14 • • • • • • 15 Jog Button R4B XAD3065
6
21 Front Panel 810/KC XMB3033 22 Magnet 35 AMF7007 23 Holder L R4 XMR3016 24 Earth Plate A R4 XNG3044 25 Earth Plate B R4 XNG3045
NSP 26 Door Assy R4B XXG3068
27 Door R4B XAK3173 28 Door Cover R4B XAK3175 29 Screw XBA3001 30 Screw PPZ30P080FMC
31 Screw BBZ30P080FMC
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VSX-D810S
7
1
23
VSX-D810S
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
A
U
AXQ7231
J
B
CN105
7
1
CN9013CN107
11
13 14
IC101
5
7
2 3
4 6 8
910
1 25
IC1951
12
IC9101
B
5
3
IC104
A
1
IC9102
20
9 22
20
11
IC9501 IC9551
IC9103
27
25 23
24
3
18
IC9701
21
IC9702
21
IC9703
21
IC9703
67
IC9706
21
IC102
IC9707
21
4
3
4
6
8
7
18
19
5
9
17
IC303
3
S
IC302
5
IC302
3
C
IC304
3
Q
7
5
9 3
6
J
D
CN9015CN301
11
CN307
1
7
1
1
3
9
5
7 1
IC301
CN104
7
3
5
11
10
6
11
9
IC111
T
7
5
9 3
3
J
CN9016CN354
11
IC351, IC352
12
7
10
1
1
8
1234
5
678
VSX-D810S
M
CN1576
IC103
17
IC105
31
57
15
4
CN106
CN601
9
CN603
Q603
2
3
IC601
22
C
G
Q601
9
IC106
34
57
85
IC602
24
RY1575
15
26
J47
1557
1
RY751
RY754
RY753
CN1551
3
M
L
A
B
11
33
IC107
31
111
Q653
Q651
IC601
24
26
M
RY752
6
VSX-D810S
IC112
Q632
36
12 1
Q631
IC602
18
14
M
RY752
C
IC106
24
57
Q112
+BVH
-BVH
NECK+B
C
POWER AMP IC601, IC602
CN402
N
T+12V
IC805
CN101
A
CN101
A
5
NECK-B
+BVL
-BVL
FL AC FL AC
+12V
-12V D+5V A+5V
Q701 Q702
IC801 IC802 IC803 IC804
F
6
5
D701
D702
D801–D804
D721–D724
Q682
IC107
Q681
7
A
5
CN10411CN303
CN101
U+5V
IC51
D51-D54
RY51
T1 POWER TRANSFORMER
C
M
Q303
T51
AC IN
7
Q
D
9
8
1
23
VSX-D810S
3.2 OVERALL WIRING CONNECTION DIAGRAM
4
A
R.ENCODER ASSY (XWZ3354)
FRONT VIDEO ASSY (XWZ3359)
511
O
404
FRONT ASSY
N
(XWZ3345)
J
G
AMP INPUT ASSY (XWZ3389)
B
D TO O ASSY (XWZ3368)
CN251
K
S. VIDEO ASSY
C
B
B 1/4, B 2/4,
B 3/4, B 4/4
D.D DSP ASSY (XWZ3395)
D
10
1234
CN201
FM/AM TUNER MODULE (AXQ7231)
D.D UCOM ASSY (XWZ3397)
A A 1/2, A 2/2
6CH IN ASSY
(XWZ3335)
T
QU
VIDEO&
(XWZ3363) BOARD TO
BOARD ASSY (XWZ3371)
R
F
REGULATOR ASSY
(XWZ3386)
6CH IN
S
ASSY (XWZ3350)
C C 1/2, C 2/2
AMP& PRIMARY ASSY (XWZ3380)
5
678
VSX-D810S
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PAR TS LIST" or "PCB PARTS LIST".
501
POWER SW ASSY
P
A
(XWZ3352)
471
H.P. ASSY (XWZ3357)
L
I
TRANS4
ASSY
(XWZ3369)
CN891
J7J6
J3
TRANS3 ASSY
E
(XWZ3392)
B
TRANS2 ASSY (XWZ3404)
J4
J5
M
COMPONENT ASSY (XWZ3366)
701
1577
851
D
TRANS1
H
ASSY
J1J2
(XWZ3390)
C
D
11
5
6
7
8
1
VSX-D810S
23
4
3.3 D.D UCOM (1/2) ASSY
A 1/2
A
B
D.D UCOM ASSY (XWZ3397)
U
CN201
C
CN901
J
D
12
1/2
A
1234
F
CN802
K
CN1001
5
678
VSX-D810S
CN303
Q
: The power supply is shown with the marked box.
A 2/2
A 2/2
A
CN401
N
B
E-VR IC
A 2/2
A 2/2
A 2/2
A 2/2
C
D
N
CN402
1/2
A
5
6
7
8
13
1
VSX-D810S
3.4 D.D UCOM ASSY (2/2)
23
4
A
A 2/2
D.D UCOM ASSY (XWZ3397)
A 1/2
A 1/2
A 1/2
CN254
G
B
C
D
VSX-D810S
14
2/2
A
1234
5
678
VSX-D810S
B 1/4
CN9805
A 1/2
A
B
CN9806
B 1/4
A 1/2
C
D
2/2
A
5
6
7
8
15
1
VSX-D810S
3.5 D.D DSP ASSY (1/4)
23
4
A
B 1/4
D.D DSP ASSY (XWZ3395)
B 2/4
B
C
B 2/4 B 3/4 B 4/4
D
CN9501
A 2/2
16
1/4
B
1234
5
678
VSX-D810S
A
B 2/4
B
B 3/4
A 2/2
C
B 4/4
D
CN9502
1/4
B
5
6
7
8
17
1
VSX-D810S
3.6 D.D DSP ASSY (2/4)
B 2/4
A
D.D DSP ASSY (XWZ3395)
B 3/4
CN1002
K
B
B 1/4
23
4
B 1/4 B 3/4
C
VSX-D810S
D
18
2/4
B
1234
5
: The power supply is shown with the marked box.
678
VSX-D810S
A
B 3/4
B
B 4/4
B 1/4
C
D
CN804
F
5
6
7
B
2/4
8
19
1
VSX-D810S
3.7 D.D DSP ASSY (3/4)
23
4
B 2/4
B 3/4
A
B
D.D DSP ASSY (XWZ3395)
C
D
B 1/4 B 2/4
20
3/4
B
1234
5
678
VSX-D810S
B 2/4
A
B
C
D
B 1/4
3/4
B
5
6
7
8
21
1
VSX-D810S
3.8 D.D DSP ASSY (4/4)
23
4
A
B 4/4
B
D.D DSP ASSY (XWZ3395)
C
D
22
4/4
B
1234
5
678
VSX-D810S
: The power supply is shown with the marked box.
B 1/4
A
B
B 1/4
B 2/4
C
D
4/4
B
5
6
7
8
23
1
23
VSX-D810S
3.9 AMP&PRIMARY (1/2), TRANS2 and TRANS3 ASSYS
4
C 1/2
A
CN253
(XWZ3380)
G
B
AMP&PRIMARY ASSY
C
D
KUXJI,KCXJI
KUXJI, KCXJI
24
1/2
C
1234
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