PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2000
T – ZZV JUNE 2000 Printed in Japan
Page 2
S-DV55SW-K, S-DV55SW-Q
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
Reading should
not be above
0.5mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Leakage
current
tester
Test all
exposed metal
surfaces
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
Page 3
S-DV55SW-K, S-DV55SW-Q
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
•
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
15Fuse CardNot usedAAX7493AAX7493
1665 LabelARW7050Not usedNot used
18Rear PanelANC7922ANC7923ANC7963
Symbol and Description
S-DV55SW-KS-DV55SW-KS-DV55SW-Q
/KUCXJI
(5A)(3.15A)(3.15A)
Part No.
/MVYXJI
RemarksMark
/MVYXJI
7
Page 8
1
1
9
8
6
2
S
23
S-DV55SW-K, S-DV55SW-Q
3.0 BLOCKDIAGRAM AND SCHEMATIC DIAGRAM
4
3.1 BLOCK DIAGRAM AND OVERALL CONNECTION DIAGRAM
A
GNDALR
4
1A
13
7,9,10,13
18
V+BH
2
8,15
V–BH
V+BL
819
15
91
V–BL
RY3661
RLC1
IC3601
TDA7294V
RLC2
7
14
1
IC3621
1110
STK402-240
15
RY3561
B
RY3461
RLC2
RY3461
RLC2
6
IC3401
Peripheral
Circuit
V+5A
XMUTE
RYFS
V+12R
FDET
AC
V–12R
RYRC
V+BH
IC3151
7
1
IC3161
7
1
IC3171
1
7
5
3
5
3
3
V+5D
5
V–12R
To XV-DV55
DSP ASSY
CN8901
IC3001
FL
31
FR
32
C
33
SL
34
SR
35
SW
36
37
38
39
40
41
42
V+5A
E-VOL
IC
M62446FP
Q3251
Q3252
1
1
1
1
V–BH
RY3361
RLC1
Relay Cont.
Circuit
GNDF
B
RY3361
RLC1
RLC1
RLC2
AC
RYFS
RYFR
XMUTE
GNDB
AMP ASSY (KUCXJI : AWU7629)
C
V+12R
V+12R
FDET
FAN DET.
Circuit
GNDF
V–12R
8
IC3301
10
11
STK402-040
9
V–BL
V+BL
Peripheral
Circuit
GNDALR
7
6
1
13
15
1A
IC3321
V–BL
V+BL
IC16
5A
(MVYXJI : AWU7632)
D3SBA20
D12
Q61/D61
+5V
Reg.
V+12A
V+12R
V–12A
V–12R
IC51
+12V
Reg.
NJM7812FA
IC52
–12V
Reg.
NJM7912FA
D13
AF A
S
V+5A
V+5D
D
8
1234
Page 9
5
678
S-DV55SW-K, S-DV55SW-Q
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS
and P AR TS LIST" or "PCB PARTS LIST".
V-DV55
SP ASSY
N8901
IC3001
L
31
E-VOL
32
33
IC
34
35
36
M62446FP
37
38
39
40
41
42
To XV-DV55
MOTHER ASSY
CN5592
FL
17
16
C
11
SL
9
8
SW
6
2
1
Q3251
Q3252
A
+
3
1
2
–
5
+
7
6
–
FR
IC3013
3
+
1
2
–
5
SR
+
6
7
–
IC3033
3
+
1
2
–
5
+
7
6
–
IC3053
RY41
B
D3SBA20
D11
D3SBA20
D12
D13
2V
g.
M7812FA
2V
g.
7912FA
S1WB(A)60SD
AF ASSY (KUCXJI : AWU7628)
(MVYXJI : AWU7631)
IC12
IC11
IC15
IC14
IC13
10A
10A
2.5A
2.5A
7A
A
D41
S1WB(A)60SD
C
PRI ASSY (KUCXJI : AWU7627)
(MVYXJI : AWU7630)
Not used
C
D
9
5
6
7
8
Page 10
1
S-DV55SW-K, S-DV55SW-Q
3.2 AF ASSY
AF ASSY (KUCXJI :AWU7628 ,MVYXJI :AWU7631)
A
A
B
23
(FL)
4
(SL)
(C)
SW
C
D
: Audio Signal Route
10
A
1234
Page 11
5
678
S-DV55SW-K, S-DV55SW-Q
: The power supply is shown with the marked box.
A
(FL)
(FL)
(SL)
(C)
SW
SW
CN3301
B
(SL)
B
(C)
CN13
C
CN3302
B
C
D
A
5
6
7
8
11
Page 12
1
S-DV55SW-K, S-DV55SW-Q
3.3 AMP ASSY
AMP ASSY (KUCXJI :AWU7629 ,MVYXJI :AWU7632)
B
A
(FL)
SW
23
Front Power Amp
(FL)
(FL)
4
(FL)
B
C
A
CN3051
A
CN3052
(C)
(SL)
Rear and Center
Power Amp
(SL)
(C)
SW Power Amp
(SL)
(C)
SW
D
12
B
1234
: Audio Signal Route
Page 13
(FL)
5
678
S-DV55SW-K, S-DV55SW-Q
A
(FL)
(SL)
(C)
SW
(SL)
(C)
SW
To Satellite Speaker
B
C
To Subwoofer
To FAN
D
B
5
6
7
8
13
Page 14
1
S-DV55SW-K, S-DV55SW-Q
3.4 PRI ASSY
C
PRI ASSY (KUCXJI :AWU7627 ,MVYXJI :AWU7630)
A
23
Other model use
4
B
C
A
CN12
This model use
A
CN14
D
14
C
1234
Page 15
5
• NOTE FOR FUSE REPLACEMENT
CAUTION -
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.
678
S-DV55SW-K, S-DV55SW-Q
A
B
C
D
5
6
7
8
C
15
Page 16
1
23
S-DV55SW-K, S-DV55SW-Q
3. PCB CONNECTION DIAGRAM
3.1 AF ASSY
A
NOTE FOR PCB DIAGRAMS :
1. Part numbers in PCB diagrams match those
in the schematic diagrams.
2. A comparison between the main parts of PCB
and schematic diagrams is shown below.
Symbol In PCB
Diagrams
BCE
BCE
D
B
3. The parts mounted on this PCB include all
necessary parts for several destinations.
For further information for respective destinations,
be sure to check with the schematic diagram.
4. View point of PCB diagrams.
Connector
Symbol In Schematic
Diagrams
BCEBCE
BCE
BCE
DGS
DGGSS
Capacitor
Part Name
Transistor
Transistor
with resistor
Field effect
transistor
Resistor array
3-terminal
regulator
AF ASSY
A
To Power Transformer
4
B
CN3302
C
D
P.C.Board
Chip Part
SIDE A
SIDE B
IC13 IC14 IC15
Q61
IC12 IC11
IC16
16
A
1234
Page 17
5
(
)
678
S-DV55SW-K, S-DV55SW-Q
A
302
B
CN3301
SIDE A
To
DSP ASSY
CN8901
(XV-DV55)
B
C
(ANP7365-C)
To
MOTHER ASSY
CN5592
XV-DV55
A
5
6
7
8
17
D
Page 18
1
S-DV55SW-K, S-DV55SW-Q
A
B
23
4
C
IC3012IC3161IC3151
IC3013IC3031
IC3032
IC3051 IC3053
IC3071
D
18
A
1234
Page 19
5
678
S-DV55SW-K, S-DV55SW-Q
A
SIDE B
B
Q3251 Q3253
5
Q3252
C
(ANP7365-C)
D
A
6
7
8
19
Page 20
1
S-DV55SW-K, S-DV55SW-Q
3.2 AMP ASSY
23
4
AMP ASSY
B
A
A
CN3052
B
SIDE A
Q3772
IC3301
IC3321
IC3621
Q3714
Q3713
IC3601
A
CN3051
Q3701
Q3702
IC3401
C
Q3651
D
(ANP7365-C)
To Satellite Speaker
To Subwoofer
20
To Satellite Speaker
B
1234
Page 21
5
678
S-DV55SW-K, S-DV55SW-Q
SIDE B
A
Q3774
Q3771
Q3773
Q3717
Q3716
Q3712
Q3711
Q3705
Q3704
Q3301
Q33302
Q3715
Q3601
Q3703 Q3706
Q3401
B
Q3402
C
Q3351 Q3352
(ANP7365-C)
5
6
7
Q3451
Q3551
Q3501
B
8
Q3452
D
21
Page 22
1
S-DV55SW-K, S-DV55SW-Q
3.3 PRI ASSY
A
C
B
23
PRI ASSY
4
SIDE A
C
(ANP7365-C)
A
CN14
D
22
C
1234
Page 23
S-DV55SW-K, S-DV55SW-Q
Mark No. Description Part No.
Mark No. Description Part No.
5. PCB PARTS LIST
NOTES:•Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
•
Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.
•
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
1) The Amplifier Assy is attached to the cabinet by 6 external
screws 1. To detach it, pull down the subwoofer toward the
left side.
2) Then unfasten those screws 1 .
3) Then stand up the speaker again. To detach the Amplifier Assy,
first remove the connecting code. Then pull straight the Amplifier
Assy toward back and remove it.
2. Removing the Subwoofer
1) The speaker element is attached to the back board by 4 external
screws 2.To detach it, unfasten those screws.
2) When attaching it,face its terminal downward.
Screw1
Screw1
3. Removing the Cosmetic duct
1) The cosmetic duct is attached to the baffle by press-fitting.
To detach it,pry it open by inserting a flat blade screwdriver
into lower side.