Pioneer SDV-55-SW, SDV-55-SWK, SDV-55-SWQ Service manual
ORDER NO.
RRV2310
POWERED SPEAKER SYSTEM
S-DV55SW-K
S-DV55SW-Q
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
KUCXJI – AC120V
MVYXJI AC220-230V
This product is component of system.
S-DV55SW-K S-DV555SW-Q
Model
Power Requirement Remarks
Component System Service Manual Remarks
DVD SURROUND SYSTEM
DVD TUNER XV-DV55 RRV2309
POWERED SUBWOOFER S-DV55SW-K S-DV55SW-Q RRV2310 This service manual
SATELLITE SPEAKER
S-DV55ST-K RRV2306
S-DV55ST-Q RRV2312
CONTENTS
1. SAFETY INFORMATION..............................................................................2
2. EXPLODED VIEWS AND PARTS LIST........................................................3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM........................................8
4. PCB CONNECTION DIAGRAM.................................................................. 16
5. PCB PARTS LIST ....................................................................................... 23
6. ADJUSTMENT ............................................................................................25
7. GENERAL INFORMATION ........................................................................26
7.1 DISASSEMBLY ....................................................................................26
8. SPECIFICATIONS......................................................................................27
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2000
T – ZZV JUNE 2000 Printed in Japan
S-DV55SW-K, S-DV55SW-Q
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
Reading should
not be above
0.5mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Leakage
current
tester
Test all
exposed metal
surfaces
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
S-DV55SW-K, S-DV55SW-Q
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
•
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
•
2.1 PACKING
4
5
1
2
3
(1) PACKING PARTS LIST
6
Mark No. Description Part No.
NSP 1 Poly Bag S6 SHL1250
2 Packig Case See Contrast table (2)
3 Protector (L) SHA2227
4 Protector (R) SHA2228
5 Protector SHB1090
NSP 6 Serial Barcode Label See Contrast table (2)
(2) CONTRAST TABLE
S-DV55SW-K/KUCXJI, /MVYXJI and S-DV55SW-Q/MVYXJI are constructed the same except for the following:
No.
2 Packing Case SHG2272 SHG2279 SHG2278
NSP 6 Serial Barcode Label SRM1080 Not used Not used
Symbol and Description
S-DV55SW-K S-DV55SW-K S-DV55SW-Q
/KUCXJI
Part No.
/MVYXJI
RemarksMark
/MVYXJI
3
S-DV55SW-K, S-DV55SW-Q
2.2 PRODUCT APPEARANCE SECTION
8
3
5
6
10
7
1
2
15
4
9
17
11
14
18
13
12
16
4
(1) PRODUCT APPEARANCE PARTS LIST
Mark No. Description Part No.
NSP 1 Cabinet See Contrast table(2)
NSP 2 Cosmetic Duct See Contrast table(2)
NSP 3 Paper Tube SMR1320
NSP 4 Duct Ring SMR1319
5 Damper SER1279
S-DV55SW-K, S-DV55SW-Q
NSP 7 Mesh SNC1185
NSP 8 Acoustic Absorbent SMV2010
NSP 9 Acoustic Absorbent SMV1993
NSP 10 Acoustic Absorbent SMV1994
NSP 16 AMPLIFIER Assy See Contrast table(2)
NSP 17 Serial Barcode Label See Contrast table(2)
NSP 18 Serial Label See Contrast table(2)
6 Packing SEC1471
(Polyester Fiber)
(Duffel Felt)
(Duffel Felt)
11 Speaker T16EU92-52F
12 Conecting Cord SDF1086
13 Packing SEC1492
14 Screw (M4×16) (for Speaker) BYC40P160FZB
15 Screw (M4×18) BYC40P180FZB
(for Amplifier Assy fixing)
(2) CONTRAST TABLE
S-DV55SW-K/KUCXJI, /MVYXJI and S-DV55SW-Q/MVYXJI are constructed the same except for the following:
No.
NSP 1 Cabinet SMM1898 SMM1902 SMM1901
NSP 2 Cosmetic Duct SMR1323 SMR1323 SMR1314
NSP 16 AMPLIFIER ASSY * AXX7076 AXX7077 AXX7078 *Refer to 2.3 section.
NSP 17 Serial Barcode Label SRM1080 Not used Not used
NSP 18 Serial Label Not used SME3053 SME3052
Symbol and Description
S-DV55SW-K S-DV55SW-K S-DV55SW-Q
/KUCXJI
Part No.
/MVYXJI
RemarksMark
/MVYXJI
5
S-DV55SW-K, S-DV55SW-Q
2.3 AMPLIFIER ASSY
23
23
10
11
7
A
9
24
26
23
2
24
12
26
6
23
23
23
9
23
3
23
9
8
15
21
22
20
23
27
23
19
18
13
1
16
7
5
25
A
26
4
6
(1) AMPLIFIER ASSY PARTS LIST
Mark No. Description Part No.
1 AF Assy See Contrast table(2)
2 AMP Assy See Contrast table(2)
3 PRI Assy See Contrast table(2)
4 Wood Base AMM7005
NSP 5 Chassis ANA7109
6 Power Transformer See Contrast table(2)
NSP 7 Harness Lifter AEC7296
8 Wire Saddle AEC7297
9 Heat Sink Holder ANG7317
NSP 10 Heat Sink ANH7130
11 Mica Seat AEE7034
12 IC Holder ANG7318
13 Fuse See Contrast table(2)
14 • • • • • • •
15 Fuse Card See Contrast table(2)
16 65 Label See Contrast table(2)
17 • • • • • • •
18 Rear Panel See Contrast table(2)
19 DC Fan Motor AXM7014
20 Fan Cover AEC7280
S-DV55SW-K, S-DV55SW-Q
NSP 22 PCB Holder AEC7057
21 Nylon Rivet AEC7318
23 Screw BBZ30P080FMC
24 Screw BBZ30P140FMC
25 Screw BBZ30P300FZK
26 Screw BYC40P140FMC
27 Screw PSC30P080FNI
(2) CONTRAST TABLE
S-DV55SW-K/KUCXJI, /MVYXJI and S-DV55SW-Q/MVYXJI are constructed the same except for the following:
No.
1 AF ASSY AWU7628 AWU7631 AWU7631
2 AMP ASSY AWU7629 AWU7632 AWU7632
3 PRI ASSY AWU7627 AWU7630 AWU7630
6 Power Transformer ATS7288 ATS7289 ATS7289
13 Fuse REK1067 REK1027 REK1027
15 Fuse Card Not used AAX7493 AAX7493
16 65 Label ARW7050 Not used Not used
18 Rear Panel ANC7922 ANC7923 ANC7963
Symbol and Description
S-DV55SW-K S-DV55SW-K S-DV55SW-Q
/KUCXJI
(5A) (3.15A) (3.15A)
Part No.
/MVYXJI
RemarksMark
/MVYXJI
7
1
1
9
8
6
2
S
23
S-DV55SW-K, S-DV55SW-Q
3.0 BLOCKDIAGRAM AND SCHEMATIC DIAGRAM
4
3.1 BLOCK DIAGRAM AND OVERALL CONNECTION DIAGRAM
A
GNDALR
4
1A
13
7,9,10,13
18
V+BH
2
8,15
V–BH
V+BL
819
15
91
V–BL
RY3661
RLC1
IC3601
TDA7294V
RLC2
7
14
1
IC3621
1110
STK402-240
15
RY3561
B
RY3461
RLC2
RY3461
RLC2
6
IC3401
Peripheral
Circuit
V+5A
XMUTE
RYFS
V+12R
FDET
AC
V–12R
RYRC
V+BH
IC3151
7
1
IC3161
7
1
IC3171
1
7
5
3
5
3
3
V+5D
5
V–12R
To XV-DV55
DSP ASSY
CN8901
IC3001
FL
31
FR
32
C
33
SL
34
SR
35
SW
36
37
38
39
40
41
42
V+5A
E-VOL
IC
M62446FP
Q3251
Q3252
1
1
1
1
V–BH
RY3361
RLC1
Relay Cont.
Circuit
GNDF
B
RY3361
RLC1
RLC1
RLC2
AC
RYFS
RYFR
XMUTE
GNDB
AMP ASSY (KUCXJI : AWU7629)
C
V+12R
V+12R
FDET
FAN DET.
Circuit
GNDF
V–12R
8
IC3301
10
11
STK402-040
9
V–BL
V+BL
Peripheral
Circuit
GNDALR
7
6
1
13
15
1A
IC3321
V–BL
V+BL
IC16
5A
(MVYXJI : AWU7632)
D3SBA20
D12
Q61/D61
+5V
Reg.
V+12A
V+12R
V–12A
V–12R
IC51
+12V
Reg.
NJM7812FA
IC52
–12V
Reg.
NJM7912FA
D13
AF A
S
V+5A
V+5D
D
8
1234
5
678
S-DV55SW-K, S-DV55SW-Q
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS
and P AR TS LIST" or "PCB PARTS LIST".
V-DV55
SP ASSY
N8901
IC3001
L
31
E-VOL
32
33
IC
34
35
36
M62446FP
37
38
39
40
41
42
To XV-DV55
MOTHER ASSY
CN5592
FL
17
16
C
11
SL
9
8
SW
6
2
1
Q3251
Q3252
A
+
3
1
2
–
5
+
7
6
–
FR
IC3013
3
+
1
2
–
5
SR
+
6
7
–
IC3033
3
+
1
2
–
5
+
7
6
–
IC3053
RY41
B
D3SBA20
D11
D3SBA20
D12
D13
2V
g.
M7812FA
2V
g.
7912FA
S1WB(A)60SD
AF ASSY (KUCXJI : AWU7628)
(MVYXJI : AWU7631)
IC12
IC11
IC15
IC14
IC13
10A
10A
2.5A
2.5A
7A
A
D41
S1WB(A)60SD
C
PRI ASSY (KUCXJI : AWU7627)
(MVYXJI : AWU7630)
Not used
C
D
9
5
6
7
8
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