Pioneer PDR-19-RW, PDR-555-RW, PDRV-500 Service manual

SERVICE GUIDE

ORDER NO.

RRV2055

COMPACT DISC RECORDER

PDR-555RW

PDR-V500 PDR-19R W PDR-509

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 1999

T – IZK AUG. 1999 Printed in Japan

PDR-555RW, PDR-V500, PDR-19RW, PDR-509

CONTENTS

1. BLOCK DIAGRAM ........................................................................................................... 4

1.1 PDR-555RW, PDR-V500 AND PDR-19RW ............................................................................. 4

1.2 PDR-509................................................................................................................................... 6

2. PRODUCT DESCRIPTIONS ........................................................................................... 8

3. PORT TABLE OF MICROCOMPUTER ........................................................................... 9

3.1 MODE CONTROL OF PDR-555RW, PDR-V500 AND PDR-19RW......................................... 9

3.2 MECHANISM CONTROL OF PDR-555RW, PDR-V500 AND PDR-19RW............................ 11

3.3 MODE CONTROL OF PDR-509 ............................................................................................ 14

3.4 MECHANISM CONTROL OF PDR-509 ................................................................................. 16

4. PIN FUNCTION OF PRINCIPAL IC............................................................................... 19

4.1 AD1893JST ............................................................................................................................ 19

4.2 BR93LC46AF ......................................................................................................................... 19

4.3 LC89585 ................................................................................................................................. 20

4.4 LH64256CK-70....................................................................................................................... 22

4.5 PA9004A ................................................................................................................................ 22

4.6 PDJ014A ................................................................................................................................ 23

4.7 PDK033A or PDK041A........................................................................................................... 24

4.8 AK5340-VS............................................................................................................................. 25

4.9 PD0236AD..............................................................................................................................26

4.10 PCM1800-1 .......................................................................................................................... 26

5. RECORDING MECHANISM FOR CD-Rs AND CD-RWs.............................................. 27

5.1 DISC ....................................................................................................................................... 27

5.2 OVERWRITE RECORDING OF CD-RW ............................................................................... 27

6. PICKUP (KRS-200A) ..................................................................................................... 28

7. CIRCUIT DESCRIPTIONS ............................................................................................ 29

7.1 SERVO CIRCUITS ................................................................................................................. 29

7.1.1 Control Circuit for the Laser Diode..................................................................................29

7.1.2 Error Signal Generation Circuit ....................................................................................... 29

7.1.3 Focus Servo.................................................................................................................... 29

7.1.4 Tracking Thread Servo ................................................................................................... 29

7.1.5 Spindle Servo..................................................................................................................29

7.2 DEFECT CIRCUIT..................................................................................................................30

7.3 EFM-DIGITAL PLL ................................................................................................................. 30

7.4 RF DETECTION ..................................................................................................................... 30

7.5 MIRROR CIRCUIT ................................................................................................................. 30

7.6 AUDIO CIRCUITS .................................................................................................................. 30

7.6.1 Analog Audio Input..........................................................................................................30

7.6.2 A/D Converter ................................................................................................................. 30

7.6.3 Hi-bit IC (PDR-19RW Only) ............................................................................................ 31

7.6.4 D/A Converter ................................................................................................................. 31

7.6.5 Analog Audio Output Block ............................................................................................. 31

7.7 DIGITAL CIRCUITS.................................................................................................................31

Digital Audio Interface Input Block .................................................................................. 31

7.7.1

7.7.2 Sampling Rate Converter................................................................................................31

7.7.3 Clock-jitter Suppressor Circuit (PDR-509 Only).............................................................. 31

7.7.4 Data Selector .................................................................................................................. 31

7.7.5 Digital Fader, Level Meter, Mute Blocks ......................................................................... 31

7.7.6 Memory Control .............................................................................................................. 31

7.7.7 EFM Encoding ................................................................................................................ 32

7.7.8 Strategy Control .............................................................................................................. 32

7.7.9 Digital Audio Interface Modulation .................................................................................. 32

PDR-555RW, PDR-V500, PDR-19RW, PDR-509

8. DETAILED DESCRIPTIONS OF OUTPUT TERMINAL CONTROL.............................. 32

8.1 DGAI (microcomputer,pin 48)and D8CM (microcomputer,pin 53)TERMINAL CONTROL..... 32

8.2 AGCON (ATIP decoder, pin 52) TERMINAL CONTROL ....................................................... 32

8.3 XCD (ATIP decoder, pin 69) TERMINAL CONTROL ............................................................. 33

8.4 GAINUP1 (ATIP decoder, pin 45) RW/XR (ATIP decoder, pin 66) TERMINAL CONTROL...33

8.5 CDROPC (ATIP decoder, pin 46) TERMINAL CONTROL ..................................................... 33

8.6 GAINUP3 (ATIP decoder, pin 47) TERMINAL CONTROL..................................................... 33

8.7 PHYERS (ATIP decoder, pin 52) TERMINAL CONTROL...................................................... 33

8.8 SSEL (ATIP decoder, pin 51) TERMINAL CONTROL ........................................................... 33

8.9 ENBL (ATIP decoder, pin 70) TERMINAL CONTROL ........................................................... 33

9. OPERATION DESCRIPTIONS...................................................................................... 34

9.1 ABOUT POWER ON/OFF ...................................................................................................... 34

9.1.1 Power-up (When the power outlet is active) ................................................................... 34

9.1.2 Power Down (When the power outlet is not active or power failure occurs)................... 34

9.2 ABOUT SERVO CONTROL ................................................................................................... 34

9.2.1 Seek Track 0................................................................................................................... 34

9.2.2 Focus ON........................................................................................................................ 34

9.2.3 One-Track Jump (Direct Sequence) ............................................................................... 35

9.2.4 One-Track Jump (Auto Sequence) ................................................................................. 35

9.2.5 Ten-Track Jump.............................................................................................................. 35

9.2.6 2N-Track Jump ............................................................................................................... 35

9.2.7 M-Track Move ................................................................................................................. 36

9.2.8 Fine Search..................................................................................................................... 36

9.2.9 Loading Control............................................................................................................... 36

9.2.10 Spindle Control ............................................................................................................. 37

9.3 ERASING (CD-RW ONLY)..................................................................................................... 37

9.3.1 Last-Track-Erase Operation............................................................................................ 37

9.3.2 All-Track-Erase Operation .............................................................................................. 37

9.3.3 TOC-Erase Operation ..................................................................................................... 37

9.3.4 ALL-Disc-Erase Operation .............................................................................................. 37

9.3.5 PCA-Erase Operation ..................................................................................................... 37

9.4 RID CODES............................................................................................................................37

9.5 DISC JUDGMENT .................................................................................................................. 38

9.5.1 Tentative Judgment Using FZC (Distinguishing Between CD/CD-R and CD-RW)......... 38

9.5.2 Disc Judgment with Each Type of Disc........................................................................... 38

9.6 SETUP (FLOW)...................................................................................................................... 39

9.6.1 Verification of Disc Judgments........................................................................................ 40

9.6.2 Auto-Adjustments............................................................................................................ 40

Tracking Error Level Adjustment and Disc Determination .............................................. 40

9.6.3

9.6.4 Recording Power Sweep Mode for Recording Power Calibration .................................. 41

9.6.5 Playback RF Estimating Mode for Recording Power Calibration.................................... 41

10. ABOUT TEST MODE OPERATIONS ......................................................................... 41

11. ERROR CODES ......................................................................................................... 45

11.1 ERROR CODE DISPLAY FOR SERVICE............................................................................45

11.2 ABOUT FULL ERROR CODES............................................................................................47

PDR-555RW, PDR-V500, PDR-19RW, PDR-509

1. BLOCK DIAGRAM

1.1 PDR-555RW, PDR-V500 AND PDR-19RW

RF AMP CIRCUIT

IC102, IC101

A–D RFDC

IC316

PDK033A

STRATEGY

CONTROL IC

Disc (CD, CD-R, CD-RW)

PICKUP ASSY

KRS-200A

SPDL MOTOR

SLD MOTOR

LOADING MOTOR

A–H

LD CONTROL

CIRCUIT

IC351

BA5912AFP-Y

SLD DRIVER

SPDL DRIVER

68–71 73–76

IC103

AK8563

RF PROCESSOR

WRF

RUNNING OPC

CIRCUIT BLOCK

TE HF

RFWBL

IC247

PA9004A

SERVO AMP

RFOPC AOUT

RFDC FE

TE RFAC

CXD2585Q

CD DECODER

IC205

PDJ014A

ATIP DECODER

IC353

IC352

BA5932FP FCS DRIVER TRK DRIVER

LOADING DRIVER

RESET IC

IC705

PYY1196

EEPROM

FL DISPLAY

PEL1097

IC701

PD4968A

MODE CONTROL

MICROCOMPUTER

KEY MATRIX

S-806E

17.2872MHz

PDR-555RW, PDR-V500, PDR-19RW, PDR-509

INPUT

Lch Rch

REC VR

34.5744MHz

AD0-AD7

ADDRESS

IC309

BA7082F

VCO IC

CDLRCK, CDBCK CDDATA, CDTX

RFOPC(60 pin) AOUT(61 pin)

IC204

PD4956A

MECH. CONTROL

MICROCOMPUTER

IC801

AK5340-VS

AD CONVERTER

ADLRCK ADBCK ADDATA

LH64256CK-70

IC308

LC89585

EFM ENCODER IC

DIRBCK DIRLRCK DIRDATA

IC311

AD1893JST

Fs CONVERTER

IC301

D-RAM

DATAADDRESS

16.9344MHz

IC401

PE8001A

DA CONVERTER

DALRCK DADATA DABCK

IC451

PD0236AD

Hi-Bit

PDR-19RW ONLY

WAVEFORM

SHAPING CIRCUIT

IC405

IC406

L ch

OUTPUT

R ch

HP OUTPUT

Digital in COAXIAL

Digital in OPTICAL

Digital out COAXIAL

Digital out OPTICAL

TEMPERATURE

IC704

BU2092F

LED DRIVER IC

SENSOR IC

TK11041M

MODE DISPLAY LED

D707, D708

PDR-555RW, PDR-V500, PDR-19RW, PDR-509

1.2 PDR-509

RF AMP CIRCUIT

IC181

A–D RFDC

IC431

PDK041A

STRATEGY

CONTROL IC

Disc (CD, CD-R, CD-RW)

PICKUP ASSY

KRS-200A

SPDL MOTOR

SLD MOTOR

LOADING MOTOR

A–H

68–71 73–76

LD CONTROL

CIRCUIT

IC451

M56788FP

TRK DRIVER FCS DRIVER SLD DRIVER

SPDL DRIVER

LOADING DRIVER

IC101

AK8563

RF PROCESSOR

WRF

RUNNING OPC

CIRCUIT BLOCK

TE HF

RFWBL

IC201

PA9007A

SERVO AMP IC

RFOPC AOUT

RFDC FE

TE RFAC

CXD2585Q

CD DECODER

IC351

PDJ014A

ATIP DECODER

IC401

RESET IC

IC303

PYY1196

EEPROM

FL DISPLAY

PEL1097

IC701

PE5110B

MODE CONTROL

MICROCOMPUTER

KEY MATRIX

S-806E

17.2872MHz

PDR-555RW, PDR-V500, PDR-19RW, PDR-509

INPUT

Lch Rch

REC VR

34.5744MHz

AD0-AD7

ADDRESS

IC561

BA7082F

VCO IC

CDLRCK, CDBCK CDDATA, CDTX

RFOPC(60 pin) AOUT(61 pin)

IC301

PE5109A

MECH. CONTROL

MICROCOMPUTER

IC802

PCM1800-1

AD CONVERTER

ADLRCK ADBCK ADDATA

LH64256CK-70

IC501

LC89585

EFM ENCODER IC

DIRBCK DIRLRCK DIRDATA

IC502

AD1893JST

Fs CONVERTER

IC503

D-RAM

DATAADDRESS

16.9344MHz

IC401

DA CONVERTER

MY, MV TYPES

: PE8001A

DALRCK DADATA DABCK

KU/CA TYPE

: PCM1718

IC405

IC406

L ch

OUTPUT

R ch

HP OUTPUT

Digital in COAXIAL

Digital in OPTICAL

Digital out COAXIAL

Digital out OPTICAL

TEMPERATURE

SENSOR IC

TK11041M

MODE DISPLAY LED D704

D701 D702

PDR-555RW, PDR-V500, PDR-19RW, PDR-509

2. PRODUCT DESCRIPTIONS

The PDR-555RW series (PDR-555RW, PDR-V500 and PDR19RW) is the first series of CD recorders from PIONEER that supports recording and erasing of CD-RW discs. Basic operations with CDs and CD-Rs with this series are based on those of the CD recorders of the PDR-05 series. The main differences from the PDR-05 series concerning the circuits are:

• The pickup is changed.

• The circuit in RF amplifier is changed.

• The LD drive circuit (including the strategy control circuit) is changed.

• A running OPC circuit is added.

• The focus servo, tracking servo and sled servo are digitized.

• The driver IC is changed.

• The CD decoder IC is changed.

• The sampling rate converter IC is changed.

• The DA converter is changed.

Also, the circuits of the CD recorders of the PDR-509 series are based on those of the PDR-555RW series. So the main circuits used in the PDR-509 series are equivalent to those of the PDR555RW series. But as an exception, AD converter is changed to the AK5340-VS from the PCM1800-1.

PDR-555RW, PDR-V500, PDR-19RW, PDR-509

3. PORT TABLE OF MICROCOMPUTER

• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.

3.1 MODE CONTROL OF PDR-555RW, PDR-V500 AND PDR-19RW

PD4968A (FUNCTION ASSY : IC701)

• Mode Control IC

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PDR-555RW, PDR-V500, PDR-19RW, PDR-509

3.2 MECHANISM CONTROL OF PDR-555RW, PDR-V500 AND PDR-19RW

PD4956B (SERVO DIGITAL ASSY : IC204)

• Mechanism Control IC

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PDR-555RW, PDR-V500, PDR-19RW, PDR-509

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PDR-555RW, PDR-V500, PDR-19RW, PDR-509

PDJ014A (SERVO DIGITAL ASSY: IC205)

External port (External RAM domain (2C000H to 2C0FFH) )

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PDR-555RW, PDR-V500, PDR-19RW, PDR-509

3.3 MODE CONTROL OF PDR-509

PE5110B (FUNCTION ASSY : IC701)

• Mode Control IC

.oNkraMemaNniPO/InoitcnuFniP

16PIF6DIRGO 5tuptuodirgLF 25PIF5DIRGO 6tuptuodirgLF 34PIF4DIRGO 7tuptuodirgLF 43PIF3DIRGO 8tuptuodirgLF 52PIF2DIRGO 9tuptuodirgLF 61PIF1DIRGO 01tuptuodirgLF 70PIF0DIRGO 11tuptuodirgLF 8DDV 9KOCS

010OS 110IS 2142PLATXO )L:retrevnocSFtuohtiwnoitceleslatigidtA(FFO/NOLATX 3132POCVEXO )H:DCtA(FFO/NOOCVredocnE 411KCSKCSFO/IISLrellortnocmsinahcemehtfokcolclaireS 511OSOSFO ISLrellortnocmsinahcemehtfotuptuolaireS 61ISISFI ISLrellortnocmsinahcemehtfotupnilaireS 71TESERTESERXI )teseR:L(rellortnocedomehtfotupniteseR 8147PL_PSIDO )pusthgil:L(tuptuopusthgilDEL"FFOPSID" 9137PKCOLCLO )pusthgil:L(tuptuopusthgilDEL"LAUNAM/OTUA" 02SSVADNGI DNGottcennoC 1271PESUFXO )L:esugniruD(58598CLdnarellortnocedomehtneewtebnoitacinummoclairesehtesugniruD 2261PL_TNECO )pusthgil:L(tuptuopusthgilDEL"RETNEC" 3251POCVXO ))noitallicsoLLP(L:retrevnocSFtuohtiwnoitceleslatigidtA(FFO/NOLLP 4241PRHT_SFO )L:zHk1.44dnaNOhguorhtSFtatupnilatigiD(tuptuohguorhtSF 5231PTALCADO retrevnocA/DroftuptuohctalnoitacinummoC 6221PTSRXO )teser:L(redocedPITAdnarellortnocmsinahcemroftuptuoteseR 7211PTPOXO )L:noitcelestupnilacitpotA(noitcelestupnilacitpO 8201P 92DDVADDV 03FERVADDV 1340P 232TX 33SSVDNG 431X 532X 6373P1WSI )edomomedoN:dexifH(FFO/NOedomomeD 7363PWS_SFI )hguorhtSF:H(tupnignihctiwsFFO/NOhguorhtSF 8353PWS_BIHI )tib-iH:H(tupnignihctiwsFFO/NOedomtib-iH 9343PWS_TGLI )NOOTAGEL:H(tupnignihctiwsFFO/NOOTAGEL 0433PQERRO noitacinummocgijroftuptuoEC

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Ostuptuo"L"desutoN Ostuptuo"L"desutoN Ostuptuo"L"desutoN

O)upniyeklortnocetomerlellarapehteraperp(stuptuo"L"desutoN

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OdesutoN

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DDVottcennoC

DDVottcennoC DDVottcennoC

DDVottcennoC

zHM91.4noitallicsometsyS

PDR-555RW, PDR-V500, PDR-19RW, PDR-509

.oNkraMemaNniPO/InoitcnuFniP

1423PKCAMO 2413PQERLO )elbanE:L(58598CLroflangisEC

3403PKCOLNUI noitcetedkcolnulatigiD 443PTNITNI_TOPI (noitcetednoitarepoWSredocneyratoR ↓ )tpurretni 542PTNILIAFPXI )nwodrewop:L(noitcetednwodrewoP 641PTNIQERMI )tpurretni(tseuqernoitacinummocrellortnocmsinahceM 740PTNINIMERI )tpurretni(tupnilortnocetomeR 84CIPPVI DNGottcennoC 9427P3TORI stuptuo"L"desutoN 0517P2TORI edomtib-iHehtniscsidWR-DC/R-DC/DCehtgniyalpnehwstuptuo"H" 1507P1TORI tupnitnemgdujnoitceridWSredocneyratoR 25DDVDDV 35721P4NACSO 4tuptuoxirtamyeK 45621P3NACSO 3tuptuoxirtamyeK 55521P2NACSO 2tuptuoxirtamyeK 65421P1NACSO 1tuptuoxirtamyeK 75321P0NACSO 0tuptuoxirtamyeK 85221P3NIYEKI 3tupnixirtamyeK 95121P2NIYEKI 2tupnixirtamyeK 06021P1NIYEKI 1tupnixirtamyeK 16711P0NIYEKI 0tupnixirtamyeK 26611P 36511PSMCSO )stuptuo"L"(hctiwsedomehteraperP 46411PGES_LNIFO )H:pusthgiltA(tuptuotnemges-EZILANIF 56311P01GESO 01tuptuotnemgesLF 66211P9GESO 9tuptuotnemgesLF 76111P8GESO 8tuptuotnemgesLF 86011P7GESO 7tuptuotnemgesLF 96701P6GESO 6tuptuotnemgesLF 07601P5GESO 5tuptuotnemgesLF 17DAOLV 27501P4GESO 4tuptuotnemgesLF 37401P3GESO 3tuptuotnemgesLF 47301P2GESO 2tuptuotnemgesLF 57201P1GESO 1tuptuotnemgesLF 67101P0GESO 0tuptuotnemgesLF 77001P01DIRGO 01tuptuodirgLF 879PIF9DIRGO 9tuptuodirgLF 978PIF8DIRGO 8tuptuodirgLF 087PIF7DIRGO 7tuptuodirgLF

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Ostuptuo"L"desutoN

DAOLV

DDVottcennoC

)dnenoitacinummoC:HotL(

)noissimrepnoitacinummoc:LotH(rellortnocmsinahcemrofesnopsernoitacinummoC

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