Pioneer PDPS-25-LR Service manual

PDP-S25-LR

SPEAKER SYSTEM

PDP-S25-LR

ORDER NO.

RRV3014

XIN/E

65S

This service manual is intended for qualified service technicians; it is not meant for the

casual do-it-yourselfer. Qualified technicians have the necessary test equipment and

tools, and have been trained to properly and safely repair complex products such as

those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability

of the product and may void the warranty. If you are not qualified to perform the repair

of this product properly and safely, you should not risk trying to do so and refer the

repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals

which are known to the state of California to cause cancer, birth defects or other

reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2004

T-ZZE OCT. 2004 Printed in Japan

1

23

4

FOR PRECAUTION OF
REASSEMBLY AND DISASSEMBLY

The grille is attached to the baffle using double-sided self-adhe-

A

B

C

sive tape. To avoid damaging the grille, work with the speaker
on top of a blanket or similar, face up.
There are two slots in the lower part of the speaker. Insert a
screwdriver(-) into each slot and push down detach the lower
part.
Turn the speaker over and insert a screwdriver(-) between the
grille and the baffle. Taking care not to damage the baffle, push
down on the screwdriver(-) to prize the baffle and grille apart.
When reattaching the grille, use double-sided self-adhesive
tape in the locations shown in the diagram and press the grille
assy into place.

The grille is fixed using boss and double-sided self-adhesive
tape(The tape is in the locations indicated in the diagram be­low). Do not use a dryer to heat the self-adhesive tape when
removing the grille.

The woofer is attached to the baffle by external screws. To de­tach it, unfasten those screws. When attaching it, face its termi­nal downward.

The tweeter is attached to the baffle by external screws. To de­tach it, unfasten those screws.

GRILLE

Slot

Screwdriver(-)

Grille

Down

Baffle

LOCATIONS TO FIX DOUBLE-SIDED
SELF-ADHESIVE TAPE

Tape
(SEH1057 x2)

D

E

F

2

1234

PDP-S25-LR

1

N

234

PARTS LIST

OTES:

Mark No. Description Part No.

NSP Cabinet SNK2787
NSP Baffle SNK2785

NSP Grlle Cloth SAS1575
NSP Grille Frame SMH1088
NSP Cosmetic Frame SNK2789

NSP Model Label (L) SAN3507
NSP Model Label (R) SAN3508
NSP Insert Nut M5 SBN1056
NSP Gasket (BF:WF-TW) SEB1250
NSP Gasket (Input-Side) SEB1255
NSP Gasket (WF:Input) SEB1256
NSP Gasket (TW:Input) SEB1271
NSP Gasket (BF:C) SEB1272
NSP Gasket (CAB:Input) SEB1273

NSP Gasket (WF:Gasket) SEC1754
NSP Gasket (CAB:Short) SEC1859
NSP Gasket (BF-CAB:Long) SEC1868
NSP Gasket (CB:TW Side) SEC1878
NSP Felt (CAB:Input C UN) SED1113
NSP Felt (Duct Inside) SED1122

NSP Paper Tube 26 SMR1380
NSP Port Tube Ring 26 SMR1382
NSP Acoustic Absorbent (Roll (Small)) SMT1240
NSP Acoustic Absorbent (CAB:Roll) SMT1246
NSP Acoustic Absorbent (BF:U UN) SMT1248
NSP Acoustic Absorbent (CB:UN) SMT1249
NSP Acoustic Absorbent (Duct Outside) SMT1250
NSP Acoustic Absorbent (CAB:Roll) SMV2183
NSP Acoustic Absorbent (CB:L Side) SMV2205
NSP Acoustic Absorbent (Roll (Small)) SMV2206

NSP Gasket SEC1877
NSP Tape SEH1063
NSP Spacer SNK2824

NSP Gasket SEC1879
NSP Tape SEH1064
NSP Spacer SNK2825

NSP Label Serial (Model Label L,R) SRW1083

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.

Grille ASSY SMG1821

Network ASSY SWN1736

Input Terminal KKX1015

Gasket (Input Terminal Back) SEC1724

Tape (Grille ASSY) SEH1057

Spacer ASSY SMX1100

Spacer ASSY SMX1101

Speaker (Woofer) A101EC65-54F
Speaker (Tweeter) FADD55-52F
Screw (Tweeter) BPZ35P080FZK
Screw (Terminal) BPZ35P140FZK

Screw (BF-CAB,WF) BPZ40P100FZK
Screw (NW Choke Coil) BPZ40P300FZK

For Packing

Mark No. Description Part No.

NSP Accessorys Set SME3516

NSP Polyethylene Bag S1 KHL1079
NSP Label (R) SAK1014
NSP Gasket SEC1861
NSP Gasket SEC1862

NSP Polyethylene Bag S1 KHL1079
NSP Label (L) SAK1015
NSP Gasket SEC1861
NSP Gasket SEC1862

NSP Polyethylene Bag S1 KHL1079
NSP Label (R) SAK1014
NSP Gasket SEC1861
NSP Gasket SEC1862

NSP Polyethylene Bag S1 KHL1079
NSP Label (L) SAK1015
NSP Gasket SEC1861
NSP Gasket SEC1862

NSP Installation Manual Set SME3559
NSP Polyethylene Bag S2 SHL1309

NSP Accessory Set SME3527
NSP Polyethylene Bag S1 KHL1079
NSP Screws Set SME3510

NSP Polyethylene Bag S0 KHL1081

NSP Polyethylene Bag S1 SHL1359

NSP Gasket Set SME3529
NSP Gasket SEC1869
NSP Polyethylene Bag S1 SHL1304

NSP Bracket ASSY SME3560

NSP Bracket ASSY (L) SME3561

NSP Label (L) SAK1015

Protection Sheet S1 SHC1815
Spacer SHD1060
Spacer SHD1061
Accessory Case SHF1086
Bracket A ASSY (R) SNX1167

Bracket A SNA1433

Bracket A ASSY (L) SNX1168

Bracket A SNA1433

Bracket B ASSY (R) SNX1169

Bracket B SNA1434

Bracket B ASSY (L) SNX1170

Bracket B SNA1434

Operating Instructions SRD1273
(English / French / German /
Italian / Dutch / Spanish / Trad-Chinese)

Screw BMZ50P100FZK

Speaker Wire Set SME3528

Speaker Wire SDS1167

Foam Pad SHA2451
PS Block 28 SHA2473
Protection Sheet S1 SHC1817
Separator SHD1063
Accessory Case SHF1090

Protection Sheet S1 SHC1815
Plyethylene Bag S2 SHL1406
MDF Bar SHX1038
Bracket ASSY (L) SXG1077

Hexagon Socket Screw M4
Wing Bolt M4 SBA1235

SBA1234

A

B

C

D

E

F

1

2

PDP-S25-LR

3

4

3

1

A

23

4

Mark No. Description Part No.

Screw 5 SBA1236
Washer 4 SBE1041

Hexagon Lock Nut M4 SBN1057
NSP Plunger SBX1003
NSP Gasket SEC1861
NSP Gasket SEC1864
NSP Gasket SEC1866
NSP Gasket SEC1882

B

NSP Tape SEH1063

Spacer SEW1032

Bracket (L Under) SNA1430

Bracket (L Top) SNA1435

Fastner (Top) SNA1427

Fastner (Under) SNA1428

Bracket SNA1441

NSP Bracket ASSY (R) SME3562

C

NSP Label (R) SAK1014

NSP Plunger SBX1003
NSP Gasket SEC1861
NSP Gasket SEC1864
NSP Gasket SEC1866
NSP Gasket SEC1882
NSP Tape SEH1063

D

Joint Bracket (L) SNH1079

Protection Sheet S1 SHC1815
Polyethylene Bag S2 SHL1406
MDF Bar SHX1038
Bracket ASSY (R) SXG1078

Hexagon Socket Screw M4

Wing Bolt M4 SBA1235

Screw 5 SBA1236

Washer 4 SBE1041

Hexagon Lock Nut M4 SBN1057

Spacer SEW1032

Mark No. Description Part No.

Bracket (R Under) SNA1432
Bracket (R Top) SNA1436
Fastner (Top) SNA1427
Fastner (Under) SNA1428
Bracket SNA1441
Joint Bracket (R) SNH1080

Cover A Set SME3520

NSP Polyethylene Bag S0 KHL1081

Cover A SNN1021

Cover B Set SME3521

NSP Polyethylene Bag S0 KHL1081

Cover B SNN1022

NSP Caution Card SRR1015

Foam Pad SHA2439
Foam Pad SHA2440
Packing Case SHG2573
Polyethylene Bag S2 SHL1406

NSP Label Serial SRW1087

SBA1234

SCHEMATIC DIAGRAM

E

F

Network ASSY (SWN1736)

Red

I N

Black

4

1234

L

1.1mH

2.7µF/100V

Blue

Woofer

White

C

White

Tweeter

Red

PDP-S25-LR

1

A

A

2

11

1

2

4

5

12

12

10

8

PIONEER LOGO

3

7

9

6

12

10

13

PART NAME

NUM.

PACKING CASE

2

1

2

1

4

5

2

7

3

8

9

PROTECTOR

PACKING BAG S2

CLEAR TAPE 12mm

1ACCESSORIES SET

PART NO.

REMARKS

SEREAL BARCORD LABEL

2

SHG2573

SRW1087

DANPRON-TAPE CLEARNESS 50mm

11

12

10

ACCESSORIES SET 1

SME3560

SME3516

SPEAKER SYSTEM L,R

1set

1PROTECTOR

SHA2440

SHL1406

ACCESSORIES SET 1

SME3527

180cm

8cm

SHA2439

6

GASKET SET 1

SME3529

13

SME3559

1INST.MANUAL SET

PACKING

234

A

B

C

1

2

PDP-S25-LR

3

D

E

F

5

4

1

ACCESSORY SET

(SME3516)

A

B

4

23

7

8

9

4

2

3

C

1

8

D

6

E

5

No. Num.Part NamePart Num.

1

SNX1167

2

SNX1168

3

SNX1169

4

SNX1170

5

SHF1086

6

SHD1060

7

SHD1061

8

F

SHC1815

9

ZTA-DANPRON-50CL

Bracket A ASSY (R)
Bracket A ASSY (L)
Bracket B ASSY (R)
Bracket B ASSY (L)
Accessory Case
Spacer
Spacer
Protection Sheet S1
Danpron Tape

6

1234

1
1
1
1
1
1
1
2

66mm

PDP-S25-LR

1

BRACKET ASSY

(SME3560)

234

A

10

7

9

11

B

8

3

4

9

6

5

9

C

2

7

10

1

D

8

9

No. Num.Part NamePart Num.

SHF1090

1

SME3561

2

SME3562

3

SME3520

4

SME3521

5

SHD1063

6

SHC1816

7

SHA2451

8

ZTA-DANPRON-50CL

9

SHA2473

10

SRR1015

11

ZTA-400-12

12

Accessory Case
Bracket ASSY (L)
Bracket ASSY (R)
Cover A Set
Cover B Set
Separator
Protection Sheet S1
Foam Pad
Danpron Tape
PS Block
Caution Card
Clear Tape 12mm

1
1
1
2
2
1
2
6

2.8m
2
1

0.6m

E

F

PDP-S25-LR

1

2

3

4

7

1

23

4

BRACKET ASSY (L)

(SXG1077)

A

3

B

19

18

A View

14

9

9

5

1

11 4

13

7

3

6

14

15

8

C

PLUNGER

5

9

FASTENER

16

FLARING TOOL DETAIL

D

FLARING TOOL

15

13

19

12

6

4

14

1

2

3

E

No.

1

SBA1234

2

SBA1235

3

SBA1236

4

SBE1041

5

SBX1003

6

SBN1057

7

SEW1032

8

SNH1079

9

F

10

SNA1427
SNA1428

Hexagon Socket Screw M4
Wing Bolt M4
Screw 5
Washer 4
Plunger
Hexagon Lock Nut M4
Spacer
Joint Bracket (L)
Fastener (Top)
Fastener (Under)

Num.

2
1
8
2
1
2
2
1
1
1

NotesPart NamePart No.

M5xP 0.5(Metric Fine Screw Thread)

Southco No.56-70-1-15
Nabeya Bi-tech Kaisha No.SWNL-M4
PC(t=0.5)&Nitfron Tape(No.903UL t=0.13)

Paint:Silver
Paint:Silver

No.

11
12
13
14
15
16
17
18
19

SNA1435
SNA1430
SEC1861
SEC1864
SEC1882
SEC1866
SEH1063
SAK1015
SNA1441

10

17

Bracket (L-Top)
Bracket (L-Under)
Gasket
Gasket
Gasket
Gasket
Tape
Label (L)
Bracket

3

Num.

1
1
2
2
2
1

50mm

1
2

NotesPart NamePart No.

Nitto Denko No.5000NS

8

1234

PDP-S25-LR

1

BRACKET ASSY (R)

(SXG1078)

3

9

234

9

A

7

14

A View

1

5

3

14

15

4

6

11

15

13

8

16

FLARING TOOL DETAIL

12

13

PLUNGER

FASTENER

B

19

18

C

5

9

FLARING TOOL

D

No.

1
2
3
4
5
6
7
8
9

10

SBA1234
SBA1235
SBA1236
SBE1041
SBX1003
SBN1057
SEW1032
SNH1080
SNA1427
SNA1428

6

4

14

1

3

17

Num.

Hexagon Socket Screw M4
Wing Bolt M4
Screw 5
Washer 4
Plunger
Hexagon Lock Nut M4
Spacer
Joint Bracket (R)
Fastener (Top)
Fastener (Under)

1

2
1
8
2
1
2
2
1
1
1

10

NotesPart NamePart No.

M5xP 0.5(Metric Fine Screw Thread)

Southco No.56-70-1-15
Nabeya Bi-tech Kaisha No.SWNL-M4
PC(t=0.5)&Nitfron Tape(No.903UL t=0.13)

Paint:Silver
Paint:Silver

2

No.

SNA1436

11

SNA1432

12

SEC1861

13

SEC1864

14

SEC1882

15

SEC1866

16

SEH1063

17

SAK1015

18

SNA1441

19

PDP-S25-LR

2

Bracket (R-Top)
Bracket (R-Under)
Gasket
Gasket
Gasket
Gasket
Tape
Label (R)
Bracket

3

19

3

Num.

1
1
2
2
2
1

50mm

1
2

NotesPart NamePart No.

Nitto Denko No.5000NS

E

F

9

4

1

23

PRODUCT APPEARANCE

4

A

<LOW FREQ. TRANS.>

BLUE(+)

WHITE(-)

<HIGH FREQ. TRANS.>

RED(+)

WHITE(-)

18

32

H

.
d
n
e

1.1m

B

rt.
ta

s

L

INPUT

RED(+)

BLACK(-)

2.7uF/100V

C

16

26

17

24

19

11

TW

WHITE

RED

33

WF

40

10

BLUE

RED

LEAD WIRE

(FOR INPUT)

30

WHITE

38

13

BLACK

LEAD WIRE

(FOR TW)

LEAD WIRE

(FOR WF)

24

32

19

20

26 27

28

16

32

Remarks

BAFFLE,CABINET

CABINET

2

Num.

MODEL LABEL L,R

CABINET

1

1

INPUT TERMINAL

TWEETER

1

311

NW COIL

BF-CAB,WF

20

C

SPACER ASS'YSMX1100

ACOUSTIC ABSORBENT

WOOFER

TWEETER

SCREW

SCREW

SCREW

31

Part Name

LABEL SERIAL

SCREW

Part No.

Remarks No.

Num.

2597

D

*This product appearance shows Rch.

Lch is same as Rch except model label.

25

29

3

39

37

6

34

4

25

29

39

14

7

Part Name

2322

Part No.

Remarks No.

Num.

Part Name

A101EC65-54F

SMX1101 SPACER ASS'Y 2

SRW1083

SMV2206

31

CABINET

CABINET

GRILE ASS'Y

3

3

1214

ACOUSTIC ABSORBENT

ACOUSTIC ABSORBENT

PORT TUBE RING 26

PAPER TUBE 26

TAPESEH1057

SMR1382

SMT1246

SMT1240

SMR1380

21222423252628

INPUT TERMINAL

TW INPUT

CABINET

BAFFLE

WOOFER

1

1111123

2

GASKET

GASKET

GASKET

GASKET

GASKET

BPZ40P300FZK

BPZ35P140FZK

BPZ40P100FZK

BPZ35P080FZK

FADD55-52F

40

37383635343332

39

CABINET

BAFFLE

CABINET

DUCT-BAFFLE

CABINET

112

2

3

ACOUSTIC ABSORBENT

ACOUSTIC ABSORBENT

ACOUSTIC ABSORBENT

ACOUSTIC ABSORBENT

ACOUSTIC ABSORBENT

SMT1248

SMT1249

SMT1250

SMV2183

SMV2205

30

27

29

CABINET(SHORT)

CABINET(LONG)

CABINET

CABINET

DUCT INSIDE

1

GASKET

GASKET

GASKET

FELT

FELT

E

Part No.

SEB1271

SEB1272

11121413151618

1

21

12

8

36

35

12

15

Remarks No.

Num.

1

12 SNK2787 CABINET

SEB1273

SEC1724

SEC1754

SEC1859

1SWN1736

1

1SMG1821 GRILE ASS'Y

1KKX10155

SEC1868

SEC1878

17

1

SED1113

SED1122

20

19

INPUT TERMINAL

BAFFLE

WOOFER

1

1

Part Name

BAFFLE

Part No.

F

10

PDP-S25-LR

SNK27851

3

No.

INSERT NUT M5

MODEL LABEL(L)

INPUT TERMINAL

MODEL LABEL(R)

NETWORK ASS'Y

SAN3507

4

7 SBN1056 4

6 SAN3508

(6)

GASKET

GASKET 1

SEB12508

9 SEB1255

GASKET

SEB1256

10

1234