In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
ones should be used.
2
PDP-R03E
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Reading should
not be above
0.5 mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
AC Leakage Test
Test all
exposed metal
surfaces
Leakage
current
tester
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.
Electrical components having such features are
identified by marking with a
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
on the schematics and
3
PDP-R03E
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
2.1 PACKING
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
6. Operation Instructions
7. Operation Instructions
8. System Cable Caution
9. Caution Card
5. Batteries
12. Packing Material
13. Polyethylene Bag
3. System Cable
1. Power Cord
2. Power Cord
4. Remote Control Unit
11. Buffer Material
10. Packing Case
4
11. Buffer Material
FRONT
14. No. Label
PACKING PARTS LIST
•
Mark No. Description Part No.
1 Power Cord (For Europe)QACCBA005WJZZ
2 Power Cord (For U.K.)QACCVA002WJZZ
NSP5 Battery (AA)• • • • • •
3 System CableQCNW-6117CEZZ
4 Remote Control UnitRRMCG1677CESA
1. When the exclusive-use A C adapter is used, the colour bar signal
of colour bar generator for service is input to get the normal screen.
When the audio is minimized, the voltage value is measured with
the 20 kΩ/V tester.
WAVEFORM MEASUREMENT CONDITION:
1. When the exclusive-use AC adapter is used, the colour density,
lightness and colour hue are set to the center position, and the
signal of colour bar generator for service is observed to get
waveform.
2. indicates waveform check points (See chart, wav eforms are
measured from point indicated to chassis ground.)
INDICATION OF RESISTOR & CAPACITOR:
RESISTOR
1. The unit of resistance “Ω” is omitted.
(K=kΩ=1000 Ω, M=MΩ).
2. All resistors are ± 5%, unless otherwise noted.
(J= ± 5%, F= ± 1%, D= ± 0.5%)
3. All resistors are Carbon type, unless otherwise noted.
C : SolidW : Cement
S : Oxide FilmT : Special
N : Metal Coating
CAPACITOR
1. All capacitors are mF, unless otherwise noted.
(P=pF=mmF).
2. All capacitors are Ceramic type, unless otherwise noted.
(ML) : Mylar(TA) : Tantalum
(PF) : Polypro Film(ST) : Styrol
CAUTION:
This circuit diagram is original one, therefore there may be a
slight difference from yours.
IMPORTANT SAFETY NOTICE:
PARTS MARKED WITH “ ” ( )ARE
IMPORTANT FOR MAINTAINING THE SAFETY OF
THE SET. BE SURE TO REPLACE THESE PARTS
WITH SPECIFIED ONES FOR MAINTAINING THE
SAFETY AND PERFORMANCE OF THE SET.
20
WAVEFORMS
1
2
3
PDP-R03E
4
IC1301 63-pin
V: 200mV/div H: 10µsec/div
5
IC803 TP801
V: 200mV/div H: 20µsec/div
9
IC1301 56-pin
V: 500mV/div H: 10µsec/div
6
IC803 TP802
V: 200mV/div H: 20µsec/div
0
IC405 1, 2-pin
V: 500mV/div H: 10µsec/div
7
IC803 TP803
V: 200mV/div H: 20µsec/div
-
IC801 1-pin
V: 200mV/div H: 10µsec/div
8
IC803 31-pin
V: 1V/div H: 20µsec/div
IC810 13-pin
V: 500mV/div H: 20µsec/div
IC810 11-pin
V: 500mV/div H: 20µsec/div
IC810 10-pin
V: 500mV/div H: 20µsec/div
21
1
23
PDP-R03E
3.2 OVERALL WIRING DIAGRAM (1/2)
A
B
PDP-R03E
H
EMC
UNIT
SR CONNECT
D
UNIT
P6000P6001
F
PC I/F UNIT
QCNW-6084CEZZ
4
CN1
CN7
QCNW-6083CEZZ
CN9CN8
C
QCNW-6077CEZZ
CN702
CN6
CN703
G
POWER UNIT
D
LED UNIT
E
22
1234
P3001
5
678
PDP-R03E
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PAR TS LIST".
QCNW-6078CEZZ
QCNW-6075CEZZ
A
SC1502
QCNW-6081CEZZ
SC1501
QCNW-6080CEZZ
P1502
SC1401
SC1503
QCNW-6073CEZZ
MAIN UNIT
A
QCNW-6074CEZZ
P1301
AV UNIT
C
QCNW-6082CEZZ
SC1504
P1702
P2503
SC1402
P1703
QCNW-6079CEZZ
P2501
TUNER
B
P2502
C
P2401P2402
FRONT UNIT
B
5
6
QCNW-6076CEZZ
D
23
7
8
1
23
PDP-R03E
3.3 OVERALL WIRING DIAGRAM (2/2)
A
4
F
PC I/F UNIT (CPCI-0056CE11)
B
SR CONNECT
D
UNIT
(DUNTKA
594DE01)
LED
E
UNIT
(DUNTKA
C
649DE01)
B
FRONT UNIT
(DUNTKA536DE01)
F 1/7-7/7
D
24
1234
C
AV UNIT (DUNTKA537DE01)
C 1/3-3/3
5
678
PDP-R03E
A
B
A
A 1/6-6/6
MAIN UNIT (DUNTKA535DE01)
G
POWER UNIT
(RDENC0331CEZZ)
H
EMC
UNIT
(RDENCA
006WJZZ)
C
D
25
5
6
7
8
1
PDP-R03E
3.4 MAIN UNIT (1/6)
A
A 1/6
B
23
MAIN UNIT
(DUNTKA535DE01)
4
C
D
26
1/6
A
1234
5
678
PDP-R03E
A
4/6
A
A
6/6
B
A
2/6
A
3/6
C
A
4/6
A
3/6
A
5/6
D
A
6/6
1/6
A
5
6
7
8
27
1
PDP-R03E
3.5 MAIN UNIT (2/6)
A
A
1/6
23
4
B
C
A
1/6
A 2/6
A
1/6
MAIN UNIT (DUNTKA535DE01)
D
28
2/6
A
1234
5
678
PDP-R03E
A
5/6
A
A
6/6
A
5/6
A
4/6
B
A
3/6
A
5/6
A
5/6
C
A
3/6
A
5/6
A
6/6
D
2/6
A
5
6
7
8
29
1
PDP-R03E
3.6 MAIN UNIT (3/6)
A
A
1/6
A
2/6
A 3/6
23
MAIN UNIT (DUNTKA535DE01)
4
B
C
A
2/6
D
30
3/6
A
1234
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