The service manual ARP3075
was revised in October, 2000.
Please use this revised edition
instead of the 1st one.
PLASMA DISPLAY
PDP-502MX
PDP-502MXE
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
TypePower Requirement
LUCBW/1––AC100 – 120V
YVLDK/1––AC100 – 240V
PDP-502MXPDP-502MXE
Model
ORDER NO.
ARP3075
Remarks
¶ This service manual should be used together with the following manual(s).
Model No.Order No.Remarks
PDP-502MXARP3078
In PDP-502MX and PDP-502MXE, there are two different models (original model and
value analysis model) respectively. Confirm the mark and serial No. of the product Rear
side, and use each service manual. Refer to "Confirm it".
SCHEMATIC DIAGRAM, PCB DIAGRAM, PCB PARTS LIST and
IC INFORMATION
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
T–ZZA NOV. 2000 Printed in Japan
PDP-502MX, PDP-502MXE
Confirm it
Confirm it
PRODUCT REAR SIDE
Serial No.
(
1
∗ ∗ ∗ ∗ ∗ )
Discrimination seal
(SILVER)
SERIAL NO.
Serial No. Service Manual
1 ∗ ∗ ∗ ∗ ∗
OTHER
ARP3075 [This manual]
ARP3078
ARP3037
ARP3044
2
PDP-502MX, PDP-502MXE
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les
pièces de remplacement doivent avoir la même désignation.
1.1 SAFETY PRECAUTIONS
NOTICE : Comply with all cautions and safety related notes located
on or inside the cabinet and on the chassis.
The following precautions should be observed :
1. When service is required, even though the PDP UNIT an isolation
transformer should be inserted between the power line and the
set in safety before any service is performed.
2. When replacing a chassis in the set, all the protective devices
must be put back in place, such as barriers, nonmetallic knobs,
adjustment and compartment covershields, isolation resistorcapacitor, etc.
3. When service is required, observe the original lead dress. Extra
precaution should be taken to assure correct lead dress in the
high voltage circuitry area.
4. Always use the manufacture's replacement components.
Especially critical components as indicated on the circuit diagram
should not be replaced by other manufacture's.
Furthermore where a short circuit has occurred, replace those
components that indicate evidence of overheating.
5. Before returning a serviced set to the customer, the service
technician must thoroughly test the unit to be certain that it is
completely safe to operate without danger of electrical shock,
and be sure that no protective device built into the set by the
manufacture has become defective, or inadvertently defeated
during servicing. Therefore, the following checks should be
performed for the continued protection of the customer and
service technician.
6. Perform the following precautions against unwanted radiation
and rise in internal temperature.
• Always return the internal wiring to the original styling.
• Attach parts (Ground, Rear Cover, Shield Case) surely after
disassembly.
7. Perform the following precautions for the PDP panel.
• When the front case is removed, make sure nothing hits the
panel face, panel corner, and panel edge (so that the glass does
not break).
• Make sure that the panel vent does not break. (Check that the
cover is attached.)
• Handle the FPC connected to the panel carefully.
Twisting or pulling the FPC when connecting it to the connector
will cause it to peel off from the panel.
8. Pay attention to the following.
• Be sure to wire the fan. If the fan does not work, the temperature
will rise and cause the protection circuit to operate.
• When the front case is removed, infrared ray is radiated and
may disturb reception of the remote control unit.
• Pay extreme caution when the front case and rear panel are
removed because this may cause a high risk of disturbance to
TVs and radios in the surrounding.
Leakage Current Cold Check
With the AC plug removed from an AC power source, place a
jumper across the two plug prongs. Turn the AC power switch on.
Using an insulation tester (DC 500V), connect one lead to the
jumpered AC plug and touch the other lead to each exposed metal
part (input/output terminals, screwheads, metal overlays, control
shafts, etc.), particularly any exposed metal part having a return
path to the chassis. Exposed metal parts having a return path to the
chassis should have a minimum resistor reading of 0.3MΩ and a
maximum resistor reading of 5MΩ. Any resistor value below or
above this range indicates an abnormality which requires corrective
action. Exposed metal parts not having a return path to the chassis
will indicate an open circuit.
3
PDP-502MX, PDP-502MXE
Leakage Current Hot Check
Plug the AC line cord directly into an AC power source (do not use
an isolation transformer for this check).
Turn the AC power switch on.
Using a "Leakage Current Tester (Simpson Model 229 equivalent)",
measure for current from all exposed metal parts of the cabinet
(input/output terminals, screwheads, metal overlays, control shaft,
etc.), particularly any exposed metal part having a return path to the
chassis, to a known earth ground (water pipe, conduit, etc.). Any
current measured must not exceed 0.5mA.
Reading should
not be above
0.5 mA
Earth ground
Device
under
test
Also test with plug
reversed
(Using AC adapter
plug as required)
Leakage
current
tester
Test all exposed
metal surfaces
AC Leakage Test
1.2 PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in PIONEER set have special
safety related characteristics. These are often not evident from
visual inspection nor the protection afforded by them necessarily
can be obtained by using replacement components rated for higher
voltage, wattage, etc. Replacement parts which have these special
safety characteristics are identified in this Service Manual.
Electrical components having such features are identified by marking
with a
Manual.
The use of a substitute replacement component which dose not have
the same safety characteristics as the PIONEER recommended
replacement one, shown in the parts list in this Service Manual, may
create shock, fire or other hazards.
Product Safety is continuously under review and new instructions
are issued from time to time. For the latest information, always
consult the current PIONEER Service Manual. A subscription to, or
additional copies of, PIONEER Service Manual may be obtained at
a nominal charge from PIONEER.
on the schematics and on the parts list in this Service
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE SET TO THE CUSTOMER.
4
PDP-502MX, PDP-502MXE
1.3 CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT
7 Charged Section
The places where the commercial AC power is used without
passing through the power supply transformer.
If the places are touched, there is a risk of electric shock. In addition,
the measuring equipment can be damaged if it is connected to the
GND of the charged section and the GND of the non-charged
section while connecting the set directly to the commercial AC
power supply. Therefore, be sure to connect the set via an insulated
transformer and supply the current.
7 Charged Section
(Power supply primary side)
1. AC Power Cord
2. AC Inlet with Filter
3. Power Switch (S1)
4. Fuse (In the MAIN POWER ASSY)
5. STB Transformer and Converter Transformer
(In the MAIN POWER ASSY)
6. Other primary side of the MAIN POWER ASSY
X CABLE U ASSY
CABLE ASSY
X DRIVE ASSY
X CABLE D ASSY
SIDE SW ASSY
7 High Voltage Generating Point
The places where voltage is 100V or more except for the charged
places described above. If the places are touched, there is a risk of
electric shock.
1. POWER SUPPLY MODULE(170V)
2. X DRIVE ASSY(170V)
3. Y DRIVE ASSY(–200V to 250V)
4. SCAN ASSY(250V)
For the places, refer to the EXPLODED VIEWS, the SCHEMATIC
DIAGRAM and the PCB CONNECTION DIAGRAM sections.
Part is charged section.
Part is the high voltage generating points other than the
charged section.
U-COM ASSY
CABLE ASSY
DIGIT AL VIDEO ASSY
MAIN POWER ASSY
TOP
IR RECEIVE ASSY
CABLE ASSY
CONTROL ASSY
AUDIO AMP ASSY
CABLE ASSY
VIDEO ASSY
CABLE ASSY
INPUT ASSY
CABLE ASSY
SP TERMINAL (L) ASSY
CABLE ASSY
CABLE ASSY
SCAN ASSY
Y DRIVE ASSY
5
PDP-502MX, PDP-502MXE
2. EXPLODED VIEWS AND PARTS LIST
NOTES :Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screw adjacent to mark on the product are used for disassembly.
2.1 PACKING
41
8
26
42
41
PDP-502MX Only
4
9
12
10
20, 22
21
30
42
15
18
44
11
7
5
6
3
13
1
32
16
17
19
PDP-502MX Only
40
PDP-502MXE Only
28
36
37
27
29
23
24
25
31
PDP-502MX Only
39
38
30
PDP-502MX Only
6
2
11
35
34
33
(1) PACKING PARTS LIST
Mark No. DescriptionPart No.
PDP-502MX, PDP-502MXE
Mark No.DescriptionPart No.
1Under Pad RAHA2239
2Under Pad LAHA2240
3Upper Pad RAHA2241
4Upper Pad LAHA2242
5Upper Pad CAHA2243
6Under Pad CAHA2245
7Front CartonAHB1210
8Rear CartonAHB1211
9Code CaseAHC1033
(selected pulse portions of waveforms; 1 sub-field)
CH1: Y drive waveform
TP3844 – TP3713 (SUS.GND)
CH2: Y drive waveform
TP3837 – TP3713 (SUS.GND)
CH3: X drive waveform
K3402 (P.SUS) – K3404 (SUS.GND)
V: 50V/div., H: 200µsec/div.
–GND
CH1
CH2
–GND
CH3
Sustained waveforms
(selected pulse portions of waveforms; 1 sub-field)
(enlarged)
CH1: Y drive waveform
TP3844 – TP3713 (SUS.GND)
CH2: Y drive waveform
TP3837 – TP3713 (SUS.GND)
CH3: X drive waveform
K3402 (P.SUS) – K3404 (SUS.GND)
V: 50V/div., H: 20µsec/div.
–GND
–GND
–GND
CH1
CH2
CH3
CH4
Waveforms of CABLE Assy
Address resonant output waveform
(TP 1001) and midpoint voltage (C1001)
(VIDEO input, black display)
1
Field rate V: 2V/div H: 2msec/div
2
Resonant pulse rate
1
2
V: 2V/div H: 500nsec/div
–GND
–GND
–GND
–GND
–GND
CH1
CH2
–GND
–GND
Address resonant control signal waveform
(VIDEO input, black display; resonant pulse rate)
CH1: ADR-U (IC1007 Pin 2) V : 2V/div H : 500nsec/div
CH2: ADR-B (IC1007 Pin 4) V : 2V/div H : 500nsec/div
CH3: ADR-D (IC1010 Pin 1) V : 2V/div H : 500nsec/div
CH4: ADR-G (IC1009 Pin 1) V : 2V/div H : 500nsec/div
CH1
CH2
CH3
–GND
–GND
–GND
CH1
CH2
CH3
–GND
–GND
–GND
–GND
CH4
–GND
37
1
234
PDP-502MX, PDP-502MXE
3.8 U-COM ASSY SECTION
A
B
CCD/TELTEXT
VIDEO ASSYVIDEO ASSY
3D Y/C SEPA.
M35070 (35071)
PD0264AM-TFB
(PDP-505HD Only)
E2PROM
24LC01B
Jungle IC
TB1227BN
MATRIX IC
CXA2101
TPU3050
EXPANDER
CXA1875AM
LSI
uPD64081B
OSD IC
OSD IC
SCL
SDA
∗OSD_CLR
∗OSD_CE
OSD_H
2
3
SYSTEM
CONTROL
u-COM.
IC3604
(M38869FFAHP)
63
53
64
54
PM_ST
80
∗GRN
37
∗RED
38
39
∗YLW
KEY (MONITOR)
23
MR_KEY (SYSTEM)
REMSW
68
REM
22
∗CB_MUTE
67
20
TXD
21
RXD
32
RTS
14
CTS
Hi
REM_MP
Lo
∗KEY
MR_KEY
REM_PM
(SYSTEM)
REM
(MONITOR)
REM
RXD/CB OUT
RXD
M.R. (C.B.)
CONNECTION
DETECT CIRCUIT
LED
DRIVE/CONTROL
CIRCUIT
KEY SCAN uCOM.
PD5136
MEDIA
RECEIVER
REMOTE CONTROL
RECEIVER
CIRCUIT
REMOTE CONTROL
SIGNAL
CONTROL CIRCUIT
RS-232C
CONTROLLER
TC74HC00AF
RS-232C
DRIVER/RECEIVER
MC145407F
IR
RECEIVE
ASSY
CONTROL
ASSY
U-COM
ASSY
C
VIDEO ASSYDIGITAL VIDEO ASSYDIGITAL VIDEO ASSY
D
U-COM
ASSY
PLD
PE9006B
PLL
CXA3106A
SERIAL
CLK/DATA
CONTROLLER
TC74VHC02FT-TBB
PANEL u-COM
HD64F3067
IP u-COM
HD64F3067
RESET IC
PST9146N
RESET IC
PST9146N
SYNC u-COM
HD64F3067
POWER SUPPLY
ASSY
STB 5V
RESET IC
PST9146N
∗PLD_CE
∗PLL_CE
SC_DT
(ULK_PLL)
∗PN_CE
CLK2
DATA2
D_CLK
D_DATA
RESET_RETRST_RET
RESET_SU
∗POWER
PN BUSY
PN ERR
RMT
IP BUSY
IP ERR
RST_SU
VPOL_U
∗SU_CE
I_DET
DTO_SU
REQ_SU
PLK_ID
POWER
∗RST
VOL
56
52
31
10
59
60
62
∗A_MUTE1
∗A_MUTE2
A_MUTE3
0–5V DC
AUDIO PRE-AMP
IC
AUDIO
CIRCUIT
AUDIO AMP ASSYU-COM ASSYU-COM ASSYVIDEO ASSY
7
DATA2
51
7
8
5
34
33
41
42
11
16
43
57
40
9
15
69
26
25
8
58
44
1
4
∗PN_MUTEX
47
48
∗PN_MUTEY
S_D
74
TEMP2
75
TEMP
76
FAN_MAX
61
∗PN_RST
35
(E) SCL
45
EP_RST
17
46
CLK2
∗ZOOM_CE
V_MUTE
S2_DET
Y_DETI
(E) SDA
FULL AUTO
ZOOM IC
HG62G010R29FB
RGB AMP IC
M52337SP
S2 DETECT
CIRCUIT
Y SIGNAL
DETECT
CIRCUIT
X DRIVE
PLD
Y DRIVE
PLD
FAN CONTROL
BLOCK
RESET
MATRIX IC
TC7W08FU
2
PROM
64k E
24LC64
U-COM
ASSY
X DRIVE
ASSY
Y DRIVE
ASSY
UCOM
ASSY
DIGITAL
VIDEO
ASSY
U-COM
ASSY
38
1234
Waveforms of U-COM ASSY
PDP-502MX, PDP-502MXE
IC3602-pin4
(Clock input: X3602)
V : 1V/div H : 1msec/div
1
2
IC3602-pin19
(Key code output)
V :2V/div H : 100msec/div
IC3602-pin19 (enlarged)
(Key code output)
V :2V/div H : 10msec/div
IC3604-pin7 (CLK2)
51
V :2V/div H : 50msec/div
IC3604-pin7 (CLK2)(enlarged)
V :2V/div H : 20msec/div
IC3604-pin8 (DATA2)
6
V :2V/div H : 50msec/div
IC3604-pin8 (CLK2)(enlarged)
V :2V/div H : 20msec/div
5
6
5
enlarged
6
IC3604-pin45 ((E)SCL)
8
V :2V/div H : 200msec/div
IC3604-pin45 ((E)SCL)(enlarged)
V :2V/div H : 50msec/div
9
IC3604-pin46 ((E)SDA)
V :2V/div H : 200msec/div
IC3604-pin46 ((E)SDA)(enlarged)
V :2V/div H : 50msec/div
–GND
–GND
–GND
–GND
IC3604-pin28
11
(Clock input: X3601)
V :2V/div H : 50nsec/div
-
10MHz
IC3612-pin10 (D_CLK)
13
V :2V/div H : 100msec/div
IC3612-pin10 (D_CLK)(enlarged)
V :2V/div H : 20msec/div
IC3612-pin13 (D_DATA)
13
V :2V/div H : 100msec/div
IC3612-pin13 (D_DATA)(enlarged)
V :2V/div H : 20msec/div
2
enlarged
IC3604-pin2 (SCL)
3
V :5V/div H : 50msec/div
IC3604-pin3 (SDA)
4
V :5V/div H : 50msec/div
3
4
–GND
–GND
8
9
8
enlarged
9
IC3604-pin23 (KEY)
10
V :2V/div H : 100msec/div
IC3604-pin23 (KEY)(enlarged)
V :2V/div H : 10msec/div
-
enlarged
–GND
–GND
–GND
–GND
–GND
–GND
=
~
=
enlarged
~
–GND
–GND
–GND
–GND
39
PDP-502MX, PDP-502MXE
Pin Function
Pin
NameFunction
No.
1S2_DETS2 Signal detection0–1.3V: Normal, 1.4–2.4V: Letter Box, 2.5–5V: SqueezeI––
OPTIONOption Video Box detectionHigh: non existence, Low: existence of Video BoxI––––
2SCLI2C-BUS Clock0–5V clock signal: always communicating when power on O
3SDAI2C-BUS Data0–5V clock signal: always communicating when power on I/O
4V_DETIResult of Y signal detectionHigh: Y Signal detected, Low: Y Signal not detectedI
5PN_BUSY BUSY signal from Panel U-ComHigh: In exchanging input functions, Low: NormalI
6–––––No allocation(not used)
7CLK2Clock output for Serial 3 lines0–5V clock signal: always communicating when power onO
8DATA2Data output for Serial 3 lines0–5V serial signal: always communicating when power onO
9DTO_SUSerial data input from SYNC u-comHigh: Normal, 0–5V serial signal: During communicationI
10VOLAudio volume outputPWM outputO––
11RST RETReset Signal from Digital Video AssyHigh: Normal, Low: In ResetI
(Panel u-com and IP u-com)
12–––––No allocation (not used)
13–––––No allocation (not used)
14CTSNot used
15REQ_SURequest to read detected frequency from High: Normal, Low: In requestingI
SYNC u-com
16RST_SUReset Signal from SYNC u-comHigh: Normal, Low: In resettingI
17EP_RSTReset output to E2PROMHigh: In resetting, Low: NormalO
18BUSY2Not used
19SCL2Not used
20TXDRS-232C sending data0–5V serial signalO
21RXDRS-232C receiving data0–5V serial signalI
22REMRemote Control unit signal inputHigh: Normal, 0–5V serial signal: In input from RemoteI
23KEYKey Matrix, Key of the unit inputHigh: Normal, 0–5V serial signal: In Key inputI
24CNVSSControlling operation mode of u-com ofLow: NormalI
25*RSTReset inputHigh: Normal, Low: In ResetI
26POWERPower on/offHigh: When power on, Low: In Stand-byO
27–––––No allocation (not used)
28X_INClock input10 MHz sine waveI
29X_OUTClock output10 MHz sine waveO
30VSSPower supply terminalSTB GNDI
31SC_DT
(ULK_PLL)
32RTSNot used
33RMTSignal of request to quit sendingLow: NormalI
34PN_ERR
35*PN_RST
36–––––No allocation (not used)
37*GRNGreen LED lightingLow: In lighting Green LEDO
38*REDRed LED lightingLow: In lighting Red LEDO
the unit
Detecting SYNC Signal output from Analog
Assy to Digital Assy
commands from Panel u-com
Communication error signal from Panel u-com
Reset signal output to Panel u-com & IP u-com
(both-way communication with Full Auto Zoom IC )
Control unit
High: existence of Sync signal, Low: non existenceI
Low: NormalI
High: Normal, Low: In ResetO
Operation of Terminals (during power on)
I/O
PDP-
502MX
PDP-
502MXE
PDP-
505HD
40
PDP-502MX, PDP-502MXE
Pin
NameFunction
No.
39*YLWYellow LED lightingLow: In lighting Yellow LEDO
40I_DETNot used
41IP_BUSYBUSY signal from IP u-comHigh: At the timing of VD SYNCI
42IP_ERR
43VPOL_UNot used
44V_MUTEAnalog video mute outputHigh: When muting, Low: NormalO
45(E) SCLI2C-BUS Clock for E2PROM
46(E) SDAI2C-BUS Data for E2PROM
47
*PN_MUTEX
48
*PN_MUTEY
49 *V_STDONot used
50STDSWNot used
51*PN_CEChip Enable for Panel u-com & IP u-comHigh: Normal, Low: During communicationO
52*PLL_CEChip Enable for PLL ICHigh: Normal, Low: During communicationO
53 *OSD_CE Chip Enable for OSD ICHigh: Normal, Low: During communicationO––––
54HPOL_UNot used
55PGM_OENot used
56*PLD_CEChip Enable for PLD (Analog Video Assy)High: Normal, Low: During communicationO
57*SU_CEChip Enable for SYNC u-comHigh: Normal, Low: During communicationO
58 *ZOOM_CE Chip Enable for Full Auto Zoom ICHigh: Normal, Low: During communicationO––––
59 *A_MUTE1 Audio Mute 1High: Normal, Low: When mutingO––
60 *A_MUTE2 Audio Mute 2 Muting audio outHigh: Normal, Low: When mutingO––
61 FAN_MAX Command to rotate Fan with max. speedHigh: In setting Fan max. speed, Low: NormalO
62 A_MUTE3 Audio Mute 3 Mute in suspendingHigh: When muting, Low: NormalO––
63 *OSD_CLR Reset signal output to OSD ICHigh: Normal, Low: In resettingO––
64OSD_HOSD Timing Pulse for SYNC processingPulse inputI––––
65–––––No allocation (Not used)
66 DRV_OFF Not used
67 *CB_MUTE Combination MuteHigh: When ID is set, Low: NormalO––
68REMSWNot used
69PLK_IDNot used
70–––––No allocation (not used)
71VCCPower source inputSTB +5VI
72VREFReference voltage input of AD/DA ConvertersSTB +5VI
73AVSSAnalog power input of AD/DA ConvertersSTBGNDI
74S_DShut down detection for high temperatureHigh: In high temperature, Low: NormalI
75TEMP2Not used
76TEMP
77–––––No allocation (Not used)
78–––––No allocation (Not used)
79–––––No allocation (Not used)
80PM_STNot used
Communication error signal from IP u-com
X Drive Panel mute outputHigh: Normal, Low: When mutingO
Y Drive Panel mute outputFixed "High"O
Temperature detection for On screen bar display
Operation of Terminals (during power on)
Low: NormalI
High: Normal, 0–5V clock signal: During communication
High: Normal, 0–5V serial signal: During communication
(Approx.80ms interval)
(Approx.80ms interval)
0–5V DC valueI
I/O
I/O
I/O
PDP-
502MX
PDP-
502MXE
PDP-
505HD
41
1
234
PDP-502MX, PDP-502MXE
3.9 MAIN POWER ASSY SECTION
2
D150
R189
In rush R
R133
R134
R168
Q185
R190
D185
AC OFF DET
+B (380V)
+
C202
DRV
ON/OFF
Q437
TP131
Lo V VADR
MUTE
D190
VADR VSUS
SEQUENCE
R184
Q186
D186
D191
SEQUENCE
R185
Q183
D183
DRV
&
UVP
Q439
D189
D188
Mute
RCC CONT
+B
Q301
SW Tr
(2SK2847)
R312
RCC CONT
+B
R232
R316
R347
Q352
Comp
R253
7
Comp
Error
AMP
1
R363
RCC CONT
4
4
Trig (-V)
SW Tr
(2SK2847)
Q201
SW Tr
(2SK2847)
5
3
2
1
Error
AMP
5
3
2
1
2
3
Q351
4
5
R140
R166
Q131
+B
D402
ON /OFF
SW103
1
3
R167
R131
R132
D131
Q136
POWER FACTOR CONTROL
L133
R139
1
3
+B Adj
VR131
IC131
Power
Factor
Correction
8
7
6
5
R165
R154
R155
AEK1071
A
FU101
1
2
RY101
D132
Q132
D151
1
4
Q134
D138
+B OVP
B
P.ON:Lo
T111
ATK1133
3
D111
4
IC111
2
SW
IC
C
STBY
POWER
D112
D113
+
5
3
4
TRANS
IC112
3
4
D116
STBY
2
1
TP112
D461
D401
Q401
Q402
D118
D117
R121
R122
SW111
AC100V (PDP-502MX)
AC200V (PDP-502MXE)
Q111
R123
D459
IC113
VR111
+5V Adj
D458
D115
R113
TP111
STB+5V
D457
POWER
P.OFF:Hi P.ON:Lo
STB+5V
D433
Audio
Digital PD
D447
RY131
14V
STB +12V
POWER Down Detection Block
D441
X DRV
PD
D446
D
1 3
P1
To U-COM
ASSY
1
4
D463R406
D439
Y DCDC
PD
D445
IC181
R426
2
D437
Y DRV
PD
D406
AC200V
PD
3
R156
D407
Main PWR
PD
R415
IC401
PFC STOP
DET
14V
D405
D408
Q425
R410
PFC STOP PD
UVP PD
OVP
POWER
D412
Q406
+
R364
R385
Q407
7
Comp
Error
AMP
1
STB +12V
UVP
MUTE
at P.ON
Q408
D413
D414
42
1234
5
67
8
PDP-502MX, PDP-502MXE
4
p
Trig (-V)
SW Tr
(2SK2847)
C CONT
R364
R385
Q407
Q201
SW Tr
(2SK2847)
5
3
2
1
Error
AMP
5
3
2
1
2
3
Q351
4
7
Comp
Error
AMP
1
STB +12V
UVP
MUTE
at P.ON
Q408
D413
D414
5
1
2
3
2
1
2
3
R424
3
4
T202
ATK1128
VSUS TRANS
T201
ATK1128
VSUS TRANS
IC201
3
4
T301
ATK1129
VADR TRANS
IC301
3
4
T351
ATK1130
IC351
1
Trig
(-V)
14V
R436
R437
VADR
D205
R440
R441
VADR
Q415
OVP
OVP
TP201
(170V)
VSUS+10V
D422
14V
UP
Q417
D428
D434
R443
-8V
8V
14V
UVP
OVP
VSUS
TP301
VADR
(60V)
TP351
-8V
SUS
GND
ADR
GND
Q419
14V OVP
P5
1
2
4
6
7
8
A.GND
TP352
+8V
TP355
+14V
D.GND
D431
To UCOM ASSY
-8V
14V
12V
R444
R493
14V
-8V
1
2
3
4
D.GND
8V
P6
12
11
7
6
5
2
1
6
1
11
P4
TP353
+12V
12V
To ANALOG VIDEO ASSY
To UCOM ASSY
10
9
7
14V
5
3
To UCOM ASSY
2
1
P3
A
B
C
D
VSUS Discharging R
R228 R227 R226 R262 R263 R264
170V
+
1 3 5
One Shot
IC204
OTL CONT
(A) ASSY
IC202
D206
R315
1 3 5
One Shot
IC304
OTL CONT
(B) ASSY
IC302
Q354
D202
+
D.GND
1 3 5
One Shot
IC354
OTL CONT
(C) ASSY
D355
14V up
VR356
14V Adj
R206
Mute
DisCharge
Q207, Q206
Q205,
+
12V
UVP
R356
VR201
VSUS
Adj
R210
R306
R348
VR301
VADR
Adj
Vadr up
R447
Q421
Q420
R463
R461
R462
UVP MUTE
D305
8V UVP
R445
R358
R360
IC403
Q212
Q213
D451
R268
VSUS
VADR
UVP
Q304
12V
D453
IC352
R357
6
5
UVP
Q202
10V
SUS
GND
R208
2
1
60V
ADR
GND
2
1
12V
-8V
8V
14V
2
D356
UVP
Q302
D302
D373
D352
IC405
Q422
R358
7
R451
UVP
D213 D212
Q416
D427
Q416
IC404
D432
Q435
-8V UVP
14V
D421
D449
R491R490
IC402
VSUS
UP
14V
D429
43
5
6
7
8
1
TEMP SENS
IC4101
REG
VIN
Vo
Vad
IC3952
PQ20VZIU
FAN
AXM1036
+
–
IC3954
SENS A
3
10VREG
1
1
E27
LM50CIM3-TLB
SENSOR (A) ASSY
AWZ6501
K3952
SENS A
2
1
2
3
R4151
D3952
IC3953
From Power
Supply assy
0.7V DC GENE
FAN MAX CONT
Q3959
Q3960
REG
VIN
Vo
Vad
IC3956
PQ20VZIU
+
–
+
–
1
1
4
4
3
3
7
+14V
P1
E2
R3971
+10V
REG
IC3951
PQ20VZIU
1
3
4.5V DC
FAN MIN
VOL GENE
10V REG
61
Q3966
IC3604
SYSTEM
CONT U-COM
Q3962
D3953
Q3957
Q3951
Q3952
Q3953
Q3954
D3951
+14V_FAN1
Q3958
FAN MAX
ShutDown
TEMP SENS
76
D3959
5
7
6
IC3954
K3954
SD
U-COM ASSY
AWZ6499 (PDP-502MX)
AWZ6520 (PDP-502MXE)
ENV.
TEMP
MIN
30.0
43.0
45.0
50 (S.D)
IC3954
Pin1 Out
4.45V
5.22V
5.55V
6.46V
FAN
DRV TP
6.04V
6.08V
13.28V
16.58V
STOP
MIN
30degC
45degC
(MAX)
FAN SPEED
S.D = Caution display for 30 sec.
6.5VDC
S.D DET
K3951
FAN DRV
FAN
AXM1036
FAN
AXM1036
FAN
AXM1036
PDP-502MX, PDP-502MXE
3.10 FAN CONTROL SECTION
A
234
B
C
D
44
1234
PDP-502MX, PDP-502MXE
45
PDP-502MX, PDP-502MXE
6. ADJUSTMENT
SERVICE FACTORY MODE
Perform the operations of Service factory mode using the remote control unit provided with thePDP-501HD
(CU-PD001: AXD1432) or the remote control unit provided with the PDP-502HD (CU-PDP009: AXD1673).
CU-PDP009 has two "Power" keys. In Service factory Mode, use
the "Power" key located on the upper left of the remote control unit.
"MUTE" key
"MUTE" key
"MUTE" key
within
3 seconds
(refer to Technical Manual)
Displaying version of the system micro computer.
Displaying type and format of detected input signal.
Displaying the frequency/the number of lines of
input signal.
Mode for checking operations of each device at
video section, by changing its adjustment value to
maximum and to minimum.
This mode is not used for repair service.
"1" and "2" keys:
Mode for adjusting video section (Independent for
each signal type and format)
"3" key:
Mode for adjusting video box (PDA-5001)
(PDP-502MXE only)
Mode for each setting
Drive section adjustment
Pulse/ABL adjustment
Sub video section adjustment
(Common value to all input signal)
In each adjustment mode, adjusted values can be changed with +/– of "SOUND VOLUME"
key on the remote control unit.
After adjustment, adjusted values can be fixed by pressing "SET" key.
Note)
When an input signal mode is changed, the adjustment mode is set to Normal operation mode
automatically.
SETTING (PC/VIDEO) and SIGNAL (RGB/COMPONENT) can not be changed in the
service factory mode.
When entering Service factory mode, all items of PICTURE adjustment in Normal menu/
Integrator mode and all items of SCREEN menu (such as position adj.), except for CLK
Phase, are reset to their initial value.
SERVICE MODE
Version of the system micro computer
PD5621–
PD5622–∗∗ (502MXE)
∗∗
PDP-502MX, PDP-502MXE
(502MX)
Signal mode discrimination of current input signal
PD5531–01 MODE 06–A/N
FH : 15.7KHZ
FV : 60.0 HZ
LINE: 480LINE
Current input signal’s Horizontal frequency
Vertical frequency
The number of total lines
N: NTSC
P: PAL
S: SECAM
4: 4.43 NTSC
Input format
Screen size (refer to List of Signal Modes)
Input signal mode (refer to List of Signal Modes)
List of Signal Modes
Vertical
Frequency
Fv (Hz)
50.015.625KPAL––01-6984
56.024.8K640
60.015.734KNTSC––06-6984
Holizontal
Frequency
Fh (Hz)
SCART RGB (50Hz) (502MXE only)
31.3KDouble-speed PAL––02-6984
35.2K800
45.1K1280
SCART RGB (60Hz) (502MXE only)
31.5K640
32.0K852
Input Signal
Dot ∗ Line
SECAM––01-71280
PAL-N (502MX only)––01-8±ZOOM06-6/
NTSC-50––01-9±CINEMA WIDE01-6! – 01-A!: SCART RGB
∗
400 (PC-98)03-2––1280
∗
600 (SVGA 56Hz)04-0––800
∗
768 (WIDE-XGA)05-2––1280
4.43NTSC––06-71280
PAL-M (502MX only)––06-8±ZOOM06-6/ – 06-A/: Video/S Video
24-1––1024 ∗ 7204:3NORMAL4:3/FULL = Top & bottom
24-2––1280 ∗ 720FULL
25-2––1280 ∗ 768FULL
27-2––1280 ∗ 768FULL (TYPE)
VIDEO
Panel Display
Dot ∗ Line
OSD
ORIGINAL (TYPE)
Remarks
are masked
(VESA: 35.522k/43.479
INTERLACED)
49
PDP-502MX, PDP-502MXE
Items to adjust and set value in Each Adjustment mode
PICUTRE mode
PICTURE mode has three menus, "REFERENCE 1", "REFERENCE 2" and "VIDEO
BOX".
Press "1" key on the remote control unit to enter "REFERENCE 1", press "2" key on the
remote control unit to enter "REFERENCE 2" and press "3" key on the remote control unit
to enter "VIDEO BOX". For "VIDEO BOX" mode , refer to the service manual ARP3038
for PDA-5001/ZYVLPK
Do not operate keys that have no parameters applied to the current input signal mode.
REFERENCE 1 mode
Adjustment mode independent of input signal format / Data stored in EEPROM of U-COM ASSY
Note 1) For Parameter , adjustment values are fixed.
Note 2) If unnecessarily adjusted, power consumption of the unit is changed and the panel is damaged.
Adjustment
Parameter
Matrix demodulation angle setting
(Video signal input only)
INITIALIZE mode (Common for all input signal types and formats)
PDP-502MX, PDP-502MXE
Current Menu
INITIALISE MODE 06–A/N
Input Signal
Remote
Control Key
1SUB VIDEO
2MIRROR MODESetting Mirror modeOFF
Adjustment
Parameter
Go to SUB VIDEO adjustment menu with "SET" key–––
(502MX only)
3FULL MASKSetting Full mask displayOFF
SUB VIDEO
Adjustment Table or Parameter
4COLOR DETECTSetting Color detectingEURO
5
6BAUD RATESetting Baud rate4800
(502MX only)mode
HOUR METER (502MX only)
Displaying operation hour meter–––
(502MX only)
7EEPROM INIT.Initializing EEPROM (Do not use)–––
8MASK CONTROLSetting Original /4:3 displaying area motion mode.ON
9DRIVE ADJGo to DRIVE adjustment menu with "SET" key–––
11INTE. MODESetting Integrator mode lock/ freeON
BS5FINAL SET UPSetting to default factory setting with "SET" key–––
(refer to Details of FINAL SETUP)
SUB VIDEO mode (Common for all input signal types and formats)
Current Menu
SUB VIDEO MODE 06–A/N
SUB CONTRAST : 32
Adjustment Parameter
Input Signal
Setting Value
Remote
Control Key
Adjustment
Parameter
1SUB CONTRASTSub Contrast adjustment (except for PC)
2SUB BRIGHTSub Brightness adjustment (except for PC)
3
SUB TINT (502MX only)
8
PULSE NUMBER (502MX only)
9
ABL LEVEL (502MX only)
Sub Tint setting (except for PC)64
Base pulse number adjustment (note)8
ABL Level value adjustment (note)128
BS5ACL SWACL settingON
BS11D RANGE SWDynamic Range settingOFF
Note ) If unnecessarily adjusted, power consumption of the unit is changed and the panel is
damaged. Adjust only in case of necessity.
Adjusting & Setting Item
OFF ON
LOCK
ON FREE
Adjusting & Setting Item
OFF X
XY Y
OFF ON
EURO
ALL SA
12002400
19200
OFF ON
OFF ON
Setting
Value
.......
Setting Value
Adjustment required
Adjustment required
DRIVE ADJ mode (Common for all input signal types and formats)
Current Menu
DRIVE ADJ MODE 06–A/N
X–SUS–B : 15
Adjustment Parameter
Input Signal
Setting Value
Remote
Control Key
1X-SUS-B
2X-SUS-G8
3Y-SUS-B
4Y-SUS-G8
10R SIDE LEVEL100
11G SIDE LEVELSide Mask color/level setting97
12B SIDE LEVEL100
BS5R FULL LEVEL255
BS7G FULL LEVELFull Mask color/level setting255
BS9B FULL LEVEL255
Adjustment
Parameter
Sustain Drive Pulse adjustment
Adjusting & Setting Item
Setting Value
Adjustment required
Adjustment required
51
PDP-502MX, PDP-502MXE
Details of FINAL SETUP ( Factory default setting)
ItemDefault SettingRemarks
Power(STAND-BY/ON)STANDBY
Input functionINPUT1 (502MX), INPUT3 (502MXE)
Displaying sizeNATURAL WIDE(On video signal input) For each input function
(PC 1) ORIGINAL (including TYPE)
(PC 2) 4: 3NORMAL (including TYPE)
(PC 3) FULL (including TYPE)
V. POSITION0(On video signal input) For each input function
0(On "mode0F-3" input) For each INPUT 3, 4
KEYLOCKUNLOCKCommon for all input functions
VOLUME0Common for all input functions
MUTINGOFFCommon for all input functions
PICTURECenter value for all adjustment itemsFor each input function ∩ each signal mode
SCREENCenter value for all adjustment itemsFor each input function ∩ each signal mode
POWER SAVE
COLOR SYSTEMAUTOFor each INPUT 1, 2
3D Y/C MODE (502MX only)MOTIONFor only INPUT 1
SETTING/SIGNALPC/RGBFor each INPUT 3, 4
CLAMPMODE1(On RGB signal input) For each INPUT 3, 4
HIGH CONTRASTOFF(On video signal input) Common for all input functions
ABLON(On PC signal input) For each INPUT 3, 4
H. ENHANCECenter value(On PC signal input) For each INPUT 3, 4
V. ENHANCECenter value(On PC signal input) For each INPUT 3, 4
PICTUREAdjustment values for all adjustment itemsMemory cleared for PC
WHITE BALANCEAdjustment values for all adjustment itemsMemory cleared for PC
SCREENCenter value for all adjustment itemsFor each input function ∩ each signal mode
SIDE MASKG LEVEL97Common for all input functions
COLOR MODE1Common for all input functions
MIRROR MODEOFFCommon for all input functions
BRIGHT ENHANCE(VIDEO)OFF(On video signal input) Common for all input functions
OSDONCommon for all input functions
BAUD RATE4800BPSCommon for all input functions
FAN CONTROLAUTOCommon for all input functions
HOUR METER0Operation hour
SUB VOLUMEIndependent sound volume for each input function
FULL MASKOFF
COLOR DETECT (502MX only)EURO
MASK CONTROLON
lNTE. MODEONIntegrator mode operable.
lD No.– – (Not given)Only commands with ID:** operable
(VIDEO)OFF(On video signal input) Common for all input functions
(PC)OFF(On PC signal input) Common for INPUT 3, 4
R LEVEL100
B LEVEL100
(PC)OFF(On PC signal input) Common for INPUT 3,4
INPUT163
INPUT263
INPUT363
INPUT463
(On PC signal input) For INPUT 3, 4 ∩ each signal mode
The priority order is 1 = 2 = 3
For each input function ∩ each signal mode
For each input function ∩ each signal mode
52
PDP-502MX, PDP-502MXE
Adjustments required when the set is repaired or replaced
VIDEO ASSY
When repaired
1) (Procedure 1) Color difference (R-Y/B-Y) adjustment
(502MX only)
REFERENCE 2
in Factory mode
R–Y LEVEL ….….
"BS5" Key
Full Field
Color bar signal
REFERENCE 2
in Factory mode
B–Y LEVEL ….….
"BS7" Key
SUB VIDEO mode
in Factory mode
SUB CONTRAST
"1" Key
SUB BRIGHT .….
"2" Key
ACL. SW .…. .….
"BS5" Key
R-Y LEVEL adjustment
Observe R-Y color-difference waveform at Pin 3 (INT_Cr) of IC1401
(MATRIX IC) in VIDEO Assy. Adjust R-Y LEVEL so that the point
indicated in the right figure becomes "260mV±15mV".
260±15 mV
B-Y LEVEL adjustment
Observe B-Y color-difference waveform at Pin 4 (INT_Cb) of
IC1401(MATRIX IC) in VIDEO Assy. Adjust B-Y LEVEL so that the
point indicated in the right figure becomes "260mV±15mV".
260±15 mV
SUB BRIGHT / SUB CONTRAST adjustment
1) SUB BRIGHT rough adjustment
.….
Set P. ACL. SW OFF.
Observe signal at K2417 in Video
Assy. Adjust so that the blanking
period level of the signal becomes
0 IRE level.
2) SUB CONTRAST adjustment
Set P. ACL. SW OFF.
Adjust so that 0 to 100 IRE level
H Blanking Period
of the signal at K2417 in Video
Assy becomes "0.8V".
SUB CONTRAST/
SUB BRIGHTNESS
adjustment
RAMP signal
3) SUB BRIGHT fine adjustment
Set P. ACL. SW ON.
Adjust so that the signal level in
blanking period at K2417 in Video
Assy becomes 0 IRE level.
4) Signal level (adjustment value)
confirmation
Set P. ACL. SW ON.
Observe the signal at K2417 in
Video Assy .
Confirm that the 0 IRE to 100 IRE
level of the signal is "0.58V".
Adjust so that the voltage between TP201(VSUS) and TP202 (SUS
GND) becomes ±1V of the voltage indicated at the "voltage indication
label".
The symptom in case of mis-adjustment
If the VSUS adjustment is not performed properly, dots like blinking
luminance points appear. If deviated greatly from the right adjustment
point, Panel will stop lighting.
VADR (Address voltage) adjustment
Adjust so that the voltage between TP301(VADR) and TP302 (ADR
GND) becomes "59V±0.5V".
The symptom in case of mis-adjustment
If the VADR adjustment is not performed properly, dots like blinking
luminance points appear. If deviated greatly from the right
adjustment point, Panel will light white.
STB5V adjustment
Adjust so that the voltage between TP111(STB5V) and TP113(STB
GND) becomes "+5V ± 0.1V".
+14V adjustment
Adjust so that the voltage between TP355(+14V) and TP356
(AGND) becomes "+14V ± 0.1V".
VSUS/VADR/
STB5V/+14V
Voltage adjustment
VR201 (VSUS)
MAIN POWER ASSY
White 100%
signal
Note) Be sure to measure between specified test points.
VR301 (VADR)
MAIN POWER ASSY
VR111 (STB5V)
MAIN POWER ASSY
VR356 (+14V)
MAIN POWER ASSY
VSUS UVP/+B
4
Voltage adjustment
5
Voltage adjustment
5V/3.3V
VR401 (VSUS UVP)
White 100%
signal
Note) Normally, these adjustments are not needed in repair service. Adjust them only when VR is rotated by mistake
and it needs to be re-adjusted.
Moreover, be sure to measure between specified test points in adjustment.
Any input signal
Note) Be sure to use a non-metallic screw driver such as a ceramic screw driver in the adjustment.
If a metallic screw driver is used, DC/DC converter may operate wrongly.
Moreover, be sure to measure between specified test points.
MAIN POWER ASSY
VR131 (+B)
MAIN POWER ASSY
VR552 (5V)
DIGITAL VIDEO
ASSY
VR602 (3.3V)
DIGITAL
VIDEOASSY
VSUS UVP adjustment
Adjust so that the voltage between TP404 (V1) and TP405 (V2)
becomes "0V ± 10mV".
+B Voltage adjustment
Adjust so that the voltage between TP131 (+B) and TP132 (P. GND)
becomes "+380V ± 1.0V".
+5V adjustment
Adjust so that the voltage between TP553 (5V) and TP554 (DGND)
becomes "+5V ± 0.05V".
+3.3V adjustment
Adjust so that the voltage between TP601 (3.3V) and TP602 (DGND)
becomes "3.3V ± 0.05V".
Adjust so that the voltage between TP705 (VOFS) and TP703 (SUS
GND) becomes ± 0.5V" of the voltage indicated at the "voltage
indication label".
The symptom in case of mis-adjustment
If the VOFS adjustment is not performed properly, dots like blinking
luminance points appear. If deviated greatly from the right adjustment
point, Panel will light white.
VH (voltage for Scan IC) adjustment
Adjust so that the voltage between TP751 (VH) and TP753 (PSUS)
becomes "103V ± 0.5V".
PSUS (=GNDH) is a floating GND and the electric potential is different
from that of chassis GND. Be sure not to short-circuit PSUS (=GNDH)
and another GND, because that may damage the unit.
The symptom in case of mis-adjustment
If the VH adjustment is not performed properly, dots like blinking
luminance points appear. If deviated greatly from the right adjustment
point, panel will light white.
IC5V adjustment
Adjust so that the voltage between TP851 (IC5V) and TP854 (PSUS)
becomes "+5.0V ± 0.1V".
PSUS (=GNDH) is a floating GND and the electric potential is different
from that of chassis GND. Be sure not to short-circuit PSUS (=GNDH)
and another GND, because that may damage the unit.
VOFS/VH/IC5V
Voltage adjustment
VR700 (VOFS)
Y DRIVE ASSY
VR750 (VH)
Y DRIVE ASSY
White 100%
signal
VR851 (IC5V)
Y DRIVE ASSY
Note) Be sure to measure between specified test points.
Set to the indicated value with a key on the remote control unit.
(refer to DRIVE ADJ mode)
X-SUS-B, Y-SUS-B adjustment
1) Set adjustment value to "8", and confirm that green mis-discharging
dots do not appear within 20mm from top & bottom of Screen.
2) When green mis-discharging dots appear, decrease the adjustment
value "1" by "1" until green mis-discharging dots will disappear.
Set the adjustment value when the green disappear.
3) Observe sustain waveform at each Drive Assy, between K3402
(X-PSUS) and K3404 (SUS-GND), and TP3716 (Y-PSUS) and
TP3713 (SUS-GND). Confirm that the waveform is not distorted.
The symptom in case of mis-adjustment
Green mis-discharging dots
appear within 20mm from
top & bottom of Screen.
1) Observe the signals at TP terminals R: K2423, G: K2424, B: K2425,
of VIDEO ASSY. Adjust with the keys on the remote control unit, so
that the black level (0 IRE) of the signal is within the DC voltage range
of "1.85V ± 0.05V".
2) Adjust with the keys on the remote control unit, so that the image on
the screen becomes a little greenish white (T=8500k, dev.=0.005uv).
HIGH LIGHT adjustment
3) Set P. ACL. SW OFF.
Observe TP terminals R: K2423, G: K2424, B: K2425 of VIDEO
ASSY. Adjust with the keys on the remote control unit, so that the
white level (100 IRE) is within the DC voltage range of "2.8V ±
0.05V".
4) Adjust with the keys on the remote control unit. so that the image on
the screen becomes a little greenish white (T=8500k, dev.=0.005uv).
Convergence adjustment
5) Repeat procedure 2) and 4) to converge the white balance.
6) After the adjustment, set ACL. SW ON.
Color balance adjustment
After adjusting the white balance, check the skin color of figures in LD
still pictures. If the color is not natural, adjust it with the keys on the
remote control unit.
(Reference) Adjustment values using the Minolta color-difference meter (CA-100)
NTSCPALHDPC
x291293291291
20% Window-Step signal (–3dB)y307301307307
White Balance
80% Window-Step signal (–3dB)y307301307301
Skin ColorWindow -chroma signal
DRIVE ADJ mode
in Factory mode
R SIDE LEVEL
........."10" Key
G SIDE LEVEL
........."11" Key
9
MASK Level
adjustment
Any input
B SIDE LEVEL
........."12" Key
DRIVE ADJ mode
in Factory mode
R FULL LEVEL
........"BS5" Key
G FULL LEVEL
........"BS7" Key
B FULL LEVEL
........"BS9" Key
Side mask Color/Level adjustment
Set to the indicated value with the keys on the remote control unit.
(refer to DRIVE ADJ Mode)
Full mask Color/Level adjustment
Set to the indicated value with the keys on the remote control unit.
(refer to DRIVE ADJ Mode)
Note) If unnecessarily adjusted, power consumption is changed and the panel is damaged.
Adjust only in case of necessity.
Any input
Note) If unnecessarily adjusted, power consumption is changed and the panel is damaged.
Adjust only in case of necessity.
Any input
Note) If unnecessarily adjusted, power consumption is changed and the panel is damaged.
Adjust only in case of necessity.
Any input
Note) If unnecessarily adjusted, power consumption is changed and the panel is damaged.
Adjust only in case of necessity.
in Factory mode
PULSE NUMBER
........."8" Key
SUB VIDEO mode
in Factory mode
ABL LEVEL ...."9" Key
REFERENCE 1
in Factory mode
ABL LEV OFFSET
........."BS9" Key
REFERENCE 1
in Factory mode
PLS NUM OFFSET
........."BS11" Key
Set to the indicated value with the keys on the remote control unit.
(refer to SUB VIDEO mode)
Set to the indicated value with the keys on the remote control unit.
(refer to SUB VIDEO mode)
Adjust to the ABL value mentioned on the "Drive voltage label" at the
chassis of the glass panel.
Set to the indicated value with the keys on the remote control unit.
(refer to REFERENCE 1 mode)
TP854
(PSUS)
TP851
(IC5V)
TP753
(PSUS)
VR851
(IC5V)
VR750
( VH )
TP703
(SUS GND)
VR700
(VOFS)
TP705
(VOFS)
TOP
Y DRIVE ASSY
TOP
DIGITAL VIDEO ASSY
VR552
(+5V)
TP554
(DGND)
58
TP751
(VH)
TP553
(+5V)
Adjusting points and Measuring points
TP601
(+3.3V)
VR602
(+3.3V)
TP602
(DGND)
TOP
TP301
(VADR)
TP302
(ADR GND)
TP202
(SUS GND)
TP201
(VSUS)
TP404
(V1)
TP405
(V2)
TP355
(+14V)
TP356
(AGND)
TP113
(STB GND)
TP111
(STB +5V)
VR201
(VSUS)
VR301
(VADR)
VR111
(STB+5V)
VR131
(+B)
VR356
(+14V)
VR401
(VSUS UVP)
TP132
(P. GND)
TP131
(+B)
MAIN POWER ASSY
PDP-502MX, PDP-502MXE
Adjusting points and Measuring points
59
PDP-502MX, PDP-502MXE
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 DIAGNOSIS METHOD
This PDP has several protection circuits, and the operation of the
circuits activate power down circuit and set the unit automatically
to standby mode in order to protect the circuit.
Power shut down operation of the unit can roughly be diagnosed
by LED indicators at Main Power Assy.
Lighting of LEDs can be confirmed through five holes on Rear
Panel.
Diagnosis of malfunctions when power down occurs (in lighting LEDs at Main Power Assy)
LED
The state of
circuit
High between
base & emitter
of Q415
High between
base & emitter
of Q417
High between
base & emitter
of Q419
D408 Anode is
High /
High between
base & emitter
of Q426
D408 Anode is
High /
High between
base & emitter
of Q416
P.D. circuit
in operation
VSUS OVP
VADR OVP
14V OVP
VSUS UVP
VADR UVP
DiagnosisFailure points
When RCC Control (A) Assy is
replaced, P.D. does not occur.
When OTL Control(A) Assy is
replaced, P.D. does not occur.
Even when RCC Control(A)
Assy and OTL Control(A) Assy
are replaced, P.D occurs.
When RCC Control (B) Assy is
replaced, P.D. does not occur.
When OTL Control (B) Assy is
replaced, P.D. does not occur.
Even when RCC Control(B)
Assy and OTL Control (B) Assy
are replaced, P.D occurs.
When RCC Control (C) Assy is
replaced, P.D. does not occur.
When OTL Control(C) Assy is
replaced, P.D. does not occur.
Even when RCC Control (C)
Assy and OTL Control (C) Assy
are replaced, P.D occurs.
When CN205 is disconnected,
P.D. occurs, and when RCC
Control (A) Assy is replaced,
P.D. does not occur.
When CN205 is disconnected,
P.D. occurs, and when OTL
Control (A) Assy is replaced,
P.D. does not occur.
When CN205 is disconnected,
P.D. occurs, and even when
RCC Control (A) Assy and OTL
Control (A) Assy are replaced,
P.D occurs.
When CN3401 is disconnected,
P.D. does not occur.
When CN3601 is disconnected,
P.D. does not occur.
When CN205 is disconnected,
P.D. occurs, and when RCC
Control (B) Assy is replaced,
P.D. does not occur.
When CN205 is disconnected,
P.D. occurs, and when OTL
Control (B) Assy is replaced,
P.D. does not occur.
RCC Control (A) Assy
OTL Control (A) Assy
MAIN POWER Assy
RCC Control (B) Assy
OTL Control (B) Assy
MAIN POWER Assy
RCC Control (C) Assy
OTL Control (C) Assy
MAIN POWER Assy
RCC Control (A) Assy
OTL Control (A) Assy
MAIN POWER Assy
X DRIVE Assy
Y DRIVE Assy
RCC Control (B) Assy
OTL Control (B) Assy
Lighting
D407
D441
D443
D407
D439
D437
Estimated failure parts
IC203 • Q208 • R232 • D224 • 226
IC204 • Q209 • 210 • R260
IC201 • 202
IC303 • Q305 • R316 • 314
IC304 • Q306 • 307 • R346
IC301 • 302
IC353 • Q353 • R364 • D362 • 364
IC354 • Q356 • 357 • R396
IC351 • 352
IC203 • Q208 • R232 • 254 • C221
IC204 • Q209 • 210 • R260
IC201 • 202 • D212 • 214
Pulse module
IC3402 • 3405
Pulse module
IC3604 • 3609 • 3610
IC303 • Q305 • R316 • 338 • D320 •
C317
IC304 • Q306 • 307 • R346
60
PDP-502MX, PDP-502MXE
Lighting
D407
D407
D443
D407
D441
D407
D439
The state of
LED
D408 Anode is
High/ High
between base &
emitter of Q416
D408 Anode is
High/ High
between base &
emitter of Q418
D408 Anode is
High/ High
between base &
emitter of Q421
D408 Anode is
High/ High
between base &
emitter of Q420
D408 Anode is
High/ High
between base &
emitter of Q435
D405 Anode is
High
High between
base & emitter
of Q111
D852 Anode is
High.
•
D4501 Anode is High.
D3457 Anode is
High.
•
•
circuit
TP555 Hi
TP556 Hi
TP604 Hi
TP603 Hi
TP555 Lo
TP556 Lo
TP603 Lo
TP604 Lo
K706Hi
K705Hi
K754Hi
P.D. circuit
in operation
VADR UVP
14V UVP
12V UVP
8V UVP
–8V UVP
B OVP
AC200V P.D.
VF OVP
5V OVP
5V UVP
3.3V OVP
3.3V UVP
ICP OPEN
AUDIO P.D.
12V OCP
VOFS OVP
VOFS UVP
VH OVP
Diagnosis
When CN205 is disconnected,
P.D. occurs, and even when
RCC Control (B) Assy and OTL
Control (B) Assy are replaced,
P.D occurs.
When CN205 is disconnected,
P.D. does not occur.
When CN306 & 354 are
disconnected, P.D. occurs.
When CN306 is disconnected,
P.D. does not occur.
When CN354 is disconnected,
P.D. does not occur.
When CN355 is disconnected,
P.D. occurs.
When CN356 is disconnected,
P.D. does not occur.
When CN306 is disconnected,
P.D. occurs.
When CN306 is disconnected,
P.D. does not occur.
When CN306 is disconnected,
P.D. occurs.
When CN306 is disconnected,
P.D. does not occur.
AC power input is appropriate.
When the power supply is
turned on, a part of the screen
shines in white momentarily and
P.D. occurs.
Drive section (drive control
signals & drive signal output
elements) in normal operation.
VOFS D/D Conv. Block in
normal operation
Failure points
MAIN POWER Assy
CABLE Assy
MAIN POWER Assy
14V D/D CONV. BLOCK
ANALOG VIDEO Assy
Y DRIVE Assy
IC5V D/D CONV. BLOCK
MAIN POWER Assy
12V D/D CONV. BLOCK
DIGITAL VIDEO Assy
D/D CONV. BLOCK
MAIN POWER Assy
8V D/D CONV. BLOCK
ANALOG VIDEO Assy
MAIN POWER Assy
–8V D/D CONV. BLOCK
ANALOG VIDEO Assy
MAIN POWER Assy
PFC BLOCK
MAIN POWER Assy
STB BLOCK
Y DRIVE Assy
DIGITAL VIDEO Assy
5V D/D CONV.BLOCK
DIGITAL VIDEO Assy
3.3V D/D CONV. BLOCK
CABLE Assy
RESONATOR BLOCK
Address Module
DIGITAL VIDEO Assy
DIGITAL BLOCK
AUDIO Assy
X DRIVE Assy
Pulse Module
X DRIVE Assy
RESET DRIVE BLOCK
Y DRIVE Assy
VOFS D/D CONV. BLOCK
Y DRIVE Assy
VOFS D/D CONV. BLOCK
Y DRIVE Assy
SUS_MSK BLOCK
Y DRIVE Assy
VH D/D CONV. BLOCK
Estimated failure parts
IC301 • 302 • Q302
RCC Control (C) Assy • OTL
Control (C) Assy • IC351 • 352
The state of LEDs at Main Power AssyEstimated P.D. circuit in operation
After D205 lights up in red, D407 lights up. (D205 lights up in yellow in normal operation.)VSUS UVP
After D305 is put out the light, D407 lights up. (D305 lights up in red in normal operation.)VADR UVP
After D355 is put out the light, D407 lights up. (D355 lights up in red in normal operation.)14V • 12V • ±8V UVP, B OVP, VF OVP
D407 lights up at the stand-by mode.AC200V P.D.
After D205, D305 and D355 lights up normally, D407 lights up.VSUS OVP
After D305 and D355 lights up normally, D407 lights up.VADR OVP
After D355 lights up normally, D407 lights up.14V OVP
62
PDP-502MX, PDP-502MXE
Diagnosis when under voltage is detected at V SUS / V ADR voltage lines.
Disconnect connector CN205 P5 at Main Power Assy and turn on the power.
If the power is turned on and D205 at Main Power Assy lights up in yellow, cause of the under voltage is not inside Main Power Assy.
If P.D. occurs, V SUS / V ADR DC-DC Converter block at Main Power Assy may be defective.
Diagnosis when under voltage is detected at 14V, 12V, +-8V voltage lines
Be sure to turn off High Power CUT SW, S301 at Power Supply Assy. (important)
Disconnect CN306 P6,CN355 P4, CN354 P3, CN353 P2 at Main Power Assy one by one, and turn on the power of the unit.
(Do not disconnect all four connectors at the same time and turn on the power. Because this leads to no load of power supply and that is
very dangerous.)
When the power is turned on with a connector disconnected, and if Low power supply DC-DC Converter operates normally with lighting
D355 and D205 in red, cause of under voltage is not inside Main Power Assy.
If P.D. still occurs after disconnecting each connector, 14V DC-DC Converter block at Main Power Assy may be defective.
The function of High Power CUT SW, S301 at Main Power Assy
When S301 is turned off, V SUS / V ADR DC-DC Converter does not operate. However, 14V DC-DC Converter operates normally.
Therefore, diagnosis from Signal Input circuit to before Drive circuit is possible without danger of breaking Drive section by mistake.
AC100V/AC200V Change-over SW, S111 at Main Power Assy
Only PDP-502MXE is set to AC200V.
When the SW is set to AC100V, AC200V P.D. detecting circuit will operate. (Even when the unit is in Stand-by mode, the detecting circuit
is in operation.)
Diagnoses of the malfunctions by LEDs at Digital Video Assy, D2302/D2306
LED
Title (Color of Light)
D2302STOP (GREEN)Lights on in normal operation
It lights up at every V rate, when Drive pulse output from IC2201 is normal.
D2302PBusy (RED)Light is put off in normal operation.
It lights up when System Control CPU (IC3604) and Panel CPU are
communicating.
D2306IP Busy (RED)It lights up at every V rate during IP processing.(Video input)
Light is put off when IP processing is not done. (PC input)
The timing of lightingEstimated failure parts
Around IC2101/IC2151/IC2801
/X3202 (Xtal)
Around Connector and Panel
CPU and X3202/X3201 (Xtal)
Around IC1801/IC1901/IC2001
Diagnosis of malfunctions other than the operation of protection circuits
The state of the unitEstimated failure mode
STBY indicator does not light at all AC power input is not appropriate.
Power does not go on U-com Assy is defective.
Power shuts down immediately after power on.
(back to Stand-by)
Dots like luminance spots appear on the screen. Drive section voltage is abnormal. (VSUS, VADR, VOFS, VH, VRN)
Screen does not emit lights at all.DIGITAL VIDEO Assy is defective.
Fuse is blown. Q131–Q136, D131, IC131 Defective
Stand-by power supply block is defective.U-com Assy is defective.Connectors disconnected.
X Drive Assy and Y Drive Assy are defective.Scan Module is defective.
R133, R134, R168 DefectiveQ201, Q202, RCC Control (A) Assy, OTL Control (A) Assy DefectiveQ301, Q302, RCC Control (B) Assy, OTL Control (B) Assy DefectiveQ351, Q354, RCC Control (C) Assy, OTL Control (C) Assy Defective
63
PDP-502MX, PDP-502MXE
Y DRIVE ASSY
TOP
TP707
VOFS UVP
TP706
VOFS OVP
TP804
VRN UVP
TP802
VRN OVP
TP754
VH UVP
TP752
VH OVP
Note for repairing in case of blown fuses
Never turn on the power of the unit again just by replacing the fuse, when the fuse is blown.
Because, it is rare case that the fuse itself is defective. If the power is turned on again without resolving the cause of over
current, the unit is damaged more.
Be sure to check parts such as In-Rush current protective resistors where excessive current may flow.
Because, they may be damaged secondarily.
Be sure to find out all defective parts caused by a blown fuse.
Because, if the power is turned on with even one defective part left in the circuit, this may lead the other parts to become
defective again.
TOP
X DRIVE ASSY
K3410
X-P. D
64
CN205
P5
PDP-502MX, PDP-502MXE
TOP
MAIN POWER ASSY
CN353
P2
Q415
CN354
P3
CN306
P6
CN355
P4
Q426
Q419
S301
Q418
Q421
Q435
D205
D408
D448
Q417
Q420
D355
Q416
D305
D441D439D437D443D407
S111
D405
Q111
Fuse (FU101)
TOP
D2306
D2302
DIGITAL VIDEO ASSY
TP555
5V OVP
TP604
3.3V OVP
TP556
5V UVP
TP603
3.3V UVP
65
1
PDP-502MX, PDP-502MXE
Protection Circuits
MAIN POWER ASSY
234
A
+B OVP
VF OVP+8V UVP
X DRIVE ASSY
AC200V P.D.
+12V UVP
–8V UVP
+14V
UVP
+14V
OVP
+12V OCP
R3438
R3439
R3437
5.6k5.6k
C3424
10k
R3443
2.2k
10k
C3425
47/16
R3440
Q3405
10k
R3442
D3408
VADR UVP
VADR
OVP
VSUS UVP
VSUS OVP
B
Q3406
R3444
UCOM ASSY
C
AUDIO AMP ASSY
AUDIO P.D.
+3.3V OVP
+3.3V UVP
+5V OVP
+5V UVP
D
66
1234
5
67
PDP-502MX, PDP-502MXE
Y DRIVE ASSY
Y DC/DC BLOCKY DRIVE BLOCK
IC5V OVP
VOFS OVP
VOFS UVP
VH OVP
12V OCP
8
A
B
VH UVP
VRN OVP
VRN UVP
DIGITAL VIDEO ASSY
C
CABLE ASSY
D
67
5
6
7
8
PDP-502MX, PDP-502MXE
Service Position
1. MAIN POWER ASSY
1
Remove
two screws
Remove the harness from
3
Wire Saddle
MAIN POWER ASSY
1
Remove
two screws
VIDEO ASSY
2
Loosen two screws
MAIN POWER ASSY
4
68
MAIN POWER ASSY
5
Stand Main Power Assy
PDP-502MX, PDP-502MXE
2. VIDEO ASSY
Remove the harness
from Wire Saddle
3
1
Remove a screw
Note) Shield Case of Video Assy should not touch the
heat sink at the primary side of Main Power Assy in
standing Video Assy. (Noise may be generated and
that may break the Main Power Assy)
4
Release Video Assy
from PCB Hinge
VIDEO ASSY
1
Remove a screw
3
Remove the harness
from Wire Saddle
Remove all screws and nuts from Terminal Panel
2
VIDEO ASSY
5
After pulling VIDEO Assy backward to
release it from Terminal Panel, insert it
to the PCB Hinge again.
69
PDP-502MX, PDP-502MXE
7.1.2 DISASSEMBLY
1. Removing Front Case (Figure 1)
1) Secure the unit on the stand in the upright position.
2) Remove 14 screws A : BBZ40P160FZK at the
outermost circumference of Rear Case.
There is one screw with a screw collar. Pay attention to
the direction of the collar. (Refer to Figure 1)
3) Remove 4 screws B : BBZ40P160FZK.
4) In this condition, only Front Case can be detached
from the unit by pulling out Front Case in the forward
direction.
Note) Be careful of Remote Receiver Holder and SW
Holder in detaching Front Case, because they are
not fixed to Front Case.
∗
Screw Collar
(AEC1848)
A
A
A
A
B
A
The screw collar has a direction to fit in.
Although mark is not indicated for this
screw, it must be removed
Front Case
A
B
2. Removing Rear Case (Figure 2)
1) Place the unit with Front Panel down on a flat cushion.
2) Remove a screw rivet (AEC1852).
3) Remove 14 screws A. (Refer to Removing Front Case)
4) Remove 17 screws C: AMZ30P100FZK.
5) Remove 2 stand-bolts D: ABA1277.
6) In this condition, Rear Case can be detached.
C
C
×5
C
C
D
C
A
B
A
B
Figure 1 Removing Front Case
C
Screw Rivet
C
C
C
C
C
C
A
A
A
A
Rear Case Frame
70
D
Figure 2 Removing Rear Case
C
Rear Case
3.Removing and installing Front Protection Panel
1) Remove all 30 screws E: BPZ30P080FZK that fixes Panel
Holder V and Panel Holder Assy to Front Case.
2) Remove Front Protection Panel and replace it.
3) Install Front Protection Panel by attaching to the bottom left
side first, and then attach a Corner Cushion to each corner (only
bottom left side, attach a Corner Gasket).
Note) When new Front Protection Panel is installed, Front Cushion
H and Front Cushion V attached to Front Case are not needed
to be replaced.
4) Assemble Front Case in the opposite order of disassembling it.
Mount Panel Holder Assy first, then mount Panel Holder V.
PDP-502MX, PDP-502MXE
Note)
Attach Panel Cushion V along the base of bending line of Panel
Holder V, and attach Panel Cushion H along the edge of Panel
Holder Assy like shown in Figure 3.
Panel Holder V / Panel Shield V and Panel Holder Assy / Panel
Shield H are inlaid fixed structures.
Be careful not to lose Remote Receiver lens, because it is not
fixed to any where after removing Panel Holder Assy.
Panel Cushion H
Panel Cushion V
E
×5
Panel Cushion H
Panel Cushion V
Panel Holder V
Corner
Cushion
Panel Holder Assy
Corner
Cushion
Front Protection Panel
Place it along
the edge
Panel Holder V
How to attach Panel Cushions
Panel Cushion H
Place it along the base
of bending line
In this two corners,
do not put the Panel
cushion on the other
one.
×10
E
Panel Holder
Assy
Corner
Cushion
Panel Holder Assy
Corner
Cushion
E
×10
E
Front Case
×5
Panel Cushion V
Panel Holder V
71
PDP-502MX, PDP-502MXE
7.1.3 WIRING
When forming the wire cables, be careful not to exert excessive
pressure on the cables as this will result in the disconnection of the
connectors.
Press-down type lower contact connector
1. Locking
Lock applying force in the arrow direction so that the connector
is pressed down inwards.
2. Unlocking
Push up with your nail, or something soft.
Do not use thin tools such as the tip of screwdrivers, because
they will damage the electrode.
Insert the flexible cables straight until the end.
Insert the flexible cable reinforcing plates in parallel to the
connectors. Moreover, insert the horizontal-connecting
connectors horizontally.
In connecting Address Modules and Cable Assy, and in
connecting Scan Modules and Y Drive Assy with the flexible
cables, hook both edges of the flexible cables on the connectors
and fix them, then close the covers.
Insert the flexible cables in parallel to the connector, otherwise
the connectors may be damaged.
1
Hook it on the
connector.
3
Matters that require attention of upper contact
connector (Use with VIDEO ASSY A33 and
DIGITAL VIDEO ASSY D20 )
Lock cancel release step
1 Throw on lever of right and left each side with claw, and please
draw in right and left real time slowly to orientation of arrow.
Then lever is damaged that by one side seems to go down.
Lever
Flexible Flat
Cable
Draw with both hand slowly simultaneously
2 Clearance of connector main frame and lever is 1.5mm - around
2mm, and lock is removed. (be damaged when it goes down
more than this.)
Draw out Flexible Flat Cable lightly to arrow orientation, and
please pull up.
1.5 – 2mm
Flexible Flat
Cable
Lever
1.5 – 2mm
Address Module side
Hook it on the
connector.
Note) When closing the connector cover, press both edges of the
cover by fingers to lock it. Pressing the center of the cover
may damage it.
72
2
Pull it slightly
PDP-502MX, PDP-502MXE
Blue
AC InletAC Inlet
MAIN POWER ASSYMAIN POWER ASSY
AC Inlet
To Ferrite Core
Brown
Earth
To J112
POWER
POWER
SW (S1)
SW (S1)
Power SW (S1)
Ferrite Core
To Ferrite Core
J124 is turned besides hinji
J125 is drawn out as
shown in figure
VIDEO ASSYVIDEO ASSY
J128 wiring jig use
J114 passes
this space
73
PDP-502MX, PDP-502MXE
DIGITAL VIDEO ASSY
DIGITAL VIDEO ASSY
Wire Assy is inserted in a wire saddle, and it is
controlled, and it is touched in bottom if possible
Y DRIVE ASSY
74
D20
X DRIVE ASSY
U-COM ASSY
PDP-502MX, PDP-502MXE
K2
K2
H 1
H5
H7
H4
K2
H6
K2
K2
U1
D13 D14
D6
D3
D4
D11
D16
D17
D20
E23
E1
E12
E10
E 8
E 35
E19
E2
E21
E24
E18E 7
E17
K2
E6
E 38
E26
E28
E27
K2
F7
F6
F5
K2
K2
K2
D18
D7D9D8
D1
D19
UPPER
LOWER
B 2
B 3
E 33
E 22
E15
D22
D5
H3
H2
D12
D10
E16
X DRIVE Assy
Y DRIVE Assy
CABLE Assy (1)
CABLE Assy (6)
AUDIO AMP
Assy
CABLE Assy (7)CABLE Assy (8)
DIGITAL VIDEO Assy
U-COM Assy
CABLE Assy (9)CABLE Assy (10)
SCAN (A) AssySCAN (B) Assy
CABLE
Assy (2)
CABLE Assy (3)
CABLE
Assy (4)
CABLE Assy (5)
Flexible cable of CABLE Assy (9) is clamped, and flexible
cable of CABLE Assy (10) does styling in the addition
Flexible cable of CABLE Assy (1) does styling
under flexible cable of CABLE Assy (2)
Flexible cable of CABLE Assy (5) does styling
under flexible cable of CABLE Assy (4)
Flexible Cable let the ferrite
core going through
Flexible Cable let the ferrite
core going through
E3
E5
75
PDP-502MX, PDP-502MXE
8. PANEL FACILITIES AND SPECIFICATIONS
PANEL FACILITIES
Main unit
(for PDP-502MX and PDP-502MXE)
Main unit
Operation panel on the main unit
STANDBY/ON
3
4
INPUT
MENU
5
6
ADJUST
7
SET
SIZE
8
9
DISPLAY
0
Main unit
1 Display stand
2 Remote control sensor
Point the remote control toward the remote sensor to
operate the unit
Operation panel on the main unit
3 STANDBY/ON indicator
This indicator is red during standby mode, and turns to
green when the unit is in the operation mode.
4 STANDBY/ON button
Press to put the display in operation or standby mode.
5 INPUT button
Press to select input.
6 MENU button
Press to open and close the on-screen menu.
1
2
Note
When optional speakers have been connected,
the operation panel on the main unit will not be
operable.
7 ADJUST (5/∞/3/2) buttons
Use to navigate menu screens and to adjust various
settings on the unit.
Usage of cursor buttons within operations is clearly
indicated in the on-screen display.
8 SET button
Press to adjust or enter various settings on the unit.
9 SIZE button
Press to manually select the screen size.
0 DISPLAY button
Press to view the unit’s current input and setup mode.
76
Remote Control Unit (for PDP-502MX and PDP-502MXE)
6
STANDBY
SCREEN
1
2
3
/ON
INPUT
VIDEO
12
RGB
(BNC)
34
SIZE
RGB
(D-sub)
MENU
Y/C
MUTING
7
VOL
8
DISPLAY
9
PDP-502MX, PDP-502MXE
4
5
1 STANDBY/ON button
Press to put the unit in operation or standby mode.
2 INPUT buttons
Use to select the input.
SET
Î
5 SET button
Press to adjust or enter various settings on the unit.
6 SCREEN SIZE button
Press to manually select the screen size.
3 MENU button
Press to open and close the on-screen menu.
4 ADJUST (5/∞/3/2) buttons
Use to navigate menu screens and to adjust various
settings on the unit.
Usage of cursor buttons within operations is clearly
indicated at the bottom the on-screen menu display.
7 MUTING button
Press to mute the volume.
8 VOL (+/–) buttons
Use to adjust the volume.
9 DISPLAY button
Press to view the unit’s current input and setup mode.
77
PDP-502MX, PDP-502MXE
Control Panel (for PDP-502MX)
On this unit there are 4 input system terminals and 2 output system terminals.
There are also CONTROL terminals for connection of PIONEER components with the Î mark.
12345678
R
SPEAKER
8 Ω – 16 Ω
+–
AUDIO OUTPUT
IN
OUT
COMBINATION
IN
CONTROL
OUT
RS-232C
1 SPEAKER (R) terminal
For connection of an external right speaker.
Connect a speaker whose impedance is 8 -16 Ω.
2 AUDIO OUTPUT (Stereo mini jack)
Use to output the audio of the selected source
component connected to this unit to an AV amplifier or
similar component.
3 COMBINATION IN/OUT
DO NOT MAKE ANY CONNECTIONS TO THESE
TERMINALS.
These terminals are used in the factory setup.
4 CONTROL IN/OUT
For connection of PIONEER components that bear the
Î mark. Making CONTROL connection enables control
of this unit as a component in a system.
(INPUT 3/4)
AUDIO INPUT
R – L
(INPUT 1/2)
ANALOG
R G B
INPUT4
OUTPUT
ANALOG
(
R G B
(
7 AUDIO INPUT (Pin jack)
Use to obtain sound when INPUT1 or INPUT2 is
selected.
Connect the audio output jack of components
connected to INPUT1 or INPUT2 to this unit.
NOTE: The left audio channel (L) jack is not compatible
with monaural input sources.
8 INPUT4
For connection of a personal computer (PC) or similar
component. Make sure that the connection made
corresponds to the format of the signal output from the
connected component.
Use the INPUT4 OUTPUT terminal to output the video
signal to an external monitor or other component.
Note: The video signal will not be output from the
INPUT4 OUTPUT terminal when the main power of this
unit is off or in standby mode.
5 RS-232C
DO NOT MAKE ANY CONNECTIONS TO THIS
TERMINAL.
This terminal is used in the factory setup.
6 AUDIO INPUT (Stereo mini jack)
Use to obtain sound when INPUT3 or INPUT4 is
selected.
Connect the audio output jack of components
connected to INPUT3 or INPUT4 to this unit.
78
PDP-502MX, PDP-502MXE
90-= ~! @
Y
CB/PBCR/P
GBR
[ON SYNC][H/V SYNC]
INPUT3
R
HD VD
75Ωj2.2kΩ
S-VIDEOVIDEO
INPUT2
9 INPUT3
For connection of components that have RGB or
component output jacks such as a personal computer,
DVD player, or external RGB decoder.
0 Synchronizing signal impedance selector switch
Depending on the connections made at INPUT3, it may
be necessary to set this switch to match the output
impedance of the connected component’s
synchronization signal.
When the output impedance of the component’s
synchronization signal is above 75 Ω, set this switch to
the 2.2 kΩ position.
- INPUT2
For connection of components that have an S-video
output jack or Y/C separate video output jacks such as a
video deck, video camera, laser disc player, or DVD
player.
Note: Do not use both the S-VIDEO jack and the BNC
jacks in parallel. Doing so may cause this unit to
malfunction or become damaged.
INPUT1
OUTPUT
(INPUT1)
CY
MAIN POWER
OFF ON
AC INLET
SPEAKER
8 Ω – 16 Ω
+–
L
= INPUT1
For connection of components that have a composite
video output jack such as a video deck, video camera,
laser disc player, or DVD player.
Use the INPUT1 OUTPUT jack to output the video signal
to an external monitor or other component.
Note: The video signal will not be output from the INPUT1
OUTPUT jack when the main power of this unit is off or in
standby mode.
~ MAIN POWER switch
Use to switch the main power of the unit on and off.
! AC INLET
Use to connect the supplied power cord to an AC outlet.
@ SPEAKER (L) terminal
For connection of an external left speaker. Connect a
speaker that has an impedance of 8 -16 Ω.
79
PDP-502MX, PDP-502MXE
Control Panel (for PDP-502MXE)
12345678
R
SPEAKER
8 Ω – 16 Ω
+–
AUDIO OUTPUT
IN
OUT
COMBINATION
IN
CONTROL
OUT
RS-232C
1 SPEAKER (R) terminal
For connection of an external right speaker.
Connect a speaker whose impedance is 8 -16 Ω.
2 AUDIO OUTPUT (Stereo mini jack)
Use to output the audio of the selected source
component connected to this unit to an AV amplifier or
similar component.
3 COMBINATION IN/OUT
DO NOT MAKE ANY CONNECTIONS TO THESE
TERMINALS.
These terminals are used in the factory setup.
4 CONTROL IN/OUT
For connection of PIONEER components that bear the
Î mark. Making CONTROL connection enables control
of this unit as a component in a system.
(INPUT 4)
AUDIO INPUT
R – L
(INPUT 3)
ANALOG
R G B
INPUT4
OUTPUT
ANALOG
(
R G B
(
7 AUDIO INPUT (Pin jack)
Use to obtain sound when INPUT3 is selected.
Connect the audio output jack of components
connected to INPUT3 to these jacks.
NOTE: The left audio channel (L) jack is not compatible
with monaural input sources.
8 INPUT4
For connection of a personal computer (PC). Make sure
that the connection made corresponds to the format of
the signal output from the connected component. Use
the INPUT4 OUTPUT terminal to output the RGB signal
to an external monitor or other component.
Note: The RGB signal will not be output from the
INPUT4 OUTPUT terminal when the main power of this
unit is off or in standby mode.
5 RS-232C
DO NOT MAKE ANY CONNECTIONS TO THIS
TERMINAL.
This terminal is used in the factory setup.
6 AUDIO INPUT (Stereo mini jack)
Use to obtain sound when INPUT4 is selected.
Connect the audio output jack of components
connected to INPUT4 to this jack.
80
PDP-502MX, PDP-502MXE
90-= ~
GBR
[ON SYNC][H/V SYNC]
INPUT3
HD VD
75Ωj2.2kΩ
9 INPUT3
For connection of a personal computer.
0 Synchronizing signal impedance selector switch
Depending on the connections made at INPUT3, it
may be necessary to set this switch to match the
output impedance of the personal computer’s
synchronization signal.
When the output impedance of the personal
computer’s synchronization signal is above 75 Ω, set
this switch to the 2.2 kΩ position.
- MAIN POWER switch
Use to switch the main power of the unit on and off.
MAIN POWER
OFF ON
AC INLET
SPEAKER
8 Ω – 16 Ω
+–
L
= AC INLET
Use to connect a power cord to an AC outlet.
~ SPEAKER (L) terminal
For connection of an external left speaker. Connect a
speaker that has an impedance of 8 -16 Ω.
81
PDP-502MX, PDP-502MXE
SPECIFICATIONS
For PDP-502MX
General
Light emission panel ............ 50 inch plasma display panel
Number of pixels .............................................. 1280 x 768
Power supply ............................. AC 100 - 120 V, 50/60 Hz
Power consumption ................................................ 470 W
Standby power consumption ................................... 0.6 W
External dimensions ........ 1218 (W) x 714 (H) x 98 (D) mm
............................. 47-31/32 (W) x 28-1/8 (H) x 3-7/8 (D) in.
(when using table top stand)
...................................... 1218 (W) x 737 (H) x 300 (D) mm
..................... 47-31/32 (W) x 29-1/32 (H) x 11-13/16 (D) in.
Weight............................................. 40.3 kg (88 lbs. 14 oz)
(including table top stand) ................... 41 kg (90 lbs. 7 oz)
Operating temperature range ..... 0 to 40 °C (32 to 104 °F)
Operating atmospheric pressure range
........................................ 0.8 to 1.1 atmospheric pressure
Input/output
Video
INPUT 1
InputBNC jack
• Composite video signal
1 Vp-p/75 Ω/negative sync.
Output BNC jack
75 Ω /with buffer
INPUT 2
Input1 S terminal (Mini DIN 4 pin)
2 BNC jack (x2)
• Y/C saparate video signal (S2 compatible)
Y . . . 1 Vp-p/75 Ω/negative sync.
C . . . 0.286 Vp-p/75 Ω (NTSC)
0.3 Vp-p/75 Ω (PAL)
INPUT 3
InputBNC jack (x5)
1 RGB signal (G ON SYNC compatible)
RGB ... 0.7 Vp-p/75 Ω/no sync.
HD/CS, VD ... TTL level
/positive and negative polarity/
75 Ω or 2.2 kΩ
(impedance switch)
G ON SYNC ...
1 Vp-p/75 Ω/negative sync.
2 Component video signal
Y ... 1 Vp-p/75 Ω/negative sync.
B/PB, CR/PR
C
... 0.525 Vp-p/75 Ω
(75% satulation level)
INPUT 4
InputMini D-sub 15 pin (socket connector)
1 RGB signal (G ON SYNC compatible)
RGB ... 0.7 Vp-p/75 Ω/no sync.
HD/CS, VD ... TTL level
/positive and negative polarity
/2.2 kΩ
G ON SYNC
... 1 Vp-p/75 Ω/negative sync.
*Compatible with Microsoft’s Plug & Play
(VESA DDC1/2B)