Pioneer PDP-5010FD Service Manual

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PDP-5010FD

PLASMA DISPLAY SYSTEM

PDP-5010FD

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement Remarks

PDP-5010FD KUCXC AC 120 V

PDP-5010FD KUC AC 120 V

ORDER NO.

ARP3455

For details, refer to "Important Check Points for good servicing".

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2007

T-IZS-001 JULY 2007 Printed in Japan

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SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to

cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces

de remplacement doivent avoir la même désignation.

SAFETY PRECAUTIONS

NOTICE : Comply with all cautions and safety related notes located on or inside the cabinet and on the chassis. The following precautions should be observed :

1. When service is required, even though the PDP UNIT an

isolation transformer should be inserted between the power line and the set in safety before any service is performed.

2. When replacing a chassis in the set, all the protective devices must be put back in place, such as barriers, nonmetallic knobs, adjustment and compartment covershields, isolation resistor capacitor, etc.

3. When service is required, observe the original lead dress. Extra precaution should be taken to assure correct lead dress in the high voltage circuitry area.

4. Always use the manufacture's replacement components. Especially critical components as indicated on the circuit diagram should not be replaced by other manufacture's.

Furthermore where a short circuit has occurred, replace those components that indicate evidence of overheating.

5. Before returning a serviced set to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock, and be sure that no protective device built into the set by the manufacture has become defective, or inadvertently defeated during servicing. Therefore, the following checks should be performed for the continued protection of the customer and servicetechnician.

6. Perform the following precautions against unwanted radiation and rise in internal temperature.

• Always return the internal wiring to the original styling.

• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover, Shield Case etc.) surely after disassembly.

7. Perform the following precautions for the PDP panel.

• When the front case is removed, make sure nothing hits the panel face, panel corner, and panel edge (so that the glass does not break).

• Make sure that the panel vent does not break. (Check that the cover is attached.)

• Handle the FPC connected to the panel carefully. Twisting or pulling the FPC when connecting it to the connector will cause it to peel off from the panel.

8. Pay attention to the following.

• Pay extreme caution when the front case and rear panel are removed because this may cause a high risk of disturbance to TVs and radios in the surrounding.

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Leakage Current Cold Check

With the AC plug removed from an AC power source, place a jumper across the two plug prongs. Turn the AC power switch on. Using an insulation tester (DC 500V), connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part (input/output terminals, screwheads, metal overlays, control shafts, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 4 MΩ. The below 4 MΩ resistor value indicate an abnormality which require corrective action. Exposed metal parts not having a return path to the chassis will indicate an open circuit.

Leakage Current Hot Check

Plug the AC line cord directly into an AC power source (do not use an isolation transformer for this check). Turn the AC power switch on. Using a "Leakage Current Tester (Simpson Model 229 equivalent)", measure for current from all exposed metal parts of the cabinet (input/output terminals, screwheads, metal overlays, control shaft, etc.), particularly any exposed metal part having a return path to the chassis, to a known earth ground (water pipe, conduit, etc.). Any current measured must not exceed 1 mA.

PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in PIONEER set have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a > on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

Reading should

Device under test

Test all exposed metal surfaces

Also test with plug reversed (Using AC adapter plug as required)

Leakage current tester

not be above 1 mA

Earth ground

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE SET TO THE CUSTOMER.

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[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

a Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

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CONTENTS

SAFETY INFORMATION ......................................................................................................................................................... 2

1. SERVICE PRECAUTIONS .................................................................................................................................................... 7

1.1 NOTES ON SOLDERING............................................................................................................................................... 7

1.2 CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT............................................................................. 8

2. SPECIFICATIONS................................................................................................................................................................. 9

2.1 ACCESSORIES.............................................................................................................................................................. 9

2.2 SPECIFICATIONS ........................................................................................................................................................ 10

2.3 PANEL FACILITIES....................................................................................................................................................... 11

3. BASIC ITEMS FOR SERVICE............................................................................................................................................ 14

3.1 CHECK POINTS AFTER SERVICING ......................................................................................................................... 14

3.2 QUICK REFERENCE ................................................................................................................................................... 15

3.3 PCB LOCATION ........................................................................................................................................................... 17

3.4 JIGS LIST .....................................................................................................................................................................18

3.5 CLEANING ................................................................................................................................................................... 18

4. BLOCK DIAGRAM .............................................................................................................................................................. 20

4.1 OVERALL WIRING DIAGRAM (1/2)............................................................................................................................. 20

4.2 OVERALL WIRING DIAGRAM (2/2)............................................................................................................................. 22

4.3 OVERALL BLOCK DIAGRAM (1/2).............................................................................................................................. 24

4.4 OVERALL BLOCK DIAGRAM (2/2).............................................................................................................................. 26

4.5 POWER SUPPLY UNIT ................................................................................................................................................ 28

4.6 50F X DRIVE ASSY...................................................................................................................................................... 29

4.7 50F Y DRIVE, 50F SCAN A, B, C and D ASSYS ......................................................................................................... 30

4.8 POWER SUPPLY BLOCK of 50F X, Y DRIVE and 50F SCAN A, B, C and D ASSYS ................................................ 31

4.9 50F ADDRESS L and S ASSYS................................................................................................................................... 32

4.10 50F DIGITAL ASSY .................................................................................................................................................... 33

4.11 MAIN ASSY (DTV BLOCK DIAGRAM)....................................................................................................................... 34

4.12 POWER SUPPLY BLOCK of MAIN ASSY.................................................................................................................. 36

4.13 TANSHI ASSY ............................................................................................................................................................ 38

4.14 50FHD LED and FHD IR ASSYS ............................................................................................................................... 39

4.15 POWER SUPPLY BLOCK of FHD RLS and SIDE KEY ASSYS ................................................................................ 40

5. DIAGNOSIS ........................................................................................................................................................................ 41

5.1 POWER SUPPLY OPERATION.................................................................................................................................... 41

5.1.1 LED DISPLAY INFORMATION............................................................................................................................... 41

5.1.2 POWER ON SEQUENCE ...................................................................................................................................... 42

5.1.3 DETAILS OF POWER ON SEQUENCE................................................................................................................. 43

5.2 DIAGNOSIS FLOWCHART OF FAILURE ANALYSIS .................................................................................................. 45

5.2.1 WHOLE UNIT......................................................................................................................................................... 45

5.2.2 POWER SUPPLY UNIT.......................................................................................................................................... 47

5.2.3 DRIVE ASSY.......................................................................................................................................................... 48

5.2.4 DIGITAL ASSY ....................................................................................................................................................... 52

5.2.5 MAIN ASSY............................................................................................................................................................ 53

5.2.6 VIDEO SYSTEM .................................................................................................................................................... 54

5.2.7 AUDIO SYSTEM ....................................................................................................................................................60

5.3 DIAGNOSIS OF PD (POWER-DOWN) ........................................................................................................................ 63

5.3.1 BLOCK DIAGRAM OF THE POWER-DOWN SIGNAL .......................................................................................... 63

5.3.2 PD (POWER-DOWN) DIAGNOSIS OF FAILURE ANALYSIS ................................................................................ 64

5.4 DIAGNOSIS OF SD (SHUTDOWN) ............................................................................................................................. 67

5.4.1 BLOCK DIAGRAM OF THE SHUTDOWN SIGNAL............................................................................................... 67

5.4.2 SD (SHUTDOWN) DIAGNOSIS............................................................................................................................. 68

5.5 NON-FAILURE INFORMATION .................................................................................................................................... 70

5.5.1 INFORMATION ON SYMPTOMS THAT DO NOT CONSTITUTE FAILURE.......................................................... 70

5.5.2 FUNCTION OF DECREASING THE BRIGHTNESS LEVEL................................................................................. 73

5.6 OUTLINE OF THE OPERATION .................................................................................................................................. 74

5.6.1 PANEL DRIVE-POWER ON / OFF FUNCTION ..................................................................................................... 74

5.6.2 SPECIFICATION OF THE FAN CONTROL............................................................................................................75

5.6.3 PROCESSING IN ABNORMALITY........................................................................................................................ 76

5.6.4 TRAP SWITCH.......................................................................................................................................................79

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6. SERVICE FACTORY MODE................................................................................................................................................80

6.1 OUTLINE OF THE SERVICE FACTORY MODE ..........................................................................................................80

6.1.1 SERVICE FACTORY MODE TRANSITION CHART...............................................................................................80

6.1.2 HOW TO ENTER/EXIT SERVICE FACTORY MODE .............................................................................................80

6.1.3 FUNCTIONS WHEN ENTERING THE SERVICE FACTORY MODE .....................................................................81

6.1.4 REMOTE CONTROL CODE IN SERVICE FACTORY MODE ................................................................................82

6.1.5 PDP SERVICE REMOTE CONTROL.....................................................................................................................83

6.1.6 FACTORY HIERARCHICAL TABLE .......................................................................................................................84

6.1.7 INDICATIONS IN SERVICE FACTORY MODE ......................................................................................................86

6.2 DETAILS OF FACTORY MENU ....................................................................................................................................88

6.2.1 INFORMATION .......................................................................................................................................................88

6.2.2 PANEL FACTORY (+) .............................................................................................................................................98

6.2.3 OPTION................................................................................................................................................................108

6.2.4 INITIALIZE............................................................................................................................................................109

7. DISASSEMBLY..................................................................................................................................................................112

7.1 FLOWCHART OF REMOVAL ORDER FOR THE MAIN PARTS AND BOARDS .......................................................112

7.2 DISASSEMBLY ...........................................................................................................................................................113

7.3 DISASSEMBLY AND REASSEMBLY PRECAUTIONS FOR SPEAKER SYSTEM.....................................................121

8. EACH SETTING AND ADJUSTMENT ..............................................................................................................................122

8.1 ADJUSTMENT REQUIRED WHEN THE UNIT IS REPAIRED OR REPLACED ........................................................122

8.2 BACKUP OF THE EEPROM (DIGITAL ASSY) ...........................................................................................................124

8.3 HOW TO CLEAR HISTORY DATA ..............................................................................................................................127

8.4 ADJUSTMENT WHEN THE SERVICE PANEL ASSY IS REPLACED .......................................................................128

8.5 ADJUSTMENT WHEN THE DRIVE ASSYS ARE REPLACED ..................................................................................141

8.6 PRECAUTION ON REPLACEMENT OF THE POWER SUPPLY UNIT......................................................................144

9. RS-232C............................................................................................................................................................................145

9.1 OUTLINE OF RS-232C COMMAND...........................................................................................................................145

9.1.1 PREPARED TOOLS .............................................................................................................................................145

9.1.2 USING RS-232C COMMANDS............................................................................................................................145

9.2 LIST OF RS-232C COMMANDS ................................................................................................................................146

9.3 DETAILS OF EACH COMMANDS ..............................................................................................................................155

9.3.1 QS1 (PANEL STATUS) .........................................................................................................................................155

9.3.2 QS2 (PANEL OPERATION DATA) ........................................................................................................................156

9.3.3 QS3 (OTHER DATA ON THE PANEL) ..................................................................................................................157

9.3.4 QAJ (PANEL ADJUSTMENT DATA) .....................................................................................................................158

9.3.5 QPW (VIDEO ADJUSTMENT DATA OF THE PANEL) .........................................................................................159

9.3.6 QPM (PULSE METER VALUE) ............................................................................................................................159

9.3.7 QPD (PD LOGS) ..................................................................................................................................................160

9.3.8 QSD (SD LOGS) ..................................................................................................................................................161

9.3.9 QSE (DESTINATION PECULIAR INFORMATION) ..............................................................................................162

9.3.10 QMT (TEMPERATURE / FAN ROTATION / ROOM LIGHT SENSOR) ...............................................................162

9.3.11 QNG (SHUTDOWN INFORMATION OF MTB)...................................................................................................163

9.3.12 QSI (INPUT SIGNAL DATA)................................................................................................................................165

9.3.13 DRV (PANEL DRIVE-POWER ON / OFF) ..........................................................................................................165

9.3.14 FAY / FAN (ADJ. COMMANDS PERMISSION / PROHIBITION) ........................................................................166

9.3.15 FAJ / UAJ / CBU / BCP (BACKUP FUNCTION FOR ADJUSTMENT VALUE) ...................................................166

10. EXPLODED VIEWS AND PARTS LIST...........................................................................................................................168

10.1 PACKING SECTION .................................................................................................................................................168

10.2 REAR SECTION .......................................................................................................................................................170

10.3 FRONT SECTION.....................................................................................................................................................172

10.4 CHASSIS SECTION (1/2).........................................................................................................................................174

10.5 CHASSIS SECTION (2/2).........................................................................................................................................176

10.6 PANEL CHASSIS SECTION .....................................................................................................................................178

10.7 MULTI BASE SECTION ............................................................................................................................................180

10.8 PDP SERVICE ASSY 508F (AWU1272)...................................................................................................................182

10.9 TABLE TOP STAND ..................................................................................................................................................184

10.10 SPEAKER SYSTEM (PACKING) ............................................................................................................................185

10.11 CS ASSY ................................................................................................................................................................186

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1. SERVICE PRECAUTIONS

1.1 NOTES ON SOLDERING

• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.

• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 °C. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 °C in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.

Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).

The following lead-free solders are available as service parts:

• Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.

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1.2 CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT

Charged Section

The places where the commercial AC power is used without passing through the power supply transformer. If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.

1. Power Cord

2. AC Inlet

3. Power Switch

4. Fuse (In the POWER SUPPLY Unit)

5. STB Transformer and Converter Transformer (In the POWER SUPPLY Unit)

6. Other primary side of the POWER SUPPLY Unit

: Part is Charged Section.

: Part is the High Voltage Generating Points other than the Charged Section.

High Voltage Generating Point

The places where voltage is 100 V or more except for the charged places described above. If the places are touched, there is a risk of electric shock. The VSUS voltage remains for several minutes after the power to the unit is turned off. These places must not be touched until about 10 minutes after the power is turned off, or it is confirmed with a tester that there is no residual VSUS voltage.

If the procedures described in “5.6.1 PANEL DRIVE-POWER ON/OFF FUNCTION” are performed before the power is turned off, the voltage will be discharged in about 30 seconds.

POWER SUPPLY UNIT ................................................... (205 V)

50F X DRIVE Assy .......................................................... (205 V)

50F Y DRIVE Assy ......................................... (−270 V to 400 V)

50F SCAN A Assy .......................................... (−270 V to 400 V)

50F SCAN B Assy ........................................... (−270 V to 400 V)

50F SCAN C Assy ........................................... (−270 V to 400 V)

50F SCAN D Assy ........................................... (−270 V to 400 V)

50F Y DRIVE Assy POWER SUPPLY Unit 50F X DRIVE Assy Conductive plate X

Assy

50F SCAN A

Assy

50F SCAN B

Assy

50F SCAN C

Assy

50F SCAN D

AC inlet Power switch

Fig. High Voltage Generating Point (Rear view)

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2. SPECIFICATIONS

2.1 ACCESSORIES

Remote control unit (AXD1550)

Alkaline dry cell battery (LR6, AA)

Binder Assy (AEC1908)

Speed clamp: ×3

Bead band: ×3

Band assy (AXY1192)

Screw: ×2 (M4×10 mm) (for plastic bands)

Power cord (2 m/6.6 feet) (ADG1215)

Plastic band: ×2

Speaker accessories

Speaker cable: ×2 (SDS1202)

Cleaning cloth (AED1285)

Warranty card

Operating instructions (PDP-5010FD/KUCXC) (ARE1472)

Operating instructions (PDP-5010FD/KUC) (ARE1487)

Bracket Assy (S): ×2 (SXG1127)

Brackets for side: ×2

Bracket Assy (C) (SXG1128)

Brackets for center

Speaker mounting screw (M5 x 10 mm: Black): ×9 (BMZ50P100FTB)

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2.2 SPECIFICATIONS

Item

Number of pixel Audio Amplifier

Speakers

Sound Effect

Power Requirement

Weight

Reception System (Digital)

Circuit type

Tuner

Audio format Dolby Digital

Reception System (Analog)

Circuit type

Tuner

Audio multiplex

Terminals Rear 75 Ω UNBAL, F Type for DTV/VHF/UHF/CATV in

Side INPUT 3

On-screen display languages

VHF/UHF

CATV

VHF/UHF

CATV

ANT/CABLE A IN

ANT B IN

INPUT 1

INPUT 2

INPUT 4

PC INPUT

INPUT 5

INPUT 6

INPUT 7

AUDIO OUT AUDIO out (Fixed)

DIGITAL OUT

CONTROL OUT 1

SPEAKERS

SUB WOOFER Variable

CableCARD

PHONES 16 Ω to 32 Ω recommended

USB USB in**

* This conforms to HDMI1.3 and HDCP1.1. HDMI (High Definition Multimedia Interface) is a digital interface that handles both video and audio using a single cable. HDCP (High-bandwidth Digital Content Protection) is a technology used to protect copyrighted digital contents that use the Digital Visual Interface (DVI). ** This conforms to USB 1.1 and 2.0 .

• Design and specifications are subject to change without notice.

1920 × 1080 pixels

17 W + 17 W (1 kHz, 10 %, 6 Ω)

Woofer: 4.8 cm x 13 cm cone type Tweeter: 2.5 cm semidome type

SRS FOCUS/SRS/SRS TruBass

120 V AC, 60 Hz, 442 W (26 W Standby)

Main unit: 38.5 kg (84.9 lbs.) Stand: 2.2 kg (4.9 lbs.) (including bolts) Speaker system: 3.3 kg (7.3 lbs.) (including cables, mounting fittings and screws) Total: 44.0 kg (97 lbs.)

ATSC Digital TV system

8VSB/64QAM/256QAM/QPSK demodulation

VHF Ch. 2 to 13 UHF Ch. 14 to 69

Ch. 2 to 135

American TV standard NTSC system

Video signal detection PLL full synchronous detection, PLL digital Synthesizer system

VHF Ch. 2 to 13 UHF Ch. 14 to 69 ANT/CABLE A IN Ch. 1 to 135 ANT B IN Ch. 1 to 125

BTSC system

75 Ω UNBAL, F Type for VHF/UHF/CATV in

S-VIDEO in, VIDEO in, AUDIO in

COMPONENT VIDEO in, VIDEO in, AUDIO in

HDMI in*, AUDIO in

Analog RGB in, AUDIO in

HDMI in*, AUDIO in

HDMI in*

Optical

6 Ω to 16 Ω

Point of Deployment

COMPONENT VIDEO in, VIDEO in, AUDIO in

English/French/Spanish

Dimensions

1232 (48-1/2)

722 (28-7/16)

80 (3-5/32)

550 (21-21/32)

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120 (4-23/32)

850 (33-15/32)

300 (11-13/16)

Unit: mm (inch)

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2.3 PANEL FACILITIES

Front Section

Side

ON STANDBY SLEEP

Side

8 9

3 4

button (This button is located on the bottom on the rear panel (see on Rear section). If the button is off, the power will not turn on even when

STANDBY/ON

on the remote control unit or

on the plasma display is

pressed. To turn on the power, press ).

POWER ON indicator

STANDBY indicator

SLEEP indicator

Room Light Sensor

Remote control sensor

7 STANDBY/ON

button

8 INPUT 9 VOLUME UP/DOWN

button (

ENTER

button*)

buttons (

UP/DOWN

buttons*)

10 CHANNEL UP/DOWN

buttons (

LEFT/RIGHT

buttons*)

11 TV GUIDE 12

USB port

PHONES output terminal

INPUT 3 terminals (COMPONENT VIDEO: Y, PB,

)

INPUT 3 terminal (VIDEO)

INPUT 3 terminals (AUDIO)

The buttons with asterisks (*) can operate the TV Guide On Screen™ system.

button*

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Rear Section

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2 3

25 24

7 85

button

CableCARD™ slot

ANT/CABLE A IN terminal

AC IN terminal

INPUT 4 terminal (HDMI)

INPUT 5 terminal (HDMI)

INPUT 6 terminal (HDMI)

INPUT 7 terminal (HDMI)

PC INPUT terminal (ANALOG RGB)

CONTROL OUT terminal

RS-232C terminal (used for factory setup)

ANT B IN terminal

INPUT 1 terminal (S-VIDEO)

INPUT 1 terminal (VIDEO)

SUB WOOFER terminal

AUDIO OUT terminals (AUDIO)

* For exact terminal positions, refer to the terminal position sheet located near the terminal compartment.

INPUT 1 terminals (AUDIO)

INPUT 2 terminals (AUDIO)

INPUT 4 terminals (AUDIO)

INPUT 5 terminals (AUDIO)

INPUT 2 terminal (VIDEO)

DIGITAL OUT terminal (OPTICAL)

PC INPUT terminal (AUDIO)

INPUT 2 terminals (COMPONENT VIDEO: Y, PB,

25 26 27

) SPEAKERS (R/L) terminals SPEAKERS (R) terminal (Speaker side) SPEAKERS (L) terminal (Speaker side)

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Remote Control Unit

This section describes the functions of the buttons available when the mode switch has been set to TV.

1 2

3 4

5 6

15 16

Mode switch

(with “TV” selected)

20 21

25 26

1 TV

into standby mode.

2 3 INPUT

(“INPUT1”, “INPUT 2 ”, “INPUT3”, “INPUT4”, “INPUT5”, “INPUT6” and “INPUT 7 ”)

4 SCREEN SIZE 5 AV SELECTION

OPTIMUM, STANDARD, DYNAMIC, MOVIE, GAME, USER. PC source: STANDARD, USER.)

6 INFO

watched. When the TV Guide On Screen™ system is in operation, displays information about the currently highlighted channel (if available).

7 HOME MENU MENU

system is in operation.

8 DAY +/–

in the TV Guide On Screen™ Listing service.

9 10 HDMI CONTROL 11 FAVORITE CH (A, B, C, D)

Selects any of the four preset channels. While watching, you can toggle the set channels by pressing

B, C 12 0 to 9 13 • (dot) 14 CH +/– 15 SPLIT

picture, and single-screen.

16 FREEZE

cancel the function.

17 MTS

being watched.

18 ANT 19 PC 20 DISPLAY 21 TV GUIDE 22 ENTER 23 PAGE +/–

program listing screen vertically.

24 RETURN 25 CH ENTER 26 CH RETURN

disabled while the TV Guide On Screen™ system is displayed.

27 VOL +/– 28 29 SHIFT

picture-in-picture mode.

30 SWAP

or picture-in-picture mode.

Luminous remote control buttons

All buttons on the remote control unit are luminous and gather and store light. This enables quick access to the desired function when performing operations in dark places.

Turns on the power to the plasma display or places it

Transmission confirmation LED

: Selects an input source of the plasma display.

: Selects the screen size.

: Selects audio and video settings.

: Displays a channel banner when a TV program is being

: Displays the HOME MENU screen.

: Displays a panel menu when the TV Guide On Screen™

: Jumps to the next or previous day of program listings

/ / / : Selects a desired item on the menu screen.

and D.

: Selects the channel.

: Enters a dot.

: Selects the channel.

: Switches the screen mode among 2-screen, picture-in-

: Freezes a frame from a moving image. Press again to

: Selects MTS/SAP or language depending on the program

: Selects the antenna (A, B).

: Selects the PC terminal as an input source.

: Executes a command.

: Sets the volume.

MUTING

: Moves the location of the small screen when in the

: Switches between the two screens when in the 2-screen

: Displays the HDMI Control menu.

: Displays the channel information.

: Displays the TV Guide On Screen™ system.

(for the TV Guide On Screen™ system): Scrolls the

: Returns to the previous menu screen.

: Executes a channel number.

: Returns to the previous channel. This button is

: Mutes the sound.

(AV source:

Note

• When using the remote control unit, point it at the plasma display.

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3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

Items to be checked after repair (PDP)

To ensure the quality of the product after repair, check the recommended items shown below:

No. Procedures Item to be checked

Check if all the symptoms pointed out by the customer have been

addressed.

2 Connect the peripheral equipment.

3 Check the video and audio.

4 Check the buttons and controls.

5 Check the cabinet.

See the table below for the items to be checked regarding video and audio:

Item to be checked regarding video Item to be checked regarding audio

Block noise Distortion Horizontal noise Noise

Dot noise Volume too low Disturbed image (video jumpiness) Volume too high Too dark Volume fluctuating Too bright Sound interrupted Mottled color

The symptoms in question must not be reproduced.

Connect all external peripheral equipment as originally connected and check if the connections are correct.

Tune in to the stations that the customer would normally receive and check if video and audio are normal.

Use the buttons and controls on the remote control unit and main unit and check if they operate properly.

Check for any scratches or dirt that have been made or attached on the cabinet after receiving the product for repair.

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3.2 QUICK REFERENCE

Quick Reference upon Service Visit 1

Notes, PD/SD diagnosis, and methods for various settings

Notes when visiting for service

1. Notes when disassembling/reassembling

1 Rear case

When reassembling the rear case, the screws must be tightened in a specific order. Be careful not to tighten them in the wrong order forcibly. For details, see "Rear Case" in "7. DISASSEMBLY".

2 Attaching screws for the HDMI connector

When attaching the HDMI connector after replacing the Main Assy, secure the HDMI connector manually with a screwdriver, but not with an electric screwdriver. If you tighten the screws too tightly with an electric screwdriver, the screw heads may be damaged, in which case the screws cannot be untightened/tightened any more.

2. On parts replacement

1 How to discharge before replacing the Assys

A charge of significant voltage remains in the Plasma Panel even after the power is turned off. Safely discharge the panel before replacement of parts, in either manner indicated below:

Let the panel sit at least for 3 minutes after the power is turned off.

A: B: Turn the Large Signal System off before the power is turned off then, after 1 minute, turn the power off. For details, see "5.6.1 PANEL DRIVE-POWER ON/OFF FUNCTION".

2 On the settings after replacement of the Assys

Some boards need settings made after replacement of the Assys. For details, see "8. EACH SETTING AND ADJUSTMENT".

3. On various settings

1 Setting in Factory mode

After a Mask indication into the panel is performed, be sure to set the Mask setting to "OFF" then exit Factory mode.

PD/SD

Item

SQ_LSI Communication with the module IIC DIGITAL-RST2 Panel high temperature

Panel section

Audio/

Short-circuit SP terminal Communication with the Module UCOM Main 3-wire serial communication Main IIC communication Communication with the Main UCOM FAN Unit high temperature

MTB section

Digital Tuner communication MTB-RST2/RST4 Home Media Gallery Main EEPROM

POWER SCAN SCN-5V Y-DRIVE Y-DCDC Y- S U S ADRS X-DRIVE X-DCDC X-SUS DIG-DCDC UNKNOWN

No. of LEDs flashing

Red Blue

Blue 1

Blue 2

Blue 3

Blue 4

Blue 5

Blue 6

Blue 7

Blue 8

Blue 9

Blue 10

Blue 11

Blue 12

Blue 13

Blue 14

Blue 15

Red 2

Red 3

Red 4

Red 5

Red 6

Red 7

Red 8

Red 9

Red 10

Red 11

Red 12

Red 15

LED Display Information

1 TRAP SW

2 Rewriting software

3 PD (2-15)

4 SD (1-15)

5 No backup

This indication does not display all LED patterns. For details, please refer to 5.1.1 LED DISPLAY INFORMATION.

How to locate several items on the Factory menu

{ } : Item on the Factory menu [ ] : Key on the remote control unit " " : Screen indication

1. Confirmation of accumulated power-on time and power-on count

Select {INFORMATION} then {HOUR METER}. (After entering Factory mode, press [j] five times.)

2. Confirmation of the Power-down and Shutdown histories

1 Panel system

PD: Select {PANEL FACTORY} then {POWER DOWN}. (After entering Factory mode, press [MUTING] once, press [ENTER/SET], then press [j] three times.) SD: Select {PANEL FACTORY} then {SHUT DOWN}. (After entering Factory mode, press [MUTING] once, press [ENTER/SET], then press [j] four times.)

2 MTB section

Select {INFORMATION} then {MAIN NG}. (After entering Factory mode, press [j] three times.)

3. How to display the Mask indication

1 Mask indication in the panel side

1. Select {PANEL FACTORY} then {RASTER MASK SETUP}. (After entering Factory mode, press [MUTING] once, press [ENTER/SET], then press [j] 8 times.)

2. Press [ENTER/SET], then select a Mask indication, using [i] or [j].

Adjustments and Settings after replacement of the Assys (Procedures in Factory mode)

1. Digital Video Assy: Transfer of backup data

1 Select {PANEL FACTORY}, {ETC}, then {BACKUP DATA}. (After entering Factory mode, press [MUTING] once, press [ENTER/SET], press [j] seven times, then press [ENTER/SET].) 2 Select {TRANSFER}, using [l], then hold [ENTER/SET] pressed for at least 5 seconds. 3 After transfer of backup data is completed, {ETC} is automatically selected, and the LED on the front panel returns to normal lighting.

2. MAIN Assy: Execution of FINAL SETUP.

1 Select {INITIALIZE} then {FINAL SETUP}, then press [ENTER/SET]. (After entering Factory mode, press [MUTING] three times, then press [j] four times.) 2 Select "YES", using [l]. Then hold [ENTER/SET] pressed for at least 5 seconds. 3 After "FINAL SETUP IS COMPLETE" is displayed on the screen, turn the POWER switch of the main unit off.

3. POWER SUPPLY Unit: Clearance of the accumulated power-on count and maximum temperature value

1 Select {PANEL FACTORY}, {ETC}, then {P COUNT INFO}. (After entering Factory mode, press [MUTING] once, press [ENTER/SET], press [j] seven times, press [ENTER/SET], then press [j] six times.) 2 Press [l] to select "CLEAR". Hold [ENTER/SET] pressed for at least 5 seconds. After clearance is completed, "ETC" is automatically selected. Clear the maximum temperature value (MAX TEMP) in the same manner.

4. Other Assys: Clearance of the maximum temperature value

1 Select {PANEL FACTORY}, {ETC}, then {MAX TEMP}. (After entering Factory mode, press [MUTING] once, press [ENTER], press [j] seven times, press [ENTER/SET], then press [j] seven times.) 2 Press [l] to select "CLEAR". Hold [ENTER/SET] pressed for at least 5 seconds. After clearance is completed, "ETC" is automatically selected.

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Mode transition in Service Factory mode

INFORMATION mode

1. VERSION (1)

2. VERSION (2), (3)

3. MAIN NG

4. TEMPERATURE

5. HOUR METER

6. HDMI SIGNAL INFO 1

7. HDMI SIGNAL INFO 2

8. VDEC SIGNAL INFO 1

9. VDEC SIGNAL INFO 2

10. DTV TUNING STATUS 1, 2, 3

11. DTV TV-GUIDE BER

12. DEBUG INFO

PANEL FACTORY mode

1. PANEL INFORMATION

2. PANEL WORKS

3. POWER DOWN

4. SHUT DOWN

5. PANEL-1 ADJ

6. PANEL-2 ADJ

7. PANEL FUNCTION

8. ETC.

9. RASTER MASK SETUP

10. PATTEN MASK SETUP

11. COMBI MASK SETUP

Mode transition and structure of layers in Service Factory mode

Down

Quick Reference upon Service Visit 2

• To shift to another mode, press [MUTING].

• To shift to another item in a specific mode, press [i] or [j].

• To shift to the next nested layer below for an item with a "(+)" indication, press [ENTER/SET]. To return to the next nested layer above, also press [ENTER/SET].

INITIALIZE mode

1. SIDE MASK LEVEL

2. FINAL SETUP

3. Wide XGA AUTO

OPTION mode

1. EDID WRITE MODE

2. ANTENNA MODE

3. AFT

4. SYNC DET

Structure of Layers in Service Factory Mode

INFORMATION mode

1. VERSION (1) The software versions for each microcomputer

2. VERSION (2) The Flash memory versions for each device

3. VERSION (3) The Flash memory versions for each device

4. MAIN NG The shutdown message ID/event times (Going Clear mode by [ENTER/SET] key) 4-1. CLEAR

5. TEMPERATURE The temperature/FAN rotating status/Room Light Sensor

6. HOUR METER The HOUR METER/P-COUNT information 6-1. CLEAR

7. HDMI SIGNAL INFO 1 The information of HDMI information files

8. HDMI SIGNAL INFO 2 The information of HDMI information files

9. VDEC SIGNAL INFO 1 The signal information of VDEC

10. VDEC SIGNAL INFO 2 The signal information of VDEC

11. DTV TUNING STATUS 1 Detail information for DTV

12. DTV TUNING STATUS 2 Detail information for DTV

13. DTV TUNING STATUS 3 Detail information for DTV

14. DTV TV-GUIDE BER For production line use

15. DEBUG INFO For factory use

PANEL FACTORY mode Refer to [PANEL FACTORY MODE]

OPTION mode

1. EDID WRITE MODE For factory use

2. ANTENNA MODE For production line use

3. AFT For production line use

4. SYNC DET For technical analysis

INITIALIZE mode

1. SIDE MASK LEVEL For factory use 1-1. SIDE MASK LEVEL

2. FINAL SETUP Set to Factory default settings (it should perform after 2-1. DATA RESET replacing a MAIN Assy)

3. HMG/HG SERVICE MODE Information for a USB device is displayed 3-1. MODE SHIFT

4. Wide XGA AUTO For technical analysis

Select Yes by [l] key l pushing and hold [ENTER/SET] key

Structure of Layers in Panel Factory Mode 1

1. PANEL INFORMATION Version indication of the panel

2. PANEL WORKS Indications of the accumulated power-on time, pulse-meter count, and power-on count of the panel

3. POWER DOWN Indication of the Power-down history

4. SHUT DOWN Indication of the Shutdown history

5. PANEL-1 ADJ (+)

1. VOL SUS

2. VOL OFFSET

• • • • •

8. VOL YNOFS4

9. RESET1ST_KSB

10. RESET2ND_KSB

• • • • •

23. YSTL_FMR_HZ

24. SUS FREQ

6. PANEL-2 ADJ (+)

1. R-HIGH

2. G-HIGH

3 .B-HIGH Parameters for the WB adjustment of the panel, which are

4. R-LOW required during adjustment after panel replacement

5. G-LOW

6. B-LOW

7. ABL Setting of the power consumption. A setting table is available for each vertical signal.

To "Structure of Layers in Panel Factory Mode 2"

Settings required after replacement of the panel

Modification not required because these items are basically for factory presetting

For AM noise prevention (Depending on the mode, brightness of the screen changes.) For confirmation of the result of the setting change, the unit must be turned off then back on again.

Structure of Layers in Panel Factory Mode 2

7. PANEL FUNCTION (+)

1. R-LEVEL

2. G-LEVEL

3. B-LEVEL

4. ADDRESS L1 Items for use by engineers

5. ADDRESS L2

• • • • •

11. ADDRESS U4

12. STK MODE

8. ETC (+)

1. BACKUP DATA For transferring backup data (after replacement of the DIGITAL Assy)

2. DIGITAL EEPROM To clear data of the digital video

3. PD INFO.

4. SD INFO. For clearance of data for the corresponding items.

5. HR-MTR INFO. The clearing method is the same: Select "CLEAR",

6. PM/B1-B5 using [l], then hold [ENTER/SET] pressed for at

7. P COUNT INFO. least 5 seconds. After clearance is completed, {ETC}

8. MAX TEMP. is automatically selected.

9. RASTER MASK SETUP (+)

1. MASK OFF

2. RST MASK 01 For use while Raster Mask (full mask) is displayed.

• • • • • Use [i] or [j] to select the type of mask.

26. RST MASK 25

10. PATTEN MASK SETUP (+)

1. MASK OFF

2. PTN MASK 01 For use while Pattern Mask is displayed. Use [i] or

• • • • • [j] to select the type of mask.

50. PTN MASK 49

11. COMBI MASK SETUP (+)

1. MASK OFF

2. CMB MASK 01 For use while Combination Mask is displayed.

• • • • • Use [i] or [j] to select the type of mask.

18. CMB MASK 17

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3.3 PCB LOCATION

Note:

The wiring shown in the photo is different from the actual wiring, because the product in the photo is a prototype. Upon servicing, be sure to restore the original wiring of the unit after repair work.

FHD FAN CONNECT

Assy

50F ADDRESS S

Assy

50F X DRIVE

Assy

50F SCAN A

Assy

50F SCAN B

SIDE KEY Assy

Assy

50F SCAN C

50F ADDRESS L

Assy

50F Y DRIVE

Assy

PA NEL SENSOR

50F ADDRESS L

Assy

POWER SUPPLY

Unit

Assy

POD Assy

50F ADDRESS L

MAIN

Assy

SIDE IO AssyFHD POWER SW

Assy

50F SCAN D

FHD IR Assy

Bottom view

50F ADDRESS S

Assy

FHD RLS Assy

TA NSHI Assy

50F ADDRESS L

Assy

Mark No. Description Part No.

LIST OF ASSEMBLIES

NSP 50F ADDRESS L ASSY AWW1310 NSP 50F ADDRESS S ASSY AWW1311

NSP 50F SCAN A ASSY AWW1312 IC2801 - IC2804 AN16174A NSP 50F SCAN B ASSY AWW1313 IC2901 - IC2904 AN16174A NSP 50F SCAN C ASSY AWW1314 IC3001 - IC3004 AN16174A NSP 50F SCAN D ASSY AWW1315

IC3101 - IC3104 AN16174A

50F DIGITAL

Assy

Rear view

50F ADDRESS L

Assy

50F ADDRESS L

Assy

50FHD LED Assy

Front view

Mark No. Description Part No.

> MAIN ASSY AWV2457

SIDE IO ASSY AWW1274 SIDE KEY ASSY AWW1275 TA NSHI ASSY AWW1334

FHD IR ASSY AWW1289 FHD FAN CONNECT ASSY AWW1290

50FHD LED ASSY AWW1291 FHD RLS ASSY AWW1292 FHD POWER SW ASSY AWW1293

Assy

50F X DRIVE ASSY AWV2510 50F Y DRIVE ASSY AWV2511 PA NEL SENSOR ASSY AWW1309 50F DIGITAL ASSY AWW1316

POD ASSY AWW1295

> POWER SUPPLY UNIT AXY1168

PDP SERVICE ASSY 508F AWU1272

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3.4 JIGS LIST

Service Cotton Cloth Glove

Name Jig No. Remarks

GYX1002

7.3 DISASSEMBLY AND REASSEMBLY PRECAUTIONS FOR SPEAKER SYSTEM

3.5 CLEANING

Cleaning liquid GEM1004 Cleaning paper GED-008

Name Part No. Remarks

Used to fan cleaning. Refer to “10.4 CHASSIS SECTION (1/2)”.

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4. BLOCK DIAGRAM

4.1 OVERALL WIRING DIAGRAM (1/2)

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When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

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4.2 OVERALL WIRING DIAGRAM (2/2)

V+8V_AU

V+3_3V_A

V+3_3V_AU_D

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4.3 OVERALL BLOCK DIAGRAM (1/2)

50F ADDRESS L ASSY

DRIVER IC

IC1651

RESONANCE

BLOCK

CLK / LE / HBLK / LBLK R/G/B

V+60V

50F SCAN B ASSY (HIGH-SIDE_LOW)

50F SCAN C ASSY (LOW-SIDE_HIGH)

RESONANCE

BLOCK

VDDLS3 VADR2 VADR1VDDLS2 VDDLS1

DRIVER IC

IC1661

RESONANCE

BLOCK

IC1601

LVDS

V+3.3V

V+8V

AD2

CN1601

Receiver

50F SCAN A ASSY (HIGH-SIDE_HIGH)

VH IC5V

Scan Signal

Scan IC

PSUS

IC2804

VH IC5V

Scan IC

IC2803

IC5V

Scan IC

IC2802

IC5V

Scan IC

IC2801

SA1

VH IC5V

SB2

Scan IC

IC2904

VH IC5V

Scan IC

IC2903

IC5V

Scan IC

IC2902

VH IC5V

Scan IC

IC2901

IC5V

Scan Signal

Scan IC

PSUS

IC3004

IC5V

Scan IC

IC3003

IC5V

Scan IC

IC3002

IC5V

Scan IC

IC3001

SC2

IC5V

SD1

Scan IC

IC3104

VH IC5V

Scan IC

IC3103

VH IC5V

Scan IC

IC3102

IC5V

Scan IC

IC3101

50F SCAN D ASSY (LOW-SIDE_LOW)

AD1

CN1802

AN/P BN/P CN/P DN/P CLKN/P

Receiver

VADR3

IC1801

LVDS

RESONANCE

BLOCK

V+3.3V

DRIVER IC

IC1671

RESONANCE

BLOCK

AN/P BN/P CN/P DN/P CLKN/P

AD1

CN1602

SB1

SC1

AD2

CN1801

V+60V

V+8V

CLK / LE / HBLK / LBLK

R/G/B

DRIVER IC

IC1681

VADR4VADR3

VDDLS3VADR2VADR1 VDDLS2VDDLS1

RESONANCE

BLOCK

50F Y DRIVE ASSY

PSUS

Y 2

Scan Signal

IC5V

Scan Signal

IC5V

Y 3

PSUS

RESONANCE

BLOCK

50F ADDRESS L ASSY

DRIVER IC

IC1651

VDDLS4

VC_P

VC_U

RESONANCE

VC_S

H-MSK

VC_U

RESONANCE

+16.5V

RST-D BLOCK

VYPRST

PRST

BLOCK

VKNOFS1

KNOFS1 KNOFS3 BLOCK

Photo Coupler

RESONANCE

BLOCK

+16.5V

VC_S

L-MSK

+16.5V

VKNOFS3

IC5V

BLOCK

RESONANCE

BLOCK

VADR4 VADR3

VDDLS4

SUSOUT

DRIVER IC

IC1661

CLK / LE / HBLK / LBLK R/G/B

RESONANCE

BLOCK

V+60V

V+3.3V

V+8V

AD2

CN1601

VSUS

SUS

BLOCK

MSK-S

BLOCK

VSUS

SUS

VSUS

SUS

VSUS

SUS

Gate Signal

PreDrive

VSUS

VKNOFS2

+16.5V

DC/DC

CONV.

+16.5V

SUS

VSNOFS

VC_S VC_U

15V

VC_S

KNOFS4 SOFT-G

BLOCK

VSNOFS

SNOFS KNOFS2 BLOCK

VYPRST

MAIN

DC/DC

CONV.

VKNOFS3

VKNOFS4

VKNOFS2

Drive Signal

Scan Signal

AD1

CN1602

AN/P BN/P CN/P DN/P CLKN/P

IC1601

LVDS

Receiver

RESONANCE

BLOCK

VDDLS3 VADR2 VADR1VDDLS2 VDDLS1

VC_S

Drive Signal

VKNOFS1

VKNOFS4

+16.5V

IC5V/VF

IC1601

Receiver

IC5V VC_P+16.5V

DC/DC CONV.

RESONANCE

LVDS

+5V

AN/P BN/P CN/P DN/P CLKN/P

AD1

CN1602

LOGIC BLOCK

BLOCK

RESONANCE

Y 6

Y 7

Y 5

+5V

REG

+6.5V

Y 8

Y 9

V+3.3V

DRIVER IC

IC1671

VDDLS3VADR2VADR1 VDDLS2VDDLS1

BLOCK

+8V

VADR

+3.3V

+8V

+3.3V

VADR

+8V

+3.3V

REG

+5.1V

12V

+16.5V

VSUS

Y 4

Y 1

VADR

+3.3V

+8V

VADR

+3.3V

+8V

AD2

CN1601

V+60V

V+8V

CLK / LE / HBLK / LBLK R/G/B

VADR4VADR3

RESONANCE

BLOCK

DRIVER IC

IC1681

VDDLS4

RESONANCE

BLOCK

50F DIGITAL ASSY

V+3V_EE

V+2_5V_D

V+1_2V_D

1.2V REG.

V+1_8V_D

1.8V REG.

VH_UV_PD, YDRIVE_PD, YRESNC_PD, YDD_CHV_PD, IC5V_UV_PD

VOFS_ADJ,YPRST_ADJ, XKNOFS1_2_ADJ, XKNOFS3_ADJ,XKNOFS4_ADJ,

SCAN,YSUS

RELAY2

STOP_SQ

ADRPDMSK

LVDS

V+3VACTV

V+2_5V_D

D21

D16D15D14

D13

P2P7P6P5

P4P8P9P12

DAC

Pulse Width

MASK

Flash Memory

IC3302

RELAY2

+16.5V

+12V

+6.5V

+5.1V

STB5.1V STB3.3V +35V

M_SW_DET

STB5.1V

+12V

STB3.3V

SCL, SDA

ADR_PD1

+16.5V +6.5V VSUS

+16.5V +6.5V

+12V +5.1V

+60V +12V +5.1V

+16.5V

+5.1V

DRF_SW_B M_SW_DET EXT_PD

VSUS_ADJ PS_PD RELAY DRF_B AC_DET PD_TRIG_B

AC_DET US_SW

AC_DET

MSEL

SCL,SDA

UART

SECONDARY

T401

T402

IC202 152

Q203

+B for RELAY DRIVE

P10

D24

TEMP1

Vsus_ADJ

PD_TRG_B, AC_DET, M_SW_DET

V+3_3V_D

V+2_5V_D

DC-DC

CONVERTER

BD8602FV

IC3801

V+1_1V_D

SCL, SDA

DAC

SQ_NON

Pulse Width

ADRS PD

UART

ODI_R, G, B

LVDS

Reciever

IC3201

INP_MUTE

D11

V+1_2V_D V+3_3V_D

V+1_1V_D V+1_8V_D V+3_3V_D

ODI_SYNC

DRIVER IC

IC1871

DRIVER IC

IC1861

DRIVER IC

IC1851

50F ADDRESS S ASSY

DRIVER IC

IC1681

DRIVER IC

IC1671

DRIVER IC

IC1661

50F ADDRESS L ASSY

DRIVER IC

IC1651

ABC D

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T701

T901

+35V

T501

+16.5V +12V

T101

RY102

+5_1V

RELAY

+5_1V

PS_PWDN

O R

PD_MUTE

MODULE UCOM

M30620FCPGP

IC3601

LVDS

TRANSMITTER

PEG384B

IC3401

SUB-FILD CONV.

XY DRV SEQUENCE

PATTERN GEN.

PEG383B-K

IC3301

THEATER

LVDS

Reciever

IC3202

PRIMARY

Switching

Q701

Q702

Switching

Q901

Q902

Switching

Q501

Q502

Switching

IC101

Switching

DRF_B

AND

XKOFS1_ADJ,XKNOFS2_ADJ

AND

V+3VACTV

EVI_SYNC

EVI_R, G, B

LVDS

POWER SUPPLY UNIT

+390 V

PFC Q101 Q102 Q103

D109

D106

D108

RELAY

DRF_

EXT_PD

AND

PSW1

XSUSTN_PD, XDD_CNV_PD, XDRIVE_PD

PSW2

V+3VACTV

RESET

V+3V_D

RESET

RST2

AND

RST_SQ

PSIZE

LVDS

XSUS

RESETX

D23

DRF_SW_B

PSW2

P11

SUS_MUTE

50F ADDRESS L ASSY

DRIVER IC

IC1651

D101

RESONANCE

BLOCK

CLK / LE / HBLK / LBLK R/G/B

V+60V

V+8V

AD2

CN1601

DRIVER IC

IC1661

RESONANCE

BLOCK

V+3.3V

IC1601

LVDS

Receiver

AN/P BN/P CN/P DN/P CLKN/P

AD1

CN1602

DRIVER IC

IC1671

VDDLS3VADR2VADR1 VDDLS2VDDLS1

RESONANCE

BLOCK

VADR4VADR3

RESONANCE

50F ADDRESS S ASSY

DRIVER IC

IC1681

VDDLS4

BLOCK

DRIVER IC

IC1851

RESONANCE

BLOCK

CLK / LE / HBLK / LBLK R/G/B

V+60V

V+8V

AD2

CN1801

DRIVER IC

IC1861

RESONANCE

BLOCK

V+3.3V

IC1801

LVDS

Receiver

CN1802

AN/P BN/P CN/P DN/P CLKN/P

AD1

DRIVER IC

IC1871

VADR3

RESONANCE

BLOCK

VDDLS3VADR2VADR1 VDDLS2VDDLS1

FHD POWER SW ASSY

NEUTRAL

LIVE

F101

AC INLET

SW2

SE1

PANEL SENSOR ASSY

50F X DRIVE ASSY

+60V +12V +5.1V

X 4

+60V

X 3

+8V

+60V

+8V

+3.3V

X 7

Gate Signal

+16.5V

X 5

PSUS

VXKOFS1 VXKOFS2

+16.5 VSUS

XPRST

+16.5

OFFSET

BLOCK

+12V

REGULATOR

+5.1V

REGULATOR

+16.5V

D22

VSUS +6.5V

X 2

+5V

Drive Signal

X 1

REGULATOR

+8V

+3.3V

+5V

+16.5V

SUS

PreDrive

LOGIC

BLOCK

Drive Signal

RESONANCE BLOCK

Drive Signal

D20D19

VPOFS

DC/DC

+16.5V

CONV.

D18

+60V +8V +3.3V

VPU

15V

+60V +8V +3.3V

VPOFS

OFFSET

Reg.

X 6

D17

: Wire harness : FFC

VSUS

SUS

BLOCK

VSUS

SUS

BLOCK

+16.5

SOFT-D

VSUS

SUS

BLOCK

VSUS

SUS

BLOCK

PSUS

AD1

CN1602

AN/P BN/P CN/P DN/P CLKN/P

IC1601

LVDS

Receiver

RESONANCE

BLOCK

VDDLS3 VADR2 VADR1VDDLS2 VDDLS1

RESONANCE

BLOCK

AD2

CN1601

V+3.3V

CLK / LE / HBLK / LBLK

R/G/B

V+60V

V+8V

RESONANCE

BLOCK

RESONANCE

BLOCK

VADR4 VADR3

VDDLS4

AD1

CN1602

AN/P BN/P CN/P DN/P CLKN/P

IC1601 LVDS

Receiver

RESONANCE

BLOCK

VDDLS3 VADR2 VADR1VDDLS2 VDDLS1

RESONANCE

BLOCK

AD2

CN1601

V+3.3V

CLK / LE / HBLK / LBLK R/G/B

V+60V

V+8V

RESONANCE

BLOCK

RESONANCE

BLOCK

VADR4 VADR3

VDDLS4

DRIVER IC

IC1681

DRIVER IC

IC1671

DRIVER IC

IC1661

DRIVER IC

IC1651

50F ADDRESS L ASSY

PDP-5010FD

DRIVER IC

IC1681

DRIVER IC

IC1671

50F ADDRESS L ASSY

DRIVER IC

IC1661

DRIVER IC

IC1651

Page 26

1234

4.4 OVERALL BLOCK DIAGRAM (2/2)

Modulator

U6001

AXF1171

(Frontend)

U6101

AXF1178

(Frontend)

REM

IC6102

7W66FU

I2C_TUNER_SCL

I2C_TUNER_SDA

IR_REPEATER

Antenna B

TANSHI ASSY

Input

Antenna A

Input

MAIN ASSY

AIR_R AIR_L

AUDIO_OUT_L/R

SW_L/R

L/R

AUDIO Output

SUB WOOFER

Input 1

Input 2

PC Input

Input 4 HDMI

Y/C

Y/Pb/Pr

SIF_OUT

AIR2_V

AIR1_V

IC6002

74HC4066

IC6001

LA72702NVA

IC4601

R2S11006FT

(AVSW)

VBI_Y

SIF_SW

SDA_AV5 SCL_AV5

FE_I2C_SEL

SDA_AV5 SCL_AV5

DA_GY

IC9101

MAP5601M

(MAP)

L/R

Input 5 HDMI

GY_VDEC

Input2_Y/Pb/Pr

L/R

Input 3

SIDE IO ASSY

PC Input

SDA_AV SCL_AV

I2S_BCLK_DTV I2S_LRCLK_DTV I2S_SDATA_DTV SPDIF_DTV

I2S_BCLK_HDMI I2S_LRCLK_HDMI I2S_SDATA_HDMI SPDIF_HDMI

SR_OUT

TXD_SR+ RXD_SR+

REM

PC_RGB

PC_H/V

Input3_Y/Pb/Pr

IC4701

R2S11001FT

(RGBSW)

DA_RCR DA_BCB DA_GY

CLP_RGB

SDA_AV5 SCL_AV5

IC8301 AGC1037(IF UCOM)

IC9201

TAS5122DCA-TBB

(D-AMP)

RS232C

REM

FHD IR ASSY

DS_IF_N

DS_IF_P

TXD/RXD

232C_DET

IC7001

TC90173FG

KEY

POD Card

KEY_AD1/AD2

SIDE KEY ASSY

POD ASSY

IC6301

BCM3517

PDP-5010FD

IC6401

BCM7038

USB

1 234

Page 27

MAIN_Y/C

SUB_Y/C

SDA_MB SCL_MB

5678

: Analog Audio signal

IC4801

CM0048BF

(VDEC)

REQ_VDEC

RST_ASIC

HY57V161610FTP

: Analog Video signal : Component signal : Digital Video signal : Digital Audio signal : Synchronized signal : Data signal : Control signal : RF signal

VD3,4 HD3,4

MD_VDEC

MA_VDEC

MCTRL

IC4802

(SDRAM)

DIN4

DIN3

M_SW_DET AC_DET_DRV

POWER SUPPLY UNIT

IC8001

PD6568A-K

(ARIA)

RA_0 GA_0 BA_0

VD_0 HD_0

RB_0 GB_0 BB_0

MA_ARIA_A MD_ARIA_A

IC4101

BU8254KVT

(LVDS)

IC4102

BU8254KVT

(LVDS)

IC8201

EDD1232ABBH

(128Mbit DDR)

DIGITAL ASSY

SDA_AV

SCL_AV

RCR_AD BCB_AD

GY_AD

LED_ON1/ON2/OFF

TXD_IF/RXD_IF

RST3

TXD/RXD_DT

IC5001

AD9985KSTZ

(ADC)

TRAP SW

DIN5_RCR DIN5_BCB DIN5_GY

HD5

HD_PLL HOLD_PLL CLP_AD

INT_HD1/VD1 EXT_HD1/VD1

A0 to 19 DQ0 to 15

IC8402

AGC1039-

(FLASH)

IC8401

UPD61123F1

(EMMA2SV)

FAN_ON1/CONT1

PQ200WNA1ZPH (FAN CONTROL)

VD1

HD1

IC4310

DIN7_BCB/RCR/GY

DIN7_ALPHA

DIN1_DVO

HD7

FAN_ON2/CONT2

PQ200WNA1ZPH (FAN CONTROL)

VD7

IC4303

HD7_0

VD7_0

MA_ARIA_B MD_ARIA_B

MA_ARIA_C MD_ARIA_C

EXD_ARIA EXA_ARIA

RXD_IC3

TXD_IC3

RST_ASIC

VD6

HD6

DIN6_BCB

DIN6_RCR

DIN6_GY

IC8202

EDD1232ABBH

(128Mbit DDR)

IC8203

EDD1232ABBH

(128Mbit DDR)

IC8204

AGC104 9-

AGC104 9

(16Mbit Flash)

TXD_MD RXD_MD REQ_MD

RST_ASIC

HDMI_INT

SCL_MB

SDA_MB

Input 4

HDMI

IC5201

SII9025CTU

(HDMI RX)

DSDA_1

Input 5

HDMI

DSCL_1

IC5101

CXB1442

(HDMI SW)

Input 6

HDMI

Input 7 HDMI

LED

50 FHD LED ASSY

TRAP SW

FAN

FHD FAN CONNECT ASSY

FAN FAN FAN

PDP-5010FD

Page 28

1234

4.5 POWER SUPPLY UNIT

POWER SUPPLY UNIT

D101

Q102

Q103

LIVE

NEUTRAL

F101

P11

PFC Q101

D108

D106

D109

+390V

Q701

Switching

Q702

Switching

Q901

Switching

Q902

Switching

Q501

Switching

Q502

Switching

IC101

Switching

PRIMARY

RY102

T101

T701

T901

SECONDARY

T501

+35V

+16.5V

+12V

T401

T402

P10

+B for Relay Drive

Q203

IC202

+12V

+60V

+12V

+5.1V

+6.5V

+16.5V

VSUS

+16.5V

+6.5V

1 234

+5.1V

+16.5V

+5.1V

PDP-5010FD

VSUS_ADJ

DRF_SW_B

EXT_PD

M_SW_DET

PS_PD

RELAY

DRF_B

AC_DET

PD_TRIG_B

+12V

+16.5V

+6.5V

+5.1V

STB5.1V

STB3.3V

M_SW_DET

+35V

US_SW

AC_DET

+12V

STB5.1V

P12

AC_DET

STB3.3V

Page 29

5678

4.6 50F X DRIVE ASSY

50F X DRIVE ASSY

+60V +12V +5.1V

X 7

+12V

+5.1V

VSUS +6.5V

REGULATOR

+16.5V

+60V

X 4

REGULATOR

+8V

+3.3V

+8V

+3.3V

+60V

X 3

+5V

+8V

+3.3V

VSUS

SUS

BLOCK

+16.5 VSUS

XPRST

VSUS

X 1

X 6

+5V

LOGIC

BLOCK

+16.5V

X 2

Drive Signal

VPOFS

VPU

15V DC/DC CONV.

X 5

+16.5V

SUS

PreDrive

RESONANCE BLOCK

VPOFS

OFFSET

Reg.

Gate Signal

+16.5V

VXKOFS1 VXKOFS2

PSUS

+16.5

OFFSET

BLOCK

SUS

BLOCK

+16.5

SOFT-D

SUS

BLOCK

SUS

BLOCK

VSUS

PSUS

+60V +8V +3.3V

PDP-5010FD

Page 30

1234

4.7 50F Y DRIVE, 50F SCAN A, B, C and D ASSYS

50F SCAN B ASSY (HIGH-SIDE_LOW)

50F SCAN A ASSY (HIGH-SIDE_HIGH)

VH IC5V

Scan Signal

Scan IC

PSUS

IC2804

VH IC5V

Scan IC

IC2803

IC5V

Scan IC

IC2802

IC5V

Scan IC

IC2801

VH IC5V

Scan IC

IC2904

VH IC5V

Scan IC

IC2903

IC5V

Scan IC

IC2902

VH IC5V

Scan IC

IC2901

IC5V

Scan IC

IC3004

IC5V

Scan IC

IC3003

IC5V

Scan IC

IC3002

IC5V

Scan IC

IC3001

IC5V

Scan IC

IC3104

VH IC5V

Scan IC

IC3103

VH IC5V

Scan IC

IC3102

IC5V

Scan IC

IC3101

SA1

SB2

Scan Signal

PSUS

SC2

SD1

SB1

SC1

50F Y DRIVE ASSY

PSUS

Y 3

Y 2

IC5V

Scan Signal

IC5V

Scan Signal

IC5V

+16.5V

RST-D BLOCK

VC_P

PRST

BLOCK

VC_U

RESONANCE

BLOCK

VC_S

H-MSK

VC_U

RESONANCE

BLOCK

VKNOFS1

+16.5V

KNOFS1 KNOFS3

BLOCK

Photo Coupler

VYPRST

+16.5V

VC_S

L-MSK

+16.5V

VKNOFS3

IC5V

BLOCK

VSUS

SUS

BLOCK

MSK-S

SUSOUT

VSUS

SUS

BLOCK

VSUS

SUS

BLOCK

VSUS

SUS

BLOCK

+16.5V

Gate Signal

+16.5V

SUS

PreDrive

VSNOFS

VSUS

VKNOFS2

VC_S VC_U

15V

DC/DC

CONV.

Scan Signal

VC_S

VKNOFS4

KNOFS4

SOFT-G

BLOCK

VSNOFS

SNOFS

KNOFS2

BLOCK

VYPRST

MAIN

DC/DC

CONV.

VKNOFS3

VKNOFS2

VC_S

Drive Signal

VKNOFS1

VKNOFS4

+16.5V

IC5V/VF

DC/DC CONV.

Y 6

+8V

VADR

+3.3V

Y 7

+8V

+3.3V

VADR

+8V

+3.3V

REG

+5.1V

12V

Y 5

+5V

+16.5V

REG

VSUS

+6.5V

Y 4

+5V

LOGIC BLOCK

IC5V VC_P+16.5V

Y 8

Y 9

+3.3V

Y 1

VADR

+8V

VADR

+8V

50F SCAN D ASSY (LOW-SIDE_LOW)

50F SCAN C ASSY (LOW-SIDE_HIGH)

1 234

PDP-5010FD

Page 31

5678

4.8

POWER SUPPLY BLOCK of 50F X, Y DRIVE and 50F SCAN A, B, C and D ASSYS

50F Y DRIVE ASSY

Logic

Pre

SUS-B

drive

FET

Pre

SUS-G

drive

FET

Pre

SUS-U

drive

IGBT

Pre

SUS-D

drive

IGBT

Pre

HMSK

drive

FET

Pre

LMSK

drive

FET

Pre

YPRST

drive

FET

Pre

SNOFS

drive

FET

Pre

YKOFS

drive

FET

Pre

YKOFS

drive

FET

Pre

YKOFS

drive

FET

Pre

YKOFS

drive

FET

Pre

RST-D

drive

FET

VF1 VF2

VF3

IC5V

DC/DC

Conv.

VPOFS

VXKOFS1

Reg.

VXKOFS2

Reg.

to ADDRESS ASSY

9.0V 12V

5.0V 6.5V

to ADDRESS ASSY

3.3V 5.1V 3.3V 5.1V

3.3V

Reg.IC

5.0V

15V

DC/DC Conv.

IC5V

DC/DC Conv.

DC/DC

Conv.

VYPRST

Reg.

VSNOFS

Reg.

VYKOFS

Reg.

Reg.IC

12V

6.5V

16.5V

VSUS

from POWER SUPPLY

50F X DRIVE ASSY

Logic

SUS-B

FET

SUS-G

FET

SUS-U

IGBT

SUS-D

IGBT

XPRST

FET

XSOFT-G

FET

XKOFS1

FET

XKOFS2

FET

drive

Pre

5.0V

VXKOFS1

VXKOFS2

Note:

VYKOFS

Reg.

VYKOFS

Reg.

VYPRST, VSNOFS, VYKOFS12, VYKOFS3, VYKOFS4 VXKOFS1 and VXKOFS2 voltages are electrical volume controls.

3.3V

Reg.IC

16.5V

VSUS

from POWER SUPPLY

Pre

SOFT-G

drive

FET

Scan

Logic

IC5V VH

Scan IC

50F SCAN A, B, C, D ASSYS

PDP-5010FD

Page 32

1234

4.9 50F ADDRESS L and S ASSYS

50F ADDRESS L ASSY

DRIVER IC

IC1651

CLK / LE / HBLK / LBLK R/G/B

RESONANCE

BLOCK

V+60V

AD2

CN1601

V+3.3V

V+8V

DRIVER IC

IC1661

RESONANCE

BLOCK

IC1601

LVDS

Receiver

AN/P BN/P CN/P DN/P CLKN/P

AD1

CN1602

DRIVER IC

IC1671

VDDLS3VADR2VADR1 VDDLS2VDDLS1

RESONANCE

BLOCK

DRIVER IC

IC1681

VADR4VADR3

RESONANCE

BLOCK

VDDLS4

50F ADDRESS S ASSY

DRIVER IC

IC1851

CLK / LE / HBLK / LBLK R/G/B

RESONANCE

BLOCK

DRIVER IC

IC1861

RESONANCE

BLOCK

IC1801

LVDS

V+60V

V+3.3V

V+8V

Receiver

AD2

CN1801

CN1802

VADR3

AN/P BN/P CN/P DN/P CLKN/P

AD1

DRIVER IC

IC1871

VDDLS3VADR2VADR1 VDDLS2VDDLS1

RESONANCE

BLOCK

PDP-5010FD

1 234

Page 33

5678

4.10 50F DIGITAL ASSY

50F DIGITAL ASSY

V+3V_EE

V+2_5V_D

D21

D16D15D14

V+1_2V_D

1.2V REG.

V+1_8V_D

1.8V REG.

VH_UV_PD, YDRIVE_PD, YRESNC_PD, YDD_CHV_PD, IC5V_UV_PD

VOFS_ADJ,YPRST_ADJ, XKNOFS1_2_ADJ, XKNOFS3_ADJ,XKNOFS4_ADJ,

SCAN,YSUS

RELAY2

STOP_SQ

ADRPDMSK

DAC

Pulse Width

MASK

TEMP1

SCL,SDA

PD_TRG_B, AC_DET, M_SW_DET

V+3_3V_D

V+2_5V_D

V+1_1V_D

SCL,

SDA

SQ_NON

Pulse Width

ADR_PD1

CONVERTER

DAC

ADRS PD

Vsus_ADJ

DC-DC

BD8602FV

IC3801

MODULE UCOM

M30620FCPGP

PS_PWDN

O R

PD_MUTE

IC3601

RELAY

+5_1V

RELAY

DRF_B

AND

XKOFS1_ADJ,XKNOFS2_ADJ

AND

V+3VACTV

RELAY

PSW1

PSW2

RESET

RST2

RST_SQ

D23D24

EXT_PD

V+3VACTV

RESET

V+3V_D

DRF_

AND

DRF_SW_B

XSUSTN_PD, XDD_CNV_PD, XDRIVE_PD

PSW2

SUS_MUTE

D22

D13

LVDS

Flash Memory

IC3302

UART

V+1_2V_D V+3_3V_D

TRANSMITTER

V+1_1V_D V+1_8V_D V+3_3V_D

SUB-FILD CONV.

XY DRV SEQUENCE

PATTERN GEN.

ODI_R, G, B

ODI_SYNC

LVDS

Reciever

IC3201

LVDS

PEG384B

IC3401

PEG383B-K

IC3301

THEATER

EVI_R, G, B

LVDS

Reciever

IC3202

PSIZE

D20D19

D18

LVDS

D17

XSUS

RESETX

EVI_SYNC

INP_MUTE

RELAY2

MSEL

V+3VACTV

UART

LVDS

D11

PDP-5010FD

Page 34

1234

4.11 MAIN ASSY (DTV BLOCK DIAGRAM)

[CN4005/CN4006]

CIMaX sp2

[IC7302]

[IC6602]

SDRAM [IC6603] 2

[IC6604]

[IC6605]

To POD ASSY

Logic Circuit

SLICER [IC7001 ]

SDRAM

256Mbit

56M bit

SDRAM

256Mbit

SDRAM

Mbit

G-Link

OOB_Data

EBI BUS

VBI

HSX_0

I2C0

MEMORY BUS

FLASH

32M

[IC6902 ]

To TANSHI ASSY

[CN4001]

I2S out

1Chip System IC

BCM7038KPB1G-B2-K

[IC6401]

SPDIF out

UARTA

SAW

filter

EEPROM

64Kbit

IF SW

[IC6103]

I2C1

IF AGC

TS0

DVO

[12bit]

YUV(656)

[8bit]

VBI_Y

AGC

Tuner

[U6101]

QPSK IF

Down Conv.

[IC6201]

Demodulate IC

BCM3517

KQLGB0-K

[IC6301]

I2C_TUNER_SCL

AIR1_V

I2C_TUNER_SDA

I2C SW

[IC6102]

SCL_AV5

SDA_AV5

To AV_SW

From EMMA2

To ARIA

From VDEC

From AV_SW

PDP-5010FD

1 234

Page 35

5678

PDP-5010FD

Page 36

1234

4.12 POWER SUPPLY BLOCK of MAIN ASSY

SW REG CONTROLED BY RELAY

V+35

Discrete 30V-REG (V+30V_ANT_A)

Discrete

30V-REG (V+30V_ANT_B)

for Tuner for Main BoardFAN

V+30V_ANT_A

for Tuner

V+30V_ANT_B

V+12

IC4310 Variable REG (FAN_VCC1) PQ200WNA1ZPH

IC4303 Variable REG (FAN_VCC2) PQ200WNA1ZPH

IC4301 8V-LEG (Variable REG) (V+8V_AIR/AU/A/A2 /DSP) PQ200WNA1ZPH

+6_

IC4305 5V-REG

FAN_VCC1

for FHD Panel FAN

FAN_VCC2

for SW, Audio, Ant_A, Ant_B, DSP

V+8V_A

V+8V_A_AV

V+8V_A_DSP V+5V_A2_RGB

(V+5V_ANT_A) NJM2846DL3-05

IC4307 5V-REG (V+5V_A) NJM2846DL3-05

for Ant_A, QPSK, Ant_B, MPX

for AV_SW, RGB_SW, HDMIROM, 7038EEPROM, 7038IIC A/D

V+5V_ANT_A

V+5V_ANT_A_SAW

V+5V_ANT_A_QPSK

V+5V_ANT_B

V+5V_ANT_B_MPX

V+5V_A_AV

V+5V_A_7038

V+5V_A2_HDMI_ROM

STBY SW REG

V+5_1V_STB V+3_3V_STB

V+5_1V_STB

for IF U COM

V+3_3V_STB

IC4309 DD com. (V+5V_USB/DLNA) R1224N102H/ RTQ040P02

for USB, DLNA

IC6402 Switch IC (V+5V_USB) R5523H001B

V+5V_HNM

V+5V_USB

Filter (V+3_3V_UCOM)

Q4421 FET Switch (V+3_3V_UCOM) RTQ040P02

for EMMA

V+3_3V_UCOM

V+3_3V_UCOM_ROM

2ch

DD com.

IC4308 Variable REG (POD_VPP) PQ200WNA1ZPH

IC4306 DD com. (POD_VCC) R1224N102H/ RTQ040P02

LC Filter (V+5V_D)

for POD VPP

POD_VPP (5.0V/3.3V)

for POD_VCC

POD_VCC (3.3V)

V+5V_D

LTC3407

IC4501 DD com. (V+2_5V_UCOM) LTC3407-2

IC4501 DD com. (V+1_5V_UCOM) LTC3407-1

for EMMA

V+2_5V_UCOM

V+2_5V_UCOM_DDR

V+1_5V_UCOM

IC4401

3.3V-REG (V+3_3V_A) NJM2846DL3-33

IC4404 DD com. (V+1_2V_D) LTC3416

Q4416 FET Switch (V+3_3V_A_VDEC) RTQ040P02

for 7038, 3517

V+3_3V_A_ADC

V+3_3V_A_VDEC

V+1_2V_D_7038

V+1_2V_D_3517

PDP-5010FD

1 234

Page 37

5678

V+5_1V

IC4403 3ch DD com. (V+3_3V_D) BD8602FV-1/ SP8M4

for 7038, 3517, POD, DT_D, DSP, ARIA, LVDS, VDEC_D, ADC, HDMI, HDMI_SW, VBI

Q4515 FET Switch (V+3_3V_D2) RTQ040P02

V+3_3V_D_DSP V+3_3V_UCOM_VBI

V+3_3V_D_ADC V+3_3V_D_7038

Q4415 FET Switch (V+3_3V_D2) RTQ040P02

3ch DD com. BD8602FV

Q4404 FET Switch (V+3_3V_D4) RTQ040P02

V+3_3V_A2_7038

V+3_3V_A2_DSP

V+3_3V_D_7038_ROM

V+3_3V_D_3517

V+3_3V_D_POD

for VDEC_D, HDMI, HDMI_SW

V+3_3V_D2_VDEC

V+3_3V_D2_VDEC_RAM

Q4418 FET Switch (V+3_3V_D3) RTQ045N03

V+3_3V_D4_ARIA V+1_8V_A_HDMI

V+3_3V_D4_ARIA_ROM

V+3_3V_D3_HDMI

V+3_3V_D3_HDMISW

IC4405

1.8V-REG (V+1_8V_A) NJM2846DL3-18

IC4403 3ch DD com. (V+2_5V_D) BD8602FV-3/ SP8M4

IC4403 3ch DD com. (V+1_2V_D2) BD8602FV-3/ RSS100N03 RSS090P03

for 7038, 3517, ARIA, VBI

V+2_5V_D_7038 V+1_8V_A_VDEC

V+2_5V_D_7038_DDR

V+2_5V_D_3517

Q4411 FET Switch (V+2_5V_D2) RSS100N03

Q4514 FET Switch (V+3_3V_D2) RTQ040P02

IC4106

for ARIA

V+1_2V_D2_ARIA

1.5V-REG (V+1_5V_VDEC) NJM2886DL3-15

V+3_3V_D4_LVDS

V+2_5V_D2_ARIA

V+2_5V_D2_ARIA_DDR

V+2_5V_UCOM_VBI

V+1_5V_UCOM_VBI

Q4422 FET Switch (V+1_8V_A_VDEC) MCH3406

PDP-5010FD

Page 38

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4.13 TANSHI ASSY

TANSHI ASSY

IO6

+16.5V

IO5

+3.3V+8V

+16.5V

PWM

DIGITAL AMP IC

IC9201

TAS5122DCA

+16.5V +12V

REGULATOR

IC9181

NJM78M12DL1A

MAP IC

IC9101

MAP5601M

LPF

+3.3V

REGULATOR IC9191 NJM2846DL3

+3.3V

OUTPUT(AUDIO)

INPUT(AUDIO)

SCL_AV

SDA_AV

RST_MSP

SPDIF_DTV

R_OUT+

R_OUT-

L_OUT-

L_OUT+

DETECT

BLOCK

OTW

A_NG_B

I2S_DTV

SPDIF_HDMI

+1.8V

OPT_OUT

IO3

+1.8V

OPTICAL OUT

SUB WOOFER OUT

AUDIO OUT

INPUT1 INPUT2 INPUT3 INPUT4 INPUT5 PC AUDIO AIR

INPUT3(AUDIO,CVBS)

INPUT(VIDEO)

AIR

INPUT3(YPbPr)

IO4

for MAIN ASSY

IO2

for SIDE IO ASSY

IO1

for SIDE IO ASSY

for MAIN ASSY

IO8

IO9

L OUTR OUT

SP TERMINAL

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PDP-5010FD

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5678

4.14 50FHD LED and FHD IR ASSYS

FAN FAN FAN

USB FAN

POWER SUPPLY UNIT

FA3 FA4 FA5

FA1

FHD FAN CONNECT ASSY

MAIN ASSY

M34

M33

POD ASSY

IO5

D11 P8 P9

M11

M15

DIGITAL ASSY

LED_TIMER

LED_OFF

LED_ON M1 M3 M2 M21

50FHD LED ASSY

FHD IR ASSY

PDP-5010FD

IO3

IO4

IO_AUDIO ASSY

FHD RLS ASSY

Page 40

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4.15 POWER SUPPLY BLOCK of FHD RLS and SIDE KEY ASSYS

FHD RLS ASSY

V+3_3V_UCOM

OP AMP IC9781

CN9781

MAIN ASSY

MM3012XN

RLS IC9782 AMS114YD01

SIDE KEY ASSY

V+3_3V_STB

KEY S9501 to S9507

CN9501

MAIN ASSY

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PDP-5010FD

Page 41

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5. DIAGNOSIS

5.1 POWER SUPPLY OPERATION

5.1.1 LED DISPLAY INFORMATION

LED Pattern

AC OFF or Main power switch OFF

Standby power management

Power ON

Power-down

Shutdown

No digital adjustment data copied for backup

In the process of rewriting the program of the microcomputer

During factory operation

During DTV Module software downloading

Downloading of DTV Module software is finished normally.

Downloading of DTV Module software is abnormally finished.

Trap switch

Blue

Red

Orange

Blue

Red

Orange

Blue

Red

Orange

Blue

Red

Orange

Blue

Red

Orange

Blue

Red

Orange

Blue

Red

Orange

Blue

Red

Orange

Blue

Red

Orange

Blue

Red

Orange

Blue

Red

Orange

Blue

Red

Orange

Once

500 mS

Once

200 mS

100 mS

500 mS 500 mS 500 mS 500 mS 500 mS 500 mS 500 mS

Twice n times

Twice n times Once

POWER ON STANDBY SLEEP

LED Pattern / RemarksLEDState

Lightins out Lightins out

Lightins out Lightins out Always lighting Lightins out Always lighting Lightins out Lightins out

2.5 S Lightins out

2.5 S

Lightins out

Always lighting Lightins out

Lightins out

Always lighting Always lighting

Lightins out

Once

PDP-5010FD

Page 42

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5.1.2 POWER ON SEQUENCE

REM infrared receiver

Side Keys

MOD

Microcomputer

IC3151

Power MOD

RELAY Control

Inv. Amp

Q9731

KEY_1

REM

SR_IN

Inv. Amp

Q4105

Microcomputer

KEY_2

IC8301

Inv. Amp

Q8302

SR_OUT

TXD_IF RXD_IF CE_IF REQ_IF BUSY_IF

TXD_MD RXD_MD REQ_MD

MAIN

Microcomputer

IC8401

SR OUT Jack JA9404

1 : The remote control (or KEY) signal is input to the IF microcomputer. 2 : The IF microcomputer sends the operation data of the remote control unit (or KEY) to the main microcomputer. 3 : The main microcomputer issues a startup command (PON) to the MOD microcomputer. 4 : The relay is controlled with logical OR interpretation of control signals by the main microcomputer and

module (MOD) microcomputer.

PDP-5010FD

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5.1.3 DETAILS OF POWER ON SEQUENCE

Power supply status - AC off

Microcomputer output port state

IF: ACTIVE Main: RELAY2

Main: PSW1 Module: RELAY Module: DRF_B

Microcomputer input port state

Main: RST4 Main: RST2 Module: RST2

IR/Key/

OFF

232C

OFF OFF

OFF

LED

EEPROM

Short

ACTIVE

OFF OFF

MOD_

RST

Main

EEPROM

Digital

BAK_EEP

Sensor

X/Y Drive Scan

DRIVE

The state of AC cord is pulled out.

IF ucom

Main_

ucom

Module_

ucom

AC_DET

M_SW_DET

M_SW_DET_B

RST3

AND

RST4

PSW1

AND

RST2

EMG_USB

DLNA/USB

(Elite)

USB

RELAY

DRF_B

DCDC/REG

VDEC HDMI ASIC

LVDS-Tx

DCDC/REG

AND

Address

PDET

ON OFF

DCDC/REG

A.TUNER

A.D.TUNER

D.TUNER

A.TUNER

A.D.TUNER

VBI

COFDEM

BCM

BCM CIF POD

iLink

AAC-DEC

USB(Reg.)

RST2

ASIC

AV-SW

FAN

RGB-SW

LVDS-Rx

SQ ASIC

ADDRESS

DAC

I/O

US_SW

MAP

MSPMAP

D-AMP

Power supply

M_SW

_DET

Jumper

P11

Vsus Vadr

DRIVE/SCAN

STB

AC_ DET

Vcc

V+3.3V_STB V+5.1V_STB

Relay

V+35V V+16.5V V+12V V+6.5V V+5.1V

VSUS VADR

Main Switch

Power supply status - Main switch off

Microcomputer output port state

IF: ACTIVE Main: PSW1 Module: RELAY Module: DRF_B

Microcomputer input port state

Main: RST4 Main: RST2 Module: RST2

OFF OFF OFF

OFF OFF

IR/Key/

232C

IF ucom

Short

MOD_

RST

ACTIVE

Main_

ucom

LED

EEPROM

Main

EEPROM

Module_

ucom

Digital

BAK_EEP

Sensor

X/Y Drive

Scan

DRIVE

The user operation with the remote control unit is invalid. (All LED: OFF) Standby power device and some Vcc power devices operate. RGB-SW/AD/D-AMP/MAP are electrified, but uses the power-saving mode function of the IC.

AC_DET

M_SW_DET

M_SW_DET_B

RST3

AND

RST4

PSW1

AND

RST2

EMG_USB

DLNA/USB

(Elite)

USB

RELAY

DCDC/REG

VDEC HDMI ASIC

LVDS-Tx

DRF_B

AND

Address

PDP-5010FD

PDET

DCDC/REG

ON OFF

DCDC/REG

A.TUNER

A.D.TUNER

D.TUNER

A.TUNER

A.D.TUNER

VBI

COFDEM

BCM

BCM CIF POD

iLink

AAC-DEC

USB(Reg.)

RST2

ASIC

AV-SW

FAN

RGB-SW

LVDS-Rx

SQ ASIC

ADDRESS

DAC

I/O

D-AMP

US_SW

MAP

MSP

MAP

Power supply

M_SW

_DET

Jumper

P11

V+3.3V_STB V+5.1V_STB

STB

AC_ DET

Vcc

Vsus Vadr

DRIVE/SCAN

Relay

VSUS VADR

V+35V V+16.5V V+12V

V+6.5V

V+5.1V

Main Switch

Page 44

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Power supply status - Standby

Microcomputer

output port state

IF: ACTIVE Main: PSW1 Module: RELAY Module: DRF_B

Microcomputer input port state

Main: RST4 Main: RST2 Module: RST2

IR/Key/

232C

OFF OFF OFF

LED

OFF

EEPROM

OFF

Main

EEPROM

Digital

Sensor

Remote control unit waiting state. (Red LED: ON) Standby power device and some Vcc power devices operate. RGB-SW/AD/D-AMP/MAP are electrified, but uses the power-saving mode function of the IC.

Short

BAK_EEP

ACTIVE

MOD_

RST

IF ucom

Main_

ucom

"POF"

Module_

ucom

X/Y Drive

Scan

DRIVE

AC_DET

M_SW_DET

M_SW_DET_B

RST3

AND

RST4

PSW1

AND

RST2

EMG_USB

DLNA/USB

(Elite)

USB

RELAY

DRF_B

DCDC/REG

VDEC HDMI ASIC

LVDS-Tx

DCDC/REG

AND

Address

PDET

A.TUNER

A.D.TUNER

D.TUNER

A.TUNER

A.D.TUNER

AAC-DEC

USB(Reg.)

ON OFF

DCDC/REG

AV-SW

VBI

COFDEM

BCM

BCM CIF

RGB-SW

POD

iLink

RST2

ASIC

FAN

LVDS-Rx

SQ ASIC

ADDRESS

DAC

I/O

US_SW

MAP

MSP

MAP

D-AMP

Power supply

M_SW

_DET

Jumper

P11

V+3.3V_STB V+5.1V_STB

STB

AC_ DET

Vcc

Vsus Vadr

DRIVE/SCAN

Relay

VSUS VADR

V+35V V+16.5V V+12V V+6.5V V+5.1V

Main Switch

Power supply status - ON

Microcomputer output port state

IF: ACTIVE Main: PSW1 Module: RELAY Module: DRF_B

Microcomputer input port state

Main: RST4 Main: RST2 Module: RST2

ON ON ON ON

ON ON ON

1 234

ON OFF

IR/Key/

232C

LED

EEPROM

Main

EEPROM

Digital

BAK_EEP

Sensor

Short

ACTIVE

MOD_

RST

X/Y Drive

Scan

IF ucom

Main_

ucom

"PON"

Module_

ucom

DRIVE

AC_DET

M_SW_DET

M_SW_DET_B

RST3

AND

RST4

PSW1

AND

RST2

EMG_USB

DLNA/USB

(Elite)

USB

RELAY

DRF_B

DCDC/REG

VDEC HDMI ASIC

LVDS-Tx

DCDC/REG

AND

Address

PDET

DCDC/REG

A.TUNER

A.D.TUNER

A.TUNER

D.TUNER

A.D.TUNER

VBI

COFDEM

BCM

BCM CIF POD

iLink

AAC-DEC

USB(Reg.)

RST2

ASIC

A state when it displays a picture on the PDP. (Blue LED: ON) All devices are electrified.

PDP-5010FD

AV-SW

FAN

RGB-SW

LVDS-Rx

SQ ASIC

ADDRESS

DAC

I/O

US_SW

MAP

MSP

MAP

D-AMP

Power supply

M_SW

_DET

Jumper

P11

Vsus Vadr

DRIVE/SCAN

STB

AC_ DET

Vcc

V+3.3V_STB V+5.1V_STB

Relay

V+35V V+16.5V V+12V V+6.5V V+5.1V

VSUS VADR

Main Switch

Page 45

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5.2 DIAGNOSIS FLOWCHART OF FAILURE ANALYSIS

5.2.1 WHOLE UNIT

Flowchart of Failure Analysis for The Whole Unit

START

Problems concerning STB status

Is the STB LED lit?

Ye s

Problems concerning the power

Can the unit be turned on (Relay ON)?

Ye s

A shutdown occurs.

A power-down occurs.

Problems concerning lighting of the panel

Note: Check that the Main power SW is ON side.

Is STB 3.3 V power supplied? (Check the power at the IF microcomputer on the MAIN Assy.)

Ye s

Are the voltages at AC_DET and MSW_DET on the POWER SUPPLY Unit high?

Failure analysis for the MAIN Assy => MA1

Is the power shutdown?

Ye s

See "5.4 DIAGNOSE OF SD (SHUTDOWN)."

Ye s

See "5.3 DIAGNOSE OF PD (POWER-DOWN)."

Ye s

If AC_DET or MSW_DET is Low, LED goes off.

Ye s

Check if the cable that connects the POWER SUPPLY and MAIN Assys is firmly connected.

The green LED on the DIGITAL Assy indicates ON/STB of the panel and causes for a power-down or shutdown. If neither the green nor red LED lights, it is likely that the power to the STB system is not supplied. (failure, PASV-STB status)

Replace the POWER SUPPLY Unit.

Is the voltage at the RELAY port of the connectors between the DIGITAL Assy and POWER SUPPLY Unit H (3.3 V)?

Ye s

Failure analysis for the POWER SUPPLY Unit => PS2

A power-down will not be generated if the drive is off.

Failure analysis for the POWER SUPPLY Unit => PS1

Failure analysis for the MAIN Assy => MA2

If a module microcomputer does not set a relay in High, there is a possibility that a main microcomputer does not issue a command (PON).

Does the screen display reset lighting?

Ye s

Is the panel arbitrary turned on or off repeatedly? Or do luminescent spots appear on the screen?

Is there any local abnormality on the screen?

Is the drive off?

Failure analysis for the drive system => DR1

Ye s

Failure analysis for the POWER SUPPLY Unit => PS3

Failure analysis for the drive system => DR2

Ye s

Is the abnormality associated with one ADDRESS or one TCP?

Ye s

Failure analysis for the drive system => DR3

Ye s

Turn the drive on.

In a case where luminescent spots appear or the panel is repeatedly turned on or off

In a case where luminescent spots appear

Is the abnormality associated with a single scan line?

Ye s

Failure analysis for the drive system => DR4

PDP-5010FD

• Check the DRF SW.

• Before turning the drive off with the RS-232C commands or using the remote control unit, turn the unit off.

Replace the panel chassis.

Page 46

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In the subsequent diagnostic steps, it is most likely that the multi base section is in failure.

Problems concerning video display

Is the panel mask properly displayed?

Ye s

Is the on-screen display (OSD) properly displayed?

Is an external video signal displayed properly?

Is the audio signal output?

Specific failure whose cause is difficult to identify in the initial stage

Check with the animated slanting ramp mask.

Ye s

Check on the Factory menu.

Ye s

Is it return to properly indication

when a command (PMTS00) is issued?

Failure analysis for the DIGITAL Assy => DG1

Failure analysis for the MAIN Assy => MA3

Problems concerning the audio output

Failure analysis for the audio system => AU1

Failure analysis for the drive system => DR2

Ye s

Failure analysis for the MAIN Assy => MA4

A main microcomputer may stop in the state that it hung a panel mute due to something.

PDP-5010FD

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Page 47

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5.2.2 POWER SUPPLY UNIT

Flowchart of Failure Analysis for The POWER SUPPLY Unit

Failure analysis for the POWER SUPPLY Unit => PS1

STB 3.3 V power is not output.

Is the cable connected firmly to the P4 connector?

Ye s

Is the cable to the P4 connector broken?

Is the cable connected firmly to the P9 connector?

Ye s

Is the cable to the P9 connector broken?

Is the fuse (F101) blown?

Is one of the limiting resistors (R101/R102) blown?

Properly connect the cable between the P4 and D23 connectors.

Ye s

Replace the defective cable (J104).

Properly connect the cable between the P9 and M2 connectors.

Ye s

Replace the defective cable (J106).

Ye s

Replace the POWER SUPPLY Unit.

Ye s

Replace the POWER SUPPLY Unit.

Check the voltage at the DIGITAL Assy and POWER SUPPLY Unit.

Check the resistance between C102 (lead nearest LF101) and the D105 anode, using a tester.

Failure analysis for the POWER SUPPLY Unit => PS2

Failure analysis for the POWER SUPPLY Unit => PS3

The POWER SUPPLY Unit is normal.

The power is not on, even though the RELAY port is active.

Is the relay (RY102) on?

Ye s

Is the PFC voltage normal?

Ye s

The POWER SUPPLY Unit is normal.

The cells of the panel do not light normally.

Is the VADR voltage within the specified values?

Ye s

Is there a fluctuation in the

VADR voltage?

Is the VSUS voltage within the specified range?

Ye s

Is there a fluctuation in the

VSUS voltage?

The POWER SUPPLY Unit is normal.

Replace the POWER SUPPLY Unit.

Ye s

Replace the POWER SUPPLY Unit.

Ye s

Replace the POWER SUPPLY Unit.

• Check the relay operation at the terminal (Pin 11 of P4). (Voltage: 3.3 V)

• Check the relay sound (click).

• Check the voltage between the JW135 (PFC OUT) and JW112 (GND of primary side) terminal.

• The voltage must be around 390 V. Caution: High voltage!

The specified voltage values are between 57 and 63 V.

The ripple must be within 5 V.

The specified voltage values are between 200 and 210 V (VSU: 125/35°C).

The ripple must be within 10 V.

PDP-5010FD

Page 48

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5.2.3 DRIVE ASSY

Flowchart of Failure Analysis for The Drive Assy

Failure analysis for the drive system => DR1

Reset lighting is not displayed.

X/Y DRIVE Assys

Is the waveform normal when the voltage is applied to the panel?

Are the FFC cables properly connected?

Ye s

Properly connect the FFC cables.

NGYe s

Are the panel FPC and SCAN Assys connectors properly connected to the X/Y DRIVE Assys?

Ye s

Replace the panel chassis.

Properly connect the panel FPC and SCAN Assys connectors.

Is the input signal normal?

Ye s

Replace the X/Y DRIVE Assys.

Replace the FFC cables.

Replace the DIGITAL Assy.

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PDP-5010FD

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Failure analysis for the drive system => DR2

Abnormality across the whole screen, such as luminescent spots

Because it is difficult to identify which drive is in failure, follow the flowchart below to check each Assy.

Y DRIVE Assy / SCAN A, B, C, D Assys

Y DRIVE Assy

Are all the connectors properly connected?

Ye s

Is the VH set voltage (130 V) correctly set?

Ye s

Is the VSNOFS set voltage correctly set (set value: designated for each panel)?

Ye s

Is the VYRST set voltage correctly set (set value: designated for each panel)?

Ye s

Is the VKNOFS1, 2 set voltage correctly set?

Ye s

Is the VKNOFS3 set voltage correctly set (set value: designated for each panel)?

Ye s

X DRIVE Assy

ADDRESS Assy

Reconnect the connectors.

Set the VH voltage correctly.

Set the VSNOFS voltage correctly.

Set the VYRST voltage correctly.

Set the VKNOFS1, 2 voltage correctly.

Set the VKNOFS3 voltage correctly.

Is the VKNOFS4 set voltage correctly set (set value: designated for each panel)?

Another Assy may be in failure.

Is the input signal normal? (See the oscilloscope photos.)

Ye s

Is the waveform normal when the voltage is applied to the panel? (See the oscilloscope photos.)

Is the waveform of the control signal from the SCAN Assy normal? (See the oscilloscope photos.)

Ye s

Replace the SCAN IC.

PDP-5010FD

Set the VKNOFS 4voltage correctly.

Replace the FFC cables.

Replace the DIGITAL Assy.

Replace the Y DRIVE Assy.

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Are all the connectors properly connected?

Is the VXKOFS1 set voltage correctly set?

Is the VXKOFS2 set voltage correctly set?

Another Assy may be in failure.

Is the input signal normal? (See the oscilloscope photos.)

X DRIVE Assy

Ye s

Is the waveform normal when the voltage is applied to the panel? (See the oscilloscope photos.)

Reconnect the connectors.

Set the VXKOFS1 voltage correctly.

Set the VXKOFS2 voltage correctly.

Replace the FFC cables.

Replace the X DRIVE Assy.

ADDRESS Assy

Are all the connectors properly connected?

Is the TCP control signal normal? (See the oscilloscope photos.)

Ye s

Replace the panel chassis.

Replace the DIGITAL Assy.

Reconnect the connectors.

Is the input signal normal? (See the oscilloscope photos.)

Ye s N o

Replace the FFC cables.

Replace the DIGITAL Assy.

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PDP-5010FD

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Failure analysis for the drive system => DR3

The abnormality is associated with one ADDRESS or one TCP?

Is the TCP control signal normal?

Ye s Ye s

Replace the panel chassis.

In most cases of damage on one line, the panel chassis must be replaced.

Failure analysis for the drive system => DR4

The abnormality is associated with a single scan line.

Is the waveform normal when the voltage is applied to the panel?

Ye s

Diagnose the ADDRESS Assy.

Are the FFC cables properly connected?

Replace the DIGITAL Assy.

Diagnose the SCAN A, B, C and D Assys.

Is the Three pieces connector connected properly to the socket?

Ye s

Properly connect the FFC cables.

If the FFC cable that connects the DIGITAL and ADDRESS Assys is in failure, the abnormality is associated with one address in most cases.

Reconnect the connector properly.

Replace the SCAN IC.

Replace the panel chassis.

Is the waveform of the SCAN IC control signal from the Y DRIVE Assy normal?

Ye s

Replace the Y DRIVE Assy.

PDP-5010FD

Page 52

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5.2.4 DIGITAL ASSY

Flowchart of Failure Analysis for The DIGITAL Assy

Failure analysis for the DIGITAL Assy => DG1

The on-screen display (OSD) is not properly indicated.

Is V sync judgment detected by issuing the QSI command?

Is the indication position correct?

Is the tone correct?

Ye s

• If the OSD is not properly displayed although the panel mask is properly displayed, a failure exists in the path from the output of IC2801 on the MAIN Assy to IC3301 on the DIGITAL Assy.

-> If only the OSD is abnormal, the MAIN Assy is in failure.

Is the sync signal properly output from the MAIN Assy?

Ye s

Is the 50-pin FFC cable (J211) firmly connected?

Ye s

Is the 50-pin FFC cable (J211) broken?

Is the FFC connector poorly contacted?

Ye s

DIGITAL : D11 MAIN : M1

Replace the MAIN Assy.

If neither the V frequency nor H existence judgment is inappropriate, it is most likely that the output from the DIGITAL Assy is in free run and that the screen only displays reset lighting. (It is judged that the drive, POWER SUPPLY Unit and the panel are normal.)

Firmly connect the 50-pin FFC cable (J211).

When disconnecting the FFC cable, take care not to damage the CN3201 connector on the DIGITAL Assy, which can easily be damaged.

Ye s

Replace the 50-pin FFC cable (J211).

In a case of D11

Replace the DIGITAL Assy.

In a case of M1

Replace the MAIN Assy.

It is most likely that the sync signal is abnormal.

It is most likely that the video signal data are missing.

Replace the MAIN Assy.

PDP-5010FD

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5.2.5 MAIN ASSY

Flowchart of Failure Analysis for The MAIN Assy

Failure analysis for the MAIN Assy => MA1

The STB LED does not light although STB 3.3 V power is supplied.

Does the POWER switch on?

Ye s

Is resetting of the IF microcomputer canceled?

Ye s

Is the voltage at Pin 3 of the M11 connector High?

Ye s

Is the M11 connector securely connected?

Ye s

Is the cable that is connected to the M11 connector broken?

No problem with the MAIN Assy. Check the LED Assy.

Turn the POWER switch on.

Replace the MAIN Assy.

Securely connect the M11 connector.

Ye s

Replace the cable (J115).

Failure in the RST IC (IC8302) output or its peripheral circuits

Failure in the line between the IF microcomputer and M11 connector

Failure analysis for the MAIN Assy => MA2

The RELAY port does not work. The power is not turned on.

Does the POWER switch on?

Ye s

Is the voltage at Pin 3 of the M1 connector 3.3 V?

Ye s

Are the voltages (3.3 V/2.5 V/1.5 V) supplied to the main microcomputer?

Ye s

Is voltage at REQ_IF on the MAIN Assy High (3.3 V)?

Ye s

Turn the POWER switch on.

Replace the MAIN Assy.

Can the unit be turned on, using the remote control unit?

Ye s

Can the unit be turned on, using the Power switch on the unit?

Ye s

Can the unit be turned on, using RS-232C commands?

Relay control is unable unless it supplies a power supply to the module microcompute.

• Failure in the output of REG IC (IC4501).

• Is active low?

Replace the cable that connects

between the IR and MAIN Assys.

Replace the cable that connects between the SIDE KEY and MAIN Assys.

Replace the MAIN Assy.

Failure in the RS-232C driver and its peripheral circuits

Replace the IR Assy.

Replace the MAIN Assy.

Replace the SIDE KEY Assy.

Replace the MAIN Assy.

Failure in the Main microcomputer.

PDP-5010FD

Page 54

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5.2.6 VIDEO SYSTEM

Flowchart of Failure Analysis for The Video System

Failure analysis for the MAIN Assy => MA3

The input signal is not displayed.

Is the selected input signal a terrestrial analog TV?

Is the selected input signal a composite signal?

Is the selected input signal a S-video signal?

Is the selected input signal a component signal?

Is the selected input signal an

PC signal?

Is the selected input signal a digital TV signal?

Is the selected input signal an HDMI signal?

Ye s

=> TV

Ye s

=> COMP / S

Ye s

=> COMP / S

Ye s

=> COMP / PC1

Ye s

=> PC

Ye s

=> DTV

Are the data displayed on the

Ye s

"HDMI SIGNAL INFO" page of the Factory menu correct?

Ye s

After changing the source

equipment, check the "HDMI SIGNAL INFO" data again.

The source equipment previously used is in failure. No problem with the MAIN Assy.

Replace the MAIN Assy.

Is the selected input signal a USB signal?

No problem with the MAIN Assy

1 234

Does the result of SIG mode detection on the Factory menu coincide with the input signal data?

Ye s

Replace the MAIN Assy.

Ye s

=> USB_E / USB_R

PDP-5010FD

Is the sync signal output from IC5201?

Ye s

Is the sync signal input to IC8001?

Ye s

Replace the MAIN Assy.

Page 55

5678

Flowchart of Failure Analysis for The Video System

No video from Composite or S-VIDEO

=> COMP/S

Image for the composite or S-video signal is not displayed.

Ye s

Is the function correspondeing to selected signal input selected?

Ye s

Is the compornent cable is connect to jack? (Input1 to Input3)

Ye s

Has the signal arrived at IC4601? (pins 85, 91, 72)

Ye s

Which signal is not output, main or sub signal?

MAIN

Is a signal output from IC4601? (pins 42, 45)

Ye s

Select the corresponding signal with the Input selector.

Disconnect component and confirm again.

Check the flexible cable between

CN8804 and CN4004. Check the flexible cable between CN8803 and CN4001.

SUB

Check around IC4601 and check the communications between IC4601 and microcomuputer. If there was no ploblem replace IC4601.

Replace the TANSHI Assy.

Replace or reconnect flexible cable.

Is a signal output from IC4601? (pin 49)

Ye s

Has the signal arrived at IC4801? (pins 22, 26)

Ye s

Is the communication between each IC on the MAIN Assy and the microcomputer normal?

Ye s

Has the symptom been settled when the MAIN Assy is replaced?

Ye s

Replace the MAIN Assy.

Waveforms

Input signal: Color-bar

IC4601 - pins 85, 91, 72

V: 500 mV/div H: 20 μsec/div

Check the circuit between IC4601 and

IC4801 and replace broken parts.

Check around the IC that is found to have failure in communication and the microcomputer. If there was no ploblem replace MAIN Assy

The panel is defective.

IC4701 - pin 57

V: 500 mV/div H: 20 μsec/div

Has the signal arrived at IC4801? (pin 70)

IC4601 - pin 42 (S-video)

V: 500 mV/div H: 20 μsec/div

IC4601 - pin 45 (Composite)

4 4

V: 500 mV/div H: 20 μsec/div

IC4601 - pin 45 (S-video)

V: 500 mV/div H: 20 μsec/div

IC4601 - pin 49 (Composite)

V: 500 mV/div H: 20 μsec/div

IC4801 - pin 70 (Composite)

V: 500 mV/div H: 20 μsec/div

IC4801 - pin 22 (Composite)

7 7

V: 500 mV/div H: 20 μsec/div

PDP-5010FD

IC4801 - pin 22 (S-video)

V: 500 mV/div H: 20 μsec/div

IC4801 - pin 26 (S-video)

V: 500 mV/div H: 20 μsec/div

Page 56

1234

No video from TV signal

=> TV

TV signal is not displayed on the screen.

Is the input selecter set to TV? (ANT-A or B)

Is a signal output normally from the FE to IC4601?(pins 55, 57)

Which signal is not output, main or sub signal?

Is a signal output from IC4601? (pins 42, 45)

Ye s

MAIN

Ye s

Set the Input selector to TV. (ANT-A or B)

Check around the FE and check

the communications between FE and microcomuputer. If there was no ploblem replace MAIN Assy.

SUB

Check around IC4601 and check the

communications between IC4601 and microcomuputer.If there was no ploblem replace IC4601.

Is a signal output from IC4601? (pin 49)

Ye s

Has the signal arrived at IC4801? (pins 22, 26)

Ye s

Is the communication between each IC on the MAIN Assy and the microcomputer normal?

Ye s

Has the symptom been settled when the MAIN Assy is replaced?

Ye s

Replace the MAIN Assy.

Waveforms

Input signal: Color-bar

Check the circuit between IC4601 and

IC4801 and replace broken parts.

Check around the IC that is found to have failure in communication and the microcomputer. If there was no ploblem replace MAIN Assy.

The panel is defective.

IC4601 - pin 57

V: 500 mV/div H: 20 μsec/div

Has the signal arrived at IC4801? (pin 70)

IC4601 - pin 42 (S-video)

V: 500 mV/div H: 20 μsec/div

IC4601 - pin 45 (Composite)

4 4

V: 500 mV/div H: 20 μsec/div

IC4601 - pin 45 (S-video)

V: 500 mV/div H: 20 μsec/div

IC4601 - pin 49 (Composite)

V: 500 mV/div H: 20 μsec/div

1 234

IC4801 - pin 70 (Composite)

V: 500 mV/div H: 20 μsec/div

IC4801 - pin 22 (Composite)

7 7

V: 500 mV/div H: 20 μsec/div

PDP-5010FD

IC4801 - pin 22 (S-video)

V: 500 mV/div H: 20 μsec/div

IC4801 - pin 26 (S-video)

V: 500 mV/div H: 20 μsec/div

Page 57

5678

=> COMP/PC1

Image for the component signals is not displayed.

Ye s

Is the function corresponding to selected signal input selected?

Ye s

Has the signal arrived at IC4701 ?

Ye s

Select the corresponding signal with the input selector.

Check the communication between the CN8804 and CN4004 or between CN8803 and CN4001 or around of jack.

Replace flexible cable.

Is a signal output from IC4701? (pins 30, 32, 34)

Ye s

1413

Has the signal arrived at IC5001? (pins 43, 48, 54)

Ye s

1716

Is the communication between each IC on the MAIN Assy and the microcomputer nomal?

Ye s

Has the symptom been settled when the MAIN Assy is replaced?

Ye s

Replace the MAIN Assy.

Check around IC4701 and check the

communications between IC4701 and the microcomputer. If there was no ploblem replace IC4701.

Check the circuit between IC4901 and

IC5001 and replace broken parts.

Check around the IC that is found to have a failure in communication and the microcomputer. If there was no ploblem replace MAIN Assy.

The panel is defective.

Waveforms

Input signal: Color-bar

IC4701 - pin 30 (component_PR)

V: 500 mV/div H: 10 μsec/div

IC4701 - pin 30 (PC_R)

V: 500 mV/div H: 10 μsec/div

IC4701 - pin 32 (component_Pb)

V: 500 mV/div H: 10 μsec/div

IC4701 - pin 32 (PC_B)

V: 500 mV/div H: 10 μsec/div

IC4701 - pin 34 (component_Y)

V: 500 mV/div H: 10 μsec/div

IC5001 - pin 48 (component)

V: 500 mV/div H: 10 μsec/div

IC4701 - pin 34 (PC_G)

V: 500 mV/div H: 10 μsec/div

IC5001 - pin 48 (PC)

V: 500 mV/div H: 20 μsec/div

PDP-5010FD

IC5001 - pin 43 (component)

V: 500 mV/div H: 10 μsec/div

IC5001 - pin 54 (component)

V: 500 mV/div H: 20 μsec/div

IC5001 - pin 43 (PC)

V: 500 mV/div H: 10 μsec/div

IC5001 - pin 54 (PC)

V: 500 mV/div H: 20 μsec/div

Page 58

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=> PC

Image for the PC signal is not displayed.

Is the function corresponding to selected signal input selected?

Has the signal arrived at IC4701? (pins 30, 32, 34)

Is a signal output from IC4701? (pin 41, 43, 45)

Ye s

Select the corresponding signal with the input selector.

Check the communication between

121110

15181413

the CN4701 and around IC4901.

Check around IC4701 and check the communications between IC4701 and the microcomputer. If there was no ploblem replace IC4701.

Has the signal arrived at IC5001? (pin 43, 48, 54)

Ye s

Is the communication between each IC on the MAIN Assy and the microcomputer nomal?

Ye s

Has the symptom been settled when the MAIN Assy is replaced?

Ye s

Replace the MAIN Assy.

Waveforms

Input signal: Color-bar

IC4701 - pin 64 (PC_G)

V: 500 mV/div H: 20 μsec/div

IC4701 - pin 66 (PC_B)

V: 500 mV/div H: 20 μsec/div

Check the circuit between IC4701 and

1716

IC5001 and replace broken parts.

Check around the IC that is found to have a failure in communication and the microcomputer. If there was no ploblem replace MAIN Assy.

The panel is defective.

IC4701 - pin 30 (component_PR)

V: 500 mV/div H: 10 μsec/div

IC4701 - pin 34 (component_Y)

V: 500 mV/div H: 10 μsec/div

IC4701 - pin 30 (PC_R)

V: 500 mV/div H: 10 μsec/div

IC4701 - pin 34 (PC_G)

V: 500 mV/div H: 10 μsec/div

IC4701 - pin 32 (component_Pb)

V: 500 mV/div H: 10 μsec/div

IC5001 - pin 43 (component)

V: 500 mV/div H: 10 μsec/div

IC4701 - pin 32 (PC_B)

V: 500 mV/div H: 10 μsec/div

IC5001 - pin 43 (PC)

V: 500 mV/div H: 10 μsec/div

IC4701 - pin 68 (PC_R)

V: 500 mV/div H: 20 μsec/div

IC5001 - pin 48 (component)

V: 500 mV/div H: 10 μsec/div

1 234

IC5001 - pin 48 (PC)

V: 500 mV/div H: 20 μsec/div

PDP-5010FD

IC5001 - pin 54 (component)

V: 500 mV/div H: 20 μsec/div

IC5001 - pin 54 (PC)

V: 500 mV/div H: 20 μsec/div

Page 59

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=> DTV

DTV (Digital Terrestrial Video) is not displayed.

Ye s

Is the power-supply voltage of CN4105 normal?

Ye s

When power ON, is RESET_DT (IC8401 - pin 60) Low after D+3.3 V standing up?

Ye s

Do you communicate by TXD_DT (IC8401: pin 53) and RXDDT (IC8401: pin 52)?

Ye s

Is the signal from IC6401 to IC8001?

Ye s

Has the symptom been settled when the MAIN Assy is replaced?

Ye s

Check between CN4105 and P8 (POWER SUPPLY Unit).

Check around IC6902.

No NG

Check between IC8401 (pins 52,

53) and IC6401 (pins 385, 466). Exchange IC6301.

Check between IC6401 and IC8001. Exchange IC6401 if there is no problem.

The panel is defective.

Replace the MAIN Assy.

Finishing troubleshooting.

No video from USB input

=> USB_R

The image of the USB card doesn't come out.

Ye s

Has the function is selected Home Media Gallery by Home menu?

Ye s

Is the contents list are appear?

Ye s

Has the signal come to IC6401?

Ye s

Is the signal from IC6401 to IC8001?

Ye s

Has the symptom been settled when the MAIN Assy is replaced?

Ye s

Select the input of specification by the input switch.

Has USB memory or digital camerra is connected to USB connecter?

Check around USB connecter or USB cable and check between pins 2, 3 of CN4110 and pins 302, 391 of IC6401.

Check between IC6401 and IC8001. If there is no problem then replace IC6401.

The panel is defective.

Insert USB device such as USB flash memory.

Replace USB cable.

Replace the MAIN Assy.

PDP-5010FD

Page 60

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5.2.7 AUDIO SYSTEM

Flowchart of Failure Analysis for The Audio System

=> AU1

Has the sound been emitted from the speakers?

Ye s

Is sound muting set?

Is the volume set to 0?

Is not headphone inserted?

Ye s

Sound of all functions does not output?

Ye s

Check the speakers and speaker cables. Is it no problem?

Ye s

Is a voltage (+16.5 V) supplied to IC9201?

Ye s

Is not a signal output from CN9251? (pins 2, 4, 5, 7)

Ye s

Is not a PWM signal output from IC9201? (pins 34, 38, 46, 50)

Ye s

42 43

44 45

Ye s

Cancel muting, then check again.

Ye s

Raise the volume, then check again.

Pull out headphone, then check again.

Go to .

Replace the speakers or speaker cables.

Check the cables (CN8806) from the main power and peripheral circuit. Repair the failure points.

Check the CN9251 and peripheral circuit. Repair the failure points.

Check between the LPF (L9255, L9256) and CN9251. Repair the failure points.

Has the sound been emitted from the Audio out terminal?

Ye s

Is not a PWM signal output from IC9101? (pins 52, 53, 54, 55)

Ye s

Is a signal input to IC9101? (pins 24, 25)

Ye s

Has I2C communication signal arrived at IC9101?

Is a 12 V output from +12V_Reg output of IC9181 normal?

Ye s

Are signals input to IC9151? (pins 2, 3, 5, 6)

Ye s

Are signals output from IC9151? (pins 1, 7)

46 47

49 50

Check around the IC9101. Repair the failure points.

Check between the input terminals and IC9101. Repair the failure points.

Check the peripheral circuits and the communication with the

microcomputer and clock output of X9101. If there was no ploblem replace the MAP5601M.

Check the IC9181 and peripheral circuit. Repair the failure points.

Check the peripheral circuits and the communication with the microcomputer and clock output of X9101. If there was no ploblem replace the MAP5601M.

Check the IC9151 and peripheral circuit. Repair the failure points.

1 234

PDP-5010FD

Page 61

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Has the sound been emitted from the Headphones?

Waveforms

Input signal: L/R 1 kHz, 0.5 Vrms (VOL 30)

CN9251 - pins 2, 4

42 43

V: 2 V/div H: 1 mS/div

Is sound muting set?

Is the volume set to 0?

Is a signal output from IC9101? (pins 38, 39)

Ye s

Is a signal output from IC8871? (pins 1, 7)

Ye s

Check the cables between CN8801 and CN9351 or check around the Headphones jack.

CN9251 - pins 5, 7

V: 2 V/div H: 1 mS/div

IC9201 - pins 34, 38

V: 10 V/div H: 5 μS/div

Ye s

Cancel muting, then check again.

Ye s

Raise the volume, then check again.

Check around the IC9101

Check the communications around the IC8871 and between the IC8871

and r

epair the failure points

and the microcomputer. If there was no ploblem, replace BH3544F.

Replace the cables or SIDE IO Assy.

IC9201 - pins 44, 52

V: 10 V/div H: 5 μS/div

IC9101 - pins 52, 53

V: 2 V/div H: 5 μS/div

IC9101 - pins 54, 55

47 48

V: 2 V/div H: 5 μS/div

IC9101 - pins 38, 39

52 53

V: 1 V/div H: 1 mS/div

IC9101 - pins 24, 25

V: 2 V/div H: 1 mS/div

IC8871 - pins 1, 7

V: 1 V/div H: 1 mS/div

IC9151 - pins 2, 3

V: 2 V/div H: 1 mS/div

IC9151 - pins 5, 6

V: 2 V/div H: 1 mS/div

IC9151 - pin 1, etc.

V: 2 V/div H: 1 mS/div

PDP-5010FD

Page 62

1234

Has the sound of the Analog broadcasting output?

Has the sound of the HDMI output?

Has the sound of the Digital broadcasting output?

Ye s

Is a signal input to IC9101?

(pins 28, 29)

Ye s

Check the communications around the IC9101 and between the IC9101 and the microcomputer. If there was no ploblem, replace MAP5601M.

Is a SPDIF signal output from

IC5201? (pin 78)

Ye s

Is a SPDIF signal input to IC9101? (pin 4)

Ye s

Check that the HDMI switch of the MENU is properly set.

Check the FFC and cables between

the MAIN Assy and TANSHI Assy. Does not sound output even if replace them?

Is a I2S signal input to IC9101? (pins 100 to 102)

Ye s Ye s

Check the communications around the IC9101 and between the IC9101 and the microcomputer. If there was no ploblem replace the MAIN Assy.

5756

Check the communications between

the IC6001 and the microcomputer and between the IC6001 and IC9101.

Replace the IC5201.

Poor contact of the connector or FFC, or cable is defective.

Replace FFC or cable.

Check the communications around the IC9101 and between the IC9101 and the microcomputer. If there was no ploblem, replace MAP5601M.

Poor contact of the connector or

Ye s

FFC, or cable is defective. Replace FFC or cable.

Is a signal output from IC8401 of the MAIN Assy?

Check around IC8401 the failure points

Replace the IC6001

epair the failure points

Repare the DTB block.

and r

epair

and

Has the sound of the Analog RCA and PC inputs output?

Has the sound of the side input output?

Waveforms

Input signal: L/R 1 kHz, 0.5 Vrms (VOL 30)

IC5201 - pin 78

V: 1 V/div H: 1 μS/div

Ye s

Is a signal input to IC9101?

(pins 24 to 27, 32 to 37)

Ye s

Check the communications around the IC9101 and between the IC9101 and the microcomputer. If there was no ploblem replace the MAIN Assy.

Check the cables between CN8801

and CN9351, and check around the pin jack.

Is a signal input to IC9101? (pins 30, 31)

Ye s

Check the communications around the IC9101 and between the IC9101 and the microcomputer. If there was no ploblem replace the MAIN Assy.

IC9101 - pin 106

55 56 57

V: 1 V/div H: 10 μS/div

IC9101 - pin 107

V: 1 V/div H: 10 μS/div

Check between input terminal and IC9101

and r

5049

Replace the cables.

Check between IC9101 and

5049

CN8801

epair the failure points

and r

epair the failure points

IC9101 - pin 108

V: 1 V/div H: 10 μS/div

PDP-5010FD

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Page 63

5678

5.3 DIAGNOSIS OF PD (POWER-DOWN)

5.3.1 BLOCK DIAGRAM OF THE POWER-DOWN SIGNAL

Block Diagram of the Power-Down Signal

Note:

The figures  to  indicate the number of

times the LED flashes when power-down

occurs in the corresponding route.

POWER SUPPLY UNIT

DRF_SW

D23

Relay

Control

EXT_PD

DRF_SW

Protection

Circuit

PS_PD

PD_TRIG_B

DIGITAL ASSY

IC3801

D13 to D20

DCDC

Converter

DIGI_DCDC_PD

ADR_PD1

D3501toD3504

IC3604

D3601

D22

MUTE

D3605,

D3608,

XDD_PD

XDRV_PD

Circuit

D3612

XSUS_PD

PD_MUTE_B

SCN5V_PD

SCAN_PD

D21

YDRV_PD

YSUS_PD

YDD_PD

IC3601

Module Microcomputer

AD1AD1

Y1Y1

ADDRESS L

ASSY

ADDRESS S

ASSY

X DRIVE

ASSY

Y DRIVE

ASSY

PDP-5010FD

Page 64

1234

5.3.2 PD (POWER-DOWN) DIAGNOSIS OF FAILURE ANALYSIS

Prediction of failure symptoms when a PD (power-down) is generated

Red LED

Operating

Flashing

Count

POWER

SCN-5V

Y-DCDC Y DRIVE Assy

XDRIVE

X-DCDC X DRIVE Assy

DIG-DCDC

UNKNOW

Defective Assy PD Outline Checkpoint Possible Defective Part Remarks

POWER SUPPLY Unit

X DRIVE Assy

Y DRIVE Assy Y SUS BLOCK

SCAN Assy

X DRIVE Assy

SCAN

Y DRIVE Assy

DIGITAL Assy CN3509

SCAN Assy

Y DRIVE Assy

Y-SUS Y DRIVE Assy

ADDRESS Assy

ADRS

DIGITAL Assy

X DRIVE Assy

Y DRIVE Assy

X DRIVE Assy

DIGITAL Assy CN3510

X-SUS X DRIVE Assy

DIGITAL Assy

POWER SUPPLY Unit

DIGITAL Assy

Failure in the POWER SUPPLY Unit

X SUS BLOCK

VSUS UVP

SCAN IC SCAN IC

X SUS BLOCK

VH UVP

Connectors disconnection detection

IC5V UVP

VNOFS UVP

Vprst UVP

15VDD UVP

VKOFS1_2 UVP

VKOFS3 UVP

VKOFS4 UVP

Center electric potential detection PD

Connectors disconnection detection

15VDD UVP

VXKOFS1 UVP

VXKOFS2 UVP

Center electric potential detection PD

3.3V, 2.5V, 1.1V UVP, OVP, OCP

5.1V OCP

Connectors disconnection detection

ModuleUcom can not detection

Y SUS BLOCK

VH DC/DC converter

CN2001,CN2301

CN2801,CN2901,CN2902,CN3001, CN3002,CN3101

SCAN IC

IC5V DC/DC Q2764,D2768,R2764

Y MSK BLOCK LMSK is short-circuited.

VNOFS DC/DC D2606,Q2709,Q2710

YPRST Regulator Q2604,Q2605,IC2602

15VDC/DC Q2662,R2669

Y MSK BLOCK LMSK is short-circuited.

VKOFS1_2 Regulator Q2705,Q2702

Y MSK BLOCK LMSK is short-circuited.

VKOFS3 Regulator Q2706,Q2703

Y MSK BLOCK LMSK is short-circuited.

VKOFS4 Regulator Q2707,Q2704

Y RESONANCE BLOCK

ADDRESS RESONACE BLOCKVADR UVP

TCPVADR UVP

CN1601,CN1602,CN1801,CN1802

CN3501 to CN3508

CN1202 to CN1206

CN2302 to CN2306

CN1001

CN1201

X SUS BLOCK L1201,R1217

15VDC/DC Q1402

VXKOFS1 Regulator Q1405,Q1406

X OFFSET BLOCK Q1302,Q1304

VXKOFS2 Regulator Q1403,Q1404

X OFFSET BLOCK Q1301,Q1303

X RESONANCE BLOCK

Abnormality in the DC-DC converter control IC

Periphery of the DC-DC converter

Abnormality in 5.1V input (include abnormality in the protection fuse)

CN3801

Each PD line of ModuleUcom

Q1219 to Q1224

Q2217 to Q2224

Q1218 to Q1224,Q1226

Q2217 to Q2224

IC2601,IC2603,D2604

SCAN IC

Q2320 to Q2325,Q2330,Q2332,Q2334

Q2106 to Q2109,Q2111,Q2113, D2104 to D2107

Q1108,Q1116,Q1112,Q1119

IC3801

Q3841, Q3861, Q3881 L3841, L3861, L3881 R3820, R3848, R3868, R3888

FU3801

UVP: Under Voltage Protect , OVP: Over Voltage Protect

VSUS-SUSOUT and SUSOUTSUSGND are short-circuited.

EXT_PD line: Open

It becomes "UNKNOW" except above-mentioned PD detection condition.

PDP-5010FD

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Page 65

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How to distinguish which connector is disconnected

Assy

X DRIVE Assy

Y DRIVE Assy

SCAN A, B, C, D Assy

Connector

CN1001 DIGITAL Assy 5 (XDRIVE) CN1201 Black screenPOWER SUPPLY Unit (drive system power) CN1202 POWER SUPPLY Unit (ADR system power) 8 (ADRS) CN1203 CN2001 DIGITAL Assy 3 (SCAN) CN2301 POWER SUPPLY Unit (drive system power) 3 (SCAN) CN2302 POWER SUPPLY Unit (ADR system power) CN2303 to

CN2306 CN2501,

CN2502 CN2901, CN3001

CN2801, CN2902 CN3002, CN3101

To which Assy the Connector

is Connected

ADDRESS Assy

SCAN A, B, C, D Assy

Y DRIVE Assy

SCAN A, B, C, D Assy

LED Flashing Count

8 (ADRS)

8 (ADR) 8 (ADR)

4 (SCN-5V)

Screen Display

ADDRESS Assy

CN1602, CN1802

CN1601, CN1801

DIGITAL Assy 8 (ADRS)

X DRIVE Assy, Y DRIVE Assy

8 (ADRS)

PDP-5010FD

Page 66

1234

X Drive PD system

Resonance center electric potential 1

Increase or decrease

voltage detection

XSUS_PD

Resonance center electric potential 2

X_CN

15VDD

VXKOFS1

VXKOFS2

Increase or decrease

voltage detection

Decrease voltage

detection

Decrease voltage

detection

Decrease voltage

detection

XDRV_PD

XDD_PD

Y Drive PD system

Resonance center electric potential

Increase or decrease

voltage detection

YSUS_PD

IC5V

Increase or decrease

voltage detection

SCN5V_PD

DCDC converter

drive stop

SCAN Hi Unconnect

SCAN Low Unconnect

FFC disconnection

YDRV_PD

detection

15VDD

Decrease voltage

detection

VNOFS

VKOFS1_2

VKOFS3

Decrease voltage

detection

YDD_PD

VKOFS4

VPRST

Decrease voltage

detection

Increase or decrease

voltage detection

PDP-5010FD

1 234

SCAN_PD

Page 67

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5.4 DIAGNOSIS OF SD (SHUTDOWN)

5.4.1 BLOCK DIAGRAM OF THE SHUTDOWN SIGNAL

Block Diagram of the Shutdown Signal

MULTI

MONO

IC3607

STOP_SQ

IC3301

SQ_LSI

TXD_SQ

RXD_SQ

CLK_SQ

CE_SQ

BUSY_SQ

DIGITAL ASSY

SQ_NON

IC8001

MULTI_LSI

FU3801

5.1V_FUSE

PSIZE

IC3801

3.3V_DDCON

RST2

IC3601

MODULE

MODEL

IC3805

3.3V_RST_IC

_UCOM

D11

SCL

IC3605

SDA

DAC1

IC3606

E_SCL

E_SDA

USB Power

OVP Block

V+3_3V_D4

DAC2

IC3602

EEPROM

TEMP

D23

EMG_USB

IC8406

IC4403

AND-Gate

BUS

TE1

3chDC-

EMG_DDC

IC3902

EEPROM

IC8406

3-wire serial

I2C

IC3901

UART

SENSOR

Status notice line

PANEL SENSOR ASSY

V+5_1V

V+6_5V

AND-Gate

V+12V

IC8401

EMMA2_UCOM

SCL_MA

EEPROM

VDEC

2 =>1

IC8404

IC4801

IC5201

HDMI_RX

SCL_MB

SDA_M

Note : The figures 1 to f indicate the number of times the

LED flashes when shut-down occurs in the corresponding

route.

MAIN ASSY

SDA_M

IC7302

TXD_IC3

POD Interface

RXD_IC3

REQ_IC3

IC6401

IC6903

TXD_DT

RXD_DT

BCM7038

IC7001

EEPROM

RST2

TXD_MD

RXD_MD

REQ_MD

CE_IF

CLK_IF

TXD_IF

SCL_AV

SDA_AV

ADC

IC5001

SCL_AV5

SDA_AV5

Converter

5V ⇔ 3.3V

U6101

AD-FE

IC6001

MPX

IC4601

AV SW

IC4701

RGB SW

U6001

A-FE

A_NG_B

RXD_IF

ANT_POW_DE

OTW

BUSY_IF

IC8301

IF_UCOM

REQ_IF

RST4

TEMP2

FAN NG1

FAN NG2

IO3

MSP

IC9201

IC9101

IC6301

BCM3517

TV-G slicer

D- Am p

IO4

TH9091

Temp. sensor

Internal

FAN

External

FAN

TANSHI ASSY

PDP-5010FD

Page 68

1234

5.4.2 SD (SHUTDOWN) DIAGNOSIS

Remarks

SQ_IC communication not established. IC3301 may not have properly started up.

A shutdown occurs if IC3301 has not properly started up (a communication failure between IC3301 and IC3302 [FLASH]).

A shutdown occurs if the SEQ-PROG that has been stored in backup

memory does not coincide with the actual SEQ-PROG.

Check the pull-up resistor of the IIC control line and the power to the corresponding IC.

If RST2 does not become high after the unit is turned on, a shutdown will be generated in several seconds.

Check if V + 5.1 V is started. Also check if the FU3801 on the DIGITAL Assy has been melted.

If TEMP1 that is read by the module microcomputer is 85 °C or higher, a shutdown will be generated.

The written SEQ_PROG is incoherent with data on the DIGITAL Assy.

A shutdown occurs if the reading of TEMP1 detected by the module microcomputer is

–20°C or less. Also check the connection with the PANEL SENSOR Assy.

Check if cables are firmly connected.

Check the communication lines (TXD_IF/RXD_IF/CLK_IF/BUSY_IF/CE_IF/REQ_IF).

Check the communication lines (SCL_TU/SDA_TU or SCL_AV5/SDA_AV5).

Check the communication lines (SCL_AV5/SDA_AV5).

Check the communication lines (TXD_MOD/RXD_MOD/REQ_MOD).

Check if any speaker cable is in contact with the chassis.

Check the communication lines (TXD_IC3/RXD_IC3).

Check the communication lines (SCL_MB/SDA_MB).

Check the communication lines (SDRAM). Defective SDRAM

Check the communication lines (SCL_AV/SDA_AV).

Check the communication lines (TXD_IF/RXD_IF/CLK_IF/BUSY_IF/CE_IF/REQ_IF).

Check the communication lines (SCL_AV5/SDA_AV5).

Check the fan. (SD10 does not detect it at the temperature that a fan does not turn.)

Check that the voltage outputs it.

Check the fan. (SD10 does not detect it at the temperature that fans do not turn.)

FAN NG

Check if cables are firmly connected.

Part

CN3201, IC3202, IC3301

IC3301, IC3601

Possible Defective

IC3301, IC3601 If BUSY_SQ remains high, a shutdown is generated.

IC3302, IC3601

PANEL SENSOR Assy (IC3902),

IC3601

IC3302, IC3601, IC3602

IC3605, IC3601

IC3606, IC3601

TP3881, TP3882

POWER SUPPLY Unit,FU3801

PANEL SENSOR Assy (IC3901)

JA9301

CN8803,CN4001,CN8806,P5

U6101,IC8401

IC8301, IC8401

IC8001, IC8401

U6001, IC8401

IC8301, IC8401

FHD FAN CONNECT Assy

CN9551 to CN9555,CN4108

Checkpoint

Check if the video sync signal is input to IC3301.

SQNO

RTRY CLK_SQ/TXD_SQ, etc.

MAIN SUB

Log Indication in Factory Mode

BUSY_SQ

Check the model number of the DIGITAL Assy and the

destination of the sequence LSI.

Check the model number of the DIGITAL Assy and the

destination of the sequence LSI.

EEPROM IIC communication line of IC3602 IC3602, IC3601

BUSY

VER-HS

SQ-LSI

BACKUP IIC communication line of IC3902

VER-MS

MD-IIC

Is the output voltage (3.3 V) of the DC-DC converter low?

The 5.1 V power is not output.

High temperature abnormality in the panel temperature sensor

IIC communication line of IC3605

IIC communication line of IC3606

Low temperature abnormality in the panel temperature sensor

TMP-H

TMP-L

TMP-NG

Communication line between IF and MAIN

Periphery of the cable between IO3 and M8, and IO6 and P5

Communication line between MAIN and MOD IC3151, IC8401

Speaker terminals

AUDIO_AMP IC9201, IC9101 Check if the AMP output is short-circuited.

Communication line between MULTI and MAIN

Periphery of the cable between D11 and M1 CN3001, CN4101 Check if cables are firmly connected.

MULTI

MA-3L

IIC communication line between Tuner (ANT-A) and MAIN

FE1

MSPMAP IIC communication line between MSP/MAP and MAIN IC9101, IC8401 Check the communication lines (SCL_AV/SDA_AV).

IIC communication line between M-VDEC and MAIN IC4801, IC8401

VDEC

IIC communication line between Tuner (ANT-B) and MAIN

MA-IIC

Communication line between IF and MAIN

MAIN –

Dirt attached to the fan motor –

Periphery of the cable between FAN and M4 CN4103 Check if cables are firmly connected.

Periphery of the fan control regulator IC4310

FAN1

FAN

Dirt attached to the fan motor –

Periphery of the FHD FAN CONNECT

Periphery of the cable between FA1 and M5, FAN and M4, and FA2 and FA5

FAN2

Periphery of the fan control regulator IC4303 Check that the voltage outputs it.

– RST2 –

–

– MODULE –

– AUDIO –

–

Drive stop

Busy

Incoherent version

Communication error

(hardware, software)

Incoherent version

(memory, software)

DIGITAL Assy EEPROM

PANEL SENSOR Assy EEPROM

DAC1 DAC1

DAC2 DAC2

IF microcomputer

Tuner 1

MULTI processor

MSP/MAP

AV switch AV-SW IIC communication line between AV-SW and MAIN IC4601, IC8401

RGB switch RGB-SW IIC communication line between RGB-SW and MAIN IC4701, IC8401

Main VDEC

VDEC SDRAM SDRAM IIC communication line between VDEC and SDRAM IC4801, IC4802

AD/PLL ADC IIC communication line between ADC and MAIN IC5001, IC8401

HDMI HDMI IIC communication line between HDMI_RX and MAIN IC5201, IC8401 Check the communication lines (SCL_MB/SDA_MB).

Tuner 2 FE2

US-MSP US-MSP IIC communication line between US_MSP and MAIN IC6001, IC8401

FAN1

FAN2

Major Type Detailed Type

Frequency of

LED Flashing

Abnormality in the

Sequence LSI

Blue 1

Failure in IIC

communication with the

module microcomputer

Abnormality in RST2

Blue 2

Blue 3

power decrease

Abnormality in panel

temperature

Blue 4

Failure in communication with

Short-circuiting of the

the module microcomputer

speakers / D-AMP

temperature abnormality

Blue 6

Blue 5

Failure in main

microcomputer 3-wire

serial communication

Blue 7

PDP-5010FD

Failure in IIC

communication with the

main microcomputer

Blue 8

Failure in communication

with the main microcomputer

Blue 9

Blue 10 FAN NG

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Remarks

Part

Possible Defective

Checkpoint

Log Indication in Factory Mode

MAIN SUB

TEMP2 A shutdown occurs because of high temperature.

Periphery of the temperature sensor TH9091 TEMP2

Periphery of the cable between IO4 and M6 CN8804, CN4004 Check if cables are firmly connected.

Temperature sensor or its periphery –

Startup of BCM7038 IC6401 Check the startup of the BCM7038 and the communication line with MAIN.

PS/RST

Check the startup of the BCM7038 and the communication line with MAIN.

Check the BCM7038 and its periphery device

IC6903, IC6401

IC7302, IC6401,

POD Assy

Periphery of VBI slicer

RETRY Communication line between BCM7038 and MAIN IC6401

DE-BCM Periphery of BCM7038 IC6401

DE-FE Front-end block (ANT-A) IC6401, U6101

DE-CAS

DE-VBI IC7001

DE-EP1 Check the BCM7038 and its periphery device

DTUNER

Check the BCM7038 and its periphery device

–

TV-GUIDE function (Data from broadcast wave)

TV-G

Check the BCM7038 and its periphery device

–

IC6401, AWV2497

DTV application

DTV middleware

HOME-G HNM circuit

DTVMID

DTVAPP

DC-DC converter or its periphery, RST2 IC4403, Q4404 Check if V + 3.3 V_D4 is started.

EMG_USB IC4309, Q4304 Check if the voltage at a waveform check point is 5 V.

M-DCDC

The 12 V power is not output, RST4 POWER SUPPLY Unit Check if V + 12 V is started.

The 6.5 V power is not output POWER SUPPLY Unit Check if V + 6.5 V is started.

RST-MA

The 5.1 V power is not output POWER SUPPLY Unit Check if V + 5.1 V is started.

EMG_DDC DC-DC converter Check if the DC-DC converter is overloaded.

Check the communication lines (SCL_EP/SDA_EP).

Check if cables are firmly connected.

CN4111

IIC communication line between EEPROM and MAIN

Periphery of connector

Periphery of the cable between P8 and M3 CN4105 Check if cables are firmly connected.

HNM power supply IC4309, Q4304 Check if the voltage at a waveform check point is 5 V.

START

HMG

IC8404, IC8401

–

MA-EEP

– TEMP2 –

DTV communication error

BCM7038 is abnormal

Tuner1 or Tuner2

Card I/F IC

VBI Slicer

EEPROM

TV Guide

Home Gallery

Middleware

DTV startup error

Application

DC-DC Converter power decrease

POWER SUPPLY RELAY

Major Type Detailed Type

High temperature of the

Frequency of

LED Flashing

unit

Blue 11

Digital Tuner

Blue 12

Failure in the power

supply

Blue 13

PDP-5010FD

HMG startup error

Home Media Gallery

Blue 14

Main EEPROM communication error

Main EEPROM

Blue 15

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5.5 NON-FAILURE INFORMATION

5.5.1 INFORMATION ON SYMPTOMS THAT DO NOT CONSTITUTE FAILURE

Information on symptoms that do not constitute failure

Symptom Cause, item to check, information

HDMI: Symptoms concerning the input format and settings

The picture color for an INPUT 4 to 7 signal is not correct.

The video signal to INPUT 4 to 7 is not displayed, and a message is displayed.

The color setting for INPUT 4 to 7 is not compatible with that of the output equipment. Check whether the color setting is YPbPr or RGB.

A unsupported video signal is input.

The audio signal input to the INPUT 4 to 5 is not output. No HDMI signal is input.

No sound of signals to INPUT 4 to 7 is output.

The 1080p input signal is not displayed properly or at all, although the 1080i input signal is displayed properly.

DIGITAL OUT

Playback of the signal from the DIGITAL audio output connector is possible, but recording is not possible.

Miscellaneous

The no-signal off function is not activated.

The no-operation off function is not activated.

Power management does not function.

The AUTO SETUP function is not activated.

Control via the SR connector is not possible. Wrong connection of the cable to the PC INPUT (AUDIO) connector is suspected. The audio signal from the PC is not output. Wrong connection of the cable to the SR connector is suspected.

The picture-quality setting (AV Selection) is not stored.

The picture size changes arbitrary. The Auto Size setting is set to ON.

The display position of the screen changes slightly while the screen is on.

The video signal to the S video connector is not displayed.

The video signal to the composite video connector is not displayed.

The audio setting for INPUT 4 to 5 is any setting and a video signal is not input. If the audio setting is any setting to output an analog audio signal, the HDMI signal must be input. (If a DVI device is to be connected, use a DVI-HDMI conversion cable.) If the HDMI video signal is not input, the analog audio signal is not output.

The setting on the side of the HDMI output equipment is wrong. Example: Dolby Digital

Check that the connected cable supports HDMI Category 2. (As the clock frequency for the 1080p signal is triple that for the 1080i signal, signal degradation caused by a cable must not be neglected. A cable supporting HDMI Category 2 can be used for the 1080p signal. Although some conventional cables can support the 1080p signal, some others cannot.)

The video signal output from the DIGITAL connector is copy-protected.

The no-signal off and no-operation off functions are effective only if video (composite, S video, component, HDMI [excluding PC]) input or TV input is selected.

Power Management is effective only while an analog PC signal is being input. It is not effective with HDMI-PC signal input.

The Auto Setup function is effective only while an analog PC signal is being input. This function does not work if an analog PC signal is not input, even if the INPUT PC is selected.

The picture-quality setting is stored for each input. As the setting is changed when another input is selected, the user may have a false idea that the setting is not stored.

The orbiter function for minimizing the effects of phosphor burn is activated. Although the setting for this function can be changed on the Home menu, retaining the factory setting is strongly recommended.

The component video cable is connected to the same input function as for the S video (even if no signal is input to the component video connector, merely having something plugged in to the connector will result in judgment that a signal is being fed in and the component video connector takes priority). (Priority of connectors: component video > S video > composite video)

The S Video or component video cable is connected to the same input function as for the composite video. (Priority of connectors: component video > S video > composite video)

SUPPLEMENT: On the video setting for HDMI

There are three types of HDMI output formats: color difference 4:4:4, color difference 4:2:2, and RGB4:4:4. (The proportions, such as 4:4:4 and 4:2:2, represent those of the amount of data for video signal components. For example, as for color difference 4:4:4, the

proportion of the amount of data as for Y, Cb, and Cr is 4:4:4.)

It is required to make the settings of the PDP according to the settings of the output equipment. For usual operation, however, set them to AUTO. If the color is inappropriate, make the settings manually. In the HDMI system, video signals are coded at 24 bits per pixel and transmitted as a series of 24-bit pixels. In a case of color difference 4:4:4, Y, Cb, and Cr use 8 bits each. In a case of color difference 4:2:2, Y, Cb, and Cr use 12 bits each, but Cb and Cr are transmitted at a half sampling rate of Y. This unit is capable of processing the upper 10 bits out of 12 bits of video data. Recent high-end DVD players, such as Pioneer DV-79AVi, are capable of outputting 10-bit color-difference signals. In general, it is said that picture quality for color difference 4:2:2 format is assumed to be higher, because human eyes are more sensitive to luminance than to colors. In the case of RGB4:4:4, R, G, and B use 8 bits each.

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4 5

5.5.1.1 CONFIRMATION ON THE HDMI CONTROL FUNCTION

When you use the HDMI Control (HDMI-CEC) function, if the unit does not function properly, such as not being able to control or recognize connected equipment, check the following:

" Confirmation of the manufacturer of the connected equipment

Check if the connected equipment was manufactured by Pioneer and if it supports the HDMI Control function. If its manufacturer is not Pioneer, proper operations are not guaranteed.

" Confirmation of connections

Check if the unit is connected properly, as shown in the figures below: (For details, refer to "Making the HDMI Control connections" in the Operating instructions.)

4 5

BD player

HDMI compliant cable (HDMI cable having the HDMI mark)

Rear view

AV cable (commercially available)

4 5

Optical digital cable (commercially available)

AV amp

4 5

Rear view

AV cable (commercially available)

HDMI compliant

cable (HDMI cable

having the HDMI

mark)

4 5

Optical digital cable (commercially available)

BD playerAV amp

HDMI compliant cable (HDMI cable having the HDMI mark)

Rear view

BD player

Example 1: When an AV amplifier that supports HDMI Control is connected

Example 2: When an AV amplifier that does not support HDMI Control is connected

Example 3: When an AV amplifier is not connected

Check that the following conditions are met:

• The connected equipment must support the HDMI Control function.

• The equipment must be connected to the INPUT connector that has been selected in "Input Setting" on the HDMI Control Setting menu.

• The connections must be made properly, as shown in the above figures (in a case where an AV device, such as an AV amplifier, and a DVD recorder/BD player are connected, in a case where only a DVD recorder/BD player is connected, and in a case where an AV device, such as an AV amplifier, which does not support HDMI-CEC, is connected).

• When an AV device that supports the HDMI Control function is connected, it must be connected between the PDP and a DVD recorder/BD player.

• The HDMI Control function must be activated on the connected equipment (DVD recorder, BD player, AV device [AV amplifier, etc.]). (Refer to the Operating instructions of the connected equipment.)

PDP-5010FD

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" Confirmation of the number of connected devices

Check that the number of connected devices does not exceed the maximum number for guaranteed operations.

Equipment

DVD recorder 2 BD player 2 AV System 1

Maximun

Number

" Confirmation of settings

Check that the settings for the HDMI Control function are properly made. (For details, refer to "Setting the HDMI Control" in the Operating instructions.)

Check that the following conditions are met:

• "Input Setting" on the HDMI Control Setting menu must be set to the same input as that to which the equipment that supports the HDMI Control function is connected.

• When Power Off Control, Power-On Ready, or Hold Sound Status are to be used, their settings must be On.

" Confirmation of operations

Check that the HDMI Control function works properly. (1) Connect a device that supports the HDMI Control function.

(2) Perform the procedures that are required after changing connections, which are described in "Making the HDMI Control connections" in the Operating instructions. 1 Turn on the plasma television and all the connected devices.

2 Confirm that the setting in “Input Setting” for “HDMI Control Setting” is properly entered according to the connected devices. Also confirm the HDMI Control related settings in the connected devices. 3 Switch to the HDMI input terminals to which the devices are connected to check if audio and video images are properly output and displayed. 4 Try turning off the plasma television, then turn the power back on to the plasma television.

(3) Perform "Power On Test" or "Power Off Test" on the HDMI Control Setting menu. (For details, refer to "Power

On/Off Test" in the Operating instructions.)

If the following occurs even if the operation check is performed properly, a failure, such as breakage of the HDMI cable, problems on the side of the connected device, and problems with the MAIN Assy, may be suspected:

• "Power On Test" or "Power Off Test" cannot be selected (the items are grayed)

• The connected device cannot be turned on/off.

In some cases, an operation check using another HDMI input connector may be required in order to narrow down the

cause.

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5.5.2 FUNCTION OF DECREASING THE BRIGHTNESS LEVEL

High-temperature protection function 1

If the panel temperature (TEMP1) reaches 80 °C, the limit for the maximum count of plasma discharge will be gradually decreased to lower the temperature of the panel.

• This function is activated based on the TEMP1 temperature.

• The limit for the maximum count of plasma discharge will be decreased 8 per 5 seconds.

• The lowest limit for the maximum count of plasma discharge is about 700.

• The maximum count of plasma discharge will begin to increase gradually if the panel temperature falls to the specified temperature.

High-temperature protection function 2

If the panel temperature (TEMP1) reaches 55 °C, the plasma-discharge count that is determined based on the input APL will be decreased. In actual operation, the ABL adjustment value will be offset.

• This function is activated based on the TEMP1 temperature.

• The ABL adjustment value will be decreased by one step per 30 seconds.

• The ABL adjustment value will begin to increase gradually if the panel temperature falls to the specified temperature.

Panel protection function 1 (protection against still picture)

If a still picture is displayed for 3 minutes or more, the limit for the maximum count of plasma discharge will be gradually decreased to minimize the effects of phosphor burn.

• This function is activated after detection if the displayed picture is still (the picture will be considered to be still if only the mouse cursor is moved).

• The limit for the maximum count of plasma discharge will be decreased 8 per 5 seconds.

• The lowest limit for the maximum count of plasma discharge is about 700 (it takes about 15 minutes to reach the lowest limit, although the required time varies depending on the displayed picture).

• The maximum count of plasma discharge will begin to increase gradually if the displayed picture is changed to animated picture. Note: How to decrease the brightness level in this function is the same as in high-temperature protection function 1.

Panel protection function 2 (SCAN IC protection)

If a particular load is applied to the SCAN IC, the limit for the maximum count of plasma discharge will be gradually decreased. Note: How to decrease the brightness level in this function is the same as in high-temperature protection function 1.

Panel protection function 3 (protection against panel cracking)

A bright window, as shown in the figure on the right, on the screen increases the heat of the panel. If such a pattern is recognized on the screen, the limit for the maximum count of plasma discharge will be gradually decreased. Note: How to decrease the brightness level in this function is the same as in high-temperature protection function 1.

2000

700

High-temperature protection function 1/ panel protection functions 1, 2, and 3

High-temperature protection function 1/panel protection: The limit for the maximum count of plasma discharge will be gradually decreased if the panel temperature reaches 80 °C.

High-temperature protection function 2

The count of plasma discharge with regard to the APL will be decreased if the panel temperature becomes 55 °C or higher.

Detection example: SCAN IC protection

Detection example: Protection against panel cracking

Maximum count of plasma discharge

APL (average picture level)

PDP-5010FD

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5.6 OUTLINE OF THE OPERATION

5.6.1 PANEL DRIVE-POWER ON / OFF FUNCTION

Function: It is an operational mode where the digital signal processing performs circuit operation but the power is not supplied to the panel driving system (Vsus, VAddress) in order to avoid a power down (PD).

Application:

1. When it is necessary to check whether the signal output is correctly reaching the drive system in a repairing activity etc.

2. In the case of a PD, to determine whether the problem is with the panel drive-power supply or with the other system power supply.

Method:

1. Short-circuit between the specified location of the POWER SUPPLY Unit and GND (Multi base section recommended), using a jumper with alligator clips (refer to the photos below).

2. Execute [DRV S00] by RS-232C command. ([DRV S01] for release)

Supplemental explanation:

When the panel drive-power is in OFF state, there will be no PD, except PS_PD, as the PD signal has been muted.

•

• If the clip is removed in the OFF state of the panel drive-power, PD will take place at the instance of clip removal.

Therefore, be sure to remove the clip after turning the power OFF.

• Under RS-232C command control, [DRV S01] (release) is possible during power ON. However, there is a possibility of

damaging the set. Therefore, make this operation only after turning the power OFF.

• Command [DRV S00/S01] is effective even during standby.

• When the main power switch is set to OFF, no command is accepted.

• When the AC power cord is unplugged, the panel drive-power OFF state established by the [DRV S00] command is

canceled. (The panel drive-power OFF state remains in effect even if the main power switch is set to OFF after that command is sent.)

When the panel drive-power is ON When the panel drive-power is OFF

POWER SUPPLY Unit

DRF-SW-B

(TEST PIN)

Alligator clip

Multi base

GND

Multi base

PDP-5010FD

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5.6.2 SPECIFICATION OF THE FAN CONTROL

Block diagram

The internal fan cools down the MTB and Power blocks. The external fans cool down the whole unit.

DIGITAL Assy TANSHI Assy

Module_Ucom

If an emergency signal is detected, it will be transmitted.

Main_Ucom

The Main microcomputer controls the IF microcomputer as a port expander.

IF_Ucom

TEMP2

R R

TEMP2 FAN_NG1 FAN_ON1 FAN_CONT1

FAN_NG2 FAN_ON2 FAN_CONT2

Internal fan External fans

Detection of disconnection

Detection of

FAN_1_ REG

VOLTAGE CONTROL

FAN_VCC1

0 to 12V

disconnection

FAN_2_ REG

VOLTAGE CONTROL

FHD FAN CONNECT Assy

FAN_VCC2

0 to 12V

MAIN Assy

Operation specifications

Internal FAN

HIGH

LOW

STOP

36.0 ºC 39.0 ºC 39.0 ºC 42.0 ºC 62.0 ºC

DAC output

DAC2

DAC1

STOP

0xFF

External FAN

36.5 ºC 38.5 ºC 46.0 ºC 60.0 ºC 62.0 ºC

Notes:

• The operating temperature of the fan is higher than the ambient temperature, because the sensor temperature is read by the microcomputer.

• If the critical values for signals are displayed in the address circuit, the fan may be activated or be rotated at higher speed in response to values lower than the set temperature values shown above.

• When the temperature rises, the sensor voltage of TEMP2 decreases.

• When the voltage of the DAC output for external FAN decreases, rotation speed of FAN rises.

PDP-5010FD

Temperature SD

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5.6.3 PROCESSING IN ABNORMALITY

Protection of the Power Amplifier

Circuit configuration

TANSHI Assy

DIGITAL POWER

AMP IC

MAIN Assy

PULL_D

OTWOT W

A_NG_BA_NG_B

IF_UCOM

MAIN_UCOM

Specifications for port monitoring

Port Name SD/PD Indication Active

A_NG_B AUDIO

OTW AUDIO

Shutdown occurs when the signal is "L." 30 mS ∗ 3 times

Shutdown occurs when the signal is "L." 130 mS ∗ 3 times

Monitoring conditions

RST4 = "H" (always) (Monitoring starts 2 sec after the above conditions are established.)

The main CPU operations described below will be performed when either "A_NG_B = L" or "OTW = L" is detected (established) under the monitoring conditions.

Operation specifications of the main CPU

(1) When a shutdown decision is made by the main CPU

• After a warning indication is displayed for 5 sec, a shutdown is generated (the blue LED flashes 5 times).

• A warning indication is displayed for all input-signal types.

• Example of a warning indication: "The speaker terminals are short-circuited. After reconnection, turn the unit on again." (For 50-inch models) (For 42-inch models, an indication declaring a forced power-off is displayed.)

(2) Display conditions When the panel is on: A warning indication is displayed immediately. When the panel is off: A warning indication is not displayed immediately but is displayed when the panel is turned on.

Note: A warning indication is displayed each time the panel is turned on if the conditions for a shutdown persist.

Conditions for resetting the circuits

The circuits will be reset upon Standby ON/OFF.

Operation

PDP-5010FD

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Power supply and DC-DC converter

Circuit configuration

POWER SUPPLY Unit

AC_DET

V+5.1V

MAIN

POWER

SW_REG

RELAY

MODULE_Ucom

DIGITAL ASSY

Specifications for port monitoring

Port Name SD/PD Indication Active

RST2 ASIC power

(M-DCDC)

RST3 AC power

RST4 MAIN power

(RELAY)

Shutdown occurs when the signal is "L." for 5 sec after PSW1 is ON. or for 2 sec while the unit is ON.

AC_OFF when the signal is "H."

Shutdown occurs if the signal is "L." for 5 sec after RELAY is ON. or for 2 sec while the unit is ON or in Functional STB.

V+5.1V

PULL_U

PULL_D

MAIN Assy

V+3.3V_D

PULL_U

EMG_DDC

V+3.3V_UCOM

Inverter

V+12V

PULL_U

PULL_D

V+6.5V

PULL_U

PULL_D

DC/DC Converter

Monitoring conditions

• Panel ON (RST4 = H and PSW1 = L)

• While awaiting restoration of RST2 (RST2 = L)

• Active STB (including SD/PD statuses)

• Functional STB

• Panel ON

• (Areas other than North America) While the main power switch is set to OFF (M_SW_DET_B = H)

• (North America) While the main power switch is set to OFF (M_SW_DET_B = H)

• While awaiting restoration of AC power (RST3 = H)

• While awaiting restoration of RST2 (RST2 = L)

• While awaiting restoration of RST4 (RST4 = L)

• Functional STB

• Panel ON

• (Areas other than North America) While the main power switch is set to OFF (M_SW_DET_B = H)

• While awaiting restoration of RST2 (RST2 = L)

• While awaiting restoration of RST4 (RST4 = L)

AND

V+5V_USB

Overvoltage

EMG_

USB

AND

Detection

PSW1

Command

RST3

RST4

RST2

MAIN_UCOM

AC shutdown detection

Voltage detection

Startup Main ucom

Voltage detection

DC_DC Converter output control

PON/POFF Command

IF_UCOM

ACTIVE

Operation

The SD timer starts when "RST2 = L" is detected under monitoring conditions. If "RST3 = H," "M_SW_DET_B = H," or "RST4 = L" is detected, or if a power-down or shutdown in the module microcomputer system is not generated, the unit waits for 30 mS. Then, if the SD timer continues to count for 2 sec or more, a shutdown is determined, and a shutdown process starts. A specific LED flash pattern (blue LED, 13 times) starts. The next PON operation is valid, and the flag is cleared upon the next power-on. If RST2 is H, a restoration process starts according to the latest power-on/-off status.

If "RST3 = H" (AC_OFF) is detected under the monitoring conditions, a power-off process starts. Monitoring of the RST3 port is continued, while monitoring of other ports is interrupted. Communication is controlled only by the IF microcomputer. The port outputs are set as specified. If the signal at the RST3 port continues to be H after 30 mS of waiting, monitoring is continued. If RST3 is L, a restoration process starts according to the latest power-on/-off status.

The SD timer starts when "RST4 = L" (power-off of devices in the functional STB system) is detected under monitoring conditions. The RST4 initialization process starts, and input monitoring, communication setting, and output-terminal setting are performed. The RST4-SD timer starts. If either "RST3 = H" or "M_SW_DET_B = H" is detected, or if a power-down or shutdown in the module microcomputer system is not generated, the unit waits for 30 mS. Then, if the SD timer continues to count for 2 sec or more, a shutdown is determined, and a shutdown process starts. A specific LED flash pattern (blue LED, 13 times) starts. The next PON operation is valid, and the flag is cleared upon the next power-on. If RST4 is H, a restoration process starts according to the latest power-on/-off status.

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Fan and temperature sensor

Circuit configuration

TANSHI Assy

SENSOR

FAN

TEMP2

FAN_12V

MAIN Assy

Drive

Circuit

FHD FAN CONNECT Assy

V+3_3V_UCOM

PULL_U

Drive

Circuit

V+3_3V_UCOM

PULL_U

V+3_3V_UCOM

PULL_U

TEMP2

FAN ON1

FAN CONT1

FAN_NG1 (H act)

FAN ON2

FAN CONT2

FAN_NG2 (H act)

IF_UCOM

DAC

FAN

Specifications for port monitoring

Port Name SD/PD Indication Active

FAN_NG1 FAN1

FAN_NG2 FAN

TEMP2 High temperature at

TMP_NG

MTB

High temperature in the drive circuits

Low temperature in the drive circuits

PANEL SENSOR Assy

SENSOR

Shutdown occurs when the signal is "H." 1 S ∗ 3 times

Shutdown occurs if any values equal to or greater than minimum to require a shutdown are detected. 1 S ∗ 3 times

Shutdown occurs if any values equal to or greater than minimum to require a shutdown are detected. 200 mS ∗ 5 times (average)

DIGITAL Assy

TEMP1

MODULE_

UCOM

PULL_D

Monitoring conditions

RST4 = H and FAN_ON1 = H (Monitoring starts 3 sec after the above conditions are established.)

RST4 = H and FAN_ON2 = H (Monitoring starts 3 sec after the above conditions are established.)

RST4 = H (Monitoring starts 1 sec after the above conditions are established.)

Digital video RST2 = H

MAIN_UCOM

Operation

If FAN_NG1 (for details on detection logic, see "File of fan-control specifications") is detected (established) under the monitoring conditions, a shutdown process starts. A specific LED flash pattern (blue LED, 10 times) starts. The next PON operation is valid, and the flag is cleared upon the next power-on.

If FAN_NG2 (for details on detection logic, see "File of fan-control specifications") is detected (established) under the monitoring conditions, a shutdown process starts. A specific LED flash pattern (blue LED, 10 times) starts. The next PON operation is valid, and the flag is cleared upon the next power-on.

If any values equal to or greater than minimum to require a shutdown are detected (established) under the monitoring conditions, a warning indication will be displayed for 30 sec, after which a shutdown process starts. A specific LED flash pattern (blue LED, 11 times) starts. The next PON operation is valid, and the flag is cleared upon the next power-on.

If any values equal to or greater than minimum to require a shutdown is detected (established) under the monitoring conditions, those changes in status will be transmitted to the main microcomputer via the UART. Upon receiving the data, a warning indication will be displayed for 30 sec, after which a shutdown process starts. The main microcomputer orders a specific LED flash pattern (blue LED, 4 times). The next PON operation is valid, and the flag is cleared upon the next power-on.

If any values equal to or greater than minimum to require a shutdown is detected (established) under the monitoring conditions, those changes in status will be transmitted to the main microcomputer via the UART. Upon receiving the data, the main microcomputer orders a specific LED flash pattern (blue LED, 4 times). The next PON operation is valid, and the flag is cleared upon the next power-on.

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5.6.4 TRAP SWITCH

Outline and Notes

For video data transmission inside this Plasma Display, digital signals are used. Therefore, this unit adopts the HDCP (High-bandwidth Digital Content Protection) system for copyright protection. This unit is also provided with a detection switch (TRAP switch) that will prohibit the unit from being turned on again "if the rear case of the unit is accidentally opened," in order to prevent the panel technology from being leaked out.

The TRAP switch is disabled while the unit is turned off. When performing internal diagnosis of the PDP, fix the switch to the OFF position using adhesive tape before turning on the unit. After servicing, be sure to remove the adhesive tape.

TRAP switch

POD Assy MAIN Assy

WHEN THE TRAP SWITCH IS ACTIVATED

When the TRAP switch is activated, the red and blue LEDs will light. In order to deactivate the TRAP switch, close the upper plate of the unit or fix the TRAP switch to the OFF position in the manner described above. Then, follow procedures (1) or (2) below:

(1) Deactivating with the remote control unit

• Enter Factory mode.

• Proceed to the INITIALIZE layer of Factory mode. Hold the DISPLAY key pressed for more than 5 seconds.

(2) Deactivating with the RS-232C command

• Send the CTM (cancel) command.

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6. SERVICE FACTORY MODE

6.1 OUTLINE OF THE SERVICE FACTORY MODE

Operations during Service Factory mode are described here.

6.1.1 SERVICE FACTORY MODE TRANSITION CHART

Standby mode Power supply ON mode

POWER [POF]

FAC T [FAY]

FAC T HOME MENU [FAN]

• The function is changed.

• The signal mode is changed.

INFORMATION

(MTB INFORMATION)

PANEL FACTORY

OPTION

INITIALIZE

6.1.2 HOW TO ENTER/EXIT SERVICE FACTORY MODE

How to enter Service Factory Mode

By using a PDP service remote control)

• PDP service remote control : Press [FACTORY] key. By issuing RS-232C commands )

• During normal Standby mode : Issue [PON] then [FAY].

• During normal operation mode : Issue [FAY].

How to exit Service Factory Mode

By using a PDP service remote control)

• PDP service remote control : press [FACTORY] key.

• Supplied remote control unit : press [HOME MENU] key. By issuing RS-232C commands)

• Issue [FAN].

• Same as previous model. Please refer to the technical document (Service Know-how).

Effective IR in Factory mode

RS-232C Factory mode

[ (MUTING)]

Effective 232C command in Factory mode

How to enter Service Factory Mode by Using the supplied Remote Control Unit

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6.1.3 FUNCTIONS WHEN ENTERING THE SERVICE FACTORY MODE

Fuctions whose setting are set to OFF

The settings for the following functions are set to OFF when Service Factory mode is entered (including when the “FAY” command is received) :

Function Remarks

2-Screen Operation Input function set on the main side is selected. FREEZE Auto size, Side Mask ORBITER, Mask control Central value operation (ORBITER) Sleep Timer Cancel the operation. Room light sensor Turn off the detecting operation (Setting data will be retained.)

Blue LED dimmer Turn off the operation (Setting data will be retained.) Detection of the TRAP switch The detection operation is stopped. TRAP history To a possible turning on though the memory is maintained. Display of TV guide Setting of Parental Control When this is turned off, the block of the screen is released. Power Control Turn off the operation (However, the setting maintains it.) Image Position Central value operation

It is not performed during Factory mode.

Finish the TV-GUIDE function.

Note: Enter the factory after cancelling ACI because the ACI operation setting OFF and not done.

User data

User data will be treated as follows :

• User data on picture-quality and audio-quality adjustments are not reflected, and factory-preset data are output (user data will be retained in memory). When the unit enters Service Factory mode, the current audio-quality adjustment data will be still be retained in memory.

• User-setting data will be applied to the various settings (items on the menus), signal formats, and the items that are associated with path change (HDMI settings, etc.).

• Data on screen (i.e., screen position; meaning clock dividers, and not including data on screen size). Are reset to the default values (data stored in memory will be retained). Screen size will be retained.

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6.1.4 REMOTE CONTROL CODE IN SERVICE FACTORY MODE

Remote Control Keys Basic Functions Remarks

MUTING Switching the main items. Shifting to the next main item (top).

j (DOWN) i (UP) k (LEFT) l (RIGHT)

ENTER/SET Switching the layers. Shifting downward or upward to the next lower or upper layer. INPUT Selecting INPUT. Shifting the INPUT to the next function. INPUTxx Selecting INPUT. Switching the INPUT to xx. (xx=1 to 7 etc)

CH+/P+ Increasing the channel number. CH-/P- Decreasing the channel number. Numeric Keys Function: TV Function: TV (previously selected channel number is selected) POWER Power OFF. Turning the power off.

FACTORY

HOME MENU Menu ON. In Factory mode, turn Factory mode off. VOLUME+ Volume UP. Increasing 10 the adjustment value. (PANEL FACTORY) VOLUME- Volume DOWN. Decreasing 10 the adjustment value. (PANEL FACTORY)

DRIVE OFF (Note1) Drive Mode OFF. Turning Drive mode off. INTEGRATOR INTEGRATOR MENU ON. Enter INTEGRATOR MODE.

(Note 1) When ten seconds have passed since the [DRIVE OFF] key was pressed at the standby, it becomes invalid. Please press [POWER] key from the [DRIVE OFF] key pressing within ten seconds when you do power supply ON while driven OFF.

Switching the subtitled items. Shifting downward to the next subtitiled item. Switching the subtitled items. Shifting upward to the next upper layer. Decreasing the adjustment value. Decreasing the adjustment value. Increasing the adjustment value. Increasing the adjustment value.

Factory OFF (Factory mode) In Factory mode, turning Factory mode off. Factory ON (Non-Factory mode). In Non-Factory mode, turn Fuctory mode on.

PDP service remote control

PRO-1150HD PRO-950HD

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6.1.5 PDP SERVICE REMOTE CONTROL

• The keys labeled with the same names on the service remote control unit have the same functions as those of the supplied remote control unit. (See "2.3 PANEL FACILITIES.")

• For the keys not provided on the supplied remote control unit, see the explanations below:

GENERATION switch for remote control codes This switch selects the generation of remote control codes to be transmitted: 1: The old-generation codes are transmitted. 2: The new-generation codes are transmitted. With this generation plasma display, set the switch to 2.

INTEGRATOR

Press this key to enter Integrator mode.

SUB INPUT

Not used with this model.

DRIVE OFF

Press this key to turn off the panel drive. For details on how to cancel this command, see the explanation for the DRV command.

AUTO SETUP

Use this key for automatic setup, such as the display position setting when an analog PC signal is input.

ID NO. SET

Not used with this model.

POINT ZOOM

Not used with this model.

ZOOM +/-

Not used with this model.

INPUT

Press this key to cyclically change the input source.

EXT INPUT

Press this key to cyclically change only the external input source.

FACTORY

Press this key to enter Factory mode.

2nd FACTORY

Not used with this model.

POWER CONTROL

Not used with this model.

CLEAR

Not used with this model.

POWER ON

Press this key to turn on the unit. This key cannot turn the unit off.

POWER OFF

Press this key to turn off the unit. This key cannot turn the unit on.

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6.1.6 FACTORY HIERARCHICAL TABLE

Large Item

Middle Item

6.2.1 INFORMATION

6.2.2 PANEL FACTORY (+)

6.2.1.1 VERSION (1)

6.2.1.2 VERSION (2)

6.2.1.3 VERSION (3)

6.2.1.4 MAIN NG

6.2.1.5 TEMPERATURE

6.2.1.6 HOUR METER

6.2.1.7 HDMI SIGNAL INFO 1

6.2.1.8 HDMI SIGNAL INFO 2

6.2.1.9 VDEC SIGNAL INFO 1

6.2.1.10 VDEC SIGNAL INFO 2

6.2.1.11 DTV TUNING STATUS 1

6.2.1.12 DTV TUNING STATUS 2

6.2.1.13 DTV TUNING STATUS 3

6.2.1.14 DTV TV-GUIDE BER

6.2.1.15 DEBUG INFO

6.2.2.1 PANEL INFORMATION

6.2.2.2 PANEL WORKS

6.2.2.3 POWER DOWN

6.2.2.4 SHUT DOWN

6.2.2.5 PANEL-1 ADJ (+) VOL SUS <=> 000 to 255 Equivalent to VSU

6.2.2.6 PANEL-2 ADJ (+) R-HIGH <=> 000 to 511 Equivalent to PRH

6.2.2.7 PANEL FUNCTION (+) R-LEVEL <=> LV-0 to LV-7 Equivalent to RRL (Setting value: Lv-1)

Small Item

CLEAR <=> NO <=> YES

MTB HOUR METER CLEAR NO <=> YES

VOL OFFSET <=> 000 to 255 Equivalent to VOF VOL RST P <=> 000 to 255 Equivalent to VRP VOL XPOFS1 <=> 000 to 255 Equivalent to VX1 VOL XPOFS2 <=> 000 to 255 Equivalent to VX2 VOL YNOFS1 <=> 000 to 255 Equivalent to VY1 VOL YNOFS3 <=> 000 to 255 Equivalent to VY3 VOL YNOFS4 <=> 000 to 255 Equivalent to VY4 RESET1ST_KSB <=> 112 to 144 Equivalent to R1K (Setting value: 128 fixed) RESET2ND_KSB <=> 112 to 144 Equivalent to R2K (Setting value: 128 fixed) YSTL_1SF_KSB <=> 112 to 144 Equivalent to Y1K (Setting value: 128 fixed) YSTL_1SF_HZ <=> 112 to 144 Equivalent to Y1Z (Setting value: 128 fixed) XSUS_1ST_B <=> 112 to 144 Equivalent to X1B (Setting value: 128 fixed) YSUS_2ND_B <=> 112 to 144 Equivalent to Y2B (Setting value: 128 fixed) XSUS_3RD_B <=> 112 to 144 Equivalent to X3B (Setting value: 128 fixed) YSUS_B <=> 112 to 144 Equivalent to YSB (Setting value: 128 fixed) XSUS_B <=> 112 to 144 Equivalent to XSB (Setting value: 128 fixed) YSTL_KSB <=> 112 to 144 Equivalent to YTK (Setting value: 128 fixed) YSTL_HZ <=> 112 to 144 Equivalent to YTZ (Setting value: 128 fixed) YSTL_2SF_KSB <=> 112 to 144 Equivalent to Y2K (Setting value: 128 fixed) YSTL_2SF_HZ <=> 112 to 144 Equivalent to Y2Z (Setting value: 128 fixed) YSTL_FMR_KSB <=> 112 to 144 Equivalent to YNK (Setting value: 128 fixed) YSTL_FMR_HZ <=> 112 to 144 Equivalent to YNZ (Setting value: 128 fixed) SUS FREQ. <=> MODE 1 to MODE 8 Equivalent to SFR (Setting value: MODE1)

G-HIGH <=> 000 to 511 Equivalent to PGH B-HIGH <=> 000 to 511 Equivalent to PBH R-LOW <=> 000 to 999 Equivalent to PRL (Setting value: 512 fixed) G-LOW <=> 000 to 999 Equivalent to PGL (Setting value: 512 fixed) B-LOW <=> 000 to 999 Equivalent to PBL (Setting value: 512 fixed) ABL <=> 000 to 255 Equivalent to ABL

G-LEVEL <=> LV-0 to LV-7 Equivalent to RGL (Setting value: Lv-1) B-LEVEL <=> LV-0 to LV-7 Equivalent to RBL (Setting value: Lv-0) ADDRESS L1 <=> PH0 to PH9 Equivalent to AP0S*- (Setting value: PH1) ADDRESS L2 <=> PH0 to PH9 Equivalent to AP0S-* (Setting value: PH0) ADDRESS L3 <=> PH0 to PH9 Equivalent to AP1S*- (Setting value: PH2) ADDRESS L4 <=> PH0 to PH9 Equivalent to AP1S-* (Setting value: PH1) ADDRESS U1 <=> PH0 to PH9 Equivalent to AP2S*- (Setting value: PH1) ADDRESS U2 <=> PH0 to PH9 Equivalent to AP2S-* (Setting value: PH0) ADDRESS U3 <=> PH0 to PH9 Equivalent to AP3S*- (Setting value: PH2) ADDRESS U4 <=> PH0 to PH9 Equivalent to AP3S-* (Setting value: PH1) STK MODE <=> OFF <=> MODE1 to MODE8 <=> SKM S00 to S07

Variable / Adjustment Range Remarks

for the technical analysis for the technical analysis

(Setting value: Factory adjustment value) (Setting value: Factory adjustment value)

(Setting value: Factory adjustment value) (Setting value: Factory adjustment value) (Setting value: Factory adjustment value) (Setting value: Factory adjustment value) (Setting value: Factory adjustment value) (Setting value: Factory adjustment value)

(Setting value: Factory adjustment value)

*: Setting value

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Large Item

Middle Item

6.2.2 PANEL FACTORY (+)

6.2.2.8 ETC. (+) BACKUP DATA <=> NO OPRT <=> TRANSFER or ERR Equivalent to BCP

6.2.2.9 RASTER MASK SETUP (+) MASK OFF Equivalent to MKS+S00

6.2.2.10 PATTERN MASK SETUP (+) MASK OFF Equivalent to MKS+S00

6.2.2.11 COMBI MASK SETUP (+) MASK OFF Equivalent to MKC+S00

6.2.3 OPTION

6.2.3.1 EDID WRITE MODE <=>

6.2.3.2 ANTENNA MODE <=>

6.2.3.3 AFT <=>

6.2.3.4 SYNC DET (+)

6.2.3.5 CC (+)

6.2.4 INITIALIZE

6.2.4.1 SIDE MASK LEVEL (+)

6.2.4.2 FINAL SETUP DATA RESET <=>

6.2.4.3 HMG/HG SERVICE MODE MODE SHIFT <=> NO <=> YES

6.2.4.4 Wide XGA AUTO <=>

Small Item

DIGITAL EEPROM <=> NO OPRT <=> DELETE/REPAIR Equivalent to FAJ/UAJ PD INFO. <=> NO OPRT <=> CLEAR Equivalent to CPD SD INFO. <=> NO OPRT <=> CLEAR Equivalent to CSD HR-MTR INFO. <=> NO OPRT <=> CLEAR Equivalent to CHM PM/B1-B5 <=> NO OPRT <=> CLEAR Equivalent to CPM P COUNT INFO. <=> NO OPRT <=> CLEAR Equivalent to CPC MAX TEMP. <=> NO OPRT <=> CLEAR Equivalent to CMT

RST MASK 01 <=> <=> 48V <=> 50V <=> 60V <=> 72V <=>

• • • • • • RST MASK 25 <=> Equivalent to MKS+S75

PTN MASK 01 <=> Equivalent to MKS+S01

• • • • • • PTN MASK 49 <=> Equivalent to MKS+S49

CMB MASK 01 <=> Equivalent to MKC+S01

• • • • • • CMB MASK 17 <=> Equivalent to MKC+S17

SIDE MASK LEVEL <=>

Variable / Adjustment Range Remarks

75V <=> 60P <=>

<=> 48V <=> 50V <=> 60V <=> 72V <=> 75V <=> 60P <=>

DISABLE <=> ENABLE CABLE <=> AIR DISABLE <=> ENABLE

NO <=> YES

DISABLE <=> ENABLE

Equivalent to MKS+S51

Exclusively used for production line

for the technical analysis for the technical analysis

Exclusively used for technical analysis (details omitted)

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6.1.7 INDICATIONS IN SERVICE FACTORY MODE

1 5 10 15 20 25 30 35 40

NNIFOR

EVRSI (N1)O

AMTIO

/IF 0– AMIN 0–7A22K UMLTI PRS

OMDULE

ESQ

PIC

PRS

V–D1 3 1010 –NTV HA–B

0–2K 0–2K

0–6A 0–3W

0A1 0K1 0A1

Main-items

Subtitled-items

AP N L I N FO XXXXXXXXE

Main-item indications

20 25 30 35 40

V–D1 3 1010 –NTV HA–B

12 34

1 Input function

Input Functions OSD

VIDEO 1 to 7 VD 1 to 7 Terrestrial Wave A ARA

Terrestrial Wave B ARB Cable A CBA Cable B CBB Home Gallery (Regular model only) HG Home Media Gallery (ELITE model only) HMG PC PC

2 SIG mode and Screen size

Note: See SIG-Mode Tables. (See next page.)

3 Color system and Signal type

Color System and Signal Type

NTSC

Y/CB/CR Y/PB/PR RGB

Digital Video signal

Option (Destination, Panel Generation, etc.)

Options

Regular model ATB

ELITE model

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Composite input S-connector input

OSD

AHB

OSD

NTV NTS CBR PBR

RGB

DIG

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2 SIG Mode and Screen size (by User is displayed)

1st and 2nd characters : Resolution of the input signal 3rd and 4th characters : Refresh rate of the input signal 5th character : Selection of the screen size

g Input signal mode table for video signals (resolutions and V frequencies)

1st to 4th Character Signal Type Fv (Hz) Fh (kHz)

10 20 30 40

50 50

g Input signal mode table for PC signals (resolutions and V frequencies)

1st to 4th Character Signal Type Fv (Hz) Fh (kHz)

C1 70 720 x 400 70.087 31.469 C2 C4

C6 1280 x 720 C7 C9 60 1360 x 768 60.015 47.712 D6 60 1280 x 1024 60.000 64.000

60 SDTV*525i 60.000 15.750 60 SDTV*525p 60.000 31.500

60 HDTV*1125i 60.000 33.750 60 HDTV*750p 60.000 45.000 24 HDTV*1125p 24.000 27.000 60 HDTV*1125p 60.000 67.500

Fv: Vertical Frequency, Fh: Horizontal Frequency

60 60 60.317 37.879 60 60.000 44.800 60

640 x 480 800 x 600

1024 x 768

59.940 31.469

60.004 48.363

Fv: Vertical Frequency, Fh: Horizontal Frequency

g Current selection of the screen size

5th Character GUI Notation VIDEO PC Remarks

0 DOT BY DOT 1 4:3 2 FULL 3 ZOOM 4 CINEMA 5 WIDE

k (∗) −

kk k k k k

k: supported, −: unsupported

Note (∗): It is effective only with models having the Full HD panel.

−

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6.2 DETAILS OF FACTORY MENU

6.2.1 INFORMATION

 Operation items

No. Function/Display Context

6.2.1.1 VERSION (1)

6.2.1.2 VERSION (2)

6.2.1.3 VERSION (3)

6.2.1.4 MAIN NG The Shutdown Message ID/Event Times in Main Microcomputer are displayed. QNG

6.2.1.5 TEMPERATURE The Temperature/FAN rotating status in Main Microcomputer are displayed. QMT

6.2.1.6 HOUR METER The HOUR METER/P-COUNT information are displayed. QS3

6.2.1.7 HDMI SIGNAL INFO 1

6.2.1.8 HDMI SIGNAL INFO 2

6.2.1.9 VDEC SIGNAL INFO 1

6.2.1.10 VDEC SIGNAL INFO 2

6.2.1.11 DTV TUNING STATUS 1

6.2.1.12 DTV TUNING STATUS 2

6.2.1.13 DTV TUNING STATUS 3

6.2.1.14 DTV TV-GUIDE BER TV-Guide Bit Error Rate information –

6.2.1.15 DEBUG INFO Debug information –

The Flash memory versions for each device are displayed. (Common part)

The Flash memory versions for each device are displayed. (Individual part) QSE

The Information of HDMI information files are displayed.

Display the Signal Information on VDEC. –

Digital broadcast information and status is displayed upon receiving digital broadcast signal.

RS-232C

Command

QS1

–

6.2.1.1 VERSION (1)

Microcomputer Item Name

I/F microcomputer I/F -07A 01A Main microcomputer MAIN -02K2 01K Multi processor MULTI PRS -02K 01A Multi processor MULTI PIC -02K Module microcomputer MODULE -06A 01A Sequence processor SEQ PRS -03W_A 01A

Note: In the 29-32 rows, the Boot version information on each device is displayed. In the 19-24 rows, the version of the execution program is displayed.

• PANEL INFO: It displays the generation of the panel, inchage and the type of the panel. For details on display values and settings, see "10: Panel Information" in "9.3.1. QS1 (PANEL STATUS)."

1 5 10 15 20 25 30 35 40

15 16

NNIFOR

EVRSI (N1)O

AMTIO

/IF 0– AMIN 0–7A22K UMLTI PRS

OMDULE

ESQ

AP N L I N FO XXXXXXXXE

PIC

PRS

V–D1 3 1010 –NTV HA–B

0A1

0–2K 0–2K

0–6A

0–3W

0K1 0A1

Display Example

(Execution program block)

Display Example

(Boot block)

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6.2.1.2 VERSION (2)

1 5 10 15 20 25 30 35 40

15 16

NNIFOR

EVRSI (N2)O

AMTIO

TDV

AHRWD ARE XXXXXXXX ESR AI L 01234567 URN IT ME XXXXXXXX

FC E HHHHHHHH EKR EN L HHHHHHHH OROST HHHHHHHH

LFASGH/W(Y)

C–BA 3 1060 –DIG HA–B

VD R (Y) FONTS(Y)

FDA TS(Y)PLOG(Y)

Meaning Item Name

DTV Hardware Version HARDWARE XXXXXXXX DTV Hardware Serial SERIAL 01234567 DTV Runtime Version RUNTIME HHHHHHHH CFE Version CFE HHHHHHHH KERNEL Version KERNEL HHHHHHHH ROOTS Version ROOTS HHHHHHHH

H/W (Y)

FLAGS FLAGS DVR (Y) FONTS(Y)

DFAST(Y) PLOG (Y)

6.2.1.3 VERSION (3)

1 5 10 15 20 25 30 35 40

NNIFOR

EVRSI (N3)O

AMTIO

MHGH/ G 0123456 7 ASPWS ORD 1234

C–BA 3 1060 –DIG HA–B

Display Example

15 16

Meaning Item Name

Display Example

HMG/HG module Version HMG/HG 01234567 User Password PASSWORD 1234

PDP-5010FD

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6.2.1.4 MAIN NG

MTB side's Shutdown NG information

OSD: MAIN OSD: SUB Cause of Shutdown

AUDIO ----

MODULE ---- Failure of communication to Module microcomputer.

MA-3L 3-wire Serial Communication of Main microcomputer.

MA-IIC IIC Communication failure of Main microcomputer

MAIN Communication failure of Main microcomputer

FAN Fan stopped

TEMP2

DTUNER Failure of Digital Tuner

RST-MA

HMG

MA-EEP IIC communication line between EEPROM and MAIN.

1 5 10 15 20 25 30 35 40

15 16

IF Communication failure of IF microcomputer

MULTI Multi Processor communication failure

FE1 Analog Tuner 1 FE2 Analog Tuner 2

MSPMAP MSP/MAP

AV-SW AV Switch

RGB-SW RGB Switch

VDEC VDEC

SDRAM VDEC - SDRAM ADC AD/PLL

HDMI HDMI US-MSP

FAN1 FAN2

PS/RST Failure to DTV Starting RETRY DTV communication error

DE-BCM Abnormally in BCM7038

DE-FE Tuner 1 or 2

DE-CAS Card I/F IC

DE-VBI VBI Slicer

DE-EPI EEPROM

TV-G TV-Guide Error

HOME-G Failure at Home Gallery

DTVMID Middleware

DTVAPP Application

M-DCDC Abnormally in RST2 of MAIN Assy. (power decrease of DC-DC converter) RELAY Abnormally in RST4 of MAIN Assy. (power decrease of Relay power)

HMG Home Media Gallery startup error

NNIFOR

AMI

3 4 5 6 7 8

AMTIO

NGN

AMIN

AM1–II

AM2

–IIC MA – 3 L MA I N TEMP2

Short-circuit of the speaker terminal or failure of audio amplifier.

MSP

Fan stopped (Only with models having the Full HD panel)

Abnormally high temperature at MTB.

Failure at Home Media Gallery

V–D1 3 1060 –NTV HA–

USB

EF1 VA–SW FI –––––– ––––––

5001 1H21M

3000 1H50M 1000 3H03M 0000 2H52M 0000 1H58M 0000 0H07M

PDP-5010FD

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1 5 10 15 20 25 30 35 40

15 16

NNIFOR

CMLEAR <=> :NO

AMTIO

IN GN

V–D1 3 1060 –NTV HA–B

Operation:

Even if [k] key or [l] key is pressed, {CLEAR <=> :YES} ⇔ {CLEAR <=> :NO} is repeated. If the [ENTER/SET] key is kept on pressing for 5 second when the status of this menu is <YES>, clear process will begin.

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6.2.1.5 TEMPERATURE

A present temperature and the FAN rotation are displayed. If either [k] key or [l] key is pressed, the display data is refreshed.

1 5 10 15 20 25 30 35 40

15 16

NNIFOR

ETMP ARUREET

AMTIO

METP1

METP2::

N1AF

N2AF–––

SENS OR–B203(A/D)1

• Display/Meaning

TEMP1 : The temperature of the sensor on the panel side is displayed by the Fahrenheit (F). TEMP2 : The temperature conversion display is done with 10 bit the A/D input value of IF uCOM 90 pin (AN4). It is displayed by both the Fahrenheit (F) and 8 bit A/D value. (Remark:When temperature (F) of the sensor becomes more than a specified temperature, the shutdown start of processing.) FAN1 : The value of the FAN rotating state is displayed.

STOP: stopped, LOW: slow speed, HIGH: high speed. FAN2 : The value of the rotation state of FAN is displayed. During a rotation of FAN, 8bit D/A value output from 2 pin (DA0) of IF uCOM is displayed. It is displayed with OFF during a stop (only for the FHD model). B-SENSOR : The value that indicated the degree of brightness input into an Room light sensor is displayed. AD value when the output of the Room light sensor was input into 89 pin (AN5) of IF uCOM is displayed.

V–D1 3 1060 –NTV HA–B

401.3

(F )

401.3

(F ) 031(A/D)

WOL

PDP-5010FD

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6.2.1.6 HOUR METER

1 5 10 15 20 25 30 35 40

NNIFOR

OHUR EMERT

AMTIO

NAPEL BTM

V–D1 3 1060 –NTV HA–

5001 1H 21M 5001 1H 21M

S/ERIAL

9TIMES

_______________

500000

PAN E L

15 16

COU N T

PC-OUN SREIAL

• Display/Meaning

Meaning Item Name Display Example Corresponding RS-232C Command

HOUR METER (PANEL) PANEL 00151H 21M QS3 HOUR METER (MTB) MTB 00151H 21M QS3 POWER ON COUNTER P-COUNT 00000095 TIMES QS3 SYSTEM SERIAL SERIAL QS3

Note: The PANEL-side's HOUR METER/P-COUNT acquires information from the PANEL-side.

• MTB HOUR METER

In HOUR METER screen on Factory Menu, press the [ENTER] key, and then it moves to the screnn to clear MTB HOUR METER. (MTB HOUR METER is cleared only.)

1 5 10 15 20 25 30 35 40

NNIFOR

AMTIO

BH RUOMERTE

V–D1 3 1060 –NTV HA–B

15 16

CMLEAR <=> :NO

Operation:

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6.2.1.7 HDMI SIGNAL INFO 1

1 5 10 15 20 25 30 35 40

15 16

Displays the input signal information of HDMI terminal

Item Meaning

PWR5V +5 V power detection (18 pin of HDMI terminal)

VSYNC VSYNC detection

CKDT Clock detection

SCDT SYNC detection

DCRPT HDCP decryption status

AUTHEN

HDCP authentication status

MODE HDMI mode status

BIST

----

NVAL N value

CTSVAL CTS value

AKSV Shadow AKSV value BKSV Shadow BKSV value

IT CNT IT content (AVI info)

EXTCOL Extension calorimetry (AVI info) RGV QR RGB range (AVI info)

PIXDEP Number of pixel/bit

NNIFOR

DHMI ISNALGNIO1F

AMTIO

RWP5

CKD T SCD T DCR PT

THUA

V C

AVEC:IT AVECIT

:VSYN :

AVECIT

AVECIT AVECIT

AVECIT

V–D1 1 1060

DEOM STIB ALVN

VALCST VASK VBSK CTINT

–NTV HA–B

HID:M

––:

14006:0

70425:0

B7:0361F714

511EF21ACD

NO:

xYCC709EXTCOL : v DFAULTRGB QR : E

b21PIXDEP: i t

1 234

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6.2.1.8 HDMI SIGNAL INFO 2

1 5 10 15 20 25 30 35 40

NNIFOR

DHMI ISNALGNIO2F

AMTIO

RE 2S:2 RE 5S:0 DE 9:1 DE 5:0 TNR NL:I PO OL:P PO OL:P DIAU 8O:4

Displays input signal status of HDMI terminal

Display Item Meaning

H RES V RES Number of vertical lines (decimal) H DE V DE Number of effectively vertical lines (decimal) INTRL Interlace (=INT) or progressive (=PRG) V POL VSYNC polarity

H POL HSYNC polarity AUDIO (first line) Sampling frequency. (ex. DVD: 48kHz, CD: 44.1kHz) *1 AUDIO (second line) PCM (PCM) or No PCM (=no PCM) AUDIO (third line) Quantization bit COL SP Color space (AVI Info) (422 or 444 or RGB) *2 COLMET N/A ASPECT Aspect (AVI Info) ACTIVE Video active format (AVI Info) V FMT Video identification code (AVI Info) PIX RP N/A SOURCE (first line) Vendor name of the emission device SOURCE (second line) Model name of the emission device

*1: Confirm if this item is displayed when the audio is not outputted. *2: If may not match to the state of source devices when the color is abnormal.

Number of horizontal pixels (decimal)

Number of effectively horizontal pixels (decimal)

00 36 02

04 T S S k

0bi t2

V–D1 1 1060

LOCSP22:4 LOCET09:7

PSACT69::1

TCAVE:

maSapicts

FVT:

291x1 i@0 8 060

XIPRP0:0 UOSCEIO:P

RVDD

-T90

–NTV HA–B

ERN

Display of HDMI FACTORY and correspondence of resolution

Please confirm the following 5 items when the picture doesn't come out.

Input

Signal

H RES V RES H DE V DE V FMT

FACTORY Display

480i (525i) @ 60 858 262 or 263 720 240 720x480i @ 60

480p (525p) @ 60 858 525 720 480 720x480p @60

1080i (1125i) @ 60 2200 562 or 563 1920 540 1920x1080i @ 60

720p (750p) @ 60 1650 750 1280 720 1280x720p @ 60

1080p (1125p) @ 60 2200 1125 1920 1080 1920x1080p @ 60

1080p (1125p) @ 24 2750 1125 1920 1080 1920x1080p @ 24

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6.2.1.9 VDEC SIGNAL INFO 1

Displays signal status that is input to VDEC.

1 5 10 15 20 25 30 35 40

15 16

NNIFOR

DVEC ISNALGNIOF

AMTIO

DVMEC

–0 00:0

–0 09:0

–1 0B:0

–1 0

7B:0

V–D1 3 1

060

DVSEC–4 00:0

–NTV HA–B

0 –4 00:01 –4 09:0

4 –4 09:0

5 –4 09:0

6 –––– ––

: –5 0B:05 –5 0B:06 –5 0B:07

Device

Sub Address

(Main screen)

000h Line system distinction result 001h VTR distinction result 094h Slot number

VDEC

095h Color system distinction result 096h ACC coefficient

098h 3D YC flag 1B5h MV detection 1 1B6h MV detection 2 1B7h MV detection 3

6.2.1.10 VDEC SIGNAL INFO 2

1 5 10 15 20 25 30 35 40

Sub Address

(Sub screen)

400h 401h 494h 495h 496h

--5B5h 5B6h 5B7h

NNIFOR

DVEC ISNALGNIOF

AMTIO

DVMEC

–2 00:0

C–BA 3 1

060

DVSEC–6 00:0

Meaning

–D IG HA–B

5 –6 00:08 –6 00:0

–6 00:0

15 16

Displays signal status that is input to VDEC.

Device

Sub Address

(Main screen)

205h CC detection 1 208h CC detection 2

VDEC

20Bh CC-CRI detection 20Ch XDS content advisor 0 20Dh XDS content advisor 1

1 234

Sub Address

(Sub screen)

605h

608h 60Bh 60Ch 60Dh

Meaning

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6.2.1.11 DTV TUNING STATUS 1

Displays digital broadcast signal information and status upon receiving digital signal.

1 5 10 15 20 25 30 35 40

15 16

NNIFOR

TDV TNUNGIATSUST

AMTIO

BNIAN

DERFQUENCY ATSION

DOMUL ATSTU CGA

ROCREC DETERROR CNUO

RR EETCDERROR

MITE

C–BA 3 1

060

–D IG HA–B

7:6 M5zH AM:Q 562 O:L KC

5%:8

12345

78:6

5:4 ecs

6.2.1.12 DTV TUNING STATUS 2

Displays digital broadcast signal information and status upon receiving digital signal.

1 5 10 15 20 25 30 35 40

NNIFOR

TDV TNUNGIATSUST

AMTIO

ORPGR

AUNMMBER

PID

DIVEO

PID

DUAIO RCP

PID

DIVEO ROFMAT

C–BA 3 1

–D IG HA–B

060

01:2 0:22 01:2 08::1I/1690

15 16

6.2.1.13 DTV TUNING STATUS 3

Displays digital broadcast signal information and status upon receiving digital signal.

1 5 10 15 20 25 30 35 40

15 16

NNIFOR

TDV TNUNGIATSUST

AMTIO

BOO

ERFQUENCY

ATSTU CGA

ROCREC DETERROR CNUO

RR EETCDERROR

MITE

C–BA 3 1

060

–D IG HA–B

7:M0zH

O:LNUKC

2%:7

12345

78:6

5:4 ecs

6.2.1.14 DTV TV-GUIDE BER

Exclusively used for production line. TV-Guide error bit ratio information is displayed.

6.2.1.15 DEBUG INFO

Exclusively used for technical analysis. Debug information for development use is displayed.

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6.2.2 PANEL FACTORY (+)

Operation Items

This is the menu screen for the adjustment of the panel. Data acquisition and value adjustment can be performed for the following items:

No. Indication Description of functions

6.2.2.1 PANEL INFORMATION Data, such as the version of the microcomputer of the panel, product serial number, and

6.2.2.2 PANEL WORKS Operation data, such as accumulated pulse-meter count, accumulated hour-meter

6.2.2.3 POWER DOWN The power-down history is displayed, with the hour-meter values that indicate the hour

6.2.2.4 SHUT DOWN

6.2.2.5 PANEL-1 ADJ (+) Settings of the driving pulse timing and driving voltage can be performed.

6.2.2.6 PANEL-2 ADJ (+) White balance and ABL (power consumption) for the panel can be set.

6.2.2.7 PANEL FUNCTION (+)

6.2.2.8 ETC. (+) Copying of backup data and clearance of various data can be performed.

6.2.2.9 RASTER MASK SETUP (+) The mask indication (RASTER) can be set and indicated.

6.2.2.10 PATTERN MASK SETUP (+) The mask indication (PATTERN) can be set and indicated.

6.2.2.11 COMBI MASK SETUP (+) The mask indication (COMBI) can be set and indicated.

statuses of memories for adjustment values for the main unit and for backup, are displayed.

count, accumulated power-on count, and the temperature detected by the sensor, are displayed.

values when power-downs occurred. The shutdown history is displayed, with the hour-meter values that indicate the hour

values when shutdowns occurred.

Perform panel-degradation correction-level setting, phase adjustment of the address, and the streaking-correction setting.

PDP-5010FD

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Details of indications in each layer

• In the following examples, GUI images for a 50-inch and 60-inch models are indicated.

6.2.2.1 PANEL INFORMATION

• Data, such as the version of the microcomputer of the panel, product serial number, and statuses of memories for adjustment values for the main unit and for backup, are displayed. No other layers are nested below this layer, and there are no adjustment items.

15 16

1 5 10 15 20 25 30 32

A.PNEL

APN NEILFORNTAMOI

1 2 3 4 5 6 7 8 9 A B

C D E

FACT

DOMULE

–PRG ––DAT

QESPRS=04Y

–PRQ –P IC –SEQ 620Y

RESIAL GID.EEPAD TJUS ED CABKUP

V–D1 1 5060

=02F =02F =02F

=04 =03Y

_______________

AD TJUS ED

–NTV TA–B

05F

04F

g Key operation

<DOWN> : Shifting to PANEL WORKS <UP> : Shifting to COMBI MASK SETUP (+) <L/R> : Updating displayed information

Display items:

MODULE : The version of data written in the Module microcomputer (IC3601) is indicated.

-PRG : The program version of the Module microcomputer is indicated.

-DAT : The data version of the Module microcomputer is indicated. SEQ-PRG : The version of data written in the Sequence LSI (IC3301) is indicated.

-PRG : The program version of the Sequence LSI is indicated.

-PIC : The Picture-data version of the Sequence LSI is indicated.

-SEQ : The sequence-data version of the Sequence LSI is indicated. SERIAL : The serial number of the module is indicated. DIG.EEP : The adjusted status of the EEPROM that is mounted on the DIGITAL Assy is indicated. BACKUP : The adjusted status of the EEPROM for backup that is mounted on the SENSOR Assy is indicated.

6.2.2.2 PANEL WORKS

• Data on operations, such as the accumulated pulse-meter counts, hour-meter count, power-on count, and temperature detected by the sensor, are sent back. No other layers are nested below this layer, and there are no adjustment items.

15 16

1 5 10 15 20 25 30 32

A.PNEL

APNEL OWRKS

2 3 4 5 6 7 8 9 A B C D E

FACT

MP–B1 000 10 MP–B2 000 10 MP–B3 MP–B4 MP–B5

RH–MTR –PCOU TN00000028ITMSE ETMP1 +3 8.3+71.5/

V–D1 1 5060 –NTV TA–B

075

000 10 000 00 000 0096M2

000 208 2M0H

02MM6 158 68MM8

g Key operation

<DOWN> : Shifting to POWER DOWN <UP> : Shifting to PANEL INFORMATION <L/R> : Updating displayed information

Temperature unit is " °C (Centigrade) ".

Contents of the Display item

• PM-B1 to B5: The accumulated pulse-meter counts for the 5 blocks on the screen are indicated. (the lowest-order digit represents millions of pulses.)

• HR-MTR: The hour-meter value (accumulated power-on hours) is indicated.

• P-COUNT: The accumulated power-on count is indicated.

• TEMP1: The current panel temperature and the historical maximum temperature recorded in memory are indicated. The range of temperature indication is from -50.0 to +99.9. (The temperature unit is " °C (Centigrade) ".)

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6.2.2.3 POWER DOWN

• The power-down history is displayed. The last most 8 power-down histories are displayed with the hour-meter values that indicate the hours when power-downs occurred. No other layers are nested below this layer, and there are no adjustment items.

15 16

1 5 10 15 20 25 30 32

A.PNEL

OPWER ODW

2 3 4

1–––––

2Y–SSU

3SCAN ––––

6SCAN5V

C D E

FACT

S1T N2D

X–D VR

POW RE ADRS

Y–DC CD

V–D1 1 5060 –NTV TA–B

382000

H04M

SCA

SCAN

––– –

–

X–DC

––––

–––

–

177000H16M 014000H44M 014000H32M 014000H29M 031000H42M 021000H11M 000000H51M

g Key operation

<DOWN> : Shifting to SHUT DOWN <UP> : Shifting to PANEL WORKS <L/R> : Updating displayed information

Cause of power-down OSD Indication Cause of power-down OSD Indication

POWER SUPPLY Unit P-PWR SCAN Assy SCAN

5 V power for SCAN Assy SCAN5V Y DRIVE Assy

Y-DRV X-drive SUS circuit X-SUS DC/DC converter for Y drive Y-DCDC Y-drive SUS circuit Y-SUS

ADDRESS Assy ADRS X DRIVE Assy XDRV DC/DC converter for X drive X-DCDC

Digital DC/DC converter D-DCDC Unknown UNKNOWN

* When power-down is confirmed, the factor is displayed as "1st", "2nd", according to the accuracy order. * The power-down history is not recorded when the power-down occurred at the same place and same time.

6.2.2.4 SHUT DOWN

• The shutdown history is displayed. The last most 8 shutdown histories are displayed with the hour-meter values that indicate the hours when shutdowns occurred. No other layers are nested below this layer, and there are no adjustment items.

15 16

* When there is detail information when shutdown occurred, the possible defective part is displayed as Sub information.

Drive Processing IC

MDU-IIC MD-IIC

Abnormally in RST2 power supply Panel temperature

100

1 5 10 15 20 25 30 32

A.NEL

HPSUT ODW

2 3 4

1TEM–PH

2SQ–SLI

3MD–IIC DAC1

C D E

FACT

AMIN USB

TM –PNG

SQ– S IL

MD– I I C

SIL

SQ–

V–D1 1 5060 –NTV TA–B

382000

BUSHSY

VER– BACKUP BUSY

177000H16M 014000H44M 014000H32M 014000H29M 031000 021000

Cause of shut-down (MAIN) Cause of shut-down (SUB)

Item

1 234

OSD Indication

SQ_LSI

RST2

TMP-NG

g Key operation

H04M

H4211M

H HM HM

Communication Error Drive Stop

Communication Busy Version mismatching (H/S) (M/S)

MAIN EEPROM Communication Error BACKUP EEPROM Communication Error DAC1 Communication Error DAC2 Communication Error

−

High temperature of the panel Low temperature of the panel

PDP-5010FD

<DOWN> : Shifting to PANEL-1 ADJ (+) <UP> : Shifting to POWER DOWN <L/R> : Updating displayed information

Item

OSD Indication

RTRY SQ-NON BUSY VER-HS, VER-MS EEPROM BACKUP DAC1 DAC2

−

TEMP-H TEMP-L