Pioneer PDP-5004, PDP-4304, PDP-5014, PDP-4314 Service Manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2004

ORDER NO.

ARP3221

PDP-5004

PLASMA DISPLAY

PDP-5004 PDP-4304

PDP-5014 PDP-4314

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement Remarks

PDP-5004 KUC AC120V PDP-5014 KUC AC120V PDP-4304 KUC AC120V PDP-4314 KUC AC120V

This service manual should be used together with the following manual(s).

Model No. Order No. Remarks

PDP-5004, PDP-5014 PDP-4304, PDP-4314

ARP3222 SCHEMATIC DIAGRAM, PCB CONNECTION DIAGRAM

For details, refer to "Important Check Points for Good Servicing".

T-ZZY SEPT. 2004 printed in Japan

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SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

Health & Safety Code Section 25249.6 - Proposition 65

SAFETY PRECAUTIONS

NOTICE : Comply with all cautions and safety related notes

located on or inside the cabinet and on the chassis.

The following precautions should be observed :

1. When service is required, even though the PDP UNIT an isolation transformer should be inserted between the power line and the set in safety before any service is performed.

2. When replacing a chassis in the set, all the protective devices must be put back in place, such as barriers, nonmetallic knobs, adjustment and compartment covershields, isolation resistorcapacitor, etc.

3. When service is required, observe the original lead dress. Extra precaution should be taken to assure correct lead dress in the high voltage circuitry area.

4. Always use the manufacture's replacement components. Especially critical components as indicated on the circuit diagram should not be replaced by other manufacture's.

Furthermore where a short circuit has occurred, replace those

components that indicate evidence of overheating.

5. Before returning a serviced set to the customer, the service technician must thoroughly test the unit to be certain that it is completely safe to operate without danger of electrical shock, and be sure that no protective device built into the set by the manufacture has become defective, or inadvertently defeated during servicing. Therefore, the following checks should be performed for the continued protection of the customer and servicetechnician.

6. Perform the following precautions against unwanted radiation and rise in internal temperature.

• Always return the internal wiring to the original styling.

• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover, Shield Case etc.) surely after disassembly.

7. Perform the following precautions for the PDP panel.

• When the front case is removed, make sure nothing hits the panel face, panel corner, and panel edge (so that the glass does not break).

• Make sure that the panel vent does not break. (Check that the cover is attached.)

• Handle the FPC connected to the panel carefully. Twisting or pulling the FPC when connecting it to the connector will cause it to peel off from the panel.

8. Pay attention to the following.

• When the front case is removed, infrared ray is radiated and may disturb reception of the remote control unit.

• Pay extreme caution when the front case and rear panel are removed because this may cause a high risk of disturbance to TVs and radios in the surrounding.

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Leakage Current Cold Check

With the AC plug removed from an AC power source, place a jumper across the two plug prongs. Turn the AC power switch on. Using an insulation tester (DC 500V), connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part (input/output terminals, screwheads, metal overlays, control shafts, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 0.3MΩ and a maximum resistor reading of 5MΩ. Any resistor value below or above this range indicates an abnormality which requires corrective action. Exposed metal parts not having a return path to the chassis will indicate an open circuit.

Leakage Current Hot Check

Plug the AC line cord directly into an AC power source (do not use an isolation transformer for this check). Turn the AC power switch on. Using a "Leakage Current Tester (Simpson Model 229 equivalent)", measure for current from all exposed metal parts of the cabinet (input/output terminals, screwheads, metal overlays, control shaft, etc.), particularly any exposed metal part having a return path to the chassis, to a known earth ground (water pipe, conduit, etc.). Any current measured must not exceed 0.5mA.

Reading should not be above

0.5mA

Device under test

Leakage current tester

Test all exposed metal surfaces

PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in PIONEER set have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which dose not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

Also test with plug reversed (Using AC adapter plug as required)

Earth ground

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE SET TO THE CUSTOMER.

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Charged Section

The places where the commercial AC power is used without

passing through the power supply transformer. If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.

1. AC Power Cord

2. AC Inlet with Filter

3. Power Switch (S1)

4. Fuse (In the POWER SUPPLY Unit)

5. STB Transformer and Converter Transformer (In the POWER SUPPLY Unit)

6. Other primary side of the POWER SUPPLY Unit

For 50 inch model (PDP-5004, PDP-5014)

50 SCAN B Assy 50 Y DRIVE Assy 50 X DRIVE Assy

High Voltage Generating Point

The places where voltage is 100V or more except for the charged places described above. If the places are touched, there is a risk of electric shock.

1. POWER SUPPLY Unit.....................................................(223V)

2. 50 X DRIVE Assy ...........................................(–230V to 223V)

3. 50 Y DRIVE Assy ........................................................... (353V)

4. 50 SCAN A Assy ............................................................ (353V)

5. 50 SCAN B Assy ............................................................(353V)

6. X CONNECTOR A Assy..................................(–230V to 223V)

7. X CONNECTOR B Assy..................................(–230V to 223V)

: Part is Charged Section. : Part is the High Voltage Generating Points

other than the Charged Section.

POWER SUPPLY Unit

X CONNECTOR B Assy

50 SCAN A Assy

Fig.1 Charged Section and High Voltage Generating Point (Rear View)

Power Switch (S1)

AC Inlet with Filter

X CONNECTOR A Assy

Power Cord

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Charged Section

The places where the commercial AC power is used without passing through the power supply transformer. If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.

1. AC Power Cord

2. AC Inlet with Filter

3. Power Switch (S1)

4. Fuse (In the POWER SUPPLY Unit)

5. STB Transformer and Converter Transformer (In the POWER SUPPLY Unit)

6. Other primary side of the POWER SUPPLY Unit

For 43 inch model (PDP-4304, PDP-4314)

High Voltage Generating Point

The places where voltage is 100V or more except for the charged places described above. If the places are touched, there is a risk of electric shock.

1. POWER SUPPLY Unit................................................... (215V)

2. 43 X DRIVE Assy .......................................... (–225V to 215V)

3. 43 Y DRIVE Assy .......................................................... (345V)

4. 43 SCAN A Assy ............................................................ (345V)

5. 43 SCAN B Assy ............................................................(345V)

6. X CONNECTOR AAssy ................................ (–225V to 215V)

7. X CONNECTOR B Assy ............................... (–225V to 215V)

: Part is Charged Section. : Part is the High Voltage Generating Points

other than the Charged Section.

43 SCAN B Assy

43 SCAN A Assy

43 Y DRIVE Assy

POWER SUPPLY Unit

Power Switch (S1)

43 X DRIVE Assy

X CONNECTOR B Assy

X CONNECTOR A Assy

Fig.2 Charged Section and High Voltage Generating Point (Rear View)

PDP-5004

AC Inlet with Filter

Power Cord

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[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance.

Make sure the proper amount is applied.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

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COTENTS

SAFETY INFORMATION

1. SPECIFICATIONS

2. EXPLODED VIEWS AND PARTS LIST...........................................................................................................10

2.1 PACKING for PDP-5004, PDP-5014, PDP-4304 and PDP-4314 models.................................................10

2.1.1 PACKING............................................................................................................................................10

2.2 PDP-5004, PDP-5014 models

2.2.1 CHASSIS SECTION (1) .....................................................................................................................12

2.2.2 CHASSIS SECTION (2) .....................................................................................................................14

2.2.3 FRAME SECTION..............................................................................................................................16

2.2.4 TERMINAL PANEL and REAR SECTION ..........................................................................................18

2.2.5 FRONT SECTION..............................................................................................................................20

2.2.6 PANEL CHASSIS (50) ASSY (AWU1099)..........................................................................................22

2.2.7 PDP SERVICE ASSY (AWU1108) .....................................................................................................23

2.3 PDP-4304, PDP-4314 models..................................................................................................................24

2.3.1 CHASSIS SECTION (1) .....................................................................................................................24

2.3.2 CHASSIS SECTION (2) .....................................................................................................................26

2.3.3 FRAME SECTION..............................................................................................................................28

2.3.4 TERMINAL PANEL and REAR SECTION ..........................................................................................30

2.3.5 FRONT SECTION..............................................................................................................................32

2.3.6 PANEL CHASSIS (43) ASSY (AWU1098)..........................................................................................34

2.3.7 PDP SERVICE ASSY (AWU1109) .....................................................................................................35

2.4 MULTI BASE SECTION for PDP-5004, PDP-5014, PDP-4304 and PDP-4314 .......................................36

2.4.1 MULTI BASE SECTION .....................................................................................................................36

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM (Refer to “Service Manual: ARP3222”).............................38

3.1 BLOCK DIAGRAM....................................................................................................................................38

3.1.1 OVERALL BLOCK DIAGRAM (1/2) for PDP-5004 and PDP-5014 models

3.1.2 OVERALL BLOCK DIAGRAM (1/2) for PDP-4304, PDP-4314 models

3.1.3 OVERALL BLOCK DIAGRAM (2/2) for PDP-5004, PDP-5014, PDP-4304 and PDP-4314 models...42

3.1.4 SIGNAL ROUTE.................................................................................................................................44

3.1.5 50 Y DRIVE ASSY

3.1.6 43 Y DRIVE ASSY..............................................................................................................................46

3.1.7 50 X DRIVE ASSY .............................................................................................................................47

3.1.8 43 X DRIVE ASSY .............................................................................................................................48

3.1.9 DIGITAL VIDEO ASSY

3.1.10 AV I/O ASSY

3.1.11 RGB ASSY

3.1.12 AUDIO AMP and COMM SLOT ASSYS

3.1.13 VIDEO SLOT 2 ASSY

3.2 WAVEFORMS

3.3 VOLTAGES................................................................................................................................................61

4. PCB CONNECTION DIAGRAM (Refer to “Service Manual: ARP3222”)

5. PCB PARTS LIST

6. ADJUSTMENT ................................................................................................................................................88

6.1 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED........................................88

6.2 SERVICE FACTORY MODE.....................................................................................................................89

6.3 HOW TO ENTER FACTORY MODE.........................................................................................................90

6.4 METHOD FOR REPLACING THE SERVICE PANEL ASSY ..................................................................114

6.5 COMMAND DESCRIPTION ...................................................................................................................115

7. GENERAL INFORMATION ...........................................................................................................................125

7.1 DIAGNOSIS............................................................................................................................................125

7.1.1 CONFIGURATION OF THE PC BOARD

7.1.2 DIAGNOSIS FOR SHUTDOWN AND POWER-DOWN BY LED

7.1.3 PROCESSING AT THE TIME OF ABNORMALITIES.......................................................................133

7.1.4 TEMPERATURE COMPENSATION OF DRIVE SYSTEM VOLTAGE ..............................................133

7.1.5 POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM..............................................134

7.1.6 BACKUP THE ADJUSTMENT VALUES FOR THE MAIN UNIT.......................................................135

7.1.7 TROUBLESHOOTING......................................................................................................................137

7.1.8 CANCELING DETECTION BY THE TRAP SWITCH .......................................................................139

7.1.9 DISASSEMBLY ................................................................................................................................140

7.2 IC INFORMATIION

8. PANEL FACILITIES

38 40

49 50 51 52 53 54

125 126

146 186

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1. SPECIFICATIONS

PLASMA DISPLAY

General (PDP-5004 /PDP-5014)

Light emission panel .................. 50-inch AC Plasma Panel

109.8 (W) x 62.1 (H) x 126.1 (diagonal) cm

Number of pixels .............................................. 1280 x 768

Power supply ........................................... AC 120 V, 60 Hz

Rated current ............................................................. 3.1 A

Standby power consumption ................................... 0.6 W

External dimensions

.... 1218 (W) x 714 (H) x 98 (D: Not including handles) mm

Weight ................................................41.0 kg (90 lbs. 7 oz)

Operating temperature range ........ 0 to 40 °C (32 to 104˚F)

General (PDP-4304/ PDP-4314)

Light emission panel .................. 43-inch AC Plasma Panel

95.2 (W) x 53.6 (H) x 109.3 (diagonal) cm

Number of pixels .............................................. 1024 x 768

Power supply ........................................... AC 120 V, 60 Hz

Rated current ............................................................. 2.6 A

Standby power consumption ................................... 0.6 W

External dimensions

.... 1070 (W) x 630 (H) x 98 (D: Not including handles) mm

Weight ............................................. 33.5 kg (73 lbs. 14 oz)

Operating temperature range ........ 0 to 40 °C (32 to 104˚F)

Input/output

Video

INPUT1

Input Mini D-sub 15 pin (socket connector)

• RGB signal (G ON SYNC compatible) RGB ... 0.7 Vp-p/75 /no sync. HD/CS, VD ... TTL level

G ON SYNC

*Compatible with Microsoft Plug & Play

(VESA DDC1/2B)

• Component video signal Y ... 1 Vp-p/75 negative sync.

B/PB, CR/PR ... 0.7 Vp-p (color100%)/75

47-31/32 (W) x 28-1/8 (H) x 3-7/8

(D: Not including handles) in.

42-1/8 (W) x 24-13/16 (H) x 3-7/8

(D: Not including handles) in.

Ω

/positive and negative polarity

Ω

/2.2 k

... 1 Vp-p/75 /negative sync.

Ω

INPUT2

Input HDMI

• Digital signal

3.3V T.M.D.S. /50

INPUT3

Input S jack (Mini DIN 4 pin)

• Y/C separate video signal Y . . . 1 Vp-p/75 /negative sync.

0.286 Vp-p/75

C . . .

(Color Burst Level)

INPUT4

Input RCA jack

• Composite video signal 1 Vp-p/75 /negative sync.

Output RCA jack

75 /with buffer

INPUT5

Input RCA jack

• Component video signal Y…1 Vp-p /75 negative sync.

B/PB, CR/PR…

• RGB signal G ON SYNC ...

R/B ... 0.7 Vp-p/75 /no sync.

Audio

Input AUDIO INPUT (for INPUT1)

Pin jack (x2) L/R ... 500 mVrms/more than 10 k

AUDIO INPUT (for INPUT2)

Pin jack (x2) L/R ... 500 mVrms/more than 10 k

AUDIO INPUT (for INPUT3) Pin jack (x2) L/R ... 500mVrms/more than 10 k

AUDIO INPUT (for INPUT4) Pin jack (x2) L/R ... 500mVrms/more than 10 k

AUDIO INPUT (for INPUT5)

Pin jack (x2) L/R ... 500mVrms/more than 10 k

Ω

Output SPEAKER

L/R ... 8 – 16 /7 W +7 W (at 8 )

Ω

0.7 Vp-p (color 100%) / 75

1 Vp-p/75 /negative sync.

Ω

ΩΩ

Control

RS-232C... D-sub 9 pin (pin connector)

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Accessories

Power Cord (ADG1215)

Remote Control Unit for PDP-5004, PDP-4304 (AXD1496)

Cleaning Cloth (for wiping front panel) (AED1208)

Binder Assy (AEC1758)

Speed Clamp (×2)

Bead Bands (×2)

Remote Control Unit for PDP-5014, PDP-4314

(AXD1497)

Dry Cell Battery (R6P, AA)

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2. EXPLODED VIEWS AND PARTS LIST

NOTES:

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING for PDP-5004, PDP-5014, PDP-4304 and PDP-4314 models

2.1.1 PACKING

15 (for PDP-5004, PDP-5014) 16 (for PDP-4304, PDP-4314)

15 (for PDP-5004, PDP-5014) 17 (for PDP-4304, PDP-4314)

8, 9, 10, 13

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PACKING Parts List

No. Description Part No.

Mark

1Power Cord ADG1215 2 Remote Control Unit See Contrast table (2) 3 Battery Cover AZN2462 NSP 4 Dry Cell Battery (R6P, AA) AEX1026 5 Wiping Cloth (for screen) AED1208

6 Binder Assy AEC1758 (Speed Clamp x2, Bead Band x2) 7 Operating Instructions ARE1386 (English / French / Spanish) 8 Plasma Caution Sheet ARM1145

9 Caution Sheet ARM1176 10 Caution Sheet ARM1194 11 Caution Sheet ARM1201 NSP 12 Warranty Card ARY1138 NSP 13 Card VRY1132

Mark

14 Vinyl Bag AHG1310 15 Pad See Contrast table (2) 16 Pad (43U) See Contrast table (2) 17 Pad (43L) See Contrast table (2)

18 Mirror Mat AHG1284 19 Accessory Case AHC1036 20 Under Carton See Contrast table (2) 21 Upper Carton See Contrast table (2)

(2) CONTRAST TABLE

PDP-5004/KUC, PDP-5014/KUC, PDP-4304/KUC and PDP-4314/KUC are constructed the same except for the following:

Mark No. Symbol and Description

2 Remote Control Unit AXD1496 AXD1497 AXD1496 AXD1497

PDP-5004/

KUC

PDP-5014/

KUC

PDP-4304/

KUC

PDP-4314/

KUC

15 Pad AHA2280 AHA2280 Not used Not used

16 Pad (43U) Not used Not used 17 Pad (43L) Not used Not used

20 Under Carton AHD3037 AHD3037 21 Upper Carton AHD3286 AHD3288 AHD3287 AHD3289

AHA2282 AHA2282 AHA2283 AHA2283

AHD3100 AHD3100

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2.2 PDP-5004, PDP-5014 models

2.2.1 CHASSIS SECTION (1)

17 18

22 22 22

23 3

1717

6 14 1414 7

17 151515

11 14 14

22 22 22

1414

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CHASSIS SECTION (1) parts List

No. Description Part No.

Mark

NSP 1 P. Chassis (50) Assy AWU1099 NSP 2 50 ADDRESS Assy AWZ6839 3 DIGITAL VIDEO Assy AWV2100 4 FPC (114P) ADY1081 5 Flexible Cable (J201) ADD1248

6 Flexible Cable (J203) ADD1250 7 Flexible Cable (J204) ADD1251 8 Flexible Cable (J209) ADD1236 9 Flexible Cable (J210) ADD1237 10 Flexible Cable (J205) ADD1252

11 Flexible Cable (J206) ADD1253 12 Flexible Cable (J207) ADD1254 13 Flexible Cable (J208) ADD1255 14 Flat Clamp AEC1879

No. Description Part No.

Mark

15 PCB Spacer AEC1941

16 PCB Support AEC1938 17 Wire Saddle AEC1745 18 PCB Spacer AEC1947 19 Locking Wire Saddle AEC1948 20 Drive Silicone Sheet C AEH1066

21 Drive Silicone Sheet B AEH1065 22 Screw VBB30P080FNI 23 Flexible Cable (J202) ADD1249 24 Locking Wire Saddle AEC1992 25 SCAN Silicone Sheet AEH1080

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2.2.2 CHASSIS SECTION (2)

100V

15 14

Upper

side

26 2827

Upper

side

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CHASSIS SECTION (2) parts List

Mark No. Description Part No.

1 50 X DRIVE Assy AWZ6959 2 50 Y DRIVE Assy AWV2144 > 3POWER SUPPLY Unit AXY1083 NSP 4 X CONNECTOR B Assy AWZ6812 NSP 5 X CONNECTOR A Assy AWZ6811

NSP 6 50 SCAN A Assy AWZ6809 NSP 7 50 SCAN B Assy AWZ6810 8PANEL SENSOR Assy AWZ6795 9Fan Motor (80 x 25) AXM1044 10 Fan Angle (504) ANG2609

11 Front Chassis VL (50M) ANA1753 12 Front Chassis VR (50M) ANA1754 13 SCAN Heatsink ANH1630 14 Housing Wire (J117) ADX2897 15 Screw ABZ30P060FMC

16 Screw PMB30P060FNI 17 Screw VBB30P080FNI 18 Screw PMB40P080FZK 19 Screw PPZ50P100FZK 20 Nylon Rivet AEC1671

21 Screw AMZ30P060FZK 22 3P Housing Wire (J109) ADX2847 23 11P Housing Wire (J102) ADX2853 24 12P Housing Wire (J103) ADX2854 25 Wire A (J101) ADX2839

26 WireD (J118) ADX3030 27 5P Housing Wire (J119) ADX3031 28 9P Housing Wire (J115) ADX2895

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2.2.3 FRAME SECTION

7 7 7 7 7 7

1618 1618

17 17 8 17 17 17

9 954

Upper

side

• Rear view

1616

7 7 7 7 7

17 17 17 17 17 17

27 27

181818

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FRAME SECTION parts List

Mark No. Description Part No.

1 IR RECEIVE Assy AWZ6855 2 KEY CONTROL Assy AWZ6969 3 LED Assy AWZ6966 4 Sub Frame L Assy (50M) ANG2596 5 Sub Frame R Assy (50M) ANG2598

6Front Chassis H (50) ANA1733 7Front Spacer (CMX) AMR3384 8 Rear Frame (50M) ANG2602 9 Locking Wire Saddle AEC1948 10 Locking Wire Saddle AEC1992

11 Wire Saddle AEC1745 NSP 12 IR Holder ANG2551 13 Nylon Rivet AEC1671 14 Flat Clamp AEC1879 15 Enclosure Sheet 1 AMR3405

16 Screw AMZ30P080FMC 17 Screw AMZ30P060FZK 18 Screw APZ30P080FZK 19 Screw ABZ30P060FMC 20 Nylon Rivet AEC1997

21 Screw BBZ30P050FMC 22 Enclosure Sheet 2 (V) AMR3411 23 Enclosure Sheet 3 AMR3407 24 Power Switch (S2)(TRAP) ASG1089 25 3P Housing Wire (J114) ADX3032

26 Gasket S (CM) ANK1749 27 Gasket (CM) ANK1748

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2.2.4 TERMINAL PANEL and REAR SECTION

(1/4)

18 18

(2/4)

(4/4)

(3/4)

6 6

18 18

34 35

2 38

Rear view

14 14

13 13 11

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TERMINAL PANEL and REAR SECTION parts List

Mark No. Description Part No.

1 COMM SLOT I/F Assy AWZ6964 2 COMM SLOT Assy AWZ6968 > 3AC Inlet (CN1) AKP1244 4 SP TERMINAL R Assy AWZ6857 5 SP TERMINAL L Assy AWZ6856

6 Guide Rail EX AEC1994 7 6P Housing Wire (J108) ADX3029 8 Wire Saddle AEC1745 9 Clamp AEC1884 10 Terminal Panel (F50) ANG2685

11 Gasket SP-T ANK1734 12 • • • • • 13 Slot Spring B126 ABK1033 14 Slot Spring T130 ABK1032 15 Slot Spring T94 ABK1034

16 Slot Spring B92 ABK1035 17 Screw VBB30P080FNI 18 Screw AMZ30P060FZK 19 • • • • • 20 Hexagon Head Screw BBA1051

Mark No. Description Part No.

> 21 Power Switch (S1) ASG1094 22 Housing Wire (MX)(J116) ADX2896 23 COMM Stay A ANG2605 24 COMM Stay B ANG2606 25 Screw APZ30P080FZK

26 Rear Case (50M) ANE1623 27 Gasket T-R50 ANK1735 NSP 28 Name Label See Contrast table (2) 29 Caution Label AAX3048 30 Screw TBZ40P080FZK

31 Grip AMR3380 32 Screw HMB50P140FZK 33 Terminal Label R (SF50C) AAX3126 34 Terminal Label C (SF50C) AAX3130 35 Terminal Label V (CM) AAX3137

36 Rear Corner Label (15) AAX3081 37 VIDEO SLOT 2 Assy AWV2159 38 Screw ABA1300 39 Terminal Label L (50M) AAX3061 40 Screw BMZ30P080FZK

(2) CONTRAST TABLE

PDP-5004/KUC and PDP-5014/KUC are constructed the same except for the following:

Mark No. Symbol and Description

NSP 28 Name Label (SF50C) AAL2593 Not used NSP 28 Name Label (SF50S) Not used AAL2595

PDP-5004/

KUC

PDP-5014/

KUC

PDP-5004

1234

2.2.5 FRONT SECTION

16 17

11 12

10 7

1234

PDP-5004

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FRONT SECTION parts List

Mark No. Description Part No.

1FRONT KEY Assy AWZ6970 2 PIONEER Badge AAM1091 3Panel Cushion V AED1199 4Panel Cushion H AED1226 > 5 Protect Panel Assy (50) AMR3348

6Panel Holder (50) ANG2563 7 Earth Plate (MX) AMR3432 8Front Case Assy See Contrast table (2) NSP 9 Energy Star Label AAX8022 10 Blind Cushion AEB1400

Mark No. Description Part No.

11 Flexible Cable (J211) ADD1281 12 Flexible Seal (P) AEH1072 13 Screw ABZ30P060FMC 14 Screw APZ30P080FZK 15 Screw APZ30P120FZK

16 Lead Cover See Contrast table (2) 17 Rivet AEC1877 18 Flexible Seal (SF) AEH1082

(2) CONTRAST TABLE

PDP-5004/KUC and PDP-5014/KUC are constructed the same except for the following:

Mark No. Symbol and Description

8Front Case Assy (F50C) AMB2843 Not used 8Front Case Assy (F50S) Not used AMB2844

16 Lead Cover (SF) AMR3436 Not used 16 Lead Cover (4G) Not used AMR3395

PDP-5004/

KUC

PDP-5014/

KUC

PDP-5004

1234

2.2.6 PANEL CHASSIS (50) ASSY (AWU1099)

Panel Chassis (50) Assy (AWU1099)

No. Description Part No.

Mark

NSP 1..50 ADDRESS Assy AWV2121 NSP 2..50 ADDRESS Assy AWZ6839 NSP 1..50 SCAN FUKUGO Assy AWV2036 NSP 2..50 SCAN A Assy AWZ6809 NSP 2..50 SCAN B Assy AWZ6810 NSP 2..X CONNECTOR A Assy AWZ6811 NSP 2..X CONNECTOR B Assy AWZ6812

NSP Address Module (IC1-IC40) AXF1124 NSP Plasma Panel Assy (50")(V1) AAV1251

NSP FPC (50XGA-X) ADY1084 NSP FPC (50XGA-Y) ADY1085 NSP Chassis Assy (50) ANA1774

Edge Card Spacer AEC1998 PCB Spacer AEC1944 PCB Support AEC1958 Rivet AMR1066 FC Spacer AMR3370

NSP Adhesive ZBA-KE3424S

NSP Cleaner ZLX-AP7 NSP Tape ZTA-8101-12 NSP Double Faced Tape ZTB-5015-18 NSP Tape ZTC-POLYCA-11

NSP Tape ZTC-POLYCA-20 NSP Double Faced Tape ZTB-5015-9 NSP Tape ZTC-900UL-15 NSP Silicone Rubber ZTX-HC20-15 NSP Wiping Cloth ZTX-MX100-13

NSP Film ZTX-2102Y35-2R5 NSP Film ZTX-2102Y45-5 NSP Silicone Rubber ZTX-HC50-15 NSP Silicone Rubber

ZTC-EM7KBOR85T-15W

1234

PDP-5004

5678

2.2.7 PDP SERVICE ASSY (AWU1108)

PDP SERVICE Assy (AWU1108)

No. Description Part No.

Mark

NSP P. Chassis (50) Assy AWU1099 NSP Front Chassis H (50) ANA1733 F. Chassis VL (50M) ANA1765 F. Chassis VR (50M) ANA1766

Sub Frame R Assy (50M) ANG2561

Spacer AEB1397 Wire Saddle AEC1745 Clamp AEC1884

PCB Support AEC1938 PCB Spacer AEC1941 PCB Spacer AEC1947 Wire Clip AEC1948 Wire Clip AEC1992

Panel Cushion V AED1199 Panel Cushion H AED1226 Siricon Sheet SC AEH1080 Front Spacer AMR3369 Caution Label AAX3031

NSP Drive Voltage Label ARW1097 Screw ABZ30P100FZK

Screw AMZ30P080FMC Screw APZ30P080FZK

NSP Front Case (504 SVC) AMB2811 Rear Case (50P) ARM1247 Caution Card (SVC) AHA2280 Pad (PP T-L) AHA2315 Pad (PP T-R) AHA2316

Center Pad (50) AHA2335 Pad (PP B-L) AHA2343 Pad (PP B-R) AHA2344

NSP Upper Carton (504SVC) AHD3212

Sub Frame L Assy (50M) ANG2638

Scan Heatsink ANH1630

Screw AMZ30P060FZK

Sub Carton AHB1248 Carton (50) AHD3177

Protect Sheet AHG1331

PDP-5004

1234

2.3 PDP-4304, PDP-4314 models

2.3.1 CHASSIS SECTION (1)

17 16

20 21 21 21 21

20 2022 20

27 27

21 20 20 21

14 1428 14 146 7 915 1526 3

14 14 12 13141115 15 15 1510

PDP-5004

1234

5678

CHASSIS SECTION (1) parts List

No. Description Part No.

Mark

NSP 1 P. Chassis (43) Assy AWU1098 NSP 2 43 ADDRESS Assy AWZ6793 3 DIGITAL VIDEO Assy AWV2100 4 FPC (114P) ADY1081 5 Flexible Cable (J201) ADD1257

6 Flexible Cable (J203) ADD1259 7 Flexible Cable (J204) ADD1260 8 Flexible Cable (J209) ADD1223 9 Flexible Cable (J210) ADD1224 10 Flexible Cable (J205) ADD1261

11 Flexible Cable (J206) ADD1262 12 Flexible Cable (J207) ADD1263 13 Flexible Cable (J208) ADD1264 14 Ferrite Core ATX1048 15 Flat Clamp AEC1879

16 PCB Spacer AEC1941 17 PCB Support AEC1938 18 PCB Spacer AEC1944 19 PCB Support AEC1958 20 Ferrite Clamp AEC1986

21 Wire Saddle AEC1745 22 PCB Spacer AEC1947 23 Locking Wire Saddle AEC1948 24 Drive Silicone Sheet C AEH1066 25 Drive Silicone Sheet B AEH1065

26 Y Drive Protection Sheet AMR3346 27 Screw VBB30P080FNI 28 Flexible Cable (J202) ADD1258 29 Locking Wire Saddle AEC1992 30 Harness Lifter 18 AEC1980

31 Edge Card Spacer AEC1998

PDP-5004

1234

2.3.2 CHASSIS SECTION (2)

100V

Upper

side

Upper

side

2627

29 30

152225

1524

15 15

Upper

side

7 6

21 21 21

18 18

Upper

side

PDP-5004

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5678

CHASSIS SECTION (2) parts List

No. Description Part No.

Mark

1 43 X DRIVE Assy AWZ6840 2 43 Y DRIVE Assy AWV2022

3POWER SUPPLY Unit AXY1083 NSP 4 X CONNECTOR B Assy AWZ6799 NSP 5 X CONNECTOR A Assy AWZ6798

NSP 6 43 SCAN A Assy AWZ6796 NSP 7 43 SCAN B Assy AWZ6797 8PANEL SENSOR Assy AWZ6795

9Fan Motor (80 x 25) AXM1044 10 Fan Angle L (43M) ANG2655

11 Fan Angle R (43M) ANG2656 12 Front Chassis VL (43M) ANA1755 13 Front Chassis VR (43M) ANA1756 14 Housing Wire for Fan (J117) ADX2904 15 Screw ABZ30P060FMC

16 Screw PMB30P060FNI 17 Screw VBB30P080FNI 18 Screw PMB40P080FZK 19 Screw PPZ50P100FZK 20 Nyron Rivet AEC1671

21 Screw AMZ30P060FZK 22 3P Housing Wire (J109) ADX2847 23 11P Housing Wire (J102) ADX2840 24 12P Housing Wire (J103) ADX2841 25 Wire A (J101) ADX2839

26 Wire G (J118) ADX3034 27 5P Housing Wire (J119) ADX3035 28 9P Housing Wire (J115) ADX2902 29 Sub Frame L Assy (43M) ANG2623 30 Sub Frame R Assy (43M) ANG2625

31 Screw AMZ30P080FMC 32 Locking Wire Saddle AEC1948

PDP-5004

1234

2.3.3 FRAME SECTION

7 7 7

17 17

7 77

Rear view

Upper

side

7 77777

Rear view

1234

PDP-5004

5678

FRAME SECTION parts List

No. Description Part No.

Mark

1 IR RECEIVE Assy AWZ6855 2 KEY CONTROL Assy AWZ6969 3 LED Assy AWZ6966 4Power Switch (S2)(TRAP) ASG1089 5 3P Housing Wire (J114) ADX3036

6Front Chassis H (43) ANA1714 7Front Spacer (CMX) AMR3384 8 Rear Frame (43M) ANG2613 9 Locking Wire Saddle AEC1948 10 Locking Wire Saddle AEC1992

11 Wire Saddle AEC1745 NSP 12 IR Holder ANG2551 13 Nyron Rivet AEC1671 14 Flat Clamp AEC1879 15 Enclosure Sheet 1 AMR3405

16 Screw AMZ30P080FMC 17 Screw AMZ30P060FZK 18 Screw APZ30P080FZK 19 Screw ABZ30P060FMC 20 Nyron Rivet AEC1997

21 Screw BBZ30P050FMC 22 Enclosure Sheet 2 (V) AMR3411 23 Enclosure Sheet 3 AMR3407 24 Screw PMB30P060FNI 25 Cable Cover AMR3431 NSP 26 Front Case Spacer AMR3430

PDP-5004

1234

2.3.4 TERMINAL PANEL and REAR SECTION

(1/4)

(2/4)

(4/4)

6 6

(3/4)

34 35

37373737

2 39

18 18

1818

13 13

Rear view

PDP-5004

1234

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