Pioneer PDP-5004, PDP-4304, PDP-5014, PDP-4314 Service Manual

ORDER NO.

ARP3221

PDP-5004

PLASMA DISPLAY

PDP-5004 PDP-4304

PDP-5014

PDP-4314

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model	Type	Power Requirement	Remarks
PDP-5004	KUC	AC120V
PDP-5014	KUC	AC120V
PDP-4304	KUC	AC120V
PDP-4314	KUC	AC120V

This service manual should be used together with the following manual(s).

Model No.	Order No.	Remarks
PDP-5004, PDP-5014	ARP3222	SCHEMATIC DIAGRAM, PCB CONNECTION DIAGRAM
PDP-4304, PDP-4314

For details, refer to "Important Check Points for Good Servicing".

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.

PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2004

T-ZZY SEPT. 2004 printed in Japan

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SAFETY INFORMATION

A
This service manual is intended for qualified service technicians ; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely,
you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
B										Health & Safety Code Section 25249.6 - Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols		(fast operating fuse) and/or					(slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible				(fusible de type rapide) et/ou						(fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
C

	SAFETY PRECAUTIONS
	NOTICE : Comply with all cautions and safety related notes	6.	Perform the following precautions against unwanted radiation
	located on or inside the cabinet and on the chassis.		and rise in internal temperature.
	The following precautions should be observed :	• Always return the internal wiring to the original styling.
	1. When service is required, even though the PDP UNIT an	• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover,
	isolation transformer should be inserted between the power line		Shield Case etc.) surely after disassembly.
D	and the set in safety before any service is performed.	7.	Perform the following precautions for the PDP panel.
	2. When replacing a chassis in the set, all the protective devices	• When the front case is removed, make sure nothing hits the
	must be put back in place, such as barriers, nonmetallic knobs,		panel face, panel corner, and panel edge (so that the glass does
	adjustment and compartment covershields, isolation resistor-		not break).
	capacitor, etc.	• Make sure that the panel vent does not break. (Check that the
	3. When service is required, observe the original lead dress. Extra		cover is attached.)
	precaution should be taken to assure correct lead dress in the	• Handle the FPC connected to the panel carefully.
	high voltage circuitry area.		Twisting or pulling the FPC when connecting it to the
	4. Always use the manufacture's replacement components.		connector will cause it to peel off from the panel.
	Especially critical components as indicated on the circuit	8.	Pay attention to the following.
	diagram should not be replaced by other manufacture's.	• When the front case is removed, infrared ray is radiated and
	Furthermore where a short circuit has occurred, replace those		may disturb reception of the remote control unit.
E	components that indicate evidence of overheating.	• Pay extreme caution when the front case and rear panel are
	5. Before returning a serviced set to the customer, the service		removed because this may cause a high risk of disturbance to
	technician must thoroughly test the unit to be certain that it is		TVs and radios in the surrounding.
	completely safe to operate without danger of electrical shock,
	and be sure that no protective device built into the set by the
	manufacture has become defective, or inadvertently defeated
	during servicing. Therefore, the following checks should be
	performed for the continued protection of the customer and
	servicetechnician.

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PDP-5004

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Leakage Current Cold Check

With the AC plug removed from an AC power source, place a jumper across the two plug prongs. Turn the AC power switch on. Using an insulation tester (DC 500V), connect one lead to the jumpered AC plug and touch the other lead to each exposed metal part (input/output terminals, screwheads, metal overlays, control shafts, etc.), particularly any exposed metal part having a return path to the chassis. Exposed metal parts having a return path to the chassis should have a minimum resistor reading of 0.3MΩ and a maximum resistor reading of 5MΩ. Any resistor value below or above this range indicates an abnormality which requires corrective action. Exposed metal parts not having a return path to the chassis will indicate an open circuit.

Leakage Current Hot Check

Plug the AC line cord directly into an AC power source (do not use an isolation transformer for this check).

Turn the AC power switch on.

U s i n g a " L e a k a g e C u r r e n t Te s t e r ( S i m p s o n M o d e l 2 2 9 equivalent)", measure for current from all exposed metal parts of the cabinet (input/output terminals, screwheads, metal overlays, control shaft, etc.), particularly any exposed metal part having a return path to the chassis, to a known earth ground (water pipe, conduit, etc.). Any current measured must not exceed 0.5mA.

		Reading should
	Leakage	not be above
Device	current	0.5mA
under	tester
test
	Test all
	exposed metal
	surfaces

PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in PIONEER set have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with aon the schematics and on the parts list in this Service Manual.

The use of a substitute replacement component which dose not h a v e t h e s a m e s a f e t y c h a r a c t e r i s t i c s a s t h e P I O N E E R recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

A

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Also test with
plug reversed	Earth	D
(Using AC adapter	ground
plug as required)

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS

OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL

SHOCK HAZARD AND MUST BE CORRECTED BEFORE

RETURNING THE SET TO THE CUSTOMER.

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			PDP-5004		7
5	6					8

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Charged Section

The places where the commercial AC power is used without

Apassing through the power supply transformer.

If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.

1.AC Power Cord

2.AC Inlet with Filter

3.Power Switch (S1)

B4. Fuse (In the POWER SUPPLY Unit)

5.STB Transformer and Converter Transformer (In the POWER SUPPLY Unit)

6.Other primary side of the POWER SUPPLY Unit

High Voltage Generating Point

The places where voltage is 100V or more except for the charged places described above. If the places are touched, there is a risk of electric shock.

1. POWER SUPPLY Unit.....................................................		(223V)
2.	50 X DRIVE Assy ...........................................	(–230V to 223V)
3.	50 Y DRIVE Assy ...........................................................	(353V)
4.	50 SCAN A Assy ............................................................	(353V)
5.	50 SCAN B Assy ............................................................	(353V)
6. X CONNECTOR A Assy..................................		(–230V to 223V)
7. X CONNECTOR B Assy..................................		(–230V to 223V)

: Part is Charged Section.

: Part is the High Voltage Generating Points other than the Charged Section.

For 50 inch model (PDP-5004, PDP-5014)

C		POWER SUPPLY Unit		X CONNECTOR
50 SCAN B Assy	50 Y DRIVE Assy		50 X DRIVE Assy	B Assy

D

E

50 SCAN A Assy		Power Switch				X CONNECTOR
						A Assy
		(S1)
		AC Inlet with Filter				Power Cord
F	Fig.1 Charged Section and High Voltage Generating Point (Rear View)
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		PDP-5004

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Charged Section

The places where the commercial AC power is used without passing through the power supply transformer.

If the places are touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. Therefore, be sure to connect the set via an insulated transformer and supply the current.

1.AC Power Cord

2.AC Inlet with Filter

3.Power Switch (S1)

4.Fuse (In the POWER SUPPLY Unit)

5.STB Transformer and Converter Transformer (In the POWER SUPPLY Unit)

6.Other primary side of the POWER SUPPLY Unit

High Voltage Generating Point

The places where voltage is 100V or more except for the charged places described above. If the places are touched, there is a risk of A electric shock.

1. POWER SUPPLY Unit...................................................		(215V)
2.	43 X DRIVE Assy ..........................................	(–225V to 215V)
3.	43 Y DRIVE Assy ..........................................................	(345V)
4.	43 SCAN A Assy ............................................................	(345V)
5.	43 SCAN B Assy ............................................................	(345V)
6. X CONNECTOR AAssy ................................		(–225V to 215V)
7. X CONNECTOR B Assy ...............................		(–225V to 215V)

B

: Part is Charged Section.

: Part is the High Voltage Generating Points other than the Charged Section.

For 43 inch model (PDP-4304, PDP-4314)

43 SCAN B Assy	43 Y DRIVE Assy	POWER SUPPLY Unit	43 X DRIVE Assy X CONNECTOR
					B Assy

43 SCAN A Assy	Power Switch	X CONNECTOR
	(S1)	A Assy

AC Inlet with Filter

Power Cord

Fig.2 Charged Section and High Voltage Generating Point (Rear View)

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			PDP-5004		7
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[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol.

APlease be sure to confirm and follow these procedures.

1.Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

B

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris.

Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

CPlease replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages.

If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

D

0 Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.

Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.

Adjustments should be performed in accordance with the procedures/instructions described in this manual.

	3. Lubricants, Glues, and Replacement parts
	Use grease and adhesives that are equal to the specified substance.
E	Make sure the proper amount is applied.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

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PDP-5004

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COTENTS

SAFETY INFORMATION	2
1. SPECIFICATIONS	8
2. EXPLODED VIEWS AND PARTS LIST...........................................................................................................	10
2.1 PACKING for PDP-5004, PDP-5014, PDP-4304 and PDP-4314 models .................................................	10
2.1.1 PACKING............................................................................................................................................	10
2.2 PDP-5004, PDP-5014 models	12
2.2.1 CHASSIS SECTION (1) .....................................................................................................................	12
2.2.2 CHASSIS SECTION (2) .....................................................................................................................	14
2.2.3 FRAME SECTION..............................................................................................................................	16
2.2.4 TERMINAL PANEL and REAR SECTION ..........................................................................................	18
2.2.5 FRONT SECTION ..............................................................................................................................	20
2.2.6 PANEL CHASSIS (50) ASSY (AWU1099)..........................................................................................	22
2.2.7 PDP SERVICE ASSY (AWU1108) .....................................................................................................	23
2.3 PDP-4304, PDP-4314 models ..................................................................................................................	24
2.3.1 CHASSIS SECTION (1) .....................................................................................................................	24
2.3.2 CHASSIS SECTION (2) .....................................................................................................................	26
2.3.3 FRAME SECTION..............................................................................................................................	28
2.3.4 TERMINAL PANEL and REAR SECTION ..........................................................................................	30
2.3.5 FRONT SECTION ..............................................................................................................................	32
2.3.6 PANEL CHASSIS (43) ASSY (AWU1098)..........................................................................................	34
2.3.7 PDP SERVICE ASSY (AWU1109) .....................................................................................................	35
2.4 MULTI BASE SECTION for PDP-5004, PDP-5014, PDP-4304 and PDP-4314 .......................................	36
2.4.1 MULTI BASE SECTION .....................................................................................................................	36
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM (Refer to “Service Manual: ARP3222”) .............................	38
3.1 BLOCK DIAGRAM....................................................................................................................................	38
3.1.1 OVERALL BLOCK DIAGRAM (1/2) for PDP-5004 and PDP-5014 models	38
3.1.2 OVERALL BLOCK DIAGRAM (1/2) for PDP-4304, PDP-4314 models	40
3.1.3 OVERALL BLOCK DIAGRAM (2/2) for PDP-5004, PDP-5014, PDP-4304 and PDP-4314 models...	42
3.1.4 SIGNAL ROUTE.................................................................................................................................	44
3.1.5 50 Y DRIVE ASSY	45
3.1.6 43 Y DRIVE ASSY..............................................................................................................................	46
3.1.7 50 X DRIVE ASSY .............................................................................................................................	47
3.1.8 43 X DRIVE ASSY .............................................................................................................................	48
3.1.9 DIGITAL VIDEO ASSY	49
3.1.10 AV I/O ASSY	50
3.1.11 RGB ASSY	51
3.1.12 AUDIO AMP and COMM SLOT ASSYS	52
3.1.13 VIDEO SLOT 2 ASSY	53
3.2 WAVEFORMS	54
3.3 VOLTAGES................................................................................................................................................	61
4. PCB CONNECTION DIAGRAM (Refer to “Service Manual: ARP3222”)
5. PCB PARTS LIST	69
6. ADJUSTMENT ................................................................................................................................................	88
6.1 ADJUSTMENT REQUIRED WHEN THE SET IS REPAIRED OR REPLACED........................................	88
6.2 SERVICE FACTORY MODE.....................................................................................................................	89
6.3 HOW TO ENTER FACTORY MODE .........................................................................................................	90
6.4 METHOD FOR REPLACING THE SERVICE PANEL ASSY ..................................................................	114
6.5 COMMAND DESCRIPTION ...................................................................................................................	115
7. GENERAL INFORMATION ...........................................................................................................................	125
7.1 DIAGNOSIS............................................................................................................................................	125
7.1.1 CONFIGURATION OF THE PC BOARD	125
7.1.2 DIAGNOSIS FOR SHUTDOWN AND POWER-DOWN BY LED	126
7.1.3 PROCESSING AT THE TIME OF ABNORMALITIES.......................................................................	133
7.1.4 TEMPERATURE COMPENSATION OF DRIVE SYSTEM VOLTAGE ..............................................	133
7.1.5 POWER ON/OFF FUNCTION FOR THE LARGE-SIGNAL SYSTEM..............................................	134
7.1.6 BACKUP THE ADJUSTMENT VALUES FOR THE MAIN UNIT.......................................................	135
7.1.7 TROUBLESHOOTING......................................................................................................................	137
7.1.8 CANCELING DETECTION BY THE TRAP SWITCH .......................................................................	139
7.1.9 DISASSEMBLY ................................................................................................................................	140
7.2 IC INFORMATIION	146
8. PANEL FACILITIES	186

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			PDP-5004		7
5	6					8

A

B

C

D

E

F

				1		2
	1. SPECIFICATIONS
A			PLASMA DISPLAY
			General (PDP-5004 /PDP-5014)
			Light emission panel ..................			50 - inch AC Plasma Panel
				109.8 (W) x 62.1 (H) x 126.1 (diagonal) cm
			Number of pixels ..............................................			1280 x 768
			Power supply ...........................................			AC 120 V, 60 Hz
			Rated current .............................................................			3.1 A
			Standby power consumption			................................... 0.6 W
			External dimensions
			.... 1218 (W) x 714 (H) x 98 (D: Not including handles) mm
B					47-31/32 (W) x 28-1/8 (H) x 3-7/8
						(D: Not including handles) in.
			Weight ................................................			41.0 kg (90 lbs. 7 oz)
			Operating temperature range ........			0 to 40 ° C (32 to 104˚F)
			General (PDP-4304/ PDP-4314)
			Light emission panel ..................			43 - inch AC Plasma Panel
				95.2 (W) x 53.6 (H) x 109.3 (diagonal) cm
			Number of pixels ..............................................			1024 x 768
			Power supply ...........................................			AC 120 V, 60 Hz
C			Rated current .............................................................			2.6 A
			Standby power consumption			0.6 W
			External dimensions
			.... 1070 (W) x 630 (H) x 98 (D: Not including handles) mm
					42-1/8 (W) x 24-13/16 (H) x 3-7/8
						(D: Not including handles) in.
			Weight .............................................			33.5 kg (73 lbs. 14 oz)
			Operating temperature range ........			0 to 40 ° C (32 to 104˚F)
			Input/output
D			Video
			INPUT1
			Input	Mini D-sub 15 pin (socket connector)
				• RGB signal (G ON SYNC compatible)
				RGB ... 0.7 Vp-p/75Ω /no sync.
				HD/CS, VD ...	TTL level
				/positive and negative polarity
				/2.2 kΩ
				G ON SYNC
				... 1 Vp-p/75Ω /negative sync.
				*Compatible with Microsoft Plug & Play
				(VESA DDC1/2B)
E				• Component video signal
				Y ... 1 Vp-p/75 Ω negative sync.
				CB/PB, CR/PR	... 0.7 Vp-p (color100%)/75Ω

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PDP-5004

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4

INPUT2
Input	HDMI
	• Digital signal
	3.3V T.M.D.S. /50Ω
INPUT3
Input	S jack (Mini DIN 4 pin)
	• Y/C separate video signal
	Y . . . 1 Vp-p/75Ω /negative sync.
	C . . . 0.286 Vp-p/75Ω
	(Color Burst Level)
INPUT4
Input	RCA jack
	• Composite video signal
	1 Vp-p/75Ω /negative sync.
Output	RCA jack
	75Ω /with buffer
INPUT5
Input	RCA jack
	• Component video signal
	Y…1 Vp-p /75Ω negative sync.
	CB/PB, CR/PR…
	0.7 Vp-p (color 100%) / 75Ω
	• RGB signal
	G ON SYNC ...
	1 Vp-p/75Ω /negative sync.
	R/B ... 0.7 Vp-p/75Ω /no sync.
Audio
Input	AUDIO INPUT (for INPUT1)
	Pin jack (x2)
	L/R ... 500 mVrms/more than 10 kΩ
	AUDIO INPUT (for INPUT2)
	Pin jack (x2)
	L/R ... 500 mVrms/more than 10 kΩ
	AUDIO INPUT (for INPUT3)
	Pin jack (x2)
	L/R ... 500mVrms/more than 10 kΩ
	AUDIO INPUT (for INPUT4)
	Pin jack (x2)
	L/R ... 500mVrms/more than 10 kΩ
	AUDIO INPUT (for INPUT5)
	Pin jack (x2)
	L/R ... 500mVrms/more than 10 kΩ
Output	SPEAKER
	L/R ... 8 – 16Ω /7 W +7 W (at 8Ω )

Control

RS-232C... D-sub 9 pin (pin connector)

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7

8

Accessories

A

Power Cord (ADG1215)	Remote Control Unit for PDP-5004, PDP-4304
	(AXD1496)

B

Cleaning Cloth (for wiping front panel) (AED1208)

Binder Assy (AEC1758)

Speed Clamp (×2)

Bead Bands (×2)

Remote Control Unit for PDP-5014, PDP-4314

(AXD1497)

C

Dry Cell Battery (R6P, AA)

D

E

F

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			PDP-5004		7
5	6					8

	1	2	3	4
2. EXPLODED VIEWS AND PARTS LIST
NOTES:	Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
	The	mark found on some component parts indicates the importance of the safety factor of the part.
A	Therefore, when replacing, be sure to use parts of identical designation.
	Screws adjacent to mark on product are used for disassembly.

For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING for PDP-5004, PDP-5014, PDP-4304 and PDP-4314 models

2.1.1 PACKING

21

B

14

C

12

20

1

7

15 (for PDP-5004, PDP-5014)

16 (for PDP-4304, PDP-4314)

8, 9, 10, 13

D	19	2

	11
	4
18	3

5

6

E

15 (for PDP-5004, PDP-5014)

17 (for PDP-4304, PDP-4314)

F

20

10

PDP-5004

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2

3

4

5 6 7 8

PACKING Parts List

Mark No.		Description	Part No.	Mark No.	Description	Part No.
>	1	Power Cord	ADG1215
	2	Remote Control Unit	See Contrast table (2)	14	Vinyl Bag	AHG1310
	3	Battery Cover	AZN2462	15	Pad	See Contrast table (2)
NSP	4	Dry Cell Battery (R6P, AA)	AEX1026	16	Pad (43U)	See Contrast table (2)
	5	Wiping Cloth (for screen)	AED1208	17	Pad (43L)	See Contrast table (2)
	6	Binder Assy	AEC1758	18	Mirror Mat	AHG1284
		(Speed Clamp x2, Bead Band x2)		19	Accessory Case	AHC1036
	7	Operating Instructions	ARE1386	20	Under Carton	See Contrast table (2)
		(English / French / Spanish)		21	Upper Carton	See Contrast table (2)
	8	Plasma Caution Sheet	ARM1145
	9	Caution Sheet	ARM1176
	10	Caution Sheet	ARM1194
	11	Caution Sheet	ARM1201
NSP 12		Warranty Card	ARY1138
NSP 13		Card	VRY1132

A

B

(2) CONTRAST TABLE

PDP-5004/KUC, PDP-5014/KUC, PDP-4304/KUC and PDP-4314/KUC are constructed the same except for the following:

	Mark	No.	Symbol and Description	PDP-5004/	PDP-5014/	PDP-4304/	PDP-4314/
				KUC	KUC	KUC	KUC
		2	Remote Control Unit	AXD1496	AXD1497	AXD1496	AXD1497
		15	Pad	AHA2280	AHA2280	Not used	Not used
		16	Pad (43U)	Not used	Not used	AHA2282	AHA2282
		17	Pad (43L)	Not used	Not used	AHA2283	AHA2283
		20	Under Carton	AHD3037	AHD3037	AHD3100	AHD3100
		21	Upper Carton	AHD3286	AHD3288	AHD3287	AHD3289

C

D

E

F

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			PDP-5004		7
5	6					8

1

2

3

4

2.2 PDP-5004, PDP-5014 models

2.2.1 CHASSIS SECTION (1)

A

15	17	15	17	15	17	18	24	15	1	15
25

20	16	16		15	21
21
		15
		15	15		18

B

19

18

15

17

15

17

17

15

17

15

C

2

22

22

22

5	14	23	3	6	14	7	14
			14

D

9

8

14

E	4

10	14	11	14	14	12	14 14	13
		22	22		2	22

F

12

PDP-5004

1

2

3

4

	5	6
CHASSIS SECTION (1) parts List
Mark No.	Description	Part No.
NSP 1	P. Chassis (50) Assy	AWU1099
NSP 2	50 ADDRESS Assy	AWZ6839
3	DIGITAL VIDEO Assy	AWV2100
4	FPC (114P)	ADY1081
5	Flexible Cable (J201)	ADD1248
6	Flexible Cable (J203)	ADD1250
7	Flexible Cable (J204)	ADD1251
8	Flexible Cable (J209)	ADD1236
9	Flexible Cable (J210)	ADD1237
10	Flexible Cable (J205)	ADD1252
11	Flexible Cable (J206)	ADD1253
12	Flexible Cable (J207)	ADD1254
13	Flexible Cable (J208)	ADD1255
14	Flat Clamp	AEC1879

5

6

	7	8
Mark No.	Description	Part No.
15	PCB Spacer	AEC1941
16	PCB Support	AEC1938	A
17	Wire Saddle	AEC1745
18	PCB Spacer	AEC1947
19	Locking Wire Saddle	AEC1948
20	Drive Silicone Sheet C	AEH1066
21	Drive Silicone Sheet B	AEH1065
22	Screw	VBB30P080FNI
23	Flexible Cable (J202)	ADD1249
24	Locking Wire Saddle	AEC1992
25	SCAN Silicone Sheet	AEH1080	B

C

D

E

F

				13
	PDP-5004		7
				8

1

2

3

4

2.2.2 CHASSIS SECTION (2)

19

A

					19
					9	10
	20				15
						15
B		8		100V	15	15
					15	15
		20
13	17				24
	23	25 22	3
				15	14
		15
C
		15		15

D
		27	26		28
		17	18	17	2		18	18	1
						17
			17						17
							17
	16	16		16	16	16			16
E			16
		7		6		5			4
						21	21		21
					21
	21		21
						12
		11				21			21
	21				21
F	Upper								Upper
	side								side
	14				PDP-5004

1

2

3

4

	5	6	7	8
CHASSIS SECTION (2) parts List
Mark No.	Description	Part No.
1	50 X DRIVE Assy	AWZ6959
2	50 Y DRIVE Assy	AWV2144
> 3	POWER SUPPLY Unit	AXY1083
NSP 4	X CONNECTOR B Assy	AWZ6812
NSP 5	X CONNECTOR A Assy	AWZ6811
NSP 6	50 SCAN A Assy	AWZ6809
NSP 7	50 SCAN B Assy	AWZ6810
8	PANEL SENSOR Assy	AWZ6795
9	Fan Motor (80 x 25)	AXM1044
10	Fan Angle (504)	ANG2609
11	Front Chassis VL (50M)	ANA1753
12	Front Chassis VR (50M)	ANA1754
13	SCAN Heatsink	ANH1630
14	Housing Wire (J117)	ADX2897
15	Screw	ABZ30P060FMC
16	Screw	PMB30P060FNI
17	Screw	VBB30P080FNI
18	Screw	PMB40P080FZK
19	Screw	PPZ50P100FZK
20	Nylon Rivet	AEC1671
21	Screw	AMZ30P060FZK
22	3P Housing Wire (J109)	ADX2847
23	11P Housing Wire (J102)	ADX2853
24	12P Housing Wire (J103)	ADX2854
25	Wire A (J101)	ADX2839
26	WireD (J118)	ADX3030
27	5P Housing Wire (J119)	ADX3031
28	9P Housing Wire (J115)	ADX2895

A

B

C

D

E

F

						15
			PDP-5004		7
5	6					8

	1	2				3	4
	2.2.3 FRAME SECTION
A	17	18	16		18	16 18
							17
	6
	7	7		7	7	7	7

																						Upper
		17		17		17			17				8		17		17			17
																						side
B
					16									16

		4	9	5 9
	25
C	11	11		11
				10
	24			11

22	14							14
19
D	19	12
23
13					16		16	3
2
	1
								15
17								17
E
		18	16		18	16	18
								20
6
7	7			7	7		7	7

F		17		26		17		17			8		17		17			17		17
										27						27							21
	• Rear view

16

PDP-5004

1

2

3

4

	5	6	7	8
FRAME SECTION parts List
Mark No.	Description	Part No.
1	IR RECEIVE Assy	AWZ6855
2	KEY CONTROL Assy	AWZ6969
3	LED Assy	AWZ6966
4	Sub Frame L Assy (50M)	ANG2596
5	Sub Frame R Assy (50M)	ANG2598
6	Front Chassis H (50)	ANA1733
7	Front Spacer (CMX)	AMR3384
8	Rear Frame (50M)	ANG2602
9	Locking Wire Saddle	AEC1948
10	Locking Wire Saddle	AEC1992
11	Wire Saddle	AEC1745
NSP 12	IR Holder	ANG2551
13	Nylon Rivet	AEC1671
14	Flat Clamp	AEC1879
15	Enclosure Sheet 1	AMR3405
16	Screw	AMZ30P080FMC
17	Screw	AMZ30P060FZK
18	Screw	APZ30P080FZK
19	Screw	ABZ30P060FMC
20	Nylon Rivet	AEC1997
21	Screw	BBZ30P050FMC
22	Enclosure Sheet 2 (V)	AMR3411
23	Enclosure Sheet 3	AMR3407
24	Power Switch (S2)(TRAP)	ASG1089
25	3P Housing Wire (J114)	ADX3032
26	Gasket S (CM)	ANK1749
27	Gasket (CM)	ANK1748

A

B

C

D

E

F

						17
			PDP-5004		7
5	6					8

		1			2					3		4
	2.2.4 TERMINAL PANEL and REAR SECTION
	36 (1/4)		18		18	28	18	26	29	18	18	36 (2/4)
A
	30											30
				18							18
	32											32
	31											31
	32			18							18
												32
	30											30
B
				18			18			18
	30		18	18			18			18	18
												30
	36 (3/4)											36 (4/4)
C		27	33		34				35		39

18

18

	24
	18	17		1	17
6	23
	6	8	9		8

	4	8				37	3	5
D							22
			7	18
		18
				17	17
						40

25	38	2	38		21	18	25
			20	38	38

E

30

30

18

18 18

18

18

18

18

10

Rear view	15	14	14
F
11	16	13	13	11

18

PDP-5004

1

2

3

4

5 6 7 8

TERMINAL PANEL and REAR SECTION parts List

Mark No.	Description	Part No.	Mark No.	Description	Part No.
1	COMM SLOT I/F Assy	AWZ6964	> 21	Power Switch (S1)	ASG1094
2	COMM SLOT Assy	AWZ6968	22	Housing Wire (MX)(J116)	ADX2896	A
			23	COMM Stay A	ANG2605
> 3	AC Inlet (CN1)	AKP1244
4	SP TERMINAL R Assy	AWZ6857	24	COMM Stay B	ANG2606
5	SP TERMINAL L Assy	AWZ6856	25	Screw	APZ30P080FZK
6	Guide Rail EX	AEC1994	26	Rear Case (50M)	ANE1623
7	6P Housing Wire (J108)	ADX3029	27	Gasket T-R50	ANK1735
8	Wire Saddle	AEC1745	NSP 28	Name Label	See Contrast table (2)
9	Clamp	AEC1884	29	Caution Label	AAX3048
10	Terminal Panel (F50)	ANG2685	30	Screw	TBZ40P080FZK
11	Gasket SP-T	ANK1734	31	Grip	AMR3380	B
12	• • • • •		32	Screw	HMB50P140FZK
13	Slot Spring B126	ABK1033	33	Terminal Label R (SF50C)	AAX3126
14	Slot Spring T130	ABK1032	34	Terminal Label C (SF50C)	AAX3130
15	Slot Spring T94	ABK1034	35	Terminal Label V (CM)	AAX3137
16	Slot Spring B92	ABK1035	36	Rear Corner Label (15)	AAX3081
17	Screw	VBB30P080FNI	37	VIDEO SLOT 2 Assy	AWV2159
18	Screw	AMZ30P060FZK	38	Screw	ABA1300
19	• • • • •		39	Terminal Label L (50M)	AAX3061
20	Hexagon Head Screw	BBA1051	40	Screw	BMZ30P080FZK
						C

(2) CONTRAST TABLE

PDP-5004/KUC and PDP-5014/KUC are constructed the same except for the following:

	Mark	No.	Symbol and Description	PDP-5004/	PDP-5014/
				KUC	KUC
	NSP	28	Name Label (SF50C)	AAL2593	Not used
	NSP	28	Name Label (SF50S)	Not used	AAL2595

D

E

F

						19
			PDP-5004		7
5	6					8

1

2

3

4

2.2.5 FRONT SECTION

A

		4
B		3
6
	6
13	14
		6
		3
8		14
C		13
		4
	14	5
	6	6

14

6

9

D

2

15

E

16 17

11				12		1
		18

10 7

F

20

PDP-5004

1

2

3

4

5 6 7 8

FRONT SECTION parts List

Mark No.	Description	Part No.	Mark No.	Description	Part No.
1	FRONT KEY Assy	AWZ6970	11	Flexible Cable (J211)	ADD1281
2	PIONEER Badge	AAM1091	12	Flexible Seal (P)	AEH1072
3	Panel Cushion V	AED1199	13	Screw	ABZ30P060FMC
4	Panel Cushion H	AED1226	14	Screw	APZ30P080FZK
> 5	Protect Panel Assy (50)	AMR3348	15	Screw	APZ30P120FZK
6	Panel Holder (50)	ANG2563	16	Lead Cover	See Contrast table (2)
7	Earth Plate (MX)	AMR3432	17	Rivet	AEC1877
8	Front Case Assy	See Contrast table (2)	18	Flexible Seal (SF)	AEH1082
NSP 9	Energy Star Label	AAX8022
10	Blind Cushion	AEB1400

(2) CONTRAST TABLE

PDP-5004/KUC and PDP-5014/KUC are constructed the same except for the following:

	Mark	No.	Symbol and Description	PDP-5004/	PDP-5014/
				KUC	KUC
		8	Front Case Assy (F50C)	AMB2843	Not used
		8	Front Case Assy (F50S)	Not used	AMB2844
		16	Lead Cover (SF)	AMR3436	Not used
		16	Lead Cover (4G)	Not used	AMR3395

A

B

C

D

E

F

						21
			PDP-5004		7
5	6					8

1 2 3 4

2.2.6 PANEL CHASSIS (50) ASSY (AWU1099)

Panel Chassis (50) Assy (AWU1099)

	A	Mark No.	Description	Part No.
		NSP	1..50 ADDRESS Assy	AWV2121
		NSP	2..50 ADDRESS Assy	AWZ6839
		NSP	1..50 SCAN FUKUGO Assy	AWV2036
		NSP	2..50 SCAN A Assy	AWZ6809
		NSP	2..50 SCAN B Assy	AWZ6810
		NSP	2..X CONNECTOR A Assy	AWZ6811
		NSP	2..X CONNECTOR B Assy	AWZ6812
		NSP	Address Module (IC1-IC40)	AXF1124
		NSP	Plasma Panel Assy (50")(V1) AAV1251
	B NSP		FPC (50XGA-X)	ADY1084
		NSP	FPC (50XGA-Y)	ADY1085
		NSP	Chassis Assy (50)	ANA1774
			Edge Card Spacer	AEC1998
			PCB Spacer	AEC1944
			PCB Support	AEC1958
			Rivet	AMR1066
			FC Spacer	AMR3370
	C	NSP	Adhesive	ZBA-KE3424S
		NSP	Cleaner	ZLX-AP7
		NSP	Tape	ZTA-8101-12
		NSP	Double Faced Tape	ZTB-5015-18
		NSP	Tape	ZTC-POLYCA-11
		NSP	Tape	ZTC-POLYCA-20
		NSP	Double Faced Tape	ZTB-5015-9
		NSP	Tape	ZTC-900UL-15
		NSP	Silicone Rubber	ZTX-HC20-15
		NSP	Wiping Cloth	ZTX-MX100-13
	D	NSP	Film	ZTX-2102Y35-2R5
		NSP	Film	ZTX-2102Y45-5
		NSP	Silicone Rubber	ZTX-HC50-15
		NSP	Silicone Rubber	ZTC-EM7KBOR85T-15W

E

F

22

PDP-5004

1

2

3

4

5 6 7 8

2.2.7 PDP SERVICE ASSY (AWU1108)

PDP SERVICE Assy (AWU1108)

Mark No.	Description	Part No.
NSP	P. Chassis (50) Assy	AWU1099
NSP	Front Chassis H (50)	ANA1733
	F. Chassis VL (50M)	ANA1765
	F. Chassis VR (50M)	ANA1766
	Sub Frame L Assy (50M)	ANG2638
	Sub Frame R Assy (50M)	ANG2561
	Scan Heatsink	ANH1630
	Spacer	AEB1397
	Wire Saddle	AEC1745
	Clamp	AEC1884
	PCB Support	AEC1938
	PCB Spacer	AEC1941
	PCB Spacer	AEC1947
	Wire Clip	AEC1948
	Wire Clip	AEC1992
	Panel Cushion V	AED1199
	Panel Cushion H	AED1226
	Siricon Sheet SC	AEH1080
	Front Spacer	AMR3369
	Caution Label	AAX3031
NSP	Drive Voltage Label	ARW1097
	Screw	ABZ30P100FZK
	Screw	AMZ30P060FZK
	Screw	AMZ30P080FMC
	Screw	APZ30P080FZK
NSP	Front Case (504 SVC)	AMB2811
	Rear Case (50P)	ARM1247
	Caution Card (SVC)	AHA2280
	Pad (PP T-L)	AHA2315
	Pad (PP T-R)	AHA2316
	Center Pad (50)	AHA2335
	Pad (PP B-L)	AHA2343
	Pad (PP B-R)	AHA2344
	Sub Carton	AHB1248
	Carton (50)	AHD3177
NSP	Upper Carton (504SVC)	AHD3212
	Protect Sheet	AHG1331

A

B

C

D

E

F

						23
			PDP-5004		7
5	6					8

	1					2				3		4
	2.3 PDP-4304, PDP-4314 models
	2.3.1 CHASSIS SECTION (1)
A								27	2	27
												1
			31 17	16							29	16
		19			20	21	20	21	22 21 20	21	20
	18											18
						16						17
										16
						17						24
B						16		16				25
	25
	31							16	22			18
	31
	24											17
					16
	18					17						16
											16
	19
	17											18
C	22		30
	31			20					21	20	20	21
		23
								27	2	27

5

14

26

3

28

14

15

6

14

15

14

7

9

D

8

E

4

F

10	14	15	15	11	14	15	14	12	15	14	13
24
					PDP-5004

1

2

3

4

	5	6	7	8
CHASSIS SECTION (1) parts List
Mark No.	Description	Part No.
NSP 1	P. Chassis (43) Assy	AWU1098
NSP 2	43 ADDRESS Assy	AWZ6793
3	DIGITAL VIDEO Assy	AWV2100
4	FPC (114P)	ADY1081
5	Flexible Cable (J201)	ADD1257
6	Flexible Cable (J203)	ADD1259
7	Flexible Cable (J204)	ADD1260
8	Flexible Cable (J209)	ADD1223
9	Flexible Cable (J210)	ADD1224
10	Flexible Cable (J205)	ADD1261
11	Flexible Cable (J206)	ADD1262
12	Flexible Cable (J207)	ADD1263
13	Flexible Cable (J208)	ADD1264
14	Ferrite Core	ATX1048
15	Flat Clamp	AEC1879
16	PCB Spacer	AEC1941
17	PCB Support	AEC1938
18	PCB Spacer	AEC1944
19	PCB Support	AEC1958
20	Ferrite Clamp	AEC1986
21	Wire Saddle	AEC1745
22	PCB Spacer	AEC1947
23	Locking Wire Saddle	AEC1948
24	Drive Silicone Sheet C	AEH1066
25	Drive Silicone Sheet B	AEH1065
26	Y Drive Protection Sheet	AMR3346
27	Screw	VBB30P080FNI
28	Flexible Cable (J202)	ADD1258
29	Locking Wire Saddle	AEC1992
30	Harness Lifter 18	AEC1980
31	Edge Card Spacer	AEC1998

A

B

C

D

E

F

						25
			PDP-5004		7
5	6					8

	1		2		3	4
	2.3.2 CHASSIS SECTION (2)
		20
A
			8			100V
							14
		19	20				19
		15				15	32
		15				15
	15						15
					31
			31			19
	19
B	32					9	11
	10	9
		29				30
			23	3
	Upper			24	15	Upper
			25 22	15
	side					side
			15		15

C

28

27 26

D
		31	31
		2
	18	17	18	18	1
	17		17		17
		17
				17
	16	16	16		16
E
	7	6	5		4
			21		21
21	21	21		21

	12			13
	21	21	21	21
F	Upper			Upper
	side			side

26

PDP-5004

1

2

3

4

		5	6	7	8
CHASSIS SECTION (2) parts List
Mark No.		Description	Part No.
	1	43 X DRIVE Assy	AWZ6840
	2	43 Y DRIVE Assy	AWV2022
>	3	POWER SUPPLY Unit	AXY1083
NSP 4		X CONNECTOR B Assy	AWZ6799
NSP 5		X CONNECTOR A Assy	AWZ6798
NSP 6		43 SCAN A Assy	AWZ6796
NSP 7		43 SCAN B Assy	AWZ6797
	8	PANEL SENSOR Assy	AWZ6795
>	9	Fan Motor (80 x 25)	AXM1044
	10	Fan Angle L (43M)	ANG2655
	11	Fan Angle R (43M)	ANG2656
	12	Front Chassis VL (43M)	ANA1755
	13	Front Chassis VR (43M)	ANA1756
	14	Housing Wire for Fan (J117)	ADX2904
	15	Screw	ABZ30P060FMC
	16	Screw	PMB30P060FNI
	17	Screw	VBB30P080FNI
	18	Screw	PMB40P080FZK
	19	Screw	PPZ50P100FZK
	20	Nyron Rivet	AEC1671
	21	Screw	AMZ30P060FZK
	22	3P Housing Wire (J109)	ADX2847
	23	11P Housing Wire (J102)	ADX2840
	24	12P Housing Wire (J103)	ADX2841
	25	Wire A (J101)	ADX2839
	26	Wire G (J118)	ADX3034
	27	5P Housing Wire (J119)	ADX3035
	28	9P Housing Wire (J115)	ADX2902
	29	Sub Frame L Assy (43M)	ANG2623
	30	Sub Frame R Assy (43M)	ANG2625
	31	Screw	AMZ30P080FMC
	32	Locking Wire Saddle	AEC1948

A

B

C

D

E

F

						27
			PDP-5004		7
5	6					8

1

2

3

4

2.3.3 FRAME SECTION

A

17		16		16		17

24

7

7

18

7

18

7

18

7

24

7

	6			Rear view
17	17	17	17	17
B
	8			Upper
				side
	25	10
4				9
			10	11
C
5
				11
				15
			26

D		17		16	16		17
		24	7	7	7	7	24
		7					7
					6		Rear view
E
	22	14					14
		19
			19	12
		23
		13					3
		2			20	21
F			1

28

PDP-5004

1

2

3

4

	5	6	7	8
FRAME SECTION parts List
Mark No.	Description	Part No.
1	IR RECEIVE Assy	AWZ6855
2	KEY CONTROL Assy	AWZ6969
3	LED Assy	AWZ6966
4	Power Switch (S2)(TRAP)	ASG1089
5	3P Housing Wire (J114)	ADX3036
6	Front Chassis H (43)	ANA1714
7	Front Spacer (CMX)	AMR3384
8	Rear Frame (43M)	ANG2613
9	Locking Wire Saddle	AEC1948
10	Locking Wire Saddle	AEC1992
11	Wire Saddle	AEC1745
NSP 12	IR Holder	ANG2551
13	Nyron Rivet	AEC1671
14	Flat Clamp	AEC1879
15	Enclosure Sheet 1	AMR3405
16	Screw	AMZ30P080FMC
17	Screw	AMZ30P060FZK
18	Screw	APZ30P080FZK
19	Screw	ABZ30P060FMC
20	Nyron Rivet	AEC1997
21	Screw	BBZ30P050FMC
22	Enclosure Sheet 2 (V)	AMR3411
23	Enclosure Sheet 3	AMR3407
24	Screw	PMB30P060FNI
25	Cable Cover	AMR3431
NSP 26	Front Case Spacer	AMR3430

A

B

C

D

E

F

						29
			PDP-5004		7
5	6					8

1

2

3

4

2.3.4 TERMINAL PANEL and REAR SECTION

						18		28	18		26	18	29	18		36 (2/4)
A
	36 (1/4)
	30															30
						18								18
	32															32
	30															31
	31					18								18		30
	32
B																32
											18
							18						18
	30			18			18				18		18		18	30
	36 (3/4)															36 (4/4)
C			27	33					34			35		12
		18
	18		24
			18		17	1	17
	6	6	23
				8	9	8
D		4	8			7	18							22	3	5
			18									38
		25	39		2		39		17	17	19			21	18	25
									20		39		39
E		30						18					18			30
						18		18			18		18	18
			37					37					37		37	10

	Rear view	16	13	13
	F			11
		15	14	14
	11

30

PDP-5004

1

2

3

4