Pioneer KEHP-6010-R, KEHP-6010-RB, KEHP-6011-R Service manual
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST.......................2
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM...10
4. PCB CONNECTION DIAGRAM ................................24
5. ELECTRICAL PARTS LIST ........................................32
6. ADJUSTMENT..........................................................36
7. GENERAL INFORMATION .......................................37
7.1 DIAGNOSIS ........................................................37
7.1.1 DISASSEMBLY ..............................................37
7.1.2 CONNECTOR FUNCTION DESCRIPTION ....38
7.2 PARTS .................................................................39
7.2.1 IC ....................................................................39
7.2.2 DISPLAY.........................................................45
7.3 OPERATIONAL FLOW CHART..........................46
8. OPERATIONS AND SPECIFICATIONS.....................47
PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000
K-ZZU. DEC. 2000 Printed in Japan
ORDER NO.
CRT2599
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH RDS TUNER
KEH-P6010R
X1M/EW
KEH-P6010R/X1M/EW
- This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-1011 CRT2406 3L
Cassette Mech. Module:Mech.Description, Disassembly, Adjustment
KEH-P6010RB X1M/EW
NOTE:
- This service manual does not describe the CD test mode.
For the operations in the CD test mode, refer to the CD player's Service manual.
- Extension cable of cassette mechanism : Jig No. GGD1121
KEH-P6011R X1M/EE
2
KEH-P6010R,P6010RB,P6011R
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.
13
14
10
8
12
11
9
1
2
6
5
7
4
3
3
KEH-P6010R,P6010RB,P6011R
NOTE:
- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to ∇ mark on the product are used for disassembly.
- PACKING SECTION PARTS LIST
Part No.
Mark No. Symbol and Description KEH-P6010R/X1M/EW KEH-P6010RB/X1M/EWKEH-P6011R/X1M/EE
1 Cord Assy CDE6435 CDE6435 CDE6438
2 Inner Box CHW1754 CHW1754 CHW1754
* 3 Accessory Assy CEA2397 CEA2397 CEA2397
4 Screw CBA1002 CBA1002 CBA1002
5 Handle CNC5395 CNC5395 CNC5395
6 Bush CNV3930 CNV3930 CNV3930
* 7 Polyethylene Bag E36-615 E36-615 E36-615
8 Polyethylene Bag CEG-162 CEG-162 CEG-162
9 Carton CHG4203 CHG4204 CHG4207
10 Contain Box CHL4203 CHL4204 CHL4207
11 Protector CHP2243 CHP2243 CHP2243
12 Protector CHP2244 CHP2244 CHP2244
13-1 Polyethylene Bag CEG1116 CEG1116 CEG1116
13-2 Owner's Manual CRD3338 CRD3338 CRD3335
13-3 Owner's Manual CRD3339 CRD3339 Not used
13-4 Owner's Manual CRD3340 CRD3340 Not used
13-5 Installation Manual CRD3345 CRD3345 CRD3343
* 13-6 Passport CRY1013 CRY1013 Not used
* 13-7 Warranty Card CRY1157 CRY1157 CRY1157
* 13-8 Caution Card CRP1241 CRP1241 CRP1241
14 Case Assy CXB3520 CXB3520 CXB3520
- Owner's Manual, Installation Manual
Model Part No. Language
KEH-P6010R/X1M/EW CRD3338 English, Spanish
KEH-P6010RB/X1M/EW CRD3339 German, French
CRD3340 Italian, Dutch
CRD3345 English, Spanish, German, French, Italian, Dutch
KEH-P6011R/X1M/EE CRD3335 English, Russian
CRD3343 English, Russian
4
KEH-P6010R,P6010RB,P6011R
2.2 EXTERIOR(EW model)
A
B
C
5
KEH-P6010R,P6010RB,P6011R
- EXTERIOR SECTION PARTS LIST(EW model)
Mark No. Description Part No.
Mark No. Description Part No.
1 Screw BMZ30P040FZK
2 Screw BMZ30P100FMC
3 Screw BSZ26P050FMC
4 Screw BSZ30P060FMC
5 Cord Assy CDE6435
6 Cap CKX-003
7 Fuse(10A) CEK1136
8 IC(IC361) PAL006A
9 Case CNB2686
10 Holder CNC5704
11 Holder Unit CXB6681
12 Cushion CNM4870
13 Insulator CNM6948
14 Panel CNS6332
15 Tuner Amp Unit(P6010R) CWM7391
Tuner Amp Unit
(P6010RB) CWM7393
16 Screw ASZ26P060FMC
17 Screw BPZ26P100FMC
18 Screw BSZ26P160FMC
19 Pin Jack(CN351) CKB1035
20 Plug(CN901) CKM1330
21 Connector(CN701) CKS3408
22 Plug(CN750) CKS3537
23 Connector(CN551) CKS3568
24 Antenna Jack(CN402) CKX1056
25 Holder(CN403) CNC5399
26 Holder CNC8615
27 Holder CNC9472
28 Insulator CNM6949
29 Heat Sink CNR1583
30 FM/AM Tuner Unit CWE1562
31 Holder CNC8815
32 Chassis Unit(P6010R) CXB6104
Chassis Unit(P6010RB) CXB6105
33
Detach Grille Assy(P6010R) CXB6303
Detach Grille Assy(P6010RB)
CXB6305
34 Screw BPZ20P100FZK
35 Button(1-6) CAC6773
36 Knob(Volume) CAC6775
37 Button(FUNC/AUDIO) CAC6776
38 Button(SOURCE/DISP) CAC6777
39 Button(EQ) CAC6778
40 Button(SEEQ) CAC6779
41 Button(OPEN) CAC6780
* 42 Badge CAH1754
43 Spring CBH2430
44 Spring CBH2431
45 Spring CBH2491
46 Cover CNS6282
47 Holder CNV6505
48 Holder CNV6506
49 Keyboard Unit(P6010R) CWM7413
Keyboard Unit(P6010RB) CWM7415
50 LCD(P6010R) CAW1627
LCD(P6010RB) CAW1625
51 Connector(CN1901) CKS4205
52 Holder CNC9053
53 Sheet CNM6969
54 Cushion CNM6984
55 Connector CNV6440
56 Lighting Conductor CNV6441
57 Sub Grille Assy(P6010R) CXB7165
Sub Grille Assy(P6010RB)CXB7166
58 Button(EJECT) CAC6839
59 Door CAT2109
60 Screw(M2x2) CBA1176
61 Washer CBF1038
62 Washer CBF1039
63 Spring CBH1838
64 Spring CBH2428
65 Spring CBH2429
66 Spring CBL1512
67 Holder CNC9096
68 Panel CNS6280
69 Pin CNV6486
70 Gear CNV6507
71 Arm CNV6508
72 Panel Unit CWM7627
73 Socket(CN1950) CKS3550
74 Connector(CN1951) CKS4206
75 Damper Unit CXB5070
76 Holder Unit CXB6356
77 Holder Unit CXB6357
78 Clutch Unit CXB6358
79 Screw IMS20P045FZK
80
Cassette Mechanism ModuleEXK4070
81 Screw ISS26P055FUC
82 Transistor(Q910) 2SD2396
83 IC(IC1902) SBX8035-H
84 Film(P6010RB) CNM6983
6
KEH-P6010R,P6010RB,P6011R
2.3 EXTERIOR(EE model)
A
B
C
7
KEH-P6010R,P6010RB,P6011R
- EXTERIOR SECTION PARTS LIST(EE model)
Mark No. Description Part No.
Mark No. Description Part No.
1 Screw BMZ30P040FZK
2 Screw BMZ30P100FMC
3 Screw BSZ26P050FMC
4 Screw BSZ30P060FMC
5 Cord Assy CDE6438
6 Fuse(10A) CEK1136
7 IC(IC361) PAL006A
8 Case CNB2609
9 Holder CNC5704
10 Holder Unit CXB6681
11 Cushion CNM4870
12 Insulator CNM6948
13 Panel CNS6332
14 Tuner Amp Unit CWM7389
15 Screw ASZ26P060FMC
16 Screw BPZ26P120FMC
17 Screw BSZ26P160FMC
18 Pin Jack(CN351) CKB1035
19 Plug(CN901) CKM1330
20 Connector(CN701) CKS3408
21 Plug(CN750) CKS3537
22 Connector(CN551) CKS3568
23 Antenna Jack(CN402) CKX1056
24 Holder(CN403) CNC5399
25 Holder CNC8615
26 Holder CNC9472
27 Insulator CNM6949
28 Heat Sink CNR1583
29 FM/AM Tuner Unit CWE1566
30 Holder CNC8815
31 Chassis Unit CXB6106
32 Detach Grille Assy CXB6301
33 Screw BPZ20P100FZK
34 Button(1-6) CAC6773
35 Knob CAC6775
36 Button(FUNC/AUDIO) CAC6776
37 Button(SOURCE/DISP) CAC6777
38 Button(EQ) CAC6778
39 Button(SEEQ) CAC6779
40 Button(OPEN) CAC6780
* 41 Badge CAH1754
42 Spring CBH2430
43 Spring CBH2431
44 Spring CBH2491
45 Cover CNS6282
46 Holder CNV6505
47 Holder CNV6506
48 Keyboard Unit CWM7411
49 LCD CAW1627
50 Connector(CN1901) CKS4205
51 Holder CNC9053
52 Sheet CNM6969
53 Cushion CNM6984
54 Connector CNV6440
55 Lighting Conductor CNV6441
56 Sub Grille Assy CXB7167
57 Button(EJECT) CAC6839
58 Door CAT2109
59 Screw(M2x2) CBA1176
60 Washer CBF1038
61 Washer CBF1039
62 Spring CBH1838
63 Spring CBH2428
64 Spring CBH2429
65 Spring CBL1512
66 Holder CNC9096
67 Panel CNS6280
68 Pin CNV6486
69 Gear CNV6507
70 Arm CNV6508
71 Panel Unit CWM7627
72 Socket(CN1950) CKS3550
73 Connector(CN1951) CKS4206
74 Damper Unit CXB5070
75 Holder Unit CXB6356
76 Holder Unit CXB6357
77 Clutch Unit CXB6358
78 Screw IMS20P045FZK
79
Cassette Mechanism ModuleEXK4050
80 Screw ISS26P055FUC
81 Transistor(Q910) 2SD2396
82 IC(IC1902) SBX8035-H
8
KEH-P6010R,P6010RB,P6011R
2.4 CASSETTE MECHANISM MODULE
D
E
9
KEH-P6010R,P6010RB,P6011R
Mark No. Description Part No. Mark No. Description Part No.
- CASSETTE MECHANISM MODULE SECTION PARTS LIST
1 Screw BSZ20P040FMC
2 Washer CBF1037
3 Washer CBG1003
4 Screw EBA1028
5 Screw CBA1037
6 Spring EBH1531
7 Spring EBH1642
8 Spring EBH1641
9 Spring EBH1626
10 Spring EBH1627
11 Spring EBH1649
12 Cord EDD1024
13 Photo-reflector(EGN1) EGN1004
14 Arm ENC1526
15 Lever ENC1544
16 Lever ENC1543
17 Arm ENC1532
18 Frame ENC1533
19 Holder ENC1534
20 Gear ENC1535
21 Arm ENC1550
22 Roller ENR1040
23 Belt ENT1027
24 Collar ENV1508
25 Arm ENV1539
26 Arm ENV1540
27 Gear ENV1544
28 Gear ENV1547
29 Gear ENV1560
30 Worm Wheel ENV1566
31 Lever ENV1551
32 Flywheel ENV1554
33 Gathering PCB ENX1068
34 Switch(S1,S2) ESG1007
* 35 Deck Unit EWM1032
36 Plug(CN251) CKS3540
37 Gathering PCB ENX1067
38 Motor Unit(M1) EXA1491
39 Motor EXM1028
40 Head Assy(HD1) EXA1592
41 Motor Unit(M2) EXA1580
42 Screw BMZ20P022FMC
43 Bracket ENC1528
44 Chassis Unit EXA1615
45 Pinch Holder Unit EXA1608
46 Pinch Roller ENV1518
47 Pinch Holder Unit EXA1607
48 Pinch Roller ENV1518
49 Reel Unit EXA1585
50 Head Base Unit EXA1611
51 Lever Unit EXA1587
52 Gear Unit EXA1596
53 Motor Unit(Service) EXX1055
54 Washer HBF-179
55 Spring EBH1537
10
KEH-P6010R,P6010RB,P6011R
1
23
4
1234
D
C
B
A
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
Q420
Q415
Q413
Q416
Q710
Q711
Q411
Q481
IC 481
PM4009A
IC 710
HA12187FP
X481
RDS
DECODER
IP-BUS DRIVER
1211
20
8
8
4
4
37
MUTE
X1
X2
ILB+
EJECT
CSENS
SW5V
DPDT
KYDT
ROT1
ROT0
BL+B
4
7
3
7
41
loadsw
MSIN
PEE
69
100
stby
55
65
RIMUTE
LCDPW
6
EJECTIN
4
DPDT
96
KYDT
95
ROT0
29
ROT1
25
23
20
44
42
4
9
9
3
9
7
SYSTEM
CONTROLLER
IC 601(2/2)
PE5206A
BUS—
B.U
BUS+
BUS+L
5
8
1
7
1
2
8
6
5
TX
RX
IPPW
SWVDD
77
CSENS
ILMPW
B.U
VDD
7
10
11
14
12
13
2
7
8
4
8
55
FILM—
66
4
10
11
14
12
13
2
CN750
CN19
CN551
CN701
Q751
B.U
Q754
Q755
Q753
Q750
Q752
B
A
TUNER AMP UNIT
FM/AM TUNER UNIT
BZ610
ALARM
BUZZER
16
X610
15
19
3
FLPILM
9
FILM+
72
mute
S750
PDIO
CURRQ
3
4
Q410
LOCL
VCC
LOCH
5
5
VDD
Q414
B.U
stby
B.U
MUTE
LOAD
5
1
4
2
1
3
11
9
20
19
D
DECK UNIT
IC251
HA12229F
IC351
PA2020A
EQ AMP
MECHANISM
DRIVER
CN251
CN252
CN254
CN255
CN253
6
16
MS
Lch
20
FWD
L-ch
REV
L-ch
37
36
39
18
19
17
3
15 6
8
7
10
CN256
3
15 6
S1
LOAD
S2
MODE
EGN1
REEL
SENSE
M
M
M2
SUB
MOTOR
M1
MAIN
MOTOR
5
2
1
E
REEL SENSE PCB
11
6
55
6
17
f/R
DIRO
68
66
DIRO
MS
9
MCMUTE
stby
loadsw
15
13
15
13
59
61
POS
NES
13
11
POS
NES
POS
ES
18
17
18
17
56
57
16
15
SC1
CM
20
B.U
16
16
58
14
SC2
SC1
CM
SC2
SC1
CM
SC2
VDD
CN402
6
21
18
22 19 12 15 16 8
13 3
2
4
ANT
28
27
IC 3
EEPROM
FM/AM 1ST IF 10.7MHz
T51 Q51 CF51
CF52 CF53
IC1
MIXER, IF AMP, DET.
LDET
COMP
CF202
VCC
DI/DO
CE2CKCE1
SDBWSLFMSD
NL1
NL2
IC 2 FM MPX
AMANT
FMANT
ATT
ATT
AMRF
FMRF
IMG ADJ
RF ADJ
X901
10.25MHz
ANT ADJ
LOCL
LOCH
AMDET
MPXREF 41kHz
AM 2ND IF
450kHz
CREQ
STIND
L ch
1
14
25
23
5
R ch
7
17
20
24
26
WC
NC
NC
FMLOCL
RFGND
11
DGND
10
VDD
9
NC
Q910
mute
Q362
VCC
SYSPW
21
SYSPW
DETACH
SENSE SW
E
S
11
KEH-P6010R,P6010RB,P6011R
5
6
78
5
6
78
D
C
B
A
C
88
ldet
42
fM/AM
48
11
1
tmute
adpw
bsens
asens
NL2DT
VDD
B.U
B.U
B.U
NL1
7
8
92
93
83
10
22
SD
SL
SDBW
PCE
PCK
pce@
PDO
ASENBO
10
Fout L
11
Rout L
IL+B
µGND
CSENS
SW5V
DPDT
KYDT
RDT1
RDT0
BL+B
3
7
5
8
6
RL—
5 RL+
23 FL—
21 FL+
RL—
RL+
FL—
FL+
12
B.REM
Lch
TEL
11
ILM
13
ACC
16
GND
15
BACK UP
BACK UP
GND
TELIN
isens
AVREF
DALMON
47
75
38
74
TUN L
41
BUS+L
44
CD L
42
49
99
97
32
98
71
86 85 24
FLIN
14
RLIN
12
22 4 25
SYSTEM
CONTROLLER
RESET
POWER AMP
IC 301
PML008A
IC 603
S-80834ANY
IC 361
PAL006A
IC 1902
SBX8035-H
reset
VDD
Q610
Q913
Q914
Q916
Q359
Q351
SYSPW
Q1901 Q1903
Q1904Q1902
Q1905
Q917
TXRXIPPW
ELECTRONIC VOLUME/
SOURCE SELECTOR
B.REMSTBYMUTE
REMOTE CONTROL
SENSOR
IC 1903
PD6294A
LCD DRIVER
KEY MATRIX
LCD
OPT IN
1
9
8
7
10
3
5
6
4
11
7
8
4
5
6
10
11
14
12
13
2
4
3
6
5
10
8
7
9
2
3
DPDT
KYDT
X0
X1
DIMMER
KEY DATA
LCD DATA
GRN
REMIN
VDD
9
8
3
X1901
2
7
23 10 11
CN1951
CN1901
CN1950
S1950
KEYBOARD UNIT
B
PANEL UNIT
REAR/SW
CN351
ACC
RL—
RL+
ILM
MUTE
FL—
FL+
B.REM
RR—
FR—
FL—
RL—
RR+
FR+
FL+
RL+
BACK UP
ILL
GND
B.REM
ACC
2
CN901
12
AMB
S1922
IC 601(1/2)
PE5206A
5
1
Q909
6
Q915
10
20
MUTE
st
39
46
currq
50
51
LOCL
LOCH
VDD
CELLULAR MUTE
7
5
8
6
12
11
13
16
15
10
P6010R
P6011R
B.U
SYSPW
Q361
Q910
Q911
Q362
Q912
Q918
VCC
EJECT
SENSE SW
3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
12
KEH-P6010R,P6010RB,P6011R
1
23
4
1234
D
C
B
A
A-a A-b
A-aA-a
A-b A-b
A-b A-b
A-a A-a
Large size
SCH diagram
Guide page
Detailed page
A
A-a
B
CN1901
DSP-201M
CN251
P6010R
P6010RB
P6010RB
P6011R
R454
0R0
R455
0R0
C624
223
C634
472
IMH3A
ANTENNA
EJECT SENSE SW
For resistors and capacitors in the circuit diagrams, their resistance values or
capacitance values are expressed in codes:
Ex. *Resistors
Code Practical value
123 12k ohms
103 10k ohms
*Capacitors
Code Practical value
103 0.01uF
101/10 100uF/10V
B
PANEL UNIT
C
KEYBOARD UNIT
FM/AM TUNER UNIT
D
DECK UNIT
The > mark found on some component parts indicates
the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
identical designation.
FM(100%):-15.5dBs
AM(30%): -26dBs
TAPE:-8.9dBs
13
KEH-P6010R,P6010RB,P6011R
5
6
78
5
6
78
D
C
B
A
A-b
A
PE5206A
472/16
600µH
>
CEK1136
10A
FUSE
BUS DRIVER
SYSTEM CONTROLLER
R784
392 (1/10W)
C765
103
R786 102
R787
472 (1/10W)
R788
222 (1/10W)
R789
222 (1/10W)
Q918
2SC2412K
R934
103
R935
223
R936
152
D926
HZS9L(A2)
D320
DAN202U
DTC124EK
IMH3A
DETACH SENSE SW
(1/10W)
C799
473
A
TUNER AMP UNIT
RR—
FR—
FL—
RL—
RR+
FR+
FL+
RL+
BACK UP
ILL
GND
B.REM
ACC
FM(100%): +6.6dBs
AM(30%): -3.9dBs
TAPE: -2.8dBs
IP-BUS:+10.3dBs
FM(100%):+32.6dBs
AM(30%):+23.1dBs
TAPE:+22.2dBs
IP-BUS:+36.3dBs
TAPE:-4.6dBs
FM(100%):-15.5dBs
AM(30%): -26dBs
TAPE: -8.9dBs
IP-BUS: +2.2dBs
IP-BUS:+2.2dBs
14
KEH-P6010R,P6010RB,P6011R
1
23
4
1234
D
C
B
A
PE5206A
DSP-201M
1
P6010R
P6010RB
P6010RB
P6011R
SYSTEM CONTROLLE
R454
0R0
R455
0R0
C624
223
C634
472
ANTENNA
FM/AM TUNER UNIT
FM(100%):-15.5dBs
AM(30%): -26dBs
A-a
A-a
A-b
1
15
KEH-P6010R,P6010RB,P6011R
5
6
78
5
6
78
D
C
B
A
A-a
A-a
A-b
CN1901
CN251
R784
392 (1/10W)
C765
103
R787
472 (1/10W)
R788
222 (1/10W)
R789
222 (1/10W)
IMH3A
DETACH SENSE SW
EJECT SENSE SW
(1/10W)
C799
473
For resistors and capacitors in the circuit diagrams, their resistance values or
capacitance values are expressed in codes:
Ex. *Resistors
Code Practical value
123 12k ohms
103 10k ohms
*Capacitors
Code Practical value
103 0.01uF
101/10 100uF/10V
B
PANEL UNIT
C
KEYBOARD UNIT
D
DECK UNIT
The > mark found on some component parts indicates
the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
identical designation.
TAPE:-8.9dBs
B
2
3
16
1
23
4
1234
D
C
B
A
A-a
A-b
A-b
KEH-P6010R,P6010RB,P6011R
472/16
600µH
BUS DRIVER
TROLLER
IMH3A
A
TUNER AMP UNIT
FM(100%): +6.6dBs
AM(30%): -3.9dBs
TAPE: -2.8dBs
IP-BUS:+10.3dBs
TAPE:-4.6dBs
FM(100%):-15.5dBs
AM(30%): -26dBs
TAPE: -8.9dBs
IP-BUS: +2.2dBs
IP-BUS:+2.2dBs
1
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