Pioneer GMX-1022, GMX-922 Service manual

ORDER NO.
CRT2157
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BRIDGEABLE POWER AMPLIFIER
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE, PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880
C PIONEER ELECTRONIC CORPORATION 1998
K-ZEU. FEB. 1998 Printed in Japan
GM-X922 X1R/UC, ES, EW
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST.......................3
3. SCHEMATIC DIAGRAM .............................................8
4. PCB CONNECTION DIAGRAM ................................10
5. ELECTRICAL PARTS LIST ........................................13
6. ADJUSTMENT..........................................................17
7. GENERAL INFORMATION .......................................18
7.1 IC .........................................................................18
7.2 DISASSEMBLY ...................................................19
8. OPERATIONS AND SPECIFICATIONS.....................20
GM-X1022 X1R/UC
2
GM-X922, GM-X1022
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
UC model
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.
W
ARNING
Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxi­cant which may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.
3
GM-X922, GM-X1022
3
5
4
2
10
8
9
6
7
9
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
Fig. 1
4
GM-X922, GM-X1022
(2) CONTRAST TABLE
GM-X922/X1R/UC, GM-X922/X1R/ES, GM-X922/X1R/EW and GM-X1022/X1R/UC are constructed the same except for the following:
Part No.
GM-X922 GM-X1022
Mark No. Symbol and Description X1R/UC X1R/ES X1R/EW X1R/UC
7 Carton HHG0160 HHG0162 HHG0163 HHG0159
8 Contain Box HHL0160 HHL0162 HHL0163 HHL0159 10-1 Owner’s Manual HRD0061 HRD0062 HRD0063 HRD0060 10-2 Owner’s Manual Not used HRD0069 Not used Not used
* 10-3 Card ARY1048 Not used Not used Not used
* 10-4 Warranty Card Not used Not used HRY1087 HRY1070
- Owner's Manual
Model Part No. Language GM-X922/X1R/UC HRD0061 English, French GM-X922/X1R/ES HRD0062 English, Spanish
HRD0069 Arabic, Portuguese(B) GM-X922/X1R/EW HRD0063 English, French, German, Dutch, Spanish, Italian GM-X1022/X1R/UC HRD0060 English, French
1 •••••
* 2 Screw Assy HEA0044
3 Screw(x4) BYC40P180FZK 4 Polyethylene Bag HEG0011 5 Wrench HLP0001
6 Polyethylene Bag HEG0013 7 Carton
See Contrast table (2)
8 Contain Box(x1/2) See Contrast table (2) 9 Protector(x2) HHP0025
10-1 Owner's Manual
See Contrast table (2)
10-2 Owner's Manual See Contrast table (2) * 10-3 Card See Contrast table (2) * 10-4 Warranty Card See Contrast table (2)
(1) PACKING SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
NOTE:
- Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to mark on the product are used for disassembly.
GM-X922, GM-X1022
Fig. 2
5
2.2 EXTERIOR
6
GM-X922, GM-X1022
1 Screw BMZ30P250FZK 2 Screw CBA1323 3 Screw CBA1382 4 Screw HBA0006 5 Screw HBA0011
6 Screw HBA0012
7-12 •••••
13 Heat Sink HNR0094 14 Window HNS0053 15 Lighting Conductor HNV0012
16 Amp Unit
See Contrast table (2)
17 Screw BMS30P060FZK 18 Screw BMS30P080FMC 19 Terminal(CN905) CKF1059 20 Cord HDE5500
21 Cord(CN852) HDE5501 22 Cord(CN201) HDE5502 23 Buss Bar HNC0043 24 Buss Bar HNC0044 25 Buss Bar HNC0046
26 Buss Bar HNC0047 27 Buss Bar HNC0048 28 Buss Bar HNC0049 29 Buss Bar HNC0050 30 Buss Bar HNC0052
31 Heat Sink(Sub Heat Sink) HNR0079 32 Heat Sink(Sub Heat Sink) HNR0080 33 Clamper HNV0015 34 Spacer HNV3975 35 Network Unit
See Contrast table (2)
36 Plug(CN552) CKS1037 37 Plug(CN501) CKS1053 38 Connector(CN502) CKS3799 39 Connector(CN551) CKS3800 40 Holder HNC0029
41 Clip HNC0054 42 Case HNB0036 43 Fan Motor CXM1133 44 Fuse(30A) HEK0030 45 Pin Jack(CN851, 853) HKB0002
46 Separator HNM0046 47 Terminal(CN101) HKE0010 48 Fuse Holder(CN902) HKE0012 49 Terminal(CN901) HKE0014 50 Holder HNC0027
51 Holder HNC0028 52 Screw PPZ30P060FZK 53 Plate Unit
See Contrast table (2)
54 Sheet Unit See Contrast table (2) 55 Light Pipe Unit HXA0201
56 Plate Unit
See Contrast table (2)
57 Panel Unit See Contrast table (2) 58 Panel See Contrast table (2) 59 Plate See Contrast table (2) 60 Panel Unit See Contrast table (2)
61 Panel See Contrast table (2) 62 Screw SMZ30H080FCR 63 Washer HBF0005 64 Thermistor(TH902, 903) CCX1013 65 FET(Q963 - 968) IRFIZ44N
66 Transistor(Q162, 262) 2SC1568 67 Transistor 2SA1673
(Q168, 169, 268, 269)
68 Transistor 2SA1673
(Q165, 166, 265, 266)
69 Thermistor(TH901) CCX1027 70 Diode(D961) FML22R 71 Diode(D962) FML22S 72 Spacer HNM0053 73 LED(D903, 904)
See Contrast table (2)
74 Screw BMZ30P250FZK 75 Film
See Contrast table (2)
76 Film See Contrast table (2) 77 Sheet CNM5852
* 78 Plate
See Contrast table (2)
79 Screw BSZ30P050FZK
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
Mark No. Description Part No.
7
GM-X922, GM-X1022
(2) CONTRAST TABLE
GM-X922/X1R/UC, GM-X922/X1R/ES, GM-X922/X1R/EW and GM-X1022/X1R/UC are constructed the same except for the following:
Part No.
GM-X922 GM-X1022
Mark No. Symbol and Description X1R/UC X1R/ES X1R/EW X1R/UC
16 Amp Unit HWH0072 HWH0070 HWH0069 HWH0071 35 Network Unit HWG0014 HWG0012 HWG0011 HWG0013 53 Plate Unit HXA0112 HXA0112 HXA0112 HXA0205 54 Sheet Unit HXA0119 HXA0117 HXA0117 HXA0262 56 Plate Unit HXA0202 HXA0202 HXA0202 HXA0265
57 Plate Unit HXA0245 HXA0245 HXA0245 HXA0250 58 Panel HNB0040 HNB0040 HNB0040 HNB0065 59 Plate HNS0039 HNS0039 HNS0039 Not used
* 59 Plate Not used Not used Not used HNS0064
60 Plate Unit HXA0248 HXA0248 HXA0248 HXA0246
61 Panel HNB0044 HNB0044 HNB0044 HNB0042 73 LED(D903, 904) NSPBF50S(VQ) NSPBF50S(VQ) NSPBF50S(VQ) NSPWF50S(AQ) 75 Film Not used Not used Not used CNM5853 76 Film Not used Not used Not used CNM5856
* 78 Plate HNS0047 HNS0047 HNS0047 Not used
78 Plate Not used Not used Not used HNS0066
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