Pioneer FH-2716ZF, FH-2816ZF Service Manual

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880

C PIONEER ELECTRONIC CORPORATION 1998

K-FED. APR. 1998 Printed in Japan

ORDER NO.

CRT2181

RECEIVER ASSY RADIO

Se

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FH-2816ZF X1H/UC

FH-2716ZF X1H/UC

NOTE:

- Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.

- See the separate manual CX-631(CRT1640) for the cassette mechanism description.

- The cassette mechanism assy employed in this model is one of 2L series

- See the separate manual CX-597(CRT1829) for the CD mechanism description, disassembly and circuit

description.

- The CD mechanism employed in this model is one of S7 series.

CONTENTS

1. SAFETY INFORMATION ...........................................2

2. EXPLODED VIEWS AND PARTS LIST......................3

3. SCHEMATIC DIAGRAM ..........................................10

4. PCB CONNECTION DIAGRAM ...............................42

5. ELECTRICAL PARTS LIST .......................................58

6. ADJUSTMENT ........................................................76

7. GENERAL INFORMATION ......................................81

7.1 PARTS.................................................................81

7.1.1 IC...............................................................81

7.1.2 DISPLAY ...................................................78

7.2 DIAGNOSIS........................................................89

7.2.1 FUNCTION................................................89

7.2.2 DISASSEMBLY.........................................90

7.2.3 TEST MODE .............................................92

7.2.4 CONNECTOR FUNCTION DESCRIPTION..96

7.3 BLOCK DIAGRAM..............................................98

8. OPERATIONS AND SPECIFICATIONS .................100

FORD

FH-2816ZF/X1H/UC

VEHICLE DESTINATION PRODUCED AFTER FORD PART No. ID No. PIONEER MODEL No. Nissan Quest U.S.A. CANADA April 1998 XF5F-18C868-DB - FH-2816ZF/X1H/UC Ford Villager U.S.A. CANADA April 1998 XF5F-18C868-CB - FH-2716ZF/X1H/UC

2

FH-2816ZF,2716ZF

1. SAFETY INFORMATION

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

W

ARNING

Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health and Safety Code, Section

25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.

5

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FH-2816ZF,2716ZF

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

1 Contain Box HHL0107 2 Protector HHP0013 3 Protector HHP0014 4 Protector HHP0015

* 5 Cover HHP0027

6 LID HHW0005

NOTE:

- Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List.

- Screws adjacent to Ñ mark on the product are used for disassembly.

Mark No. Description Part No.

-

PACKING SECTION PARTS LIST

4

FH-2816ZF,2716ZF

2.2 EXTERIOR

5

FH-2816ZF,2716ZF

1 Screw BMZ26P250FMC 2 Screw BSZ26P050FMC 3 Screw BSZ30P050FMC 4 Screw BSZ30P120FMC 5 Connector CDE5462

6 CD Mechanism Module CXK5028 7 Transistor(Q1054) 2SD2396 8 IC(IC802) PA2024A 9 Transistor(Q805) 2SA1358

10 Transistor(Q803) 2SA1358

11

Cassette Mechanism Module EXK3285

12 Screw HBA1416 13 Cord HDE5049 14 IC(IC301) TDA7384 15 Holder HNC6654

16 Spacer HNM4761 17 Knob Assy HXA9429 18 Connector(CN955) HKS3128 19 Connector(CN956) HKS3128 20 Connector(CN954) HKS3129

21 Case HNB2059 22 Insulator HNM4745

* 23 Insulator HNM5230

24 Seal HNM5701 25 Heat Sink HNR1418

26 Mother Unit

See Contrast table (2)

27 Screw BMZ26P060FMC 28 Screw

See Contrast table (2)

* 29 Cord CDE5451

30 Plug(CN952) CKS3537

31 Plug(CN953) CKS3538 32 Spacer CNM5859 33 Tuner Unit CWE1428 34 Holder CNC6122 35 Connector(CN702) HKS1730

36 Connector(CN701) HKS2256 37 Antenna Jack(CN402) HKX1054 38 Antenna Jack(CN401)

See Contrast table (2)

39 Holder HNC6458

* 40 Holder

See Contrast table (2)

* 41 Insulator HNM5228

42 Compound Unit HWM5956 43 Screw BMZ26P060FMC 44 Plug(CN1001) CKS1621 45 Plug(CN201) CKS1622

46 Connector(CN901) HKM1237 47 Connector(CN1051) HKS3129

* 48 Holder HNC6457

49 Holder HNC6470 50 Holder HNC6650

51 Shield HNC6930

* 52 Insulator HNM5229

53 Chassis Unit HXA8842 54 Chassis Unit HXB2066 55 Screw BPZ26P080FMC

56 Sheet CNM5480

* 57 Duble Side Sheel CNM5582

58 Grille Unit CXB2065 59 Cord HDE4949 60 Shield HNC7337

61 Conductor HNC7688 62 Conductor HNC7689 63 Rubber HNV4541 64 Keyboard Unit HWM6008 65 Socket(CN958) CKS3550

66 Socket(CN957) CKS3551 67 VF HAW1359

Mark No. Description Part No. Mark No. Description Part No.

(1)EXTERIOR SECTION PARTS LIST

(2) CONTRAST TABLE

FH-2816ZF/X1H/UC and FH-2716ZF/X1H/UC are constructed the same except for the following:

Part No.

Mark No. Description FH-2816ZF/X1H/UC FH-2716ZF/X1H/UC

26 Mother Unit HWM5106 HWM5104 38 Antenna Jack(CN401) HKX1055 Not used

* 40 Holder HNC6651 HNC6459

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FH-2816ZF,2716ZF

2.3 CD MECHANISM MODULE

7

FH-2816ZF,2716ZF

1 Control Unit CWX2249 2 Pickup Unit (Service) CXX1232 3 Screw IMS26P035FMC 4 Screw BMZ20P025FMC 5 Screw BMZ20P040FMC

6 Screw BSZ20P040FMC 7 Screw (M2´3) CBA1077 8 Screw (M2´2) CBA1250 9 Screw (M2´5) CBA1296

10 Screw (M2´3.85) CBA1362

11 Spring CBH1724 12 Spring CBH1729 13 Spring CBH1730 14 Spring CBH1731 15 Spring CBH1732

16 Spring CBH1745 17 Spring CBH1848 18 Spring CBH1849 19 Spring CBH1939 20 Spring CBL1214

21 Roller CLA2627 22 Frame CNC6670 23 Bracket CNC5871

* 24 Bracket CNC6376

25 Cushion CNM3917

26 Sheet CNM4873 27 ••••• 28 Gathering PCB CNX2977 29 Bearing CNR1415 30 Belt CNT1071

31 Damper CNV3974 32 Gear CNV4128 33 Gear CNV4129 34 Gear CNV4857 35 Gear CNV4131

36 Holder CNV4663 37 Holder CNV5071 38 Guide CNV4484 39 Screw Unit CXA8699 40 CRG Motor Unit (M2) CXA8986

41 Motor Unit (M1) CXA9101 42 Lever Unit CXA9300 43 Chassis Unit CXB2574 44 Screw JGZ17P025FZK 45 Connector (CN101) CKS1953

46 Connector (CN701) CKS2775 47 Connector (CN801) CKS2196 48 Spring CBH1832 49 Spring CBH1833 50 Roller CLA2627

51 Arm CNV4136 52 Arm Unit CXA8565 53 Bracket CNC6056 54 Load Motor Unit (M3) CXA8702 55 Screw JFZ20P025FMC

56 Arm CNV4120 57 Roller CNV4509 58 Gear Unit CXA8701 59 Screw (M2´ 5) CBA1296 60 Frame CNC6844

61 Damper CNV3974 62 Spring CBH1736 63 Spring CBH1863 64 Spring CBH1945 65 Spring CBL1269

66 Arm CNC5799 67 Lever CNC6054 68 Spacer CNM3315 69 Sheet CNM4849 70 Arm CNV4122

71 Arm CNV4123 72 Arm CNV4124 73 Arm CNV4125 74 Arm CNV4138 75 Arm CNV4139

76 Clamper CNV4140 77 Screw (M2´2) CBA1250 78 Connector CDE4576 79 Arm CNC7383

* 80 Gathering PCB CNX2445

81 Photo-transistor (Q1, 2) CPT-230S-X 82 Frame Assy CXB1068 83 Elbo Arm Assy CXA8889 84 Load Motor Assy CXA8891 85 LO Arm Assy CXA8892

86 Shaft CLA3133 87 Guide Arm Assy CXB1850

Mark No. Description Part No. Mark No. Description Part No.

- CD MECHANISM MODULE SECTION PARTS LIST

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FH-2816ZF,2716ZF

2.4 CASSETTE MECHANISM MODULE

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FH-2816ZF,2716ZF

1 Screw BSZ20P040FMC 2 Washer CBF1037 3 Washer CBF1038 4 Washer CBG1003 5 Deck Unit EWM1007

6 Screw (M2´5) EBA1028 7 Screw (M2´2.5) EBA1037 8 Spring EBH1531 9 Spring EBH1589

10 Cushion ENM1034

11 Spring EBH1515 12 Spring EBH1587 13 Spring EBH1517 14 Spring EBH1518 15 Spring EBH1519

16 Spring EBH1537 17 Cord EDD1015 18 Photo-reflector (EGN2, 3) EGN1004 19 Photo-interrupter (EGN1) EGN1005 20 Roller ENR1031

21 Shaft ELA1362 22 Roller ELA1348 23 Arm ENC1396 24 Arm ENC1397 25 Guide ENC1398

26 Holder ENC1417 27 Lever ENC1448 28 Arm ENC1401 29 Roller ENR1027 30 Belt ENT1027

31 Gear ENV1347 32 Collar ENV1508 33 Gear ENV1350 34 Flywheel ENV1410 35 Worm Gear ENV1439

36 Worm Wheel ENV1440 37 Gear ENR1028 38 Lever ENV1442 39 Arm ENV1445 40 Gathering PCB ENX1029

41 Gathering PCB ENX1041 42 Switch (S1) ESG1004 43 Motor Unit(M2) EXA1382 44 Chassis Unit EXA1495 45 Pinch Roller Unit EXA1472

46 Pinch Roller Unit EXA1473 47 Reel Unit EXA1484 48 Head Base Unit EXA1434 49 Lever Unit EXA1438 50 Gear Unit EXA1436

51 Frame Unit EXA1476 52 Lever Unit EXA1439 53 Head Assy(HD1) EXA1488 54 Motor Unit (M1) EXA1381 55 Washer HBF-179

56 Screw JGZ20P025FNI 57 Resistor (R1) RD1/4HM181J 58 Washer YE20FUC 59 Connector (CN251) CKS1711 60 Connector (CN252) CKS2127

61 Connector (CN253) CKS2129 62 ••••• 63 Spring EBH1545 64 Switch (S2) ESG1004 65 Roller ENR1023

66 Cover ENC1412 67 Cover ENC1413 68 Inductor (L1) ETH0001 69 Capacitor (C1) CEAL4R7M35LS2

Mark No. Description Part No. Mark No. Description Part No.

- CASSETTE MECHANISM MODULE SECTION PARTS LIST

% %

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FH-2816ZF,2716ZF

3. SCHEMATIC DIAGRAM

3.1 OVERALL CONNECTION DIAGRAM (GUIDE PAGE) (FH-2816ZF/X1H/UC)

Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS

LIST”.

A-a A-b

A-aA-a

A-b A-b

A-a A-a

Large size

SCH diagram

Guide page

Detailed page

A-a

A

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FH-2816ZF,2716ZF

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6

78

5

6

78

D

C

B

A

A-b

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D

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B

A

FH-2816ZF,2716ZF

A-a

A-b

%

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FH-2816ZF,2716ZF

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78

5

6

78

D

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B

A

A-a

A-b

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34

D

C

B

A

FH-2816ZF,2716ZF

A-a

A-b

C189

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FH-2816ZF,2716ZF

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78

5

6

78

D

C

B

A

A-b

A-a

A-b

%

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D

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B

A

FH-2816ZF,2716ZF

3.2 OVERALL CONNECTION DIAGRAM (GUIDE PAGE) (FH-2716ZF/X1H/UC)

A-a A-b

A-aA-a

A-b A-b

A-a A-a

Large size

SCH diagram

Guide page

Detailed page

A-a

A

17

FH-2816ZF,2716ZF

5

6

78

5

6

78

D

C

B

A

A-b

A

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1

2

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D

C

B

A

FH-2816ZF,2716ZF

A-a

%

A-a

A-b

19

FH-2816ZF,2716ZF

5

6

78

5

6

78

D

C

B

A

A-a

A-b

20

1

2

3

4

1

2

34

D

C

B

A

FH-2816ZF,2716ZF

A-a

A-b

21

FH-2816ZF,2716ZF

5

6

78

5

6

78

D

C

B

A

A-b

A-a

A-b

22

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2

3

4

1

2

34

D

C

B

A

FH-2816ZF,2716ZF

G

H

3.3 CD MECHANISM MODULE

G-a

G

H

A-aA-a A-b A-b

A-a

A-b

A-a

Large size

SCH diagram

Guide page

Detailed page

23

FH-2816ZF,2716ZF

5

6

78

5

6

78

D

C

B

A

G-b

G

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2

3

4

1

2

34

D

C

B

A

FH-2816ZF,2716ZF

G

G-a

G-b

G-a

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FH-2816ZF,2716ZF

5

6

78

5

6

78

D

C

B

A

H

G-a

G-b

G-a

H

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4

1

2

34

D

C

B

A

FH-2816ZF,2716ZF

G-a

G-b

27

FH-2816ZF,2716ZF

5

6

78

5

6

78

D

C

B

A

G-a

G-b

28

FH-2816ZF,2716ZF

1 RFO 0.5V/div. 0.5µs/div.

Normal mode: play

1 CH1: RFO 1V/div. 2 CH2: MIRR 5V/div.

Test mode: Tracking open

0.5ms/div.

1 CH1: RFO 1V/div. 2 CH2: MIRR 5V/div.

Normal mode: The defect part passes

800µm

0.5ms/div.

3 CH1: FIN 0.5V/div. 4 CH2: FO+ 2V/div.

Test mode: No disc, Focus close

0.2s/div.

3 CH1: FIN 0.5V/div. 5 CH2: FOK 2V/div.

Normal mode: Focus close

0.2s/div.

6 CH1: FEY 0.5V/div. 7 CH2: XSI 2V/div.

Normal mode: Focus close

1ms/div.

REFO

®

8 CH1: TEY 0.5V/div. 9 CH2: TIN 0.5V/div.

Test mode: 32 tracks jump (FWD)

0.5ms/div.

8 CH1: TEY 0.5V/div. 9 CH2: TIN 0.5V/div.

Test mode: Single jump (FWD)

0.5ms/div.

8 CH1: TEY 0.5V/div. 9 CH2: TIN 0.5V/div.

Test mode: 100 tracks jump (FWD)

5ms/div.

6 CH1: FEY 0.1V/div. 3 CH2: FIN 0.2V/div.

Normal mode: Play

20ms/div.

3 CH1: FIN 0.5V/div. 0 CH2: SIN 1V/div.

Normal mode: Focus close (12cm)

0.5s/div.

3 CH1: FIN 0.5V/div. 0 CH2: SIN 1V/div.

Normal mode: Focus close (8cm)

0.5s/div.

GND

®

GND

®

REFO

®

REFO

®

REFO

®

REFO

®

GND

®

REFO

®

REFO

®

GND

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®

- Waveforms

Note:1. The encircled numbers denote measuring pointes in the circuit diagram.

2. Reference voltage REFO:2.5V

29

FH-2816ZF,2716ZF

8 CH1: TEY 0.2V/div. 9 CH2: TIN 0.2V/div.

Normal mode: play

8 CH1: TEY 0.5V/div. ! CH2: SD 0.5V/div.

5ms/div.

0 SIN 0.5V/div. 0.1s/div.

Normal mode: Play (12cm)

0 SIN 0.5V/div. 10ms/div.

Long Search (12cm)

@ EFM 1V/div. 5µs/div.

Play

8 CH1: TEY 1V/div. # CH2: TEC 1V/div.

Test mode: Focus close

Tracking open

2ms/div.

8 CH1: TEY 0.5V/div. 6 CH2: FEY 0.5V/div.

Normal mode: AGC after focus close

0.2s/div.

$ PLCK 2V/div. 0.5µs/div.

Play

20ms/div.

% SCKO 2V/div. 1µs/div.

Play

^ Dout 2V/div. 10µs/div.

Play

& LRCK 2V/div. 20µs/div. * VD 5V/div. 50ms/div.

Normal mode: No disc

GND

®

REFO

®

REFO

®

GND

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®

GND

®

REFO

®

GND

®

REFO

®

GND

®

REFO

®

GND

®

REFO

®

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FH-2816ZF,2716ZF

( CH1: R OUT 1V/div. ) CH2: L OUT 1V/div.

Normal mode: Play (1kHz 0dB)

6 CH1: FEY 0.2V/div. 3 CH2: FIN 0.5V/div.

Normal mode: During AGC

1ms/div.

8 CH1: TEY 0.2V/div. 9 CH2: TIN 0.5V/div.

Normal mode: During AGC

1 CH1: RFO 1V/div. ⁄ CH2: HOLD 5V/div.

Normal mode: The defect part passes

800µm

0.2ms/div. 1ms/div.

0.5ms/div.

3 CH1: FIN 1V/div. ⁄ CH2: HOLD 5V/div.

Normal mode: The defect part passes

800µm

0.5ms/div.

GND

®

GND

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®

REFO

®