FORD
Service FH-2816ZF/X1H/UC
Manual |
ORDER NO. |
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CRT2181 |
RECEIVER ASSY RADIO
FH-2816ZF X1H/UC
FH-2716ZF X1H/UC
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VEHICLE |
DESTINATION |
PRODUCED AFTER |
FORD PART No. |
ID No. |
PIONEER MODEL No. |
||||||||
Nissan Quest |
U.S.A. CANADA |
April 1998 |
XF5F-18C868-DB |
− |
FH-2816ZF/X1H/UC |
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Ford Villager |
U.S.A. CANADA |
April 1998 |
XF5F-18C868-CB |
− |
FH-2716ZF/X1H/UC |
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NOTE:
-Dolby noise reduction manufactured under license from Dolby Laboratories Licensing Corporation. "Dolby" and the double-D symbol are trademarks of Dolby Laboratories Licensing Corporation.
-See the separate manual CX-631(CRT1640) for the cassette mechanism description.
-The cassette mechanism assy employed in this model is one of 2L series
-See the separate manual CX-597(CRT1829) for the CD mechanism description, disassembly and circuit description.
-The CD mechanism employed in this model is one of S7 series.
CONTENTS
1. |
SAFETY INFORMATION ........................................... |
2 |
7. GENERAL INFORMATION ...................................... |
81 |
2. |
EXPLODED VIEWS AND PARTS LIST...................... |
3 |
7.1 PARTS................................................................. |
81 |
3. |
SCHEMATIC DIAGRAM .......................................... |
10 |
7.1.1 IC ............................................................... |
81 |
4. |
PCB CONNECTION DIAGRAM ............................... |
42 |
7.1.2 DISPLAY ................................................... |
78 |
5. |
ELECTRICAL PARTS LIST ....................................... |
58 |
7.2 DIAGNOSIS........................................................ |
89 |
6. |
ADJUSTMENT ........................................................ |
76 |
7.2.1 FUNCTION................................................ |
89 |
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7.2.2 DISASSEMBLY ......................................... |
90 |
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7.2.3 TEST MODE ............................................. |
92 |
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7.2.4 CONNECTOR FUNCTION DESCRIPTION..96 |
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7.3 BLOCK DIAGRAM.............................................. |
98 |
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8. OPERATIONS AND SPECIFICATIONS ................. |
100 |
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PIONEER ELECTRONIC CORPORATION |
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan |
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PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 501 Orchard Road, #10-00, Wheelock Place, Singapore 238880
C PIONEER ELECTRONIC CORPORATION 1998
K-FED. APR. 1998 Printed in Japan
FH-2816ZF,2716ZF
1. SAFETY INFORMATION
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may cause birth defects or other reproductive harm (California Health and Safety Code, Section 25249.5). When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with the solder. Also, when soldering do not inhale any smoke or fumes produced.
2
FH-2816ZF,2716ZF
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
3
3 5
3
3
6
4
4
4
4
2
2
1
NOTE:
-Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List.
-Screws adjacent to Ñ mark on the product are used for disassembly.
-PACKING SECTION PARTS LIST
Mark No. Description |
Part No. |
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1 |
Contain Box |
HHL0107 |
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2 |
Protector |
HHP0013 |
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3 |
Protector |
HHP0014 |
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4 |
Protector |
HHP0015 |
* |
5 Cover |
HHP0027 |
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6 |
LID |
HHW0005 |
3
FH-2816ZF,2716ZF
2.2 EXTERIOR
4
FH-2816ZF,2716ZF
(1)EXTERIOR SECTION PARTS LIST
Mark No. Description |
Part No. |
Mark No. Description |
Part No. |
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1 |
Screw |
BMZ26P250FMC |
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36 |
Connector(CN701) |
HKS2256 |
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2 |
Screw |
BSZ26P050FMC |
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37 |
Antenna Jack(CN402) |
HKX1054 |
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3 |
Screw |
BSZ30P050FMC |
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38 |
Antenna Jack(CN401) |
See Contrast table (2) |
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4 |
Screw |
BSZ30P120FMC |
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39 |
Holder |
HNC6458 |
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5 |
Connector |
CDE5462 |
* |
40 Holder |
See Contrast table (2) |
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6 |
CD Mechanism Module |
CXK5028 |
* |
41 Insulator |
HNM5228 |
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7 |
Transistor(Q1054) |
2SD2396 |
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42 |
Compound Unit |
HWM5956 |
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8 |
IC(IC802) |
PA2024A |
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43 |
Screw |
BMZ26P060FMC |
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9 |
Transistor(Q805) |
2SA1358 |
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44 |
Plug(CN1001) |
CKS1621 |
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10 |
Transistor(Q803) |
2SA1358 |
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45 |
Plug(CN201) |
CKS1622 |
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11 |
Cassette Mechanism Module |
EXK3285 |
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46 |
Connector(CN901) |
HKM1237 |
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12 |
Screw |
HBA1416 |
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47 |
Connector(CN1051) |
HKS3129 |
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13 |
Cord |
HDE5049 |
* |
48 Holder |
HNC6457 |
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14 |
IC(IC301) |
TDA7384 |
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49 |
Holder |
HNC6470 |
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15 |
Holder |
HNC6654 |
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50 |
Holder |
HNC6650 |
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16 |
Spacer |
HNM4761 |
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51 |
Shield |
HNC6930 |
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17 |
Knob Assy |
HXA9429 |
* |
52 Insulator |
HNM5229 |
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18 |
Connector(CN955) |
HKS3128 |
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53 |
Chassis Unit |
HXA8842 |
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19 |
Connector(CN956) |
HKS3128 |
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54 |
Chassis Unit |
HXB2066 |
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20 |
Connector(CN954) |
HKS3129 |
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55 |
Screw |
BPZ26P080FMC |
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21 |
Case |
HNB2059 |
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56 |
Sheet |
CNM5480 |
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22 |
Insulator |
HNM4745 |
* |
57 Duble Side Sheel |
CNM5582 |
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* |
23 |
Insulator |
HNM5230 |
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58 |
Grille Unit |
CXB2065 |
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24 |
Seal |
HNM5701 |
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59 |
Cord |
HDE4949 |
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25 |
Heat Sink |
HNR1418 |
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60 |
Shield |
HNC7337 |
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26 |
Mother Unit |
See Contrast table (2) |
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61 |
Conductor |
HNC7688 |
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27 |
Screw |
BMZ26P060FMC |
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62 |
Conductor |
HNC7689 |
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28 |
Screw |
See Contrast table (2) |
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63 |
Rubber |
HNV4541 |
* |
29 |
Cord |
CDE5451 |
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64 |
Keyboard Unit |
HWM6008 |
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30 |
Plug(CN952) |
CKS3537 |
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65 |
Socket(CN958) |
CKS3550 |
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31 |
Plug(CN953) |
CKS3538 |
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66 |
Socket(CN957) |
CKS3551 |
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32 |
Spacer |
CNM5859 |
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67 |
VF |
HAW1359 |
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33 |
Tuner Unit |
CWE1428 |
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34 |
Holder |
CNC6122 |
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35 |
Connector(CN702) |
HKS1730 |
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(2) CONTRAST TABLE
FH-2816ZF/X1H/UC and FH-2716ZF/X1H/UC are constructed the same except for the following:
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Part No. |
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Mark No. |
Description |
FH-2816ZF/X1H/UC |
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FH-2716ZF/X1H/UC |
26 |
Mother Unit |
HWM5106 |
|
HWM5104 |
38 |
Antenna Jack(CN401) |
HKX1055 |
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Not used |
* 40 |
Holder |
HNC6651 |
|
HNC6459 |
5
FH-2816ZF,2716ZF
2.3 CD MECHANISM MODULE
6
FH-2816ZF,2716ZF
- CD MECHANISM MODULE SECTION PARTS LIST
Mark No. |
Description |
Part No. |
|
Mark No. |
Description |
Part No. |
1 |
Control Unit |
CWX2249 |
46 |
Connector (CN701) |
CKS2775 |
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2 |
Pickup Unit (Service) |
CXX1232 |
47 |
Connector (CN801) |
CKS2196 |
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3 |
Screw |
IMS26P035FMC |
48 |
Spring |
CBH1832 |
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4 |
Screw |
BMZ20P025FMC |
49 |
Spring |
CBH1833 |
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5 |
Screw |
BMZ20P040FMC |
50 |
Roller |
CLA2627 |
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6 |
Screw |
BSZ20P040FMC |
51 |
Arm |
CNV4136 |
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7 |
Screw (M2×3) |
CBA1077 |
52 |
Arm Unit |
CXA8565 |
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8 |
Screw (M2×2) |
CBA1250 |
53 |
Bracket |
CNC6056 |
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9 |
Screw (M2×5) |
CBA1296 |
54 |
Load Motor Unit (M3) |
CXA8702 |
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10 |
Screw (M2×3.85) |
CBA1362 |
55 |
Screw |
JFZ20P025FMC |
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11 |
Spring |
CBH1724 |
56 |
Arm |
CNV4120 |
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12 |
Spring |
CBH1729 |
57 |
Roller |
CNV4509 |
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13 |
Spring |
CBH1730 |
58 |
Gear Unit |
CXA8701 |
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14 |
Spring |
CBH1731 |
59 |
Screw (M2× 5) |
CBA1296 |
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15 |
Spring |
CBH1732 |
60 |
Frame |
CNC6844 |
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16 |
Spring |
CBH1745 |
61 |
Damper |
CNV3974 |
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17 |
Spring |
CBH1848 |
62 |
Spring |
CBH1736 |
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18 |
Spring |
CBH1849 |
63 |
Spring |
CBH1863 |
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19 |
Spring |
CBH1939 |
64 |
Spring |
CBH1945 |
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20 |
Spring |
CBL1214 |
65 |
Spring |
CBL1269 |
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21 |
Roller |
CLA2627 |
66 |
Arm |
CNC5799 |
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22 |
Frame |
CNC6670 |
67 |
Lever |
CNC6054 |
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23 |
Bracket |
CNC5871 |
68 |
Spacer |
CNM3315 |
|
* 24 |
Bracket |
CNC6376 |
69 |
Sheet |
CNM4849 |
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25 |
Cushion |
CNM3917 |
70 |
Arm |
CNV4122 |
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26 |
Sheet |
CNM4873 |
71 |
Arm |
CNV4123 |
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27 |
••••• |
|
72 |
Arm |
CNV4124 |
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28 |
Gathering PCB |
CNX2977 |
73 |
Arm |
CNV4125 |
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29 |
Bearing |
CNR1415 |
74 |
Arm |
CNV4138 |
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30 |
Belt |
CNT1071 |
75 |
Arm |
CNV4139 |
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31 |
Damper |
CNV3974 |
76 |
Clamper |
CNV4140 |
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32 |
Gear |
CNV4128 |
77 |
Screw (M2×2) |
CBA1250 |
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33 |
Gear |
CNV4129 |
78 |
Connector |
CDE4576 |
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34 |
Gear |
CNV4857 |
79 |
Arm |
CNC7383 |
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35 |
Gear |
CNV4131 |
* 80 |
Gathering PCB |
CNX2445 |
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36 |
Holder |
CNV4663 |
81 |
Photo-transistor (Q1, 2) |
CPT-230S-X |
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37 |
Holder |
CNV5071 |
82 |
Frame Assy |
CXB1068 |
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38 |
Guide |
CNV4484 |
83 |
Elbo Arm Assy |
CXA8889 |
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39 |
Screw Unit |
CXA8699 |
84 |
Load Motor Assy |
CXA8891 |
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40 |
CRG Motor Unit (M2) |
CXA8986 |
85 |
LO Arm Assy |
CXA8892 |
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41 |
Motor Unit (M1) |
CXA9101 |
86 |
Shaft |
CLA3133 |
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42 |
Lever Unit |
CXA9300 |
87 |
Guide Arm Assy |
CXB1850 |
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43 |
Chassis Unit |
CXB2574 |
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44 |
Screw |
JGZ17P025FZK |
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45 |
Connector (CN101) |
CKS1953 |
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7
FH-2816ZF,2716ZF
2.4 CASSETTE MECHANISM MODULE
8
FH-2816ZF,2716ZF
- CASSETTE MECHANISM MODULE SECTION PARTS LIST
Mark No. |
Description |
Part No. |
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Mark No. |
Description |
Part No. |
1 |
Screw |
BSZ20P040FMC |
46 |
Pinch Roller Unit |
EXA1473 |
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2 |
Washer |
CBF1037 |
47 |
Reel Unit |
EXA1484 |
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3 |
Washer |
CBF1038 |
48 |
Head Base Unit |
EXA1434 |
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4 |
Washer |
CBG1003 |
49 |
Lever Unit |
EXA1438 |
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5 |
Deck Unit |
EWM1007 |
50 |
Gear Unit |
EXA1436 |
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6 |
Screw (M2×5) |
EBA1028 |
51 |
Frame Unit |
EXA1476 |
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7 |
Screw (M2×2.5) |
EBA1037 |
52 |
Lever Unit |
EXA1439 |
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8 |
Spring |
EBH1531 |
53 |
Head Assy(HD1) |
EXA1488 |
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9 |
Spring |
EBH1589 |
54 |
Motor Unit (M1) |
EXA1381 |
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10 |
Cushion |
ENM1034 |
55 |
Washer |
HBF-179 |
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11 |
Spring |
EBH1515 |
56 |
Screw |
JGZ20P025FNI |
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12 |
Spring |
EBH1587 |
57 |
Resistor (R1) |
RD1/4HM181J |
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13 |
Spring |
EBH1517 |
58 |
Washer |
YE20FUC |
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14 |
Spring |
EBH1518 |
59 |
Connector (CN251) |
CKS1711 |
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15 |
Spring |
EBH1519 |
60 |
Connector (CN252) |
CKS2127 |
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16 |
Spring |
EBH1537 |
61 |
Connector (CN253) |
CKS2129 |
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17 |
Cord |
EDD1015 |
62 |
••••• |
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18 |
Photo-reflector (EGN2, 3) EGN1004 |
63 |
Spring |
EBH1545 |
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19 |
Photo-interrupter (EGN1) EGN1005 |
64 |
Switch (S2) |
ESG1004 |
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20 |
Roller |
ENR1031 |
65 |
Roller |
ENR1023 |
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21 |
Shaft |
ELA1362 |
66 |
Cover |
ENC1412 |
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22 |
Roller |
ELA1348 |
67 |
Cover |
ENC1413 |
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23 |
Arm |
ENC1396 |
68 |
Inductor (L1) |
ETH0001 |
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24 |
Arm |
ENC1397 |
69 |
Capacitor (C1) |
CEAL4R7M35LS2 |
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25 |
Guide |
ENC1398 |
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26 |
Holder |
ENC1417 |
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27 |
Lever |
ENC1448 |
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28 |
Arm |
ENC1401 |
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29 |
Roller |
ENR1027 |
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30 |
Belt |
ENT1027 |
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31 |
Gear |
ENV1347 |
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32 |
Collar |
ENV1508 |
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33 |
Gear |
ENV1350 |
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34 |
Flywheel |
ENV1410 |
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35 |
Worm Gear |
ENV1439 |
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36 |
Worm Wheel |
ENV1440 |
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37 |
Gear |
ENR1028 |
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38 |
Lever |
ENV1442 |
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39 |
Arm |
ENV1445 |
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40 |
Gathering PCB |
ENX1029 |
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41 |
Gathering PCB |
ENX1041 |
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42 |
Switch (S1) |
ESG1004 |
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43 |
Motor Unit(M2) |
EXA1382 |
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44 |
Chassis Unit |
EXA1495 |
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45 |
Pinch Roller Unit |
EXA1472 |
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9
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1 |
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2 |
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3 |
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4 |
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FH-2816ZF,2716ZF
3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM (GUIDE PAGE) (FH-2816ZF/X1H/UC)
A
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
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Large size |
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SCH diagram |
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A-a |
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A-b |
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A-a |
A-b |
Guide page |
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B |
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Detailed page |
A-a |
A-b |
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C
D
10 A
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1 |
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2 |
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A-a
%
%
3 |
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4 |
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5 |
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6 |
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7 |
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8 |
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FH-2816ZF,2716ZF
A
A-b
B
C
D
A 11
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5 |
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7 |
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8 |
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A
1 |
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4 |
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FH-2816ZF,2716ZF
A-a A-b
% %
B
C
D
12 A-a
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1 |
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2 |
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3 |
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4 |
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6 |
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7 |
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8 |
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FH-2816ZF,2716ZF
A-a A-b
A-a 13
A
B
C
D
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5 |
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6 |
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7 |
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8 |
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A
B
C
D
1 |
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4 |
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FH-2816ZF,2716ZF
A-a A-b
C189
14 A-b
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1 |
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2 |
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3 |
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4 |
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5 |
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6 |
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7 |
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8 |
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FH-2816ZF,2716ZF
A-a A-b
A-b 15
A
B
C
D
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5 |
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6 |
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7 |
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8 |
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1 |
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2 |
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3 |
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4 |
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FH-2816ZF,2716ZF
3.2 OVERALL CONNECTION DIAGRAM (GUIDE PAGE) (FH-2716ZF/X1H/UC)
A
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Large size |
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SCH diagram |
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A-a |
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A-b |
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A-a |
A-b |
Guide page |
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Detailed page
B |
A-a |
A-b |
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C
D
16 A
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A-a
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FH-2816ZF,2716ZF
A
A-b
B
C
D
A 17
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A
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FH-2816ZF,2716ZF
A-a A-b
% %
B
C
D
18 A-a
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FH-2816ZF,2716ZF
A-a A-b
A-a 19
A
B
C
D
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D
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FH-2816ZF,2716ZF
A-a A-b
20 A-b
1 |
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FH-2816ZF,2716ZF
A-a A-b
A-b 21
A
B
C
D
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FH-2816ZF,2716ZF |
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3.3 CD MECHANISM MODULE |
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A |
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Large size |
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G-a |
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SCH diagram |
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A-a |
A-b |
Guide page |
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A-a |
A-b |
Detailed page |
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G H |
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FH-2816ZF,2716ZF |
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G-b |
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G 23 |
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FH-2816ZF,2716ZF |
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G-b |
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G-a |
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G
24 G-a
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FH-2816ZF,2716ZF
G-a G-b
H
G-a H 25
A
B
C
D
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FH-2816ZF,2716ZF |
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G-b |
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A |
G-a |
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26 |
G-b |
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FH-2816ZF,2716ZF |
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A |
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-b |
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G-a |
A
B
C
D
G-b 27
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FH-2816ZF,2716ZF
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Note:1. The encircled numbers denote measuring pointes in the circuit diagram. |
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- Waveforms |
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2. Reference voltage |
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REFO:2.5V |
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1 RFO |
0.5V/div. |
0.5µs/div. |
1 CH1: RFO |
1V/div. |
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1 CH1: RFO |
1V/div. |
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0.5ms/div. |
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Normal mode: play |
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2 CH2: MIRR |
5V/div. |
0.5ms/div. |
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2 CH2: MIRR |
5V/div. |
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Normal mode: The defect part passes |
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Test mode: Tracking open |
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800µm |
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REFO → |
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GND → |
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GND → |
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3 CH1: FIN |
0.5V/div. |
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3 CH1: FIN |
0.5V/div. |
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6 CH1: FEY |
0.5V/div. |
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0.2s/div. |
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0.2s/div. |
1ms/div. |
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4 CH2: FO+ |
2V/div. |
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5 CH2: FOK |
2V/div. |
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7 CH2: XSI |
2V/div. |
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Test mode: No disc, Focus close |
Normal mode: Focus close |
Normal mode: Focus close |
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REFO → |
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REFO |
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→ |
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REFO → |
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REFO |
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→ |
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REFO → |
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REFO → |
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GND → |
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GND → |
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8 CH1: TEY |
0.5V/div. |
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8 CH1: TEY |
0.5V/div. |
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8 CH1: TEY |
0.5V/div. |
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0.5ms/div. |
0.5ms/div. |
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5ms/div. |
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9 CH2: TIN |
0.5V/div. |
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9 CH2: TIN |
0.5V/div. |
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9 CH2: TIN |
0.5V/div. |
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Test mode: 32 tracks jump (FWD) |
Test mode: Single jump (FWD) |
Test mode: 100 tracks jump (FWD) |
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REFO → |
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REFO → |
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REFO |
→ |
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REFO |
→ |
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REFO → |
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REFO → |
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6 CH1: FEY |
0.1V/div. |
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3 CH1: FIN |
0.5V/div. |
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3 CH1: FIN |
0.5V/div. |
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20ms/div. |
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0.5s/div. |
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0.5s/div. |
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3 CH2: FIN |
0.2V/div. |
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0 CH2: SIN |
1V/div. |
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0 CH2: SIN |
1V/div. |
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Normal mode: Play |
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Normal mode: Focus close (12cm) |
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Normal mode: Focus close (8cm) |
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REFO → |
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REFO |
→ |
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REFO → |
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REFO → |
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REFO → |
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REFO → |
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28
FH-2816ZF,2716ZF
8 CH1: TEY |
0.2V/div. |
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8 CH1: TEY |
0.5V/div. |
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0 SIN |
0.5V/div. |
0.1s/div. |
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5ms/div. |
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20ms/div. |
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9 CH2: TIN |
0.2V/div. |
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! CH2: SD |
0.5V/div. |
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Normal mode: play |
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Normal mode: Play (12cm) |
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REFO |
→ |
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REFO → |
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REFO → |
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REFO → |
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REFO |
→ |
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0 SIN |
0.5V/div. |
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10ms/div. |
@ EFM |
1V/div. |
5µs/div. |
8 CH1: TEY |
1V/div. |
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2ms/div. |
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# CH2: TEC |
1V/div. |
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Long Search (12cm) |
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Play |
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Test mode: Focus close |
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Tracking open |
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REFO → |
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REFO → |
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REFO → |
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REFO → |
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GND → |
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8 CH1: TEY |
0.5V/div. |
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$ PLCK |
2V/div. |
0.5µs/div. |
% SCKO |
2V/div. |
1µs/div. |
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0.2s/div. |
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6 CH2: FEY |
0.5V/div. |
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Normal mode: AGC after focus close |
Play |
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Play |
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REFO → |
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REFO |
→ |
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REFO → |
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REFO → |
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GND |
→ |
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GND → |
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^ Dout |
2V/div. |
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10µs/div. |
& LRCK |
2V/div. |
20µs/div. |
* VD |
5V/div. |
50ms/div. |
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Play |
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Normal mode: No disc |
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REFO → |
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REFO |
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→ |
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GND → |
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GND → |
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GND → |
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29
FH-2816ZF,2716ZF
( CH1: R OUT |
1V/div. |
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6 CH1: FEY |
0.2V/div. |
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8 CH1: TEY |
0.2V/div. |
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1ms/div. |
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0.2ms/div. |
1ms/div. |
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) CH2: L OUT |
1V/div. |
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3 CH2: FIN |
0.5V/div. |
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9 CH2: TIN |
0.5V/div. |
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Normal mode: Play (1kHz 0dB) |
Normal mode: During AGC |
Normal mode: During AGC |
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REFO → |
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REFO → |
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REFO → |
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REFO → |
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REFO |
→ |
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REFO → |
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1 CH1: RFO |
1V/div. |
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3 CH1: FIN |
1V/div. |
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0.5ms/div. |
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0.5ms/div. |
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Ú CH2: HOLD |
5V/div. |
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Ú CH2: HOLD |
5V/div. |
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|||||
Normal mode: The defect part passes |
Normal mode: The defect part passes |
|||||
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800µm |
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800µm |
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GND → |
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GND |
→ |
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30
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