PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003
DVR-310-S
DVD RECORDER
DVR-310-S
DVR-210-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV2842
ModelTypePower Requirement
DVR-310-SKUXU/CAAC120V1
DVR-210-SKUXU/CAAC120V1
÷ When servicing this model, some service procedures may reset the settings that customer
set (*) to the factory default settings. Make sure to explain this to the customer.
(*) : Initial Setup (Clock Setting, Remote Control Set, Channel settings, Video Out settings,
Audio In settings, Audio Out settings, Language settings)
Refer to the chapter 12 of the Operating Instructions for more details.
Regional restriction
codes (Region No.)
Remarks
For details, refer to "Important symbols for good services" .
T-ZZV SEPT. 2003 printed in Japan
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SAFETY INFORMATION
A
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
B
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
C
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
D
E
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Reading should
not be above
0.5 mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
Leakage
current
tester
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.
Electrical components having such features are
identified by marking with a
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
on the schematics and
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DVR-310-S
WARNING!
DEVICE INCLUDES LASER DIODE WHICH
EMITS INVISIBLE INFRARED RADIATION
WHICH IS DANGEROUS TO EYES. THERE IS
A WARNING SIGN ACCORDING TO PICTURE
1 INSIDE THE DEVICE CLOSE TO THE LASER
DIODE.
LASER
Picture 1
Warning sign for
laser radiation
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER : 50 mw
WAVELENGTH : 658 nm
1. The ON/OFF(ON:low level,OFF:high level) status of the
CLAMP signals for detecting the loading state are detected
by the drive CPUs, and the design prevents laser diode
oscillation when the CLAMP signal turns OFF.
In normal operation, if no disc is clamped, the laser diode
oscillation is disabled.
However, the interlock does not always operate in the test
mode.
2. When the cover is opened, close viewing of the objective
lens with the naked eye will cause exposure to a Class 3A
laser beam.
Additional Laser Caution
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LABEL CHECK
DRW2179
DRW2080
DRW2152
* Some models have different caution labels
like the figure below .
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A
B
C
D
E
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DVR-310-S
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[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
A
When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
B
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
2.3 FRONT PANEL.........................................................................................................................................12
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................14
3.5 MAIN ASSY(1/5).......................................................................................................................................28
3.6 MAIN ASSY(2/5).......................................................................................................................................30
3.7 MAIN ASSY(3/5).......................................................................................................................................32
3.8 MAIN ASSY(4/5).......................................................................................................................................34
3.9 MAIN ASSY(5/5).......................................................................................................................................36
5. PCB PARTS LIST............................................................................................................................................57
7.1.1 CPRM ID NUMBER AND DATA SETTING............................................................................................63
7.1.2 SERVICE MODE...................................................................................................................................65
7.1.3 DV DEBUG MODE ................................................................................................................................73
Jacks.......................................................................RCA jack
Video output..........................................................Output 1,2
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DVR-310-S
Accessories
• Remote control ×1
(VXX2882)
• RF antenna cable ×1
(VDE1025)
• Power cable ×1
(ADG7021)
• Audio / Video cable(L=1.5m) ×1
(red/white/yellow)
(VDE1077)
• Dry cell batteries ×2
(AA/R6P)
Red
White
Yellow
5678
A
B
C
D
E
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DVR-310-S
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2. EXPLODED VIEWS AND PARTS LIST
NOTES:
A
2.1 PACKING
B
C
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
DVR-310-S/KUXU/CA and DVR-210-S/KUXU/CA are constructed the same except for the following :
A
B
Mark No.Symbol and Description
16 Packing CaseVHG2411VHG2454
DVR-310-S/
KUXU/CA
DVR-210-S/
KUXU/CA
C
D
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DVR-310-S
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2.2 EXTERIOR
A
B
C
D
NON-CONTACT
SIDE
CONTACT SIDE
Bond Lock process
(Use GYA1011 or GYL1005)
Paste the bond both to the aluminum
tape and the side chassis of the
DRIVE Assy.( part)
The paste point is only this aluminum tape.