Pioneer DVR-210-S, DVR-310-S Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003

DVR-310-S

DVD RECORDER
DVR-310-S
DVR-210-S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV2842
Model Type Power Requirement
DVR-310-S KUXU/CA AC120V 1 DVR-210-S KUXU/CA AC120V 1
÷ When servicing this model, some service procedures may reset the settings that customer
set (*) to the factory default settings. Make sure to explain this to the customer.
(*) : Initial Setup (Clock Setting, Remote Control Set, Channel settings, Video Out settings, Audio In settings, Audio Out settings, Language settings)
Refer to the chapter 12 of the Operating Instructions for more details.
Regional restriction
codes (Region No.)
Remarks
For details, refer to "Important symbols for good services" .
T-ZZV SEPT. 2003 printed in Japan
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SAFETY INFORMATION

A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
B
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT)
C
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
D
E
current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.
Reading should not be above
0.5 mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
Leakage current tester
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURN­ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.
Electrical components having such features are identified by marking with a on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and
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DVR-310-S
WARNING! DEVICE INCLUDES LASER DIODE WHICH EMITS INVISIBLE INFRARED RADIATION WHICH IS DANGEROUS TO EYES. THERE IS A WARNING SIGN ACCORDING TO PICTURE 1 INSIDE THE DEVICE CLOSE TO THE LASER DIODE.
LASER Picture 1 Warning sign for laser radiation
LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER : 50 mw WAVELENGTH : 658 nm
1. The ON/OFF(ON:low level,OFF:high level) status of the CLAMP signals for detecting the loading state are detected by the drive CPUs, and the design prevents laser diode oscillation when the CLAMP signal turns OFF. In normal operation, if no disc is clamped, the laser diode oscillation is disabled. However, the interlock does not always operate in the test mode.
2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 3A laser beam.
Additional Laser Caution
IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.
LABEL CHECK
DRW2179
DRW2080
DRW2152
* Some models have different caution labels like the figure below .
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[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
A
When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
B
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
C
D
ones should be used.
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DVR-310-S
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CONTENTS

SAFETY INFORMATION......................................................................................................................................2
1. SPECIFICATIONS.............................................................................................................................................6
2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8
2.1 PACKING....................................................................................................................................................8
2.2 EXTERIOR ...............................................................................................................................................10
2.3 FRONT PANEL.........................................................................................................................................12
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................14
3.1.1 OVERALL BLOCK DIAGRAM ...............................................................................................................14
3.1.2 TUJB ASSY BLOCK DIAGRAM ............................................................................................................16
3.1.3 MAIN ASSY BLOCK DIAGRAM............................................................................................................18
3.1.4 POWER BLOCK DIAGRAM..................................................................................................................20
3.2 ATAB ASSY and OVERALL WIRING DIAGRAM......................................................................................22
3.3 TUMJ(1/2), FRJB and DVJB ASSYS........................................................................................................24
3.4 TUMJ ASSY(2/2) ......................................................................................................................................26
3.5 MAIN ASSY(1/5).......................................................................................................................................28
3.6 MAIN ASSY(2/5).......................................................................................................................................30
3.7 MAIN ASSY(3/5).......................................................................................................................................32
3.8 MAIN ASSY(4/5).......................................................................................................................................34
3.9 MAIN ASSY(5/5).......................................................................................................................................36
3.10 MHLP ASSY...........................................................................................................................................38
3.11 FLKY ASSY............................................................................................................................................40
3.12 POWER SUPPLY UNIT..........................................................................................................................42
3.13 WAVE FORMS........................................................................................................................................43
4. PCB CONNECTION DIAGRAM......................................................................................................................45
4.1 ATAB ASSY...............................................................................................................................................45
4.2 TUMJ, FRJB and DVJB ASSYS...............................................................................................................46
4.3 MAIN and MHLP ASYS............................................................................................................................50
4.4 POWER SUPPLY UNIT............................................................................................................................54
4.5 FLKY ASSY..............................................................................................................................................56
5. PCB PARTS LIST............................................................................................................................................57
6. ADJUSTMENT................................................................................................................................................61
6.1 TUMJ ASSY ADJUSTMENT.....................................................................................................................61
6.2 MAIN ASSY ADJUSTMENT.....................................................................................................................62
7. GENERAL INFORMATION .............................................................................................................................63
7.1 DIAGNOSIS..............................................................................................................................................63
7.1.1 CPRM ID NUMBER AND DATA SETTING............................................................................................63
7.1.2 SERVICE MODE...................................................................................................................................65
7.1.3 DV DEBUG MODE ................................................................................................................................73
7.1.4 ERROR RATE MEASUREMENT...........................................................................................................76
7.1.5 VIDEO ADJUSTMENT FOR SPECIFIC AREA......................................................................................78
7.1.6 SETUP SEQUENCE..............................................................................................................................82
7.1.7 DISASSEMBLY......................................................................................................................................83
7.2 IC..............................................................................................................................................................86
7.3 OUTLINE OF THE PRODUCT...............................................................................................................113
7.4 DISC/CONTENT FORMAT.....................................................................................................................116
7.5 CLEANING .............................................................................................................................................118
8. PANEL FACILITIES .......................................................................................................................................119
A
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1. SPECIFICATIONS

General
A
System..........................DVD-Video, DVD-R/RW, Video-CD,
CD, CD-R/RW (WMA, MP3, JPEG. CD-DA)
Power requirements..........................................120 V, 60 Hz
Power consumption.......................................................26 W
Power consumption in standby mode............0.44 W (FL off)
Weight ........................................................9 lb 8 oz / 4.3 kg
Dimensions...........................420 (W) x 69 (H) x 341 (D) mm
Operating temperature....................................+5°C to +35°C
Operating humidity..................5% to 85% (no condensation)
TV format.....................................................................NTSC
Recording
B
Recording format ...............................DVD Video Recording
Recordable discs
DVD-RW (DVD Re-recordable disc) DVD-R (DVD Recordable disc)
Video recording format
Sampling frequency.................................................13.5MHz
Compression format....................................................MPEG
Audio recording format
Sampling frequency ....................................................48kHz
C
Compression format..................Dolby Digital or Linear PCM
(uncompressed)
Recording time
Fine (FINE).....................................................Approx. 1 hour
Standard Play (SP).......................................Approx. 2 hours
Long Play (LP)..............................................Approx. 4 hours
Extended Play (EP)......................................Approx. 6 hours
Manual Mode (MN)...................................Approx. 1–6 hours
Tuner
Receivable channels
D
VHF............................................................................2–13ch
UHF..........................................................................14–69ch
CATV...................................................................C1–C125ch
Timer
Programs..............................................1 month/32
programs
Clock..............................Quartz lock (12-hour digital display)
Power off memory.........Approx. 5 years (after manufacture)
DVD-VIDEO
Output level......................................................1 Vp-p (75 )
Jacks.......................................................................RCA jack
S-Video input..................................Input 1, 3 (rear), 2 (front)
Y (luminance) - Input level................................1 Vp-p (75 )
C (color) - Input level.................................286 mVp-p (75 )
Jacks...............................................................4 pin mini DIN
S-Video output.......................................................Output 1,2
Y (luminance) - Output level.............................1 Vp-p (75 )
C (color) - Output level..............................286 mVp-p (75 )
Jacks...............................................................4 pin mini DIN
Component video output
Output level...............................................Y: 1.0 Vp-p (75 )
PB, PR: 0.7 Vp-p (75 )
Jacks.....................................................................RCA jacks
Audio input...............................Input 1, 3 (rear), 2 (front) L/R
Input level
During audio input.......................................................2V rms
(Input impedance: more than 22 k)
Jacks.....................................................................RCA jacks
Audio output....................................................Output 1,2 L/R
During audio output....................................................2V rms
(Output impedance: less than 1.5 k)
Jacks.....................................................................RCA jacks
Control input.............................................................Mini jack
DV input/output...............................................................4 pin
(i.LINK/IEEE 1394 standard)
Supplied accessories
Remote control.....................................................................1
Dry cell batteries (AA/R6P)..................................................2
Audio / Video cable (red/white/yellow).................................1
RF antenna cable.................................................................1
Power cable.........................................................................1
Operating Instructions..........................................................1
Warranty card.......................................................................1
Note: The specifications and design of this product are subject to change without notice, due to improvement.
Input/Output
E
VHF/UHF antenna input/output terminal..........VHF/UHF set
75 (F-shape connector)
Video input......................................Input 1, 3 (rear), 2 (front)
Input level.........................................................1 Vp-p (75 )
Jacks.......................................................................RCA jack
Video output..........................................................Output 1,2
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DVR-310-S
Accessories
• Remote control ×1 (VXX2882)
• RF antenna cable ×1 (VDE1025)
• Power cable ×1 (ADG7021)
• Audio / Video cable(L=1.5m) ×1 (red/white/yellow) (VDE1077)
• Dry cell batteries ×2 (AA/R6P)
Red White
Yellow
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2. EXPLODED VIEWS AND PARTS LIST

NOTES:
A

2.1 PACKING

B
C
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
10
9
8
11
7
13
11
6
2
3
5
12
4
D
E
14
15
1
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DVR-310-S
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(1)PACKING parts List
Mark
Mark
No. Description Part No.
1Power Cable ADG7021 2Audio/Video Cable VDE1077 3 RF Antenna Cable VDE1025 4 Remote Control VXX2882 5 Battery Cover AZA7424
NSP 6 Dry Cell Batteries (R6P,AA) VEM1010 7 Operating Instructions VRB1314 (English) NSP 8 Information Card VRR1048 NSP 9 Card VRY1132
No. Description Part No.
NSP 10 Warranty Card ARY7045
11 Polyethylene Bag VHL1051 12 Mirror Sheet VHL1006 13 Accessory Case VHC1112 14 Front Pad VHA1346 15 Rear Pad VHA1347
16 Packing Case See Contrast table(2)
(2) CONTRAST TABLE
DVR-310-S/KUXU/CA and DVR-210-S/KUXU/CA are constructed the same except for the following :
A
B
Mark No. Symbol and Description
16 Packing Case VHG2411 VHG2454
DVR-310-S/
KUXU/CA
DVR-210-S/
KUXU/CA
C
D
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2.2 EXTERIOR

A
B
C
D
NON-CONTACT
SIDE
CONTACT SIDE
Bond Lock process (Use GYA1011 or GYL1005) Paste the bond both to the aluminum tape and the side chassis of the DRIVE Assy.( part) The paste point is only this aluminum tape.
Acetate Tape (Taping for No.14 FFC)
16
7
49
36
31
I
49
K
49
3
C
49
37
31
48
31
22
49
31
49
41
49
49
J
33
52
55
C
1
K
18
49
31
6
49
35
M
G
25
48
22
A
21
49
49
27
38
15
H I
8
49
J
49
21
11 10
25
26
49
49
49
N
B
M
F
51
N
24
49
52
Lithium Battery
E
A
50
50
49
49
34
50
49
49
G
2
32
50
49
E
49
43
42
45
47
43
46
44
F
46
Refer to "2.3 FRONT PANEL".
10
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H
E
28
29
39
49
A
49
20
53
B
49
9
49
49
23
49
19
49
C
49
30
13
14
17
D
B
H
54
56
40
5
E
G
F
12
49
4
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(1)EXTERIOR parts List
Mark
No. Description Part No.
1 ATAB ASSY VWV1968 2 TUMJ ASSY VWV1960 3 FRJB ASSY VWV1964 4 MAIN ASSY VWV1952 5 MHLP ASSY VWV1991
6POWER SUPPLY UNIT VWR1373 7 DRIVE ASSY R6 VXX2898 8 DC FAN Motor VXM1109 9DVJB ASSY VWV1966 10 Connector Assy PF08EE-D20
11 Connector Assy PF13PP-D20 12 Flexible Cable (32P) VDA1975 13 Flexible Cable (21P) VDA1976 14 Flexible Cable (40P) VDA1977 15 Flexible Cable (15P) VDA1978
16 Housing Assy (4P) VKP2313 17 Housing Assy (8P) VKP2314 18 Housing Assy (2P) VKP2315 19 Leg Assy AEC7113 NSP 20 PCB Holder PNW1706
NSP 21 P. Plate Holder PNY-405 22 Earth Plate VBK1148 23 Radiation Sheet VEB1360 24 Card Spacer VEC1708 NSP 25 Clamp VEC2362
26 Heatsink Cushion VEC2363 27 Gasket A VEC2382 28 Gasket B VEC2393 29 Gasket Sheet VEC2394
Mark
No. Description Part No.
30 M Cushion A VEC2398
31 Aluminum tape VEF1056 32 Rear Panel See Contrast table(2) 33 Bonnet Case VXX2897 NSP 34 Base Chassis VNB1039 35 PCB Base VNE2278
NSP 36 Writer Stay R VNE2318 NSP 37 Writer Stay L VNE2319 NSP 38 HDD Stay VNE2320 NSP 39 Bonnet Angle VNE2321 NSP 40 Heatsink VNH1070
41 Cable Holder VNK5330 42 Pioneer Name Plate VAM1136 43 Tray Sheet A VEC2346 44 Tray Sheet B VEC2358 45 Tray Sheet C VEC2395
46 Tray Sheet D VEC2396 47 Tray Panel Assy See Contrast table(2) 48 Screw AMZ30P060FMC 49 Screw BBZ30P060FMC 50 Screw BPZ30P080FZK
51 Screw PPZ30P080FMC 52 Screw BCZ40P060FN 53 Flexible Cable (7P) VDA1979 NSP 54 DV Angle VNE2322 55 Bonnet Label VRW1985
56 Screw VBA108
A
B
C
D
(2) CONTRAST TABLE
DVR-310-S/KUXU/CA and DVR-210-S/KUXU/CA are constructed the same except for the following :
Mark No. Symbol and Description
32 Rear Panel VNA2608 VNA2683 47 Tray Panel Assy VXA2602 VXA2628
DVR-310-S/
KUXU/CA
DVR-310-S
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KUXU/CA
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2.3 FRONT PANEL

A
B
11
15
18
16
2
20
24
4
24
24
F
6
9
5
3
19
23
13
1
17
8
C
11
D
14
7
Daifree GEM1036
10
12
25
22
21
NON-CONTACT
5
SIDE
CONTACT SIDE
E
F
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DVR-310-S
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(1)FRONT PANEL parts List
Mark
Mark
No. Description Part No.
1 FLKY ASSY VWG2443 2 Flexible Cable (19P) VDA1974 3 Rubber Sheet AEB7054 4 Door Spring VBK1144 5 Rubber Foot VEB1349
6Drive Sheet VEC2345 7 FL Lens See Contrast table(2) 8 Door Lens See Contrast table(2) 9Jack Sheet VEC2381 10 FL Filter (for DVR-310-S) See Contrast table(2)
10 Mirror Filter (for DVR-210-S) See Contrast table(2) 11 Jack Door VNK5309 12 JOG Dial L VNK5324 13 JOG Base VNK5317
No. Description Part No.
14 Hologram Label VRW1962 15 Flont Panel Assy See Contrast table(2)
NSP 16 Front Panel See Contrast table(2) 17 Front Cover R See Contrast table(2) 18 Front Cover L See Contrast table(2) 19 Main Key S VNK5312 20 Power Key S VNK5313
21 Rec Key VNK5314 22 Stop Key S VNK5315 23 Function Cover VNK5318 24 Screw BPZ30P080FZK 25 DV Cover See Contrast table(2)
(2) CONTRAST TABLE
DVR-310-S/KUXU/CA and DVR-210-S/KUXU/CA are constructed the same except for the following :
A
B
Mark No. Symbol and Description
7 FL Lens VEC2352 VEC2402
8 Door Lens VEC2374 VEC2375 10 FL Filter (for DVR-310-S) VEC2354 Not used 10 Mirror Filter (for DVR-210-S) Not used VEC2347 15 Front Panel Assy VXA2621 VXA2637
NSP 16 Front Panel VNK5363 VNK5428
17 Front Cover R VNK5360 VNK5430 18 Front Cover L VNK5358 VNK5431 25 DV Cover VNK5355 VNK5365
DVR-310-S/
KUXU/CA
DVR-210-S/
KUXU/CA
C
D
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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.1.1 OVERALL BLOCK DIAGRAM

A
U3001 VXF1022
ANT
TV FRONT-END
RF IN RF OUT
B
C
AOUT
16
CN1301
VOUT
19
(15P)
CIN2
14 2
CN3002
(15P)
UVV
2V 1V 3V
3Y 1Y 2Y
3C 1C 2C
FRJB ASSY
JA1301
Y/C
VIDEO
C
INPUT3
Y
C
JA1302
L R
YIN2
4
12
ATT
IC3105 CXA2064M
MPX
7 23
VIN2
6
10
LIN2
10
6
IN
Y/Comp
Selector
IC3301
LA73030
32 34 36
1 3
15 17 19
5 7 9
WIDEBAND SPECTRAL
UVL
Audio MPX
Decoder
OUT
L
V/Y
24
C
26
LPF
LPF
LPF
Audio Selector with Electirc ATT
LC75342M
11 13 14 12
IC2801
V/Y
C
L
5
LIN2
DSP
IC201
201
LIN1 LIN3
DVD-VR
DVD-Video
48
CN401
(40P)
CD Digital
[ATAPI]
1
8
DVD-VR DVD-Video
CN4401
(40P)
D
MAIN ASSY
B
TUMJ ASSY
2/3
(2/3)
2
2
IC1401 IC1421
CN2009
CN201
(2P)
ATA SDRAM
256Mbit×2
Flash
64Mbit
IC1102 IC1101
CN2008 (1/2)
(2P)
(21P)
IC1001
M65672WG
1 Chip
Sysytem Codec
IC1103
SRAM
4Mbit
CPU SDRAM
128Mbit
CN3001 (1/2)
CD Digital
8 8
(21P)
JA2832
INPUT1
VIDEO
Y/C
INPUT3
VIDEO
D
Y/C
MOTOR
Y
C
L R
Y
C
L R
SPDL
E
PICKUP ASSY
F
LOADING
MOTOR
STEPPIONG
MOTOR
Pickup
LD
DRIVE
VIN1 VIN3
YIN1 YIN3
CIN1 CIN3
LIN1 LIN3
CN101
(45P)
5 4 3 2
A
33
B
34
C
35
D
36
S4
38
PB DVD/CD
S3
37
S2
40
S1
39
CN501
(12P)
6CH
Driver
M
M
CN502
B
1/3
TUMJ ASSY(1/3)
IC203
DS90LV027ATM
IC301
M30700FJLGP
Writer
CPU
7-10 13-16
UPC3320GC
26 28
IC501
M63028FP
RF IC
76
IC101
LVDS
Driver
IC202
SDRAM
16Mbit
UPD63620
DRIVE ASSY
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DVR-310-S
Control
Data
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: Recording system signal route
: Playback system signal route
I
C2001
PD5942A8
Tuner U-com
I
C2251
BR24L32F-W
EEPROM
I
C2271
RS5C372A
Real
Time
Clock
CN3001(1/2)
(32P)
24
26
L
28
• R ch is same as L ch.
SEL.V/Y
24
SEL.C
26
SEL.L
28
CN2001
(32P)
(1/2)
IC5204
DV SDRAM
16Mbit
IC5202
UPD72893AGD-LML
IEEE1394
Link IC
H
DV TERMINAL
JA1303
1 2 3 4
CN1302
(7P)
1,3 2 6 7
XTPA
CN5102
1,3 2 6 7
(7P)
38 39 37 36
UPD72852AGB-8EU
Physical IC
DVJB ASSY
XTPB
TPB
XTPA
TPA
TPA
TPB
XTPB
IC5101
IEEE1394
B
C
Master Clock Free Run
• MPEG2 PS Encode
• AC-3/Linear PCM Audio Encode
• 2ch ATA/ATAPI Interface
• MPEG2 PS Decode
• AC-3/MPEG1/Linear PCM Audio Decode
IC1301
ENC SDRAM 128Mbit
DEC SDRAM 128Mbit
IC1201
F5
F
T26
V27
AG24
AF23
AD21
AG25
AE24
D2
FLKY ASSY
C IN
V/Y IN
10 12
IC3101
AK5381VT
9
Audio
2
A/D
48KHz 20Bit
Sampling Rate
Converter
IC1001 PT6315
FL Driver
FL
V1001
IC3301
AD1895AYRS
CN4702
(30P)
IC3201
PCM1742KE
Audio
1-3
D/A Conv.
Key
SW
CN2
(30P)
7
CN1001
(19P)
PLD
ALTERA
PDY081A
IC1
2
1
3
IC3251-1/2
UPC4570G2
E
MHLP ASSY
CN2001 (2/2)
Cr
Cb
Y Y C
CN3001(2/2)
(32P)
12 10
8 4 6
16 16
SPDIF
20 20
(21P)
(21P)
CN3001 (2/2)
(32P)
12 10
CN2008(2/2)
Cr OUT Cb OUT
8 4 6
L OUT
Tuner U-com
Y OUT Y OUT C OUT
IC3501
LA73054 16
14 11
8 6
CN2005
(19P)
B
TUJB ASSY(3/3)
3/3
D
Y
Cb
Cr
VOUT
YOUT
Y
25
Cb
23
Cr
21
Y
28
C
31
V
33
COUT
LOUT
JA3582
JA3551
Y C
Y C
JA3081
Y
Cb
Cr
VIDEO
LINE
OUT 1 L R
VIDEO
LINE
OUT 2 L R
OPTICAL AC-3/PCM DIGITAL AUDIO OUT
COMPONENT
VIDEO OUT
E
F
56
DVR-310-S
7
8
15
1234

3.1.2 TUJB ASSY BLOCK DIAGRAM

A
+32V Reg.
U3001 V/U Tuner FrontEnd VXF1022-
SCL
AFT
SDA
AGC
<u-com>
+5V Ripple Filter
+6V SW.
Audio <IC3105>
TUON<u-com>
TUMJ ASSY (VWV1960)
B
Video Input Circuit
V/Y
LC75342M
EVOLCLK EVOLDATA EVOLCE
24
26
28
<u-com>
SYNC
<u-com>
ATT
5 26
C
L R
IC3301
SELV1 SELV2 SELV3
LA73030 Video
Selector
YVSEL SWSTBY
IC2801 Audio Selector with Electric A.T.T
B
JA2832
IN1
(Rear)
C
IN3
(Rear)
JA1301
JA1302
C
IN2
D
(Front)
S
C Y V
L
R
S
C
Y
V
L
R
S
C
Y
V L
R
12
4
14 12
10
6 8
2 4
6
10
8
CN1301
FRJB ASSY (VWV1964)
JA3081 Optical OUT
SDET1 <u-com>
SDET3 <u-com>
SDET2 <u-com>
CN3002
Q3344
LPF
Q3342
LPF
Q3362
Sync-Sepa
Q3301
Comparator
Audio <U3001:U/V Tuner>
IC3105 MPX Audio
Decoder
Spectral
Wideband
CXA2064M
Q3101
15kHz LPF
Audio Input Circuit
SYNCAFT<u-com>
SYNCMAIN
SYNC<u-com>
STID
<u-com>
SUID MUTE
V/Y
C
Output Circuit
S1
JA3582
E
Component OUT
JA3551
OUT1
OUT2
Y C Comp
F
16
Y
Cb
Cr
Y C V
LAMUTE
Muting
(Discrete)
L R
RAMUTE
<MAIN>
DVR-310-S
1234
25
23 21
28 31
33
IC3501 LA73054 Video Driver with LPF
525P
16
14
11
6
8
LPF
LPF
LPF
5 678
PCMOUT
< from DRIVE >
BUP
SPDIF
PCMOUT
2
CN2009
21 20
8
<IC2801>
<JA1301, JA2832>
<Q3362>
<IC3301>
<IC3105>
<Q3006,etc>
EVOLCLK EVOLDATA EVOLCE
SDET1 SDET2 SDET3
SYNCAFT
<IC3301>
SYNC
SELV1 SELV2 SELV3 SWSTBY
<U3001>
AGC
STID,SAPID
<IC3105>
MUTE TUON
ASCK SST to M SSM to TSYS HST to M HSM to TSYS XRESET
IC2001
Tuner/FL Control U-com
PD5942A8
FLCLK, FLDATA, FLSTB
FLPON
JOGA, JOGB
KEY1, KEY2, KEY3
SELIR
IC2251
SCLEEP SDAEEP
XINTRA
XIN, XOUT
XRESETIN
BR24L32F-W
SCL
SDA
Other Devices
EEPROM
IC2271 Real-Time Clock RS5C372A
X2001
Ceramic Resonator
IC2521
Reset IC PST3245
CN2005
IC1001
FL Driver PT6315
Q1001
+6V SW
CN1001
Q2640
FAN Driver
BT2272
Battery
S1003
JOG
S1001-S1008
Front Keys
IC1002
IR Detector
V1001
FL Display
F
FLKY
ASSY
(VWG2432)
JA2201
SR In
FAN
BUP
A
B
C
RAMUTE
525P
LAMUTE
SELR
SELL
SELC
SELV/Y
SYNCMAIN
Cr/R
Cb/B
Y/G
C
Y
5 4
3
CN2008
< from/to MAIN >
30 29 28 27 26 25 24 23 22 21 20 19 18 17
L
16 15
R
14 13 12 11 10
9 8 7 6 5 4 3 2 1
CN3001
< to/from MAIN >
U-com I/F
D
E
F
56
DVR-310-S
7
8
17
1234

3.1.3 MAIN ASSY BLOCK DIAGRAM

A
MAIN ASSY
D
(VWV1952)
AUDIO LR OUT
AUDIO LR IN
CN2001CN3001
B
C
VIDEO Y,C,Yp,Cb,Cr OUT VIDEO Y,C IN
Q2402,Q2403
TO TUNER u-COM
IC2301,IC2331,Q2203 Q2222
IC3001
ECLK0
Q2101-Q2105
IC1301
ENC
SDRAM
MT48LC4M32B2TG-6
IC1201
DEC
SDRAM
W986416DH-6
D
DCLK0
To Writer
IC3251
IC3101
AK5381VT
A/D
IC3403
ADCCLKO
IC3201
PCM1742KE
DAC
IC1001
M65672WG
1 Chip System Codec
• MPEG2 PS Encode
• AC-3/Linear PCM Audio Encode
• 2ch ATA/ATAPI Interface
• MPEG2 PS Decode
• AC-3/MPEG1/Linear PCM Audio Decode
IC1401
ATA SDRAM
K4S561632D-TC75
ATA BUS
CN4401
ARCLK0
E
SERIAL
IC1102
CN1901
F
18
1234
DVR-310-S
FLASH
VYW2116 CY62148VLL-70ZI
IC1103
Backup SRAM
VSS1195
X4102
VCXO
Input Mster
clock
5 678
A
IC4101
27M
B
ADMCLKI
33/36M
SRC**I
SRC**O
AMCLK1 AMCLK2
VMCLKI
CN4702
CN2
PDY081A ALTERA
IC1
SM8707KV
IC3301
IC4206
IC3402
PLL IC
24
SRC
AD1895AYRS
36M
33M
E
27M
Master Clock
Free Run
IC4205
TC7WHU04FU
Play Mster clock
MHLP ASSY (VWV1991)
DVPLLCK(ADMCLKI)
DVVPWM
C
D
HCLK0
HOST BUS
IC1101
CPU SDRAM
K4S281632E-TC75 K4S161622D
56
IC5204
DV SDRAM
MCLK
DVVCLKO
IC5202
UPD72893AGD-LML
LINK/DV CODEC
DVR-310-S
IC4009
VCLKI
UPD72852AGB-8EU
SCLK
IC5101
7
Phy
E
CN5102
DV
F
19
8
1234

3.1.4 POWER BLOCK DIAGRAM

A
B
C
MAIN ASSY
D
V+5A
V+5D
V+12A
IC4004
5V REG.
5 1
IC4006
5V REG.
5 1
IC4001
12V REG.
5 8
V+6V
CN4001
(8P)
V+13V
V+6V
2 4 6 8
V+1R2V
V+4V
V+1R2V
V+4V
V+4V
V+3D
IC4008
1.2V REG.
1 3
IC4007
3.3V REG.
5 4
IC4002
3.3V REG.
1 3
CN4702
(30P)
16 17 18 19
V+PRA
V+3V
V+3D
CN2001
(32P)
V+3D V+3D V+3D V+3D
MHLP ASSY
E
CN2
V+3D
(30P)
16 17 18 19
IC5002
2.5V REG.
7 1
V+3D
V+5VO
CN3001
1
(21P)
V+2R5
V+5RP
1
V+5VI
CN2008
1
(21P)
V+5VI
TUMJ ASSY
V+6SW
V+4SW
V+13SW
2 4 6 8
V+13SW
V+13SW
Q2640
(2P)
V+2_4SW
V+6SW
V+2_4SW
1
V+13FAN
V+4SW
DC FAN MOTOR
V+6E
V+6E
V+6E
V+13SW
V+6SW
IC2541
3.3V REG.
116
IC2551
5V REG.
IC2581
9V REG.
1 3
CN2003
(8P)
FLKY ASSY
F
IC1001
VEE
LIVE
CN1
30
4A/125V
1 2
FL Driver
D
V1001
FL TUBE
E
F
AC IN
NEUTRAL
CN1001
(19P)
V+5E
14 18
CN202
(8P)
CN201
(13P)
11 13
CN203
POWER SUPPLY UNIT
(4P)
1
G
4
F1
CN204
(4P)
1 4
V–28V
1
FLDC –
2
FLDC +
3
V+13SW (NC)
V+5E
SW+4V
2
SW+4V
3
SW+2.4V
5
SW+6V
7
FLDC (–)
3
FLDC (+)
5
FL–28V
4
EV+37V
7
EV+18V
9
EV+6V SW+13
SW+12V
SW+5V
SW+12V
SW+5V
CN2005
(19P)
19 18 17
6 2
CN2001
(8P)
2 3 5 7
CN2004
(13P)
3 5
V+37E
4 7
9 11 13
DRIVE ASSY R6
V+4SW
V+2_4SW
V+18E V+6E V+13SW
V+6SW
CN2006
CN3001
(32P)
Q2621
Q2532Q2531
V+5E
3
V+5VO
1
V+5VO
V+5VO
V+5VI
V+3_3E
V+5M
V+9
B
20
1234
DVR-310-S
5 678
A
B
C
D
E
56
DVR-310-S
F
7
8
21
1234

3.2 ATAB ASSY and OVERALL WIRING DIAGRAM

A
POWER CORD : ADG7021
B
G
POWER SUPPLY UNIT (VWR1373)
WHT
C
B
TUMJ ASSY (VWV1960)
B 1/2 - B 2/2
YEL
D
E
MHLP ASSY
E
(VWV1991)
D
MAIN ASSY (VWV1952)
D 1/5 - D 5/5
H
DVJB ASSY (VWV1966)
F
22
1234
DVR-310-S
5 678
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
DC FAN MOTOR : VXM1109
CN3582
U3001
JA3081
JA3551
A
B
C
ATAB ASSY
A
(VWV1968)
CKS4052 VKN1805
FLKY ASSY
F
(VWG2443)
DRIVE ASSY R6
(VXX2898)
FRJB ASSY
C
(VWV1964)
DISC NAVI POWER
D
E
F
56
DVR-310-S
A
7
8
23
1234

3.3 TUMJ(1/2), FRJB and DVJB ASSYS

A
CN4001
D 4/5
B
CN201
G
DC FAN MOTOR
G
CN202
: VIDEO SIGNAL ROUTE
(Y)
: S VIDEO SIGNAL ROUTE (Y)
(C)
: S VIDEO SIGNAL ROUTE (C) : AUDIO SIGNAL ROUTE (L ch)
C
D
E
Switches
S1201 : Standby On S1202 :
F
FRJB ASSY
C
(VWV1964)
Disc Navigator
B 2/2
(Y)
(C)
B 2/2
DISC NAVI
(Y)
(C)
D1301
D1302
D1303
D1304
D1301-D1304
(Y)
(C)
UDZS5.6B-TRB
Audio Selector
CN3002
B 2/2
B 1/2
24
C
DVR-310-S
1234
5 678
A
DVJB ASSY
H
(VWV1966)
B 1/2
39K
6.8K
TUMJ ASSY (VWV1960)
*R2075 is mounted on W307.
1k 1/4
R2075
*
* * *
L2023 L2024
L2025
VTL1081
*L2023 to L2025 is mounted on R2023 to R2025.
B 2/2
D 5/5
CN5102
DV Terminal
B
CN1001
F
C
TUFL U-com
10k
10k
R2197
*
*
R2196
*R2196 is mounted on W129 and R2197 is on W126.
680 1/4
680 1/4
D
E
F
: The power supply is shown with the marked box.
56
DVR-310-S
B 1/2
7
H
25
8
1234

3.4 TUMJ ASSY(2/2)

A
VTL1081
L3018
B
VTL1081
L3019
(T)
(T)
(T)
(T)
(T)
(T)
B 2/2
C
D
(T)
TUMJ ASSY (VWV1960)
(T)
Stereo Decoder
CXA2064M
(T)
(T)
E
F
B 2/2
26
CN1301
C
B 1/2
(C)
(Y)
B 1/2
(C)
(C)
STBY
(Y)
3214
(Y)
STBY
(T)
(V/Y)
1
(C)
(V/Y)
(C)
B
1/2
DVR-310-S
1234
5 678
9
(Y)
(Cb)
(Cr)
D 2/5
CN2001
D 3/5
CN3001
A
To DRIVE ASSY R6 CN9021
470
(D)
(D)(D)
(C)(C) (Y)
(Y)
(Cb)
(Cr)
14
12
15
16
(C)
(Y)
(Cb)
(Cr)
13
(Y)
B
C
(Y)
17
(Y)
(Cb)
(Y)
18
(Cr)
(D)
220
(D)
B 1/2
(Cr)
(Y)
7
(Cb)
5
(Y)
(C)
19
10 11
8
(Y)
(C)
(C)
(Y)
(Y)
(Cb)
6
(C)
(V/Y)
(V/Y)
(Cr)
20
(C)
DVR-310-S
56
(C)
: VIDEO SIGNAL ROUTE
(Y)
: COMPONENT VIDEO SIGNAL ROUTE (Y)
(Cb)
: COMPONENT VIDEO SIGNAL ROUTE (Cb)
(Cr)
: COMPONENT VIDEO SIGNAL ROUTE (Cr)
(Y)
: S VIDEO SIGNAL ROUTE (Y)
(C)
: S VIDEO SIGNAL ROUTE (C)
(T)
: VIDEO SIGNAL ROUTE (Tuner) : AUDIO SIGNAL ROUTE (L ch)
(T)
: AUDIO SIGNAL ROUTE (Tuner)
(D)
: AUDIO SIGNAL ROUTE (DIGITAL)
7
D
E
F
B 2/2
27
8
1234

3.5 MAIN ASSY(1/5)

A
D
2/5
B
4/5
D D
5/5
D
5/5
D
4/5
2/5D
C
2/5
D
D
E
F
D 1/5
28
(D)
(D)
(AT)
4/5
D
3/5D
DVR-310-S
1234
3/5D
D
5/5
3/5D
5 678
D
4/5
D
3/5
2/5-5/5D
D
4/5
D
5/5
D
D 1/5
3/5
MAIN ASSY (VWV1952)
A
4/5, 5/5D
B
C
3/5, 4/5D
D
2/5D
E
56
DVR-310-S
(AT)
: ATA DATA SIGNAL ROUTE
(D)
: AUDIO SIGNAL ROUTE (DIGITAL)
7
F
D 1/5
29
8
1234

3.6 MAIN ASSY(2/5)

A
B
C
D
D 2/5
MAIN ASSY (VWV1952)
D 1/5
E
F
D 2/5
30
D 1/5
D 1/5
D 1/5
D 1/5
D 1/5
D 1/5
DVR-310-S
1234
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