Pioneer DVC-505 Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002

DV-C505

DVD PLAYER
DV-C505
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV2619
Model Type Power Requirement
DV-C505 KUXU AC120V 1
DV-C505 KCXU AC120V 1
Reginal restriction
codes (Region No.)
Remarks
For details, refer to "Important symbols for good services" .
T-ZZR JULY 2002 printed in Japan
1234

SAFTY INFORMATION

A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
B
cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
C
les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
D
E
current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.
Reading should not be above
0.5 mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
Leakage current tester
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURN­ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.
Electrical components having such features are identified by marking with a on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and
F
2
1234
DV-C505
5678
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
A
B
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
Discs compatible with this player
Any disc that displays one of the following logos should play in this player. Other formats, including DVD-Audio, DVD-RAM, DVD-ROM, CD-ROM (except those that contain MP3 files), SACD and Photo CD will not play.
DVD-Video
Audio-CD
Video-CD CD-R CD-RW
C
D
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DV-C505
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F
7
8
3
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CONTENTS

SAFTY INFORMATION .......................................................................................................................................2
A
B
C
D
1. SPECIFICATIONS ............................................................................................................................................ 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
2.1 PACKING ................................................................................................................................................... 6
2.2 EXTERIOR SECTION................................................................................................................................ 8
2.3 TABLE MECHANISM SECTION .............................................................................................................. 10
2.4 TRAVERSE MECHANISM ASSY-S ......................................................................................................... 12
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM..........................................................................................14
3.1 BLOCK DIAGRAM ................................................................................................................................... 14
3.2 OVERALL WIRING DIAGRAM................................................................................................................. 18
3.3 FJMB ASSY(1/5)...................................................................................................................................... 20
3.4 FJMB ASSY(2/5)...................................................................................................................................... 22
3.5 FJMB ASSY(3/5)...................................................................................................................................... 24
3.6 FJMB ASSY(4/5)...................................................................................................................................... 26
3.7 FJMB ASSY(5/5)...................................................................................................................................... 28
3.8 FLKY, DSSB and PWSB ASSYS ............................................................................................................. 30
3.9 POWER SUPPLY UNIT............................................................................................................................ 32
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 33
4.1 TRSB, SSRB, LOMB and SSIB ASSYS................................................................................................... 33
4.2 FJMB ASSY ............................................................................................................................................. 34
4.3 FLKY, DSSB and PWSB ASSYS ............................................................................................................. 38
4.4 POWER SUPPLY UNIT............................................................................................................................ 40
5. PCB PARTS LIST ........................................................................................................................................... 41
6. ADJUSTMENT ............................................................................................................................................... 44
6.1 ADJUSTMENT ITEMS and LOCATION................................................................................................... 44
6.2 JIGS and MEASURING INSTRUMENTS ................................................................................................44
6.3 NECESSARY ADJUSTMENT POINTS ...................................................................................................45
6.4 TEST MODE ............................................................................................................................................ 46
6.5 MECHANISM ADJUSTMENT.................................................................................................................. 47
7. GENERAL INFORMATION............................................................................................................................. 50
7.1 DIAGNOSIS ............................................................................................................................................. 50
7.1.1 TEST MODE ......................................................................................................................................... 50
7.1.2 DISPLAY OF THE MECHANISM ERROR HISTORY............................................................................ 56
7.1.3 TEST POINT LOCATION...................................................................................................................... 60
7.1.4 TROUBLE SHOOTING ......................................................................................................................... 64
7.1.5 SEQUENCE AFTER THE POWER ON ................................................................................................ 66
7.1.6 DISASSEMBLY ..................................................................................................................................... 67
7.1.7 TROUBLE SHOOTING FOR MECHANISM SECTION......................................................................... 77
7.2 PARTS...................................................................................................................................................... 79
7.2.1 IC .......................................................................................................................................................... 79
7.2.2 DISPLAY ............................................................................................................................................... 96
7.3 CLEANING............................................................................................................................................... 97
8. PANEL FACILITIES ........................................................................................................................................ 98
E
F
4
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DV-C505
General
System ........................................... DVD player
Power requirements ............... AC 120 V, 60 Hz
Power consumption ................................. 13 W
Power consumption (standby)
......................0.3 W
Weight .....................................4.5 kg (9lb 15oz)
Dimensions .....420 (W) x 100 (H) x 374 (D) mm
(16
9
/16 (W) x 3 15/16 (H) x 14 12/16 (D) in.)
Operating temperature..............+5 °C to +35°C
(+41°F to +96°F)
Operating humidity ..........................5% to 85%
(no condensation)
S-Video output
Y (luminance) - Output level ........ 1 Vp-p (75 )
C (color) - Output level ......... 286 mVp-p (75 )
Jack ..................................................... S-Video
Video output
Output level ................................ 1 Vp-p (75 )
Jack ..........................................................RCA
Component V ideo output (Y , PB, PR)
Output level .......................... Y: 1.0 Vp-p (75 )
P
B
, PR: 0.7 Vp-p (75 )
Jacks ....................................................... RCA
Audio output (2 ster
eo pair)
Output level ....................... During audio output
200 mVrms (1 kHz, –20 dB)
Number of channels .......................................... 2
Jacks .............................................................RCA
Digital audio characteristics
Frequency response..................... 4 Hz to 44 kHz
(DVD fs: 96 kHz)
S/N ratio .................................................... 118 dB
Dynamic range ......................................... 101 dB
Total harmonic distortion ..................... 0.0016 %
Wow and flutter .............. Limit of measurement
(
±
0.001% W. . PEAK) or lower
Digital output
Optical digital output ...................... EIAJ Optical
Coaxial digital output................................... RCA
Accessories
Stereo audio cable............................................. 1
Video cable ......................................................... 1
Power cable ........................................................ 1
Remote control ................................................... 1
AA/R6P dry cell batteries .................................. 2
Operating Instructions ...................................... 1
Warranty card ..................................................... 1
The specifications and design of this product are subject to change without notice, due to improvement.
Ω Ω
Manufactured under license from Dolby Laboratories. Dolby and the double-D symbol are trademarks of Dolby Laboratories.
DTS is a registered trademark of Digital Theater Systems, Inc.
TruSurround and the
® symbol are trademarks of SRS Labs, Inc. TruSurround technology is incorporated under license from SRS Labs, Inc.
Video Cable (L=1.5m): VDE1055 Audio Cable (L=1.5m): VDE1054
AA/R6P Dry Cell Batteries
Power Cable : ADG7022
Remote Control : VXX2811
Accessories
White
Red
Yellow
0
1
23
4
56
789
CLEAR
ENTER
ANGLEAUDIO
TOP MENU
SETUP
SUBTITLE
PLAY MODE SURROUND ZOOM DISPLAY
MENU
RETURN
ENTER
STANDBY/ON
OPEN/CLOSE
4
/e
E/
13
¡
¢
8
7
0
5678

1. SPECIFICATIONS

A
B
C
D
E
F
56
DV-C505
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8
5
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2. EXPLODED VIEWS AND PARTS LIST

NOTES:
A

2.1 PACKING

B
C
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
4
8
5
2
3
6
13
13
KCXU Type Only
7
D
12
9
10
E
1
11
F
6
1234
FRONT
DV-C505
>
5678
PACKING parts List
Mark No. Description Part No.
1 Power Cord ADG7022 2 Audio Cord (L = 1.5m) VDE1054 3 Video Cord (L = 1.5m) VDE1055 4 Remote Control Unit VXX2811 NSP 5 Dry Cell Battery (R6P, AA) VEM1010
6 Operating Instructions VRB1291 (English) 7 Operating Instructions See Contrast table (2)
Mark
No. Description Part No.
(French) NSP 8 Warranty Card See Contrast table (2)
9 Pad F VHA1299 10 Pad R VHA1300 11 Packing Case See Contrast table (2) 12 Sheet RHX1006 13 Polyethylene Bag VHL1051
A
(2) CONTRAST TABLE
DV-C505/KUXU and KCXU are constructed the same except for the following :
Mark No. Symbol and Description
DV-C505/KUXU
7 Operating Instructions (French) Not used VRC1159
NSP 8 Warranty Card ARY7057 ARY7045
11 Packing Case VHG2236 VHG2241
Part No.
DV-C505/KCXU
B
C
D
56
DV-C505
E
F
7
8
7
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2.2 EXTERIOR SECTION

A
44
B
C
Refer to "2.3 TABLE MECHANISM SECTION".
D
35
47
36
E
42
15
14
24
12
13
40
45
6
44
A
48
23
21
44
29
44
44
7
10
45
25
F
48
27
44
27
30
16
26
48
48
C
17
48
45
46
44
44
20
27
F
E
D
B
A
18
44
19
44
11
22
44
44
44
44
1
9
46
122(±3)
12 14
E
C
B
48
48
5
43
32
45
3
45
45
D
34
45
4
2
28
27
45
45
DV-C505
8
NON-CONTACT
SIDE
CONTACT SIDE
31
33
F
39
37
47
8
1234
>
5678
EXTERIOR SECTION parts List
Mark No. Description Part No.
1 FJMB Assy VWS1526 2 FLKY Assy VWG2347 3 PWSB Assy VWG2348 4 DSSB Assy VWG2349 5 SSIB Assy VWG2350
6 POWER SUPPLY Unit VWR1353 7 Connector Assy PF13PP-S40 8 Flexible Cable (13P) VDA1904 9 Screw ABA7069 NSP 10 PCB Base RNE1221
11 Cord Clamper RNH-184 12 Step Screw P9L VBA1086 13 Earth Plate VBK1121 14 Mech. Spacer (T1.5) VEB1339 15 Front Cushion VEB1340
16 PCB Hinge VEC1174 17 PCB Support VEC2184 18 Foot (Rubber) VEC2185 19 Flexible Holder VEC2290 20 Rear Panel VNA2406
21 Bonnet Case S VXX2840 NSP 22 Chassis VNA2420 23 FP Angle 2 VNE2273 24 Rotary Tray VNK4923 25 SYPS Cover VNK5008
26 Cable Cover VNK5009 27 Mecha Holder 2 VNL1937 28 Mecha Support 2 VNL1938 29 Large Label VRW1854 30 Insulator VXA2503
31 DVD V Plate VAM1120 32 FPA Sheet VEC2311 33 Tray Panel VNK5005 34 Large Label S VRW1934 35 Front Panel Assy VXA2507
36 Pioneer Badge VAM1130 NSP 37 Front Panel VNK5003 NSP 38 Main Key VNK5004 NSP 39 FL Lens VNK5006 40 LED Lens VNK5007
NSP 41 Main Key VNK5083 NSP 42 Energy Star Label AAX7876 43 Screw Z39-019 44 Screw BBZ30P080FZK 45 Screw BBZ30P100FZK
46 Screw BCZ40P060FZK 47 Screw IBZ30P080FMC 48 Screw BBZ30P060FMC
56
DV-C505
A
B
C
D
E
F
7
8
9
1234

2.3 TABLE MECHANISM SECTION

A
37
(1/6)
36
37
(2/6 - 5/6)
[Roller Cover]
35
28
2
NON-CONTACT
SIDE
CONTACT SIDE
B
1
29
40
31
33
32
43
20
38
C
4
39
30
41
30
37
(6/6)
[PCB Cover]
30
34
Refer to "2.4 TRAVERSE MECHANISM ASSY-S".
19
(3/3)
D
16
18
14
14
30
6
45
14
8
7
To FJMB
CN151
To SSIB
To SSIB
CN1
CN2
14
30
44
30
19
(2/3)
30
3
5
10
21
To FJMB
CN16
19
9
13
(1/3)
From FJMB CN15
11
12
E
30
26
25
30
22
27
17
15
24
23
F
10
DV-C505
30
1234
5678
TABLE MECHANISM SECTION parts List
Mark No. Description Part No.
NSP 1 5C Mechanism Base Assy VWT1194 NSP 2 5C Table Mechanism Assy VWT1195 NSP 3 TRSB Assy VWG2179 NSP 4 SSRB Assy VWG2180 NSP 5 LOMB Assy VWG2181
6 Traverse Mechanism Assy-S VXX2782 7 Flat Flexible Cable (26P) VDA1900 8 Flat Flexible Cable (17P) VDA1901 9 Flat Flexible Cable (8P) VDA1902 10 Housing Assy (2P) VKP2249
11 Carriage Motor (LOADING) VXM1033 12 Motor Pulley PNW1634 13 Spring VBH1633 14 Floating Rubber VEB1327 15 Load Belt VEB1316
16 Clamper Plate VNE2251 17 Mechanism Base VNK5010 18 Clamper VNL1935 19 Float Base VNL1933 20 Clamper Holder VNL1939
21 Clamp Cam VNL1934 22 Planet Base VNL1874 23 Gear Pulley VNL1876 24 Loading Gear 1 VNL1877 25 Loading Gear 2 VNL1908
26 Drive Gear VNL1879 27 Change Gear VNL1904 28 CR Cushion T2 XEB3020 29 Screw BPZ30P080FMC 30 Screw Z39-019
31 Motor (TRAY) DXM1143 32 Flat Flexible Cable (7P) VDA1835 33 Motor Pulley PNW1634 34 Tray Belt VEB1317 35 Rubber Roller VEB1318
36 Roller Shaft VLL1511 37 Slide Table VNK4751 38 Motor Holder VNL1880 39 Worm Gear VNL1881 40 Tray Gear VNL1932
41 Screw JGZ17P028FMC 42 • • • • • 43 Cap VNL1936 44 TM Stopper VNE2294 45 Thrust Spring VBH1339
A
B
C
D
E
56
DV-C505
F
7
8
11
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2.4 TRAVERSE MECHANISM ASSY-S

A
18
17 (Torque : 0.12 ± 0.01 Nm)
Silicone Adhesive
12
8
GEM1037
3
10
B
18
1
C
13
D
16
18
10
To SSIB
CN1
7
14
6
19
4 (Adjustment Screw)
5
Screw Tight
5
GYL1001
17 (Torque : 0.12 ± 0.01 Nm)
17 (Torque : 0.12 ± 0.01 Nm)
15
Silicone Adhesive GEM1037
9
Silicone Adhesive GEM1037
FJMB
CN151
To
16
2
E
11
NON-CONTACT
F
12
1234
DV-C505
To SSIB
SIDE
CN2
CONTACT SIDE
5678
TRAVERSE MECHANISM ASSY-S parts List
Mark No. Description Part No.
1 Spindle Motor VXM1088 2 Stepping Motor VXM1090 3 Pickup Assy-S OXX8003 4 Skew Screw VBA1080 5 Skew Spring VBH1335
6 Guide Bar VLL1514 7 Sub Guide Bar VLL1515 8 Hold Spring VNC1017 9 Joint Spring VNC1019 10 Support Spring VNC1020
NSP 11 Mechanism Chassis VNE2248 12 Slider VNL1811 13 Spacer VNL1913 14 Joint VNL1914 15 FFC Holder VNL1915
16 Screw BBZ20P050FZK 17 Tapping Screw OBA8009 18 Screw PMA26P100FMC 19 Damper Sheet VEB1335
A
B
C
D
E
F
56
DV-C505
7
8
13
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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A
Work RAM for Error Correction
IC302
K6T1008V2E-TB70
1M SRAM
1
RF(TP)
Spindle
Motor
B
PICKUP
ASSY
(26P)
20 21 15 16 19 17
T_RTN
24
T_DRV
25
F_RTN
26
F_DRV
23
CN151
B1 B2
B3 B4
(26P)
7
6 12 11
A
8
C
10
3
2
1
4
3
10 12 18 16 25 24
13 12 10
9
RFSACD
A B C D E F
VM4­VM4+ VM3+ VM3-
FRONT END IC
L6315ATXXTY
• RF Demodulation
• Servo Control
• Servo Decode
• Error Correction
FACT
123
3 20
IN3-
IC351
M56788AFP
FTS Driver
Focus, Tracking,
131
FREOUT FREIN
IC301
TACT
124
FDO
TDO
IN4-
X301
20MHz
132
OUT_DATA(0) S_DATA
PC(2) PC(6)
FG
IN5-
17
Stepper and Loading Drive
VM1+
VM1-35VM2-31VM2+
17
VM5-15VM5+
H1+
9
H1-
10
H2+
11
H2-
12
H3+
13
H3-
14
A1
7
A2
4
A3
2
LOMB ASSY
C
LOD-
3 4 2 1
9 8 7 6 5
4 10 11 12
(13P)
1 2 3 4 5 6 7 8
9 10 11 12 13
2 1
1
CN31
(2P)
EV+6V(B) EV+6V(A)
FLDC+
FLDC-
P-CONT
SW+12V
EV+4V
SW+3.3V
1,3
10 11 12 13 14
C
Stepping
(Carriage)
D
SSIB
D
ASSY
M
Motor Assy
M
Loading
Motor
Assy
ST1+
ST1-
ST2+
ST2-
H1+
H1-
H2+
H2-
H3+
H3-
+
CN2
(4P)
A1 A2 A3
CN1
(12P)
VWR1353: CN2
E
I
POWER SUPPLY UNIT
F1
CN1
(2P)
F
LIVE
1 2
NEUTRAL
2 4 5
9
8 7 6
CN3
(17P)
-28V
GND
GND
GND
GND
LOD+
ST1+
ST1-
ST2+
ST2-
H1+
H1-
H2+
H2-
H3+
H3-
A1 A2 A3
1 2
CN15
15,17
16 14 13
9 8 7 6 5
4 10 11 12
CN401
1
2
3
4
5
6
7
8
9 10 11 12 13
(2P)
CN61
(17P)
(13P)
34
14
IC251
BA6664FM
Spindle
Driver
• Spindle Drive
• FG Detection
32
2
FG
24
FG
EC
22
SPDL PDM
F
FLKY ASSY
X101
5MHz
Work RAM for MPEG Decode
IC604
K4S641632F-TC75
64M SDRAM
FE_DATA
84
4238
SPDL
PDM
LOAD_DRV
16
15
16
116
HSYNC _PWM0
STI5519AVB-B0C
(16M)
IC603
FLASH ROM
2
CN101
(13P)
IC101 PE5314B
3
4
FL CONTROL
X1
MICROCOMPUTER
• Main Unit Key Input
X2
• Remote Control Receive
• FL Display Control
KEY1
KEY2
20
21
CN102
(6P)
5 6 2 3
KEY2 KEY0
5 6
CN201
(6P)
PWSB ASSY
H
IC605 TC7WU04FU
120
PIXCLK
IC601
BACK END IC
• System Control
• MPEG Video Decode
• Video Encode
• Video DAC
• Audio Decode (MP3, Dolby)
• Sub-picture Decode
CN12
(13P)
7
to
127
to
IR
KEY0
22
KEY0 KEY1
DAC_SCLK
PCMDATA0
17
2 3
DSSB ASSY
X601
27MHz
3562
B_OUT
G_OUT
R_OUT
Y_OUT
C_OUT
CV_OUT
SPDIF
PCKCLK
LRCLK
REMOTE RECEIVER UNIT
IC103
SPS-444L-H
V101
FL TUBE
VAW1072
CN103
(4P)
CN301
(4P)
G
25
26
27
32
33
34
57
51
52
55
56
ROT_DRV
114
DOUT
A_BCK
A_DATA0
A_MCLK
A_LRCK
14
AC IN
DV-C505
1234
5678
A
Q607
Q606
Q605
Q604
Q603
Q602
R721
R722
R723
B/CB
G/Y
R/CR
S_Y
S_C
V
4 7
8
3
5 6
FJMB ASSY
E
Cb IN
14
CY IN
12
16
6
2
4
Cr IN
Y IN
C IN
V IN
1
2
16
3
25
BCKIN
DATA
MCLK
LRCKIN
MM1567AJ
6 IN 6 OUT VIDEO AMP
LPF
AMP
Driver
5DISC TURN DRIVER
YOUT b
IC801
YOUT a
CONT
VOUT b VOUT a
CYOUT b CYOUT a
CrOUT b CrOUT a
CbOUT b CbOUT a
IC711
PCM1742KE
Audio 2ch DAC
IC271
BA6195FP
Y
28 27
C
33
V
31 30
G/Y
25 24
R/Cr
19 18
B/Cb
22 21
Vout L
Vout R 8
1$: Refer to "3.1.3 WAVEFORMS".
13
C832
14
C822
9
C812
10
C842
12
C862
11
C852
AUDIO LPF
BA4560F
IC731-1/2
LOUT
7
ROUT
12
13
2
3
IC731-2/2
5 6
1
7
JA950
Q941
Y
C
(GREEN)
(BLUE)
(WHITE)
JA702
S VIDEO OUT
COMPOSITE VIDEO OUT (YELLOW)
Y
COMPONENT
Cr
VIDEO OUT
(RED)
Cb
OPTICAL
COAXIAL
L
R(RED)
L (WHITE)
R(RED)
AC-3/PCM DIGITAL OUT
AUDIO OUT
B
C
LOAD POS, TRAY POS, DISCSENS, CLAMP
CLAMP
LOADPOS
S11
DISC CLAMP
DET. SW
S21 LOADING POSITION
DET. SW
TRAYPOS
18 19
54 1238
45 8763
DISCSENS
31 425
57 463
PC21
DISC DET.
SENSOR
PC22
DISC TRAY
POSITION
DET.
SENSOR
19
SEDR+
SEDR-
CN16
(8P)
CN11
(8P)
CN12
(7P)
CN21
(7P)
TRSB ASSY
A
+-
M
TRAY Motor
SSRB ASSY
B
D
E
F
56
DV-C505
7
8
15
1234
A
3.1.2 POWER SUPPLY BLOCK
CN1
(2P)
LIVE
AC IN
NEUTRAL
B
I
POWER SUPPLY ASSY
C
SSRB ASSY
B
1
F1
2
VWR1353: CN2
(13P)
1 2 3 4 5 6 7 8
9 10 11 12 13
EV+6V (B) EV+6V (A)
-28V FLDC+ FLDC-
GND
P-CONT
GND
SW+12V
GND
EV+4V
GND
SW+3.3V
CN401
1 2 3 4 5 6 7 8
9 10 11 12 13
(13P)
V+6B
V+6A
-28V
V+12M V+5AV+12D
IC421
MM1565AF
+5V Reg.
V+5S V+5V
IC901
NJM78L05A
+5V Reg.
31
2
IC431
PQ025EZ01ZP
V+3D V+2R5
+2.5V Reg.
IN OUT
IC451
MM1385EN
V+4E
+3V Reg.
IN OUT
V+3E
FJMB ASSY
E
V+3D
CN21
(7P)
2
TRSB ASSY
A
D
CN12
(7P)
FLKY ASSY
F
V+3D
V+3E
CN11
(8P)
CN101
(13P)
26
3 13
7
CN16
(8P)
CN12
(13P)
V+3D
V+3E
IC441
PQ070XZ02ZP
+3.5V Reg.
VIN VOUT
V+3R5D V+3R5A V+1RBD V+1RBA1 V+1RBA2
IC303
BA18BC0FP
+1.8V Reg.
13
2
E
F
16
DV-C505
1234
1
IC301 - pin 3 [RF]
V: 200mV/div. H: 0.1µsec/div.
5
Foot of R723 (IC711 - pin 3) [AUDIO DAC -LRCK]
V: 2V/div. H: 5µsec/div.
2
IC251 - pin 24 [FG]
V: 1V/div. H: 5msec/div.
3 4
IC711 - pin 16 [AUDIO DAC -MCK]
V: 1V/div. H: 20nsec/div.
Foot of R721 (IC711 - pin 1) [AUDIO DAC -BCK]
V: 2V/div. H: 200nsec/div.
GND
15
IC601 - pin 116 [LOAD_DRV]
V: 1V/div. H: 5µsec/div.
16
IC301 - pin 42 [SPDL_PDM]
CN16 - pin 4, 5, 3, 6 IC601 - pin 114
7
6
Foot of R723 (IC711 - pin 3) [AUDIO DAC -LRCK]
V: 2V/div. H: 500nsec/div.
Foot of R721 (IC711 - pin 1) [AUDIO DAC -BCK]
V: 2V/div. H: 500nsec/div.
8
Foot of R722 (IC711 - pin 2) [AUDIO DAC -DATA]
V: 2V/div. H: 500nsec/div.
10
Foot of C842 (IC801 - pin 24, 25) [Component Video output -Y]
V: 1V/div. H: 10µsec/div.
11
Foot of C852 (IC801 - pin 18, 19) [Component Video output -Pb]
V: 2V/div. H: 10µsec/div.
13
Foot of C832 (IC801 - pin 27, 28) [S Video output -Y]
V: 1V/div. H: 10µsec/div.
14
Foot of C822 (IC801 - pin 33) [S Video output -C]
V: 1V/div. H: 10µsec/div.
12
Foot of C862 (IC801 - pin 21, 22) [Component Video output -Pr]
V: 2V/div. H: 10µsec/div.
9
Foot of C812 (IC801 - pin 30, 31) [Composite Video output]
V: 1V/div. H: 10µsec/div.
17
18
19
CN251 - pin 12, 11, 10
(IC251 - pin 2, 4, 7)
[Spindle driver -A3, A2, A1]
FJMB ASSY
E
Note : The encircled numbers denote measuring point in the schematic diagram.
Measurement condition
: No. 1 to 2 and 9 to 14 : reference A1 (DVD), T2-chp 19, Color-bar
No. 3 to 8 : reference A1 (DVD), T2-chp 1
GND
6
7
8
10
11
13
14
12
[Tray stops][Tray is opening][Tray is closing]
[PLAY]
IC601-pin114(ROT_DRV)
Elements on larger
[PLAY]
[STOPPLAYSTOP]
[Tray Move]
CN16-pin5(DISC SENS), CN16-pin4(TRAY POS)
[Tray Open]
CN16-pin3(LOAD POS), CN16-pin6(CLAMP)
[Tray Close]
CN16-pin4(TRAY POS)
CN16-pin1/2(Rotating
Tray Motor drive voltage)
[STOP]
STOP STOP
STOP
Right-hand
Left-hand
PLAY
Accelertar
ON
Brakes
ON
V: 2V/div. H: 500nsec/div.
V: 2V/div. H: 500µsec/div.
V: 2V/div. H: 500nsec/div.
V: 2V/div. H: 500msec/div.
V: 2V/div. H: 200msec/div.
V: 2V/div. H: 500msec/div.
V: 2V/div. H: 2msec/div.V: 2V/div. H: 1sec/div.
V: 2V/div. H: 1sec/div.
[Tray Close]
CN16-pin4(TRAY POS)
CN16-pin1/2(Rotating
Tray Motor drive voltage)
3.1.3 WAVE FORMS
5678
A
B
C
D
E
DV-C505
56
7
F
17
8
1234

3.2 OVERALL WIRING DIAGRAM

A
POWER CORD KUXU, KCXU : ADG7022
KUXU, KCXU : CN1
B
KUXU, KCXU : AC120V 60Hz
C
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
D
POWER SUPPLY UNIT ( VWR1353 )
E
E 1/5- E 5/5
F JMB ASSY (KUXU, KCXU : VWS1526)
I
E
H
PWSB ASSY (VWG2348)
F
FLKY ASSY (VWG2347)
G
DSSB ASSY (VWG2349)
F
18
1234
DV-C505
5678
TRSB ASSY
A
(VWG2179)
: The power supply is shown with the marked box.
B
SSRB ASSY (VWG2180)
LOMB ASSY
C
(VWG2181)
A
B
C
(F)
(F)
(F)
(F)
(F)
VKN1272
VKN1277
(S) (S) (S)
(S)
D
(T)
(F)
(F)
SSIB ASSY(VWG2350)
(F)
(T)
VKN1264
(F)
(T)
(F)
SPINDLE MOTOR
DV-C505
56
ASSY
: VXX1088
7
: FOCUS SERVO LOOP LINE
: TRACKING SERVO LOOP LINE
: SLIDER SERVO LOOP LINE
(F)
(T)
(S)
PICKUP ASSY-S
(OXX8003)
C DA B
8
D
E
F
19
1234

3.3 FJMB ASSY(1/5)

A
E 1/5
B
FJMB ASSY (VWS1526)
E
2/5
(S)
C
CN31
C
(F) (F)
D
PICKUP ASSY
E
(T)
(T) (F) (F)
(S) (S) (S) (S)
17
2
D
CN3
F
CN61
20
E
1/5
DV-C505
1234
5678
A
E
2/5
A
CN11
VCC33DAC
19
18
B
E
2/5
1,2,#,$,%,^ : Refer to "3.1.3 WAVEFORMS".
(F)
: FOCUS SERVO LOOP LINE
(T)
: TRACKING SERVO LOOP LINE
(S)
: SLIDER SERVO LOOP LINE
C
D
1
VCC18MN
(F)
(F)
(F)
(F)
(T)
(T)
: The power supply is shown with the marked box.
56
DV-C505
16
E
F
E
1/5
7
8
21
1234

3.4 FJMB ASSY(2/5)

A
B
C
E 2/5
FJMB ASSY (VWS1526)
(8M)
15
3/5
E
D
(B/Cb) (G/Y) (R/Cr)
(S_Y) (S_C) (V)
E
C571
47pF
F
2/5
E
22
1234
E
2/5E5/5
E
1/5
DV-C505
(D)
(D)
5678
A
5/5
E
2/5
E
B
CN2
I
(S_C)
(S_Y)
(R/Cr)
(G/Y)
: The power supply is shown with the marked box.
(V)
4/5
E
3/5
E
@: Refer to "3.1.3 WAVEFORMS".
(V)
: V SIGNAL ROUTE
(S_C)
: S-VIDEO OUT C SIGNAL ROUTE
(S_Y)
: S-VIDEO OUT Y SIGNAL ROUTE
(R/Cr)
: R/Cr SIGNAL ROUTE
(G/Y)
: G/Y SIGNAL ROUTE
(B/Cb)
: B/Cb SIGNAL ROUTE
: AUDIO SIGNAL ROUTE
(D)
: AUDIO(DIGITAL) SIGNAL ROUTE
C
D
E
(B/Cb)
DV-C505
56
F
2/5
E
7
8
23
1234

3.5 FJMB ASSY(3/5)

A
E
2/5
B
C
4 87
5 6
E 3/5
FJMB ASSY (VWS1526)
3
D
E
F
24
E
3/5
DV-C505
1234
5678
A
38: Refer to "3.1.3 WAVEFORMS".
: AUDIO SIGNAL ROUTE
B
4/5
E
C
D
E
: The power supply is shown with the marked box.
DV-C505
56
F
3/5
E
7
8
25
1234

3.6 FJMB ASSY(4/5)

A
E 4/5
B
C
FJMB ASSY (VWS1526)
2/5
E
(D) (D) (D)
(D)
(S_C)
D
E
F
(V)
(S_Y)
(G/Y)
(B/Cb)
(R/Cr)
(S_C)
(V)
(S_Y)
(G/Y)
(B/Cb)
(R/Cr)
26
E
4/5
DV-C505
1234
5678
(D)
VWS1526
(S_Y)
(S_C)
(V)
: V SIGNAL ROUTE
(S_C)
: S-VIDEO OUT C SIGNAL ROUTE
(S_Y)
: S-VIDEO OUT Y SIGNAL ROUTE
(R/Cr)
: R/Cr SIGNAL ROUTE
13
14
(G/Y)
: G/Y SIGNAL ROUTE
(B/Cb)
: B/Cb SIGNAL ROUTE
: AUDIO SIGNAL ROUTE
(D)
: AUDIO(DIGITAL) SIGNAL ROUTE
(D)
A
B
C
(S_C)
(V)
(S_Y)
(G/Y)
(B/Cb)
(R/Cr)
10
12
11
9
(V)
D
(G/Y)
(R/Cr)
(B/Cb)
E
3/5
E
9– !: Refer to "3.1.3 WAVEFORMS".
DV-C505
56
F
4/5
E
7
8
27
1234

3.7 FJMB ASSY(5/5)

A
E 5/5
B
C
2/5
FJMB ASSY (VWS1526)
E
F
D
E
F
CN101
28
E
5/5
DV-C505
1234
5678
A
B
C
D
E
56
DV-C505
F
7
8
29
1234

3.8 FLKY, DSSB and PWSB ASSYS

A
FLKY ASSY
F
(VWG2347)
B
S101 : PLAY S102 : 2 REV S103 : 3 FWD S105 : 8 PAUSE S104 : 7 STOP
C
D
E
F
F
30
1234
DV-C505
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