PIONEER dv 410v s, DV 410V Service Manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION

2008

2

STANDBY/ON

HDMI

1213

DV-410 V-S

53671

TOP MENU MENU

OPEN/CLOSE

ENTER

USBDVD/USB

HOME

RETURN

MENU

9 8

DVD PLAYER

DV-410V-S

DV-410V-K

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Model Type Power Requirement Region No. Remarks

DV-410V-S WYXZT5 AC 220 V to 240V 2

DV-410V-S WVXZT5 AC 220 V to 240V 2

DV-410V-S WSXZT5 AC 220 V to 240V 5

DV-410V-K WYXZT5 AC 220 V to 240V 2

DV-410V-K WSXZT5 AC 220 V to 240V 5

ORDER NO.

RRV3738

For details, refer to "Important Check Points for good servicing".

T- Z Z V M AR .

2008 Printed in Japan

1

This service manual is intended for qualified service technicians ; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trainedto properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely,
you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING !

THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1
BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR
CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

LASER DIODE CHARACTERISTICS

FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 780 nm

Additional Laser Caution

∗ : See page 26.

1.

• Laser diode is driving with Q2303,Q2305(650nm LD) and Q2302,
Q2304(780nm LD)on the DVD MT PCB Assy.
Therefore, when short-circuit between the emitter and collector of these
transistors or the base voltage is supplied for transistors turn on, the
laser oscillates. (failure mode)

• In the test mode ∗ , there is the mode that the laser oscillates except
for the disc judgment and playback. LD ON mode in the test mode
oscillates with the laser forcibly.

2. When the cover is open, close viewing through the objective lens with
the naked eye will cause exposure to the laser beam.

LABEL CHECK

(Printed on the Rear Panel)

Location: inside of the unit

OPEN/C

LOSE

HDMI

HOME
MEN

U

RETURN

ENTER

TOP

MEN

U MEN

U

USB

DVD/USB

ST

ANDBY/O

N

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SAFETY INFORMATION

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CONTENTS

SAFETY INFORMATION ..........................................................................................................................................................2

1. SERVICE PRECAUTIONS ....................................................................................................................................................5

A

2. SPECIFICATIONS .................................................................................................................................................................7

2.1 ACCESSORIES ..............................................................................................................................................................7

2.2 SPECIFICATIONS...........................................................................................................................................................8

2.3 DISC/CONTENT FORMAT .............................................................................................................................................9

2.4 PANEL FACILITILES.....................................................................................................................................................11

3. BASIC ITEMS FOR SERVICE.............................................................................................................................................13

3.1 CHECK POINTS AFTER SERVICING..........................................................................................................................13

3.2 PCB LOCATIONS .........................................................................................................................................................14

3.3 JIGS LIST .....................................................................................................................................................................15

4. BLOCK DIAGRAM...............................................................................................................................................................16

4.1 OVERALL WIRING DIAGRAM......................................................................................................................................16

B

C

D

E

4.2 OVERALL BLOCK DIAGRAM.......................................................................................................................................18

4.3 DVD LOADER/MPEG BLOCK DIAGRAM.....................................................................................................................19

4.4 POWER BLOCK DIAGRAM..........................................................................................................................................20

5. DIAGNOSIS.........................................................................................................................................................................21

5.1 TROUBLE SHOOTING .................................................................................................................................................21

5.2 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .............................................25

6. SERVICE MODE .................................................................................................................................................................26

6.1 SERVICE MODE PROCEDURE...................................................................................................................................26

6.2 SERVICE MODE IN ......................................................................................................................................................27

6.3 DISPLAY SPECIFICATION OF THE SERVICE MODE ................................................................................................28

6.4 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY........................................................................................29

6.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ........................................................................................30

7. DISASSEMBLY....................................................................................................................................................................31

7.1 EXTERIOR SECTION...................................................................................................................................................31

7.2 DVD DECK SECTION...................................................................................................................................................32

8. EACH SETTING AND ADJUSTMENT ................................................................................................................................36

8.1 ADJUSTMENT..............................................................................................................................................................36

8.2 RE-WRITE FOR DVD FIRMWAVE ...............................................................................................................................36

9. EXPLODED VIEWS AND PARTS LIST...............................................................................................................................38

9.1 PACKING ......................................................................................................................................................................38

9.2 EXTERIOR SECTION...................................................................................................................................................40

9.3 06 DVD MECHA SECTION...........................................................................................................................................42

10. SCHEMATIC DIAGRAM ....................................................................................................................................................44

10.1 DVD MT PCB ASSY(1/7) ............................................................................................................................................44

10.2 DVD MT PCB ASSY(2/7) ............................................................................................................................................46

10.3 DVD MT PCB ASSY(3/7) ............................................................................................................................................48

10.4 DVD MT PCB ASSY(4/7) ............................................................................................................................................50

10.5 DVD MT PCB ASSY(5/7) ............................................................................................................................................52

10.6 DVD MT PCB ASSY(6/7) ............................................................................................................................................54

10.7 DVD MT PCB ASSY(7/7) ............................................................................................................................................56

10.8 OPERATION PCB ASSY ............................................................................................................................................58

10.9 POWER PCB ASSY(1/2) ............................................................................................................................................60

10.10 POWER PCB ASSY(2/2) ..........................................................................................................................................62

10.11 WAVEFORMS...........................................................................................................................................................64

11. PCB CONNECTION DIAGRAM ........................................................................................................................................66

11.1 DVD MT PCB ASSY....................................................................................................................................................67

11.2 OPERATION PCB ASSY ............................................................................................................................................69

.................................70

11.3 POWER PCB ASSY.............................................................................................................

......

11.4 LOADING MOTOR and SW........................................................................................................................................72

12. PCB PARTS LIST ..............................................................................................................................................................73

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DV-410V-S

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• For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.

• Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 °C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 °C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.

Do NOT use a soldering iron whose tip temperature cannot be controlled.

Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).

The following lead-free solders are available as service parts:

• Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.

Before removing Pick Up PCB and DVD PCB connector, short circuit the position shown in Fig. 1 using
a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.

WHEN REPLACING DVD DECK

[ Removing the DVD Deck ]

[ Installing the DVD Deck ]

Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD
PCB connector.

NOTE

Fig. 1

Before your operation, please read “PREPARATION OF SERVICING” .
Use the Lead Free solder.
Manual soldering conditions

• Soldering temperature: 320 ± 20°C

• Soldering time: Within 3 seconds

• Soldering combination: Sn-3.0Ag-0.5Cu
When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to prevent the
Flux smoke from it.

•

•

•

•

Short circuit using a
soldering iron.

Pick Up PCB

6 7 8

1. SERVICE PRECAUTIONS

A

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1

The laser diode used for a pickup head may be destroyed with external static electricity.
Moreover, even if it is operating normally after repair, when static electricity discharge is
received at the time of repair, the life of the product may be shortened.
Please perform the following measure against static electricity, be careful of destruction of a
laser diode at the time of repair.

¥ Place the unit on a workstation equipped to protect against static electricity, such as
conductive mat.

¥ Soldering iron with ground wire or ceramic type is used.
¥ A worker needs to use a ground conductive wrist strap for body.

PREPARATION OF SERVICING

If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps
below.

Set the DVD to the Stand-by Mode.
Press and hold the 'STOP' key on the front panel.
Simultaneously press and hold the POWER key on the front panel.
The 4 digit password has now been cleared.

1.

2.

3.

4.

PARENTAL CONTROL - RATING LEVEL

4 DIGIT PASSWORD CANCELLATION

NOTE: The above procedure will reset ALL of the player's settings to the default factory state.

Slide the Rack Loading (White) toward the arrow direction by using a minus driver to release the lock.

(Refer to Fig. 1)

Manually open the Tray.

Please strongly pushing Rack Loading (White) to release the lock because the tray doesn't go out
easily.

1.

2.

Fig. 1

Rack Loading (White)

DVD Player (Bottom Side)

NOTE:

DISC REMOVAL METHOD AT NO POWER SUPPLY

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DV-410V-S

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Accessories

• Remote control x1
(076E0PP031:DV-410V-S)
(076E0PP041:DV-410V-K)

• Power cable x1
(1206158802 : WYXZT5, WSXZT5)

• Audio / Video cable(1.2m) x1
(red/white/yellow)
(06CPBA2006)

• Dry cell batteries x2
(AA/R6P)

• Warranty Card

• Operating Instructions

(1206138802 : WVXZT5)

STANDBY/ON

OPEN/CLOSE

AUDIO

SUBTITLE

ANGLE

123

CLEAR

USB

DVD/

4

5

6

7 8 9

0

TOP MENU

MENU

ENTER

RETURN

PLAY MODESURROUND

ZOOM

DISPLAY

PLAY

PREV

PAUSE STOP NEXT

DVD

HOME
MENU

2. SPECIFICATIONS

2.1 ACCESSORIES

6 7 8

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General

Power requirements. . . . . . . AC 220V to 240V, 50Hz/60Hz

Power consumption

DV-410V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11W

Power consumption (standby)

DV-410V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.8W

Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7kg

Dimensions

. . . . . . . . . . . . .420mm (W) x 49.5mm (H) x 215mm (D)

Operating temperature . . . . . . . . . . . . . . . . .+5°C to +35°C

Operating humidity . . . . . . . . 5% to 85% (no condensation)

AV Connector
(21-pin connector assignment)

AV connector output . . . . . . . . . . . . . . .21-pin connector

This connector provides the video and audio signals for
connection to a compatible colour TV or monitor.

PIN no.

1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Audio 2/R out

3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Audio 1/L out

4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND

7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B out

8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status

11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G out

15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R out

17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND

19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Video out

21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GND

Component video output

P
P

Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA

Video output

Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA

Audio output (1 stereo pair)

Output level. . . . . . . . . . . . . . . . . . . . . During audio output

200mVrms (1kHz, –20dB)

Number of channels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA

HDMI output

HDMI output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19pin

Digital audio characteristics

Frequency response. . . . . . . . . . . . . . . . . . . 4Hz to 44kHz

S/N ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115dB

Dynamic range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88dB

Total harmonic distortion. . . . . . . . . . . . . . . . . . . .0.0065%

Wow and flutter . . . . . . . . . . . . . . . . Limit of measurement

(±0.001%W. PEAK) or lower

Digital output

Coaxial digital output. . . . . . . . . . . . . . . . . . . . . . . . . . RCA

Accessories

Remote control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

AA/R6P dry cell batteries. . . . . . . . . . . . . . . . . . . . . . . . . 2

Audio/video cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Power cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Warranty card. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Operating instructions

The specifications and design of this product are subject
to change without notice, due to improvement.

1 3 5 7 9 11 13 15 17 19 21

2 4 6 8 10 12 14 16 18 20

2.2 SPECIFICATIONS

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Disc/content format playback compatibility

This player is compatible with a wide range of disc types (media) and
formats. Playable discs will generally feature one of the following
logos on the disc and/or disc packaging. Note however that some
disc types, such as recordable CD and DVD, may be in an
unplayable format—see below for further compatibility information.

Please also note that recordable discs cannot be recorded
using this player.

• This unit will play DVD+R/+RW discs.

• is a trademark of DVD Format/Logo Licensing

Corporation.

• is a trademark of FUJIFILM Corporation.

• Also compatible with KODAK Picture CD

This player supports the IEC’s SuperVCD standard. Compared to
the VideoCD standard, SuperVCD offers superior picture quality,
and allows two stereo soundtracks to be recorded. SuperVCD also
supports the widescreen size.

About DualDisc playback

A DualDisc is a new two -sided disc, one side of which contains DVD
content video, audio, etc. while the other side contains non-DVD
content such as digital audio material.

The non-DVD, audio side of the disc is not compliant with the CD
audio specification and therefore may not play.

The DVD side of a DualDisc plays in this product.

For more detailed information on the DualDisc specification, please
refer to the disc manufacturer or disc retailer.

CD-R/-RW compatibility

• Compatible formats: CD-audio, Video CD/Super VCD, ISO 9660
CD-ROM* containing MP3, WMA, MPEG-4 AAC, JPEG or DivX
video/WMV files

*ISO 9660 Level 1 or 2 compliant. CD physical format: Mode1,
Mode2 XA Form1. Romeo and Joliet file systems are both
compatible with this player.

• Multi-session playback: No

• Unfinalized disc playback: No

• File structure (may differ): Up to299 folders on a disc;

up to 648 folders and files (combined) within each folder

DVD+R/+RW compatibility

Only DVD+R/DVD+RW discs recorded in ‘Video Mode (DVD Video
Mode)’ which have been finalized, can be played back. However,
some editing made during the recording may not be played back
accurately.

DVD-R/-RW compatibility

•Compatible formats: DVD-Video, Video Recording (VR)*
* Edit points may not play exactly as edited; screen may go

momentarily blank at edited points.

•Unfinalized playback: No

•MP3/WMA/MPEG-4 AAC/JPEG or DivX video/WMV file playback
on DVD-R/-RW: Yes

Compressed audio compatibility

•Compatible formats: MPEG-1Audio Layer 3 (MP3), Windows
Media Audio (WMA), MPEG-4 AAC

•Sampling rates: 32kHz, 44.1kHz or 48kHz

•Bit-rates: Any (128 kbps or higher recommended)

•VBR (variable bit rate) MP3/WMA/MPEG-4 AAC playback: No

•WMA lossless encoding compatible: No

•DRM (Digital Rights Management) compatible: No (DRM­protected audio files will not play in this player

•File extensions: .mp3, .wma, .m4a (these must be used for the
player to recognize MP3, WMA and MPEG-4 AAC files–do not
use for other file types)

Audio CD Video CD CD-R CD-RW

DVD-Video DVD-R DVD-RW

Fujicolor CD

Super VCD

2.3 DISC/CONTENT FORMAT

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About MPEG-4 AAC

Advanced Audio Coding (AAC) is at the core of the MPEG-4 AAC
standard, which incorporates MPEG-2 AAC, forming the basis of the
MPEG-4 audio compression technology. The file format and
extension used depend on the application used to encode the AAC

file. This unit plays back AAC files encoded by iTunes

®

bearing the

extension ‘.

m4a

’. DRM-protected files will not play, and files

encoded with some versions of iTunes

®

may not play, or filenames

may display incorrectly.

Apple and iTunes

®

are trademarks of Apple Inc., registered in the

U.S. and other countries.

WMA (Windows Media™ Audio) compatibility

This player can playback Windows Media Audio content.

WMA is an acronym for Windows Media Audio and refers to an

audio compression technology developed by Microsoft Corporation.

WMA content can be encoded by using Windows Media Player for
Windows XP, Windows Media Player 9 or Windows Media Player 10

series.

•Windows Media is a trademark of Microsoft Corporation.

•This product includes technology owned by Microsoft Corporation
and cannot be used or distributed without a license from
Microsoft Licensing, Inc.

About DivX video

DivX is a digital videoformat created by DivX, Inc. This player can
play DiviX videos burned on CD-R/-RW/-ROM discs. Keeping the
same terminology as DVD-Video, individual DivX video files are

called “Titles”. When naming files/titles on a CD-R/-RW disc prior to
burning, keep in mind that by default they will be played in
alphabetical order.

DivX video compatibility

•Official DivX Ultra Certified product.

®

•Plays all versions of DivX video (including DivX 6) with

®

®

standard playback of DivX media files.

®

•File extensions: .avi and .divx (these must be used for the player
to recognize DivX video files).Note that all files with the .avi

extension are recognized as MPEG4, but not all of these are
necessarily DivX video files and therefore may not be playable
on

this player.

About WMV

WMV is an acronym for Windows Media Video and refers to a video
compression technology developed by Microsoft Corporation. WMV

content can be encoded by using Windows Media Encoder.

®

•This player is compatible with WMV9 files that are encoded by

using the Windows Media Encoder 9 Series, with .wmv as an

®

extension.

•Compatible with size under 720 x 480 pixels/720 x 576 pixels.

•Advanced Profile is not supported.

•DRM-protected video files will not play in this player.

JPEG file compatibility

•Compatible formats: Baseline JPEG and EXIF 2.2* still image
files up to a resolution of 3072 x 2048.

* File format used by digital still cameras.

•Progressive JPEG compatible: No

•File extensions: .jpg (must be used for the player to recognize
JPEG files–do not use for other file types)

PC-created disc compatibility

Discs recorded using a personal computer may not be playable in
this unit due to the setting of the application software used to create
the disc. In these particular instances, check with the software
publisher for more detailed information.

Discs recorded in packet write mode (UDF format) are not
compatible with this player.

Check the DVD-R/-RW or CD-R/-RW software disc boxes for
additional compatibility information.

TM

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DV-410V-S

Front panel

1

2 Disc tray

STANDBY/ON

3

4 Display

5 TOP MENU

6 ENTER & cursor buttons

7 MENU

8 RETURN

9 HOME MENU

10 USB port (Type A)

11 DVD/USB

and

12

13

14

Lights when this player is recognized by
another HDMl or DVI/HDCP compatible
component.

15

16 HDMI indicator

Press to switch the player on or into standby.

Press to pause playback. Press again to
restart.

Press to start or resume playback.

Press to stop the disc (you can resume play­back by pressing

(play)).

Press to open or close the disc tray.

Displays a DVD disc (or DiviX media files) menu
—this varies with the disc and may be the same
as the ‘top menu’.

Selects the current menu option.

Returns to the previously displayed menu screen.

Display/exit the on-screen display.

Press to turn to USB mode and return to DVD mode.

Skips to the start of the current track, title or
chapter, then to previous tracks/titles/chapters.
Skips to the next track, title or chapter.

Displays the ‘top menu’ of a DVD disc
—this varies with the disc.

OPEN/CLOSE

HDMI

HOME
MENU

RETURN

ENTER

TOP MENU MENU

USBDVD/USB

STANDBY/ON

2

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9 8

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DV-410V

OPEN/CLOSE

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2.4 PANEL FACILITILES

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Remote control

Press to switch the player on or into standby.

Press to select the audio channel or language.

Press to select a subtitle option.

Press to display the top menu of a DVD disc.

Use to navigate on-screen displays and
menus. Press

ENTER to select an option or

execute a command.

Use for reverse slow motion playback, frame
reverse and reverse scanning.

Press to start or resume playback.

Press to display the Play Mode menu. (You
can also get to the Play Mode menu by

pressing

HOME MENU and selecting Play

Mode).
Press to jump to the beginning of the current

Press to switch on/off virtural Surround.

Display/exit the on-screen display.

Press to open or close the disc tray.

Press to change the camera angle during
DVD multi-angle scene playback.

Press to clear a numeric entry.

Press to turn to USB mode and return to DVD
mode.

Skips to the start of the current track, title or
chapter, then to previous tracks/titles/chapters.

Press to pause playback; press again to
restart.

Displays a DVD disc (or DiviX media files) menu
—this varies with the disc and may be the same
as the ‘top menu’.

2AUDIO

3 SUBTITLE

4 Number buttons

5TOP MENU

6 ENTER & cursor buttons

7HOMEMENU

and

12 SURROUND

13 PLAY MODE

15 ANGLE

16 DVD/USB

17 CLEAR

18 MENU

19 RETURN

23 DISPLAY

24 ZOOM

STANDBY/ON

OPEN/CLOSE

AUDIO

SUBTITLE

ANGLE

123

CLEAR

USB

DVD/

4 5 6

7 8 9

0

TOP MENU MENU

ENTER

RETURN

PLAY MODESURROUND

ZOOM

DISPLAY

PLAY

PREV

PAUSE STOP NEXT

DVD

HOME
MENU

1

23

21

20

19

18

17

16

15

14

2

4

5

6

7

8

10

12
13

3

9

2211

24

Press to return to a previous menu screen.

Use for forward slow motion playback, frame
advance and forward scanning.

Press to jump to the next chapter or track.

Press to display information about the disc
playing.

Press to change the zoom level.

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Check points after servicing (DVD player)

To keep the product quality after servicing, confirm recommended check points shown below.

See the table below for the items to be checked regarding video and audio:

Cleaning

• Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:

Pickup lenses Cleaning liquid : GEM1004

Cleaning paper : GED-008

Position to be cleaned Cleaning tools Position to be cleaned Cleaning tools RemarkRemark Position to be cleaned Cleaning tools Remark

No. Procedure Check points

1 Confirm the firmware version on Service Mode. The version of the firmware must be latest.

Update firmware to the latest one, if it is not the latest.

The customer complain must not be reappeared.
Video, audio and operations must be normal.

2

Confirm whether the customer complain has been solved.
If the customer complain occurs with the specific disc,
use it for the operation check.

The error rates must be less than 5.0e-4.

3

Confirm playback error rates at the innermost and
outermost tracks by using the following disc.
DVD test disc (GGV1025)

4

Play back a DVD.
(Menu operation, Title/chapter search)

Audio and operations must be normal.

5

Play back a DVD.
(Menu operation, Title/chapter search)

Video, audio and operations must be normal.

6

Check the appearance of the product. No scratches or dirt on its appearance after receiving it

for service.

Items to be checked regarding video Item to be checked regarding audio

Block noise Distortion

Horizontal noise Noise

Dot noise Volume too low

Disturbed image (video jumpiness) Volume too high

Too dark Volume fluctuating

Too bright Sound interrupted

Mottled color

6 7 8

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

A

B

C

D

E

F

DV-410V-S

5

6 7 8

13

1

OPERATION PCB ASSY

POWER PCB ASSY

DVD MT PCB ASSY

DVD MECHA ASSY

3.2 PCB LOCATIONS

A

B

2 3 4

C

D

Mark No. Description Part No.

LIST OF ASSEMBLIES

1..DVD MT PCB ASSY A2L302A130

E

1..OPERATION PCB ASSY A2L302A270

> 1..POWER PCB ASSY A2L302A240

1..DVD MECHA ASSY A2L101A650

F

14

1

2 3 4

DV-410V-S

5

Service Remote Control Unit GGF1381 diagnosis

Name Jig No. Remarks

DVD Test Disc (DVD-

Video,NTSC)

GGV1025 Operation Check

DVD Test Disc (DVD-Video,PAL)

CD Test Disc

GGV1101
STD-905

Operation Check
Operation Check

Jigs list

Lubricants and Glues list

Daifree GEM1036 (ZLX-ME413A) Refer to "9.3 DVD MECHA SECTION"

Grease GYA1001 (ZLB-PN397B) Refer to "9.3 DVD MECHA SECTION"

Grease GEM1018 Refer to "9.3 DVD MECHA SECTION"

Name Lubricants and Glues No. RemarkName Lubricants and Glues No. RemarkName Lubricants and Glues No. Remark

6 7 8

3.3 JIGS LIST

A

B

C

D

E

F

DV-410V-S

5

6 7 8

15

1

3

2

1

CP603

3

2

1

CP604

432

1

CP602

USB CONNECTOR

432

1

CP605

432

1

CP4004

11

10

987654321

11

10

987654321

12
11
10

9
8
7
6
5
4
3
2
1

12

11

10

9

8

7

6

5

4

3

2

1

2

1

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

16

15

14

13

12

11

10

9

8

7

6

5

4

3

NOTE:THE DC VOLTAGE AT EACH PART WAS MEASURED
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST
WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.

Vout

B+

GND

OS651

123

J8101

21PIN CONNECTOR

1

10

11

12

13

14

15

16

17

18

19

220

21 3

4

5

6

7

8

9

J501

AC INLET

12

CD501_2

AC220V-240V_50Hz/60Hz(EU)

CP5901

HDMI CONNECTOR

1

10
11
12
13
14
15
16
17
18
19

2
3
4
5
6
7
8
9

H1H2EH1H2

E

J7302

CVBS/Y/U/V

1

23

4

56

H1 H2

E

J8001

L/R

1

2 3

H

E

J8003

COAXIAL for

1

2

DEG149

PCB270

OPERATION PCB

PCB271

OPERATION2 PCB

CP502

NC

NC

NC

NC

NC

NC

CP7301CP503

DEG150

POWER

SW2

GND

3

2

1

3

2

1

CD7301

3

2

12

11

10

9

8

7

6

5

4

1

12

11

10

9

8

7

6

3

2

5

4

1

CP4002

10

3

2

98765

4

1

CD601

DGND

FLDC+

-28V

V+3E

IR

STB

DO (F to M)

DI (M to F)

CLK

DGND

P.ON-H(STBY L)

P.CON+12V

P.CON+5V

GND

GND

P.CON+6V

GND(M)
AT+3.3V
AT+3.3V

CP4003_1

CD605

432

1

432

1

3

2

98765

4

1

11

10

11

TM101

COMMAND TRANSMITTER

NC

POWER

SW2

GND

+5V

GND

USB_DN

USB_DP

CP601

USBN

USBP

USB+5V

GND(USB)

USBN

USB+5V

GND(USB)

USBP

DGND

FLDC+

-28V

FLDC-

V+3E

IR

STB

DO (F to M)

DI (M to F)

CLK

DGND

FLDC-

FL DC­FL DC+

-28V

GND(D)

GND(USB)

USB+5V

RGB-H

R

B

G

GND

CVBS

AUDIO R

GND

AUDIO L

FS

GND

GND

D2+

D2-S

D2-

D1+

D1-S

D0+

D0-S

D0-

CLK-S

CLK-

CEC

SCL
SDA

GND

POWER

HOTPLUG

NC

D1-

CLK+

VIDEO/AUDIO for 21PIN

3

2

9

8

7

6

5

4

1

10

DPG017

PCB240

POWER PCB

P.ON-H(STBY L)

P.CON+12V

P.CON+5V

FL DC­FL DC+

GND

GND

P.CON+6V

-28V

GND(M)

GND(D)

AT+3.3V
AT+3.3V

GND(USB)

USB+5V

GND

AUDIO L

GND

AUDIO R

RGB-H

CVBS

FS

G

B

R

GND

GND

CD502

16

15

14

13

12

11

16

15

3

2

9

8

7

6

5

4

1

14

13

12

11

10

DVD MT PCB ASSY
(1/7 - 7/7)
(A2L302A130)

OPERATION
PCB ASSY
(A2L302A270)

POWER PCB ASSY
(1/2,2/2)
(A2L302A240)

2 3 4

4. BLOCK DIAGRAM

4.1 OVERALL WIRING DIAGRAM

A

B

C

D

E

F

16

1

2 3 4

DV-410V-S

5

5

4

3

2

1

CP2302

6

5

4

3

2

1

CP2303

24

23

22

21

20

19

2

1

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

CP2301

VRCOM

TRKG DRV

TRKG RTN

FOCS RTN

FOCS DRV

VCC

D

B

VR780(CD)

VRF(RF_OUT)

SW1(DVD/CD)

C

E

VS

F

GND

A

VR650(DVD)

GND

GND

LD_DVD(650)

LD_CD(780)

PD/GND

NC

SW(GND)

LIMIT SW

SLD-

SLD+

SPD-

SPD+

LOAD+

LOAD-

GND

OPEN

CLOSE

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

6

5

4

3

2

1

6

5

4

3

2

1

B

A

VRCOM

VR780(CD)

VRF(RF_OUT)

SW1(DVD/CD)

C

VR650(DVD)

GND

LD_DVD(650)

LD_CD(780)

PD/GND

TRKG DRV

TRKG R

T

N

FOCS RTN

FOCS DRV

VCC

D

E

VS

F

GND

GND

NC

DM-4PB

DRIVE

DVD

OPTICAL PICK-UP

DED021

PCB610

CD2302

BCZ3B05

M2603

M

5

4

3

2

1

SW-2(CLOSE)

GND(SW)

SW-1(OPEN)

LOADING MOTOR(-)

LOADING MOTOR(-)

2H051602

SSS-28-5

SW1

BCZ3B05

JCV9B12

M2601

M2602

ESE22MH22

SW2

M

M

2H061605

CD2301

DED020

PCB640

SPINDLE MOTOR(+)

SPINDLE MOTOR(-)

FEED MOTOR(-)

GND(SW)

FEED MOTOR(+)

PICK UO INNER LIMIT SWITCH

6

5

4

3

2

1

D

NORMAL.

:LES PIECES REPAREES PAR UN ETANT
DANGEREUSES AN POINT DE VUE SECURITE
N’UTILISER QUE CELLS DECRITES
DANS LA NOMENCLATURE DES PIECES

ATTENTION

:SINCE THESE PARTS MARKED BY ARE
CRITICAL FOR SAFETY,USE ONES
DESCRIBED IN PARTS LIST ONLY

CAUTION

H1 H2

L/R

1

2 3

H

E

J8003

COAXIAL for ME

1

2

CD601

CP601

DVD MECHA ASSY
(A2L101A650)

(SW PCB)

(LOADING MOTOR PCB)

6 7 8

A

B

C

D

E

5

6 7 8

DV-410V-S

F

17

1

P. C O N+12V

AC220~240V

FLDC+/-

X4001

27MHz

-28V

AT+ 1 2 V for mute

AT+3.3V

P. C O N+6V

P. C O N+5V

POWER

SUPPLY

DVD

LOADER

(DM4)

MOTOR DRIVER

IC2301

AM5766

FIP DRIVER IC

IC651

PT6315

EEPROM

IC4001

S-24CS04AFJ-TB-

GE

AUDIO AMP IC

IC8008

RC4580IDR

FIP

HNV-08SS44T

KEY

SERVO

RF

SERVO

IR

FP,STB

ASPDIF

RESET

AUDIO_L,

AUDI O_R

AMP_AUDIO_L/R

LD_DVD,

LD_CD

IR

108MHz

TV Encoder

MPEG-1/2/

JPEG

VIDEO

DECORDER

R

COAXIAL

RF

CO

L

OVERALL BLOCK DIAGRAM

IR RECEIVER

(OS651)

ROM-V340TAO

16Mbit FLASH

IC4004

ES29LV160EB-70TG

64Mbit(4M*16) 166MHz

SDRAM

IC4005

M12L64164A-5TG

V+3,

SDA,

SCL

AMUTE

MPEG/MICON

IC4002

MT1389FE/S-L

AUDIO CODEC/

INTERNAL DAC

+1.8V

A0~A20,

AD0~AD7

MA0~MA11,

DQ0~DQ15

RESET IC

IC4003

R3112N291A-

TR-FA

VIDEO DRIVER 6CH IC

IC7301

LA73054-TLM-E

4CH VIDEO DAC

V

U

Y

4CH BUS SW IC

IC7302

SN74CBT3257PWR

21PIN

RGB OUT

CVBS

2 3 4

4.2 OVERALL BLOCK DIAGRAM

A

B

C

D

E

F

18

1

2 3 4

DV-410V-S

5

DVD LOADER/MPEG BLOCK DIAGRAM

DVD

Loader

(DM-4)

MPEG/MICON IC

IC4002

MT1389FE/S-L

X4001

27MHz

IOA, V20

C

RF, A, B, C, D, E, F, MDI1

LD_DVD, LD_CD

Q2302~2305

LD DRIVE

LDO1, LDO2

MOTOR DRIVE IC

IC2301

AM5766

DMSO, FMSO,

TROPEN, TRCLOSE,

TRSO, FMSO,

STBY, V1P4

T+/-, F+/-,

LOAD+/-,

MOT_SLED+/-,

MOT_SPDL+/-

OPU

SPINDLE/

STEPING/

SLED

MOTOR

LIMIT, TRIN, TROUT,

OPO, OP+/-

AUDIO AMP IC

IC8008

RC4580IDR

A

D

A0~A20, AD0~AD7,

PRD#, PCE#, PWR#

3

2

R

L

AUDIO JACK L/R

J8001

AUDI O R

AUDI O L

AUDIO L, R

F

A.......AT+3.3V

B.......+1.8V

C.......P.CON+5V

D.......P.CON+6V

E.......AT+12V

F.......P.CON+12V

G.......-28V

H.......V+5H

RESET IC

IC4003

R3112N291A-TR-FA

A

RESET

ASPDIF

2

COAXIAL JACK

J8003

VIDEO DRIVER 6CH IC

IC7301

LA73054-TLM-E

LETTER, I/XP,

R/CR, B/CB, G/Y, CVBS

C

A, B

GR1~GR8, P1~P16

FP_DI, FP_DO,

FP_SCK, STB

3

5

Y

U

CVBS/Y/U/V

J7302

2

V

FIP (V651)

HNV-08SS84

G

19

CVBS

21PIN CONNECTOR

J8101

11

15

R OUT

G OUT

16

7

B OUT

3

L

4CH BUS SW IC

IC7302

SN74CBT3257PWR

C

SQUEEZE, VSEL1

VSEL1

6

CVBS

CR OUT

Y2 OUT

CB OUT

1

R

8

VSEL1

SQUEEZE

21 PIN CTL

BLANKING_OUT

Q8104, Q8105

DVD_RGB_H_OUT

D2+

1

3

D1+

4

D1-

6

D0+7D0-

9

CLK+

10

D2-

HDMI CONNECTOR

CP5901

MA0~MA11, DQ0~DQ15,

DQM0, DQM1, DBA0, DBA1,

SDCLK, SDCKE, DWE#,

DRAS#, DCAS#, DCS#

CLK-

12

HDMI_SCL

HDMI_SDA

16Mbit FLASH

IC4004

ES29LV160EB-70TG

A

64Mbit SDRAM

IC4005

M12L64164A-5TG

A

EEPROM IC

IC4001

S-24CS04AFJ-TB-GE

SCL

A

SDA

IR

IR RECEIVER (OS651)

KSM-2001TC2P

IR

A

FIP DRIVER IC

IC651

PT6315

A

HOTPLUG

19

POWER

18

SDA

16

15

SCL

USBN

HIGH SIDE SW

IC4007

R5523N001B-TR-F

USB_FLAG

USB_P_ON-L

4

3

CP4004

USBP

Q8101, Q8102

21 PIN CTL

Q5906

SW

L5901

342

1

6

5

7

8

L5902

342

1

6

5

7

8

6 7 8

4.3 DVD LOADER/MPEG BLOCK DIAGRAM

A

B

C

D

E

5

F

DV-410V-S

19

6 7 8

1

SWITCHING

TRANS

T501

P. C O N SW

POWER BLOCK DIAGRAM

Q505

AC IN

P.CON+5V

AT+3.3V

FL DC -

-28V

AT +1 2 V for mute

P.CON+6V

P.CON+12V

P. O N-H

FL DC +

Q515

P. C O N +5V REG

Q510

P. C O N +12V SW

Q504

FL+ P.CON SW

Q502

-28V P. C O N SW

VOLTAGE CTL

IC501

KIA431A-AT

PHOTO COUPLER

IC504

PS2561AL1-1-V(W)

POWER CTL

IC502

STR-A6159M

6V REG

(DVD MOTOR)

IC503

PQ070XF01SZH

REG+1.8V

IC4006

LD1117AL-ADJ-AA3-A-F

+1.8V

HDMI+5V REG

IC5902

PQ1K503M2ZPH

V+5H

4.4 POWER BLOCK DIAGRAM

A

2 3 4

B

C

D

1

DV-410V-S

2 3 4

E

F

20

5

POWER DOES NOT TURN ON

Is the voltage at

pin 8 and pin 9 of CP502 about 3.3V

and at pin 5 of CP502

about 5V?

No

Ye s

No

Is there waveform at
X4001 about 3.0Vp-p ?

Check X4001, IC4002 and

peripheral circuit.

Ye s

Write DVD FIRMWARE DATA.

Check AT+3.3V line of POWER BLOCK.

Check Q515 and peripheral circuit.

No

Ye s

No

DECK DOES NOT ACCEPT

OPEN/CLOSE

Check P.CON 6V line of

POWER BLOCK.

Ye s

Is the lose connection

at CD2302 to DECK ?

Check CD2302

connection to DECK.

Change DVD LOADER.

Is the voltage at

pin 8 and 19 of IC2301

about DC6V ?

5. DIAGNOSIS

5.1 TROUBLE SHOOTING

6 7 8

A

B

C

D

E

DV-410V-S

5

6 7 8

F

21

1

DOES NOT LIGHT ON DISPLAY

Ye s

Is the voltage at

pin 13 and pin 43 of IC651

about 3V ?

Check AT+3.3V line of

POWER BLOCK.

No

Replace V651 or IC651.

NO PLAYBACK PICTURE OF AV

JACK

Is there

video signal at pin 33

of IC7301 ?

Change IC7301.

No

Ye s

No

Ye s

Check J7302 and peripheral

circuit.

Is there

a signal at pin 187 of

IC4002 ?

Check IC4002 and

peripheral circuit.

A

B

2 3 4

C

D

E

F

22

1

2 3 4

DV-410V-S