Pioneer DV-3500, DV-3501 Repair manual

DV-3500
DV-3500-G DV-3501
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Power Requirement
DV-3500 AC110-127V/220-240V 6
DV-3500-G AC110-127V/220-240V 6
DV-3501 AC110-127V/220-240V 6
RAMXU
RAMXU
RAMXU
Type
Regional restriction
codes (Region No.)
ORDER NO.
RRV2622
Remarks
This service manual should be used together with the following manual(s):
Model No. Order No. Remarks
DV-353-K/KUXJ RRV2592
Confirm it
Serial No.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
T – ZZE JUNE 2002 Printed in Japan
1
23
1. CONTRAST OF MISCELLANEOUS PARTS
NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
A
÷ The
÷ Reference Nos. indicate the pages and Nos. in the service manual for the base model. ÷ When ordering resistors, first convert resistance values into code form as shown in the following examples.
B
7 CONTRAST TABLE
DV-3500/RAMXU, DV-3500-G/RAMXU, DV-3501/RAMXU and DV-353-S/KUXU/CA are constructed the same except for the following:
Ref.
Mark
No.
C
P9 - 1 NSP IRKY ASSY VWG2344 VWG2344 VWG2344 VWG2344 P9 - 2 NSP PSWB ASSY VWG2345 VWG2345 VWG2345 VWG2345
NSP KEYB ASSY VWM2122 VWM2123 VWM2123 VWM2123
NSP DOUT ASSY Not used VWV1901 VWV1901 VWV1901 No. 1
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by
J = 5%, and K = 10%).
1
560 = 56 × 10 47k = 47 × 10
= 561 ................................................... RD1/4PU 5 6 1 J
3
= 473 .................................................. RD1/4PU 4 7 3 J
0.5 = R50 ...................................................................... RN2H Â 5 0 K
1 = 1R0 ......................................................................... RS1P 1 Â 0 K
Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k = 562 × 10 1 = 5621 ........................................... RN1/4PC 5 6 2 1 F
Part No.
Symbol and Description
DV-353-S DV-3500 DV-3500-G DV-3501
KUXU/CA RAMXU RAMXU RAMXU
PCB ASSEMBLIES
4
Remarks
P9 - 3 FJMB ASSY VWS1515 VWS1520 VWS1520 VWS1520
P9 - 7 > POWER SUPPLY Unit VWR1351 VWR1352 VWR1352 VWR1352
(or VWR1353) (or VWR1354) (or VWR1354) (or VWR1354)
PACKING
P7 - 1 > Power Cable ADG7022 ADG7018 ADG7018 ADG7018
D
E
P7 - 2 NSP Warranty Card ARY7057 ARY7046 ARY7046 ARY7046 P7 - 3 NSP AA/R6P Dry Cell Battery VEM1010 VEM1030 VEM1030 VEM1030 P7 - 5 Operating Instructions (English) VRB1285 Not used Not used Not used
P7 -12 Packing Case VHG2169 VHG2184 VHG2265 VHG2266
Operating Instructions (Simp-Chinese) Not used VRC1148 VRC1148 VRC1148
EXTERIOR SECTION
P9 -13 Rear Panel VNA2437 VNA2448 VNA2512 VNA2513 P9 -15 DVD V Plate VAM1121 VAM1120 VAM1123 VAM1121 P9 -18 Tray Panel VNK4973 Not used Not used VNK5042 P9 -19 Front Panel Assy VXA2496 VXA2512 VXA2535 VXA2536 P9 -20 Pioneer Badge VAM1129 VAM1129 VAM1112 VAM1112
P9 -21 NSP Energy Star Label AAX7876 Not used Not used Not used P9 -26 Bonnet Case S VXX2823 VXX2823 VXX2820 VXX2820
Flexible Cable (08P) Not used VDA1887 VDA1887 VDA1887 No. 2 Tray Panel Assy Not used VXA2506 VXA2540 Not used No. 3 Tray Panel Not used VNK4979 VNK5145 Not used No. 4
Sub Panel Not used VNK4977 VNK4977 Not used No. 5 Label (Rear) Not used VRW1739 VRW1739 VRW1739 for Rear Panel RAM Caution Label Not used VRW1904 VRW1904 VRW1904 for Bonnet
The numbers in the remarks column correspond to the numbers on the “EXPLODED VIEWS”.
F
For PCB assemblies, Refer to “CONTRAST OF PCB ASSEMBLIES”, “PCB PARTS LIST”, “2. SCHEMATIC DIAGRAM” and “3. PCB CONNECTION
DIAGRAM”.
2
1234
DV-3500
5
678
7 CONTRAST OF PCB ASSEMBLIES
B
FJMB ASSY
F
VWS1520 and VWS1515 are constructed the same except for the following:
A
Mark Symbol and Description
IC301 L6315ATXXTY L6315ATXXT IC603 VYW1978 VYW1963 C733, C753 CKSRYB272K50 CCSRCH331J50 C734, C754 VCH1226 (330P/50V) CCSRCH330J50 R27 RS1/16S333J RS1/16S562J
R28 RS1/16S562J RS1/16S333J R731, R751 RN1/16SE2201D RN1/16SE1602D R733, R753 RS1/16S102J RS1/16S223J R734, R754 RN1/16SE4301D RN1/16SE2702D R736, R737, R756, R757 RS1/16S471J RS1/16S221J
CN902 CONNECTOR Not used 52045-0845 ∗1
1: Refer to 2. SCHEMATIC DIAGRAM”.
7 PCB PARTS LIST
Mark No. Description Part No.
Part No.
Remarks
VWS1515 VWS1520
B
C
Mark No. Description Part No.
E
POWER SUPPLY UNIT (VWR1352)
F
OTHERS
> P103 PROTECTOR (1.6A) AEK7012 > P101 PROTECTOR (800mA) AEK7063 > P102 PROTECTOR (1.6A) AEK7066 > P104 PROTECTOR (2A) AEK7067 > F1 FUSE (2A) REK1101
E
F
POWER SUPPLY UNIT (VWR1354)
OTHERS
> CP5 PROTECTOR (800mA) AEK7063 > CP2, CP3 PROTECTOR (1.6A) AEK7066 > CP1 PROTECTOR (2A) AEK7067 > F1 FUSE (2.5A) REK1102
DOUT ASSY
COILS AND FILTERS
L201, L251 CHIP BEADS VTL1089
CAPACITORS
C151 CEAT102M6R3 C201, C251 CEAT471M6R3
RESISTORS
R152, R202, R252 RS1/16S75R0F OtherResistors RS1/16S###J
OTHERS
CN101 CONNECTOR 52045–0845 CN102 D-SOCKET(14P) AKP7137
D
E
F
DV-3500
5
6
7
8
3
1
No. 1
No. 2
7 EXPLODED VIEWS
÷
A
B
EXTERIOR SECTION
23
No. 1
No. 1
F
No. 2
No. 2
4
C
No. 3- 5: DV-3500 and DV-3500-G Only
No. 4
D
DVD V Plate
No. 5
No. 3
E
F
4
1234
DV-3500
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