Pioneer DJM-600-S Service manual

DJ MIXER

DJM-600

DJM-600-S

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

ORDER NO.

RRV3356

Model

DJM-600

DJM-600-S

DJM-600

DJM-600-S WYXCN7

¶ This service manual should be used together with the following manual(s):

Model No. Order No. Remarks

DJM-600/WY RRV2234

For SPECIFICATIONS and PANEL FACILITIES, refer to the operating instructions.

Type Power Requirement

WYXCN5

WAXCN5

WYXCN5

WYXCN7

AC 220 - 240 V

Remark

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2006

T – ZZR SEPT. 2006 Printed in Japan

1. CONTRAST OF MISCELLANEOUS PARTS

NOTES:

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. Reference Nos. indicate the pages and Nos. in the service manual for the base model.

When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%).

560 47k

0.5 1

56 x 10 47 x 103 R50 1R0

561 473

RD1/4PU J RD1/4PU J RN2H K RS1P K

561 473

R50

1R0

Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).

CONTRAST TABLE

5.62k RN1/4PC F562 x 10

5621

DJM-600/WYXCN5, DJM-600/WAXCN5, DJM-600-S/WYXCN5 and DJM-600/WY are constructed the same except

for the following :

Ref.

No.

Mark

Symbol and Description

DJM-600 DJM-600 DJM-600 DJM-600-S

/WY /WYXCN5 /WAXCN5 /WYXCN5

P7- 1 DSP ASSY DWX1999 DWX2528 DWX2528 DWX2528

PCB ASSEMBLES

Part No.

Remarks

NSP VA ASSY DWM2109 DWM2231 DWM2231 DWM2231 P7- 2 VA ASSY DWG1517 DWG1592 DWG1592 DWG1592 P7- 3 MIC JACK ASSY DWZ1087 DWZ1180 DWZ1180 DWZ1180 P7- 4 HP JACK ASSY DWZ1088 DWZ1181 DWZ1181 DWZ1181

NSP SUB ASSY DWX2001 DWX2529 DWX2529 DWX2529 P7- 5 C.F ASSY DWG1519 DWG1593 DWG1593 DWG1593 P7- 6 FADER VR (MAIN) ASSY DWG1520 DWG1594 DWG1594 DWG1594 P7- 7 FADER VR (CH1) ASSY DWG1521 DWG1595 DWG1595 DWG1595

P7- 8 FADER VR (CH2) ASSY DWG1522 DWG1596 DWG1596 DWG1596 P7- 9 FADER VR (CH3) ASSY DWG1523 DWG1597 DWG1597 DWG1597

P7-10 FADER VR (CH4) ASSY DWG1524 DWG1598 DWG1598 DWG1598 P7-11 NSP DIGITAL SW ASSY DWG1525 DWG1599 DWG1599 DWG1599

P5- 3 NSP REG ASSY DWR1334 DWR1402 DWR1402 DWR1402 P5- 4 NSP TRANS ASSY DWR1335 DWR1403 DWR1403 DWR1403

P7-12 NSP 7 SEG ASSY DWZ1092 DWZ1182 DWZ1182 DWZ1182

NSP POWER ASSY DWX2000 DWX2530 DWX2530 DWX2530

P7-13 EFFECT ASSY DWG1541 DWG1600 DWG1600 DWG1600

P5- 5 NSP POWER SW ASSY DWR1333 DWR1405 DWR1405 DWR1405 P5- 6 POWER ASSY DWR1332 DWR1404 DWR1404 DWR1404 P5- 7 TERMINAL ASSY DWZ1089 DWZ1184 DWZ1184 DWZ1184 P5- 8 PHONE ASSY DWZ1090 DWZ1185 DWZ1185 DWZ1185 P5- 9 NSP BAL.OUT ASSY DWZ1091 DWZ1183 DWZ1183 DWZ1183

PACKING SECTION

WEEE Caution Card Not used ARM7099 Not used ARM7099 for Accessories P3- 1 Pad A DHA1456 DHA1541 DHA1541 DHA1541 P3- 2 Pad B DHA1457 DHA1542 DHA1542 DHA1542 P3- 3 Pad C DHA1458 DHA1543 DHA1543 DHA1543 P3- 4 Pad D DHA1469 DHA1544 DHA1544 DHA1544

P3- 5 Packing Case DHG1959 DHG2205 DHG2370 DHG2262 P3- 7 Operating Instructions DRB1252 DRB1317 DRB1344 DRB1317

Notes: • The numbers in the remarks column correspond to the numbers on "EXPLODED VIEWS".

CCC S&E Label Not used Not used DRW2310 Not used for Chassis Rear

• For ASSEMBLIES, refer to “CONTRAST OF PCB ASSEMBLIES”.

1234

DJM-600

CONTRAST TABLE

234

DJM-600/WYXCN5, DJM-600/WAXCN5, DJM-600-S/WYXCN5 and DJM-600/WY are constructed the same except

for the following :

Ref.

No.

Mark

Symbol and Description

DJM-600 DJM-600 DJM-600 DJM-600-S

/WY /WYXCN5 /WAXCN5 /WYXCN5

P5-13 POWER Cord With Plug VDG1061 VDG1061 VDG1092 VDG1061 P5-14 POWER Transformer DTT1156 DTT1184 DTT1184 DTT1184 P5-17 Washer DBE1010 DBE1012 DBE1012 DBE1012 P5-25 Chassis DNA1256 DNA1324 DNA1293 DNA1325 P5-27 Earth Plate DNF1520 DNF1725 DNF1725 DNF1725

P5-28 Power Cord Stay DNF1640 DNF1722 DNF1722 DNF1722 P5-31 Screw AMZ30P040FMC AMZ30P040FTC AMZ30P040FTC AMZ30P040FTC P5-32 Screw BBZ30P060FZK BBZ30P060FTB BBZ30P060FTB BBZ30P060FTB P5-33 Screw BBZ30P100FZK BBZ30P100FTB BBZ30P100FTB BBZ30P100FTB P5-34 Screw BBZ30P180FMC BBZ30P180FTC BBZ30P180FTC BBZ30P180FTC

P5-35 Screw BBZ40P060FMC BBZ40P060FTC BBZ40P060FTC BBZ40P060FTC P5-36 Screw BPZ30P080FZK BPZ30P080FTB BPZ30P080FTB BPZ30P080FTB P5-39 Nut NKX2FUC NKX2FTC NKX2FTC NKX2FTC P5-42 Power Knob DAC1847 DAC2356 DAC2356 DAC2356

EXTERIOR SECTION

Part No.

Remarks

P7-20 PCB Holder AEC1534 PNW1706 PNW1706 PNW1706

CONTROL PANEL SECTION

P7-22 Screw DBA1141 DBA1283 DBA1283 DBA1283 P7-23 Washer DBE1010 DBE1012 DBE1012 DBE1012 P7-24 Nut M9 DBN1004 DBN1008 DBN1008 DBN1008 P7-33 NSP Panel Stay Assy DXB1731 DXB1852 DXB1852 DXB1852

P7-35 Screw VBA1039 ABA1317 ABA1317 ABA1317 P7-46 Display Panel B DAH2096 DAH2441 DAH2441 DAH2441 P7-47 Sub Panel DAH2105 DAH2105 DAH2448 DAH2448 P7-48 Sub Panel DAH2103 DAH2103 DAH2100 DAH2100 P7-49 Display Panel A DAH2097 DAH2442 DAH2442 DAH2442

P7-50 Control Panel DNB1112 DNB1112 DNB1139 DNB1139 P7-52 Rotary VR Knob G DAA1133 DAA1187 DAA1187 DAA1187 P7-54 Rotary VR Knob DG DAA1135 DAA1189 DAA1189 DAA1189 P7-55 Rotary VR Knob B DAA1136 DAA1190 DAA1190 DAA1190 P7-56 Rotary VR Knob GY DAA1139 DAA1191 DAA1191 DAA1191

P7-57 Rotary VR Knob GY DAA1140 DAA1192 DAA1192 DAA1192 P7-59 Rotary Select Knob DAA1147 DAA1195 DAA1195 DAA1195 P7-60 Parameler Knob B DAA1148 DAA1196 DAA1196 DAA1196 P7-61 Fader Knob DAC1846 DAC2355 DAC2355 DAC2355 P7-65 Screw AMZ26P040FMC AMZ26P040FTC AMZ26P040FTC AMZ26P040FTC

P7-66 Screw AMZ30P040FMC AMZ30P040FTC AMZ30P040FTC AMZ30P040FTC P7-67 Screw BBZ30P060FZK BBZ30P060FTB BBZ30P060FTB BBZ30P060FTB P7-69 Screw BBZ30P140FMC BBZ30P140FTC BBZ30P140FTC BBZ30P140FTC P7-72 Screw BPZ30P080FZK BPZ30P080FTB BPZ30P080FTB BPZ30P080FTB P7-73 Screw CBZ30P080FZK CBZ30P080FTB CBZ30P080FTB CBZ30P080FTB

P7-74 Screw CBZ30P180FZK CBZ30P180FTB CBZ30P180FTB CBZ30P180FTB P7-75 Nut NKX2FUC NKX2FTC NKX2FTC NKX2FTC P7-76 Screw PPZ30P050FMC PPZ30P050FTC PPZ30P050FTC PPZ30P050FTC P7-78 Washer WB50FMC WB50FTC WB50FTC WB50FTC

EXPLODED VIEWS

Washer Not used DEC2484 DEC2484 DEC2484 No. 2

No. 2

• EXTERIOR

DJM-600

Chassis

CONTRAST TABLE

DJM-600/WYXCN7, DJM-600-S/WYXCN7 and DJM-600/WY are constructed the same except for the following :

Ref.

No.

Mark

Symbol and Description

DJM-600 DJM-600 DJM-600-S

Part No.

Remarks

/WY /WYXCN7 /WYXCN7

P7- 1 DSP ASSY DWX1999 DWX2528 DWX2528

P7- 2 VA ASSY DWG1517 DWG1592 DWG1592 P7- 3 MIC JACK ASSY DWZ1087 DWZ1180 DWZ1180 P7- 4 HP JACK ASSY DWZ1088 DWZ1181 DWZ1181

P7- 5 C.F ASSY DWG1519 DWG1593 DWG1593 P7- 6 FADER VR (MAIN) ASSY DWG1520 DWG1594 DWG1594 P7- 7 FADER VR (CH1) ASSY DWG1521 DWG1595 DWG1595 P7- 8 FADER VR (CH2) ASSY DWG1522 DWG1596 DWG1596

P7- 9 FADER VR (CH3) ASSY DWG1523 DWG1597 DWG1597 P7-10 FADER VR (CH4) ASSY DWG1524 DWG1598 DWG1598 P7-11 NSP DIGITAL SW ASSY DWG1525 DWG1599 DWG1599

P5- 3 NSP REG ASSY DWR1334 DWR1402 DWR1402

P5- 4 NSP TRANS ASSY DWR1335 DWR1403 DWR1403 P7-12 NSP 7 SEG ASSY DWZ1092 DWZ1182 DWZ1182

P7-13 EFFECT ASSY DWG1541 DWG1600 DWG1600

P5- 5 NSP POWER SW ASSY DWR1333 DWR1405 DWR1405

P5- 6 POWER ASSY DWR1332 DWR1404 DWR1404

P5- 7 TERMINAL ASSY DWZ1089 DWZ1184 DWZ1184

P5- 8 PHONE ASSY DWZ1090 DWZ1185 DWZ1185

P5- 9 NSP BAL.OUT ASSY DWZ1091 DWZ1183 DWZ1183

PCB ASSEMBLES

NSP VA ASSY DWM2109 DWM2231 DWM2231

NSP SUB ASSY DWX2001 DWX2529 DWX2529

NSP POWER ASSY DWX2000 DWX2530 DWX2530

PACKING SECTION

P3- 1 Pad A DHA1456 DHA1541 DHA1541

P3- 2 Pad B DHA1457 DHA1542 DHA1542

P3- 3 Pad C DHA1458 DHA1543 DHA1543

P3- 4 Pad D DHA1469 DHA1544 DHA1544

P3- 5 Packing Case DHG1959 DHG2205 DHG2262

P3- 7 Operating Instructions DRB1252 DRB1317 DRB1317

Caution Card Not used DRM1287 DRM1287 No. 1

Notes: • The numbers in the remarks column correspond to the numbers on "EXPLODED VIEWS".

• For ASSEMBLIES, refer to “CONTRAST OF PCB ASSEMBLIES”.

EXPLODED VIEWS

• PACKING

Pad A

• EXTERIOR

Polyethylene Bag

No. 2

No. 1

Warranty

Operating Instructions

Chassis

1234

DJM-600

CONTRAST TABLE

234

DJM-600-S/WYXCN7, DJM-600/WYXCN7 and DJM-600/WY are constructed the same except for the following :

Ref.

No.

Mark

Symbol and Description

DJM-600 DJM-600 DJM-600-S

Part No.

/WY /WYXCN7 /WYXCN7

P5-13 POWER Cord With Plug VDG1061 VDG1061 VDG1061 P5-14 POWER Transformer DTT1156 DTT1184 DTT1184 P5-17 Washer DBE1010 DBE1012 DBE1012 P5-25 Chassis DNA1256 DNA1324 DNA1325 P5-27 Earth Plate DNF1520 DNF1725 DNF1725

P5-28 Power Cord Stay DNF1640 DNF1722 DNF1722 P5-31 Screw AMZ30P040FMC AMZ30P040FTC AMZ30P040FTC P5-32 Screw BBZ30P060FZK BBZ30P060FTB BBZ30P060FTB P5-33 Screw BBZ30P100FZK BBZ30P100FTB BBZ30P100FTB P5-34 Screw BBZ30P180FMC BBZ30P180FTC BBZ30P180FTC

P5-35 Screw BBZ40P060FMC BBZ40P060FTC BBZ40P060FTC P5-36 Screw BPZ30P080FZK BPZ30P080FTB BPZ30P080FTB P5-39 Nut NKX2FUC NKX2FTC NKX2FTC P5-42 Power Knob DAC1847 DAC2356 DAC2356

P7-20 PCB Holder AEC1534 PNW1706 PNW1706 P7-22 Screw DBA1141 DBA1283 DBA1283 P7-23 Washer DBE1010 DBE1012 DBE1012 P7-24 Nut M9 DBN1004 DBN1008 DBN1008 P7-33 NSP Panel Stay Assy DXB1731 DXB1852 DXB1852

EXTERIOR SECTION

CONTROL PANEL SECTION

Remarks

P7-35 Screw VBA1039 ABA1317 ABA1317 P7-46 Display Panel B DAH2096 DAH2441 DAH2441 P7-47 Sub Panel DAH2105 DAH2105 DAH2448 P7-48 Sub Panel DAH2103 DAH2103 DAH2100 P7-49 Display Panel A DAH2097 DAH2442 DAH2442

P7-50 Control Panel DNB1112 DNB1112 DNB1139 P7-52 Rotary VR Knob G DAA1133 DAA1187 DAA1187 P7-54 Rotary VR Knob DG DAA1135 DAA1189 DAA1189 P7-55 Rotary VR Knob B DAA1136 DAA1190 DAA1190 P7-56 Rotary VR Knob GY DAA1139 DAA1191 DAA1191

P7-57 Rotary VR Knob GY DAA1140 DAA1192 DAA1192 P7-59 Rotary Select Knob DAA1147 DAA1195 DAA1195 P7-60 Parameler Knob B DAA1148 DAA1196 DAA1196 P7-61 Fader Knob DAC1846 DAC2355 DAC2355 P7-65 Screw AMZ26P040FMC AMZ26P040FTC AMZ26P040FTC

P7-66 Screw AMZ30P040FMC AMZ30P040FTC AMZ30P040FTC P7-67 Screw BBZ30P060FZK BBZ30P060FTB BBZ30P060FTB P7-69 Screw BBZ30P140FMC BBZ30P140FTC BBZ30P140FTC P7-72 Screw BPZ30P080FZK BPZ30P080FTB BPZ30P080FTB P7-73 Screw CBZ30P080FZK CBZ30P080FTB CBZ30P080FTB

P7-74 Screw CBZ30P180FZK CBZ30P180FTB CBZ30P180FTB P7-75 Nut NKX2FUC NKX2FTC NKX2FTC P7-76 Screw PPZ30P050FMC PPZ30P050FTC PPZ30P050FTC P7-78 Washer WB50FMC WB50FTC WB50FTC

Washer Not used DEC2484 DEC2484 No. 2

Notes: • The numbers in the remarks column correspond to the numbers on "EXPLODED VIEWS".

• For ASSEMBLIES, refer to “CONTRAST OF PCB ASSEMBLIES”.

DJM-600

CONTRAST OF PCB ASSEMBLIES

TERMINAL ASSY

DWZ1184 and DWZ1089 are constructed the same except for the following :

Mark Symbol and Description

R877,R878,R880-R883 RN1/10SE1000D RN1/10SE3301D C867,C868 CCSQCH101J50 C869.C870 CCSQCH101J50 C875,C876 CCSQCH101J50 C877,C878 CCSQCH101J50

C879,C880 CCSQCH101J50 C881,C882 CCSQCH101J50 L904

PHONE ASSY

DWZ1185 and DWZ1090 are constructed the same except for the following :

Mark Symbol and Description

IC231 IC232,IC233 C231,C232,C241,C247 C602,C621,C622,C646 C691-694

CKSQYB103K50 CKSQYB104K50 CCSQCH101J50 CKSQYB102K50

Part No.

DWZ1089 DWZ1184

Not used

CCSQCH221J50

Not used

CCSQCH221J50

Not used

CCSQCH221J50

Not used LAU221J

Part No.

DWZ1090 DWZ1185

NJM4556AD NJM5532DD

NJM4556AL NJM5532L

Not used CCSQCH470J50

Remarks

C1201,C1202

BAL. OUT ASSY

CKSQYB103K50 CKSQYB104K50

DWZ1183 and DWZ1091 are constructed the same except for the following :

Mark Symbol and Description

C249-C252 CKCYF103Z50

VR ASSY

DWG1592 and DWG1517 are constructed the same except for the following :

Mark Symbol and Description

R397-R399 RS1/10S0R0J

FADER VR (MAIN) ASSY

Part No.

DWZ1091 DWZ1183

CFTLA103J50

Part No.

DWG1517 DWG1592

Not used

Remarks

Although DWG1520 and DWG1594 are different in part number, they consist of the same components.

1234

DJM-600

HP JACK ASSY

DWZ1181 and DWZ1088 are constructed the same except for the following :

Mark Symbol and Description

C383,C384 L397-L399

FADER VR (CH1) ASSY

234

DWZ1088 DWZ1181

Not used CKSQYB103K50 Not used VTL1105

Part No.

Remarks

Although DWG1521 and DWG1595 are different in part number, they consist of the same components.

FADER VR (CH2) ASSY

Although DWG1522 and DWG1596 are different in part number, they consist of the same components.

FADER VR (CH3) ASSY

Although DWG1523 and DWG1597 are different in part number, they consist of the same components.

FADER VR (CH4) ASSY

Although DWG1524 and DWG1598 are different in part number, they consist of the same components.

MIC JACK ASSY

DWZ1180 and DWZ1087 are constructed the same except for the following :

Mark Symbol and Description

C302,C303

DWZ1087 DWZ1180

Not used CKSQYB103K50

Part No.

Remarks

C.F ASSY

Although DWG1519 and DWG1593 are different in part number, they consist of the same components.

DSP ASSY

DWX2528 and DWX1999 are constructed the same except for the following :

Mark Symbol and Description

IC500 KM48V2100CS-6 MSM51V17805F-60T3-K IC504 XCB56364 DSPB56364FU100 IC507 TC9163AF TC9163AFS1 IC510 PE5156B PE5156D D503,D506,D511,D516,D518,D533 UDZS5.6B UDZS5R6(B)

DWX1999 DWX2528

DJM-600

Part No.

Remarks

EFFECT ASSY

Although DWG1541 and DWG1600 are different in part number, they consist of the same components.

• Although DWG1518 and DWG1541 are different in part number, they are interchangeable with each other

because the specifications are the same. In the service manual RRV2234 the part number of the EFFECT ASSY

is DWG1518. The part number has been changed from DWG1518 to DWG1541.

DIGITAL SW ASSY

Although DWG1525 and DWG1599 are different in part number, they consist of the same components.

7 SEG ASSY

Although DWZ1092 and DWZ1182 are different in part number, they consist of the same components.

POWER ASSY

DWR1404 and DWR1332 are constructed the same except for the following :

Mark Symbol and Description

D550 MTZJ6.2B MTZJ6R2(B) Heat Sink(B) REF1003 DNG1095

REG. ASSY

Although DWR1334 and DWR1402 are different in part number, they consist of the same components.

POWER SW ASSY

Although DWR1333 and DWR1405 are different in part number, they consist of the same components.

TRANS ASSY

Although DWR1335 and DWR1403 are different in part number, they consist of the same components.

DVR1332 DWR1404

Part No.

Remarks

1234

DJM-600

234

DJM-600

RECL

2. PCB CONNECTION DIAGRAM

2.1 TERMINAL ASSY

SIDE A

TERMINAL ASSY

C837

JA805

C883

KN801

C903

C884

C904

V+8A

GNDA

W605

CN801 CN802

C822

C886

C1903

GNDA

W597

W596

C923

JA806

C840

C887

C885

W585

V-8A

C888

C898

C801

R821

L901

C803

V-8A

C906

W559

C804

R822

L902

C802

C889

W560

V-8A

GNDA

SNDL

GNDA

W595

SNDR

V+8A

MUTE

C924

W594

W593

V+8A

V-8A

C944

C933

C809

V+8A

C807

W573

C805

WARNING

C808

C806

C810

C915

V+8A

C916

W554

V-8A

W612

W611

W604

W603

CH2CT1

CH2CT2

CN106

CH1CT1

CH1CT2

RTNL

GNDA

RTNR

CN106

W615

W616

W617

1.GNDC

THIS PRODUCT CONTAINS LEAD IN SOLDE

CN151

W592

W591

V-8A

CN111

ELECTRICAL PARTS CONTAIN CHEMICALS TO THE STATE OF CALIFORNIA TO CAUSE DEFECTS OR OTHER REPRODUCTIVE HAR HEALTH & SAFETY CODE SECTION

1.CNT

SMCR

GNDA

SMCL

GNDA

RTNL

GNDA

CN151

RTNR

GNDA

SNDL

GNDA

SNDR

V+8A

V-8A

V-BB

V+BB

MUTE

W590

GNDA

1.CD1L

CD1R

GNDA

L1L

GNDA

L1R

GNDA

CD2L

GNDA

CD2R

GNDA

PH1L

GNDA

PH1R

GNDA

L2L

GNDA

L2R

DWZ1184-

J106

J151

0023

110

1234056789

CN111 CN107

YG-H2

25249.6_PROPOSITION 65

V+BB

V-BB

GNDA

PH2L

GNDA

PH2R

W568

W566

1 2 3

W567

R873

W558 ( )

CNT

CN107

GNDA

1.MPL

MPR

W553

MUTE

CN101

DJM-600

J107

1234

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