Pioneer DEHP-4100-SD, DEH-4150-SD Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
CD RDS RECEIVER
ORDER NO.
DEH-P4100SD/XS/EW5
DEH-P4100SD
DEH-4150SD DEH-4150SD
This service manual should be used together with the following manual(s):
Model No. Order No. Mech.Module Remarks
CX-3240 CRT4050
S10.5COMP2-iPod/USB
CD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly
/XS/ES
/XU/CN5
/XS/EW5
For details, refer to "Important Check Points for Good Servicing".
K-ZZZ. NOV. 2008 Printed in Japan
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SAFETY INFORMATION

Where in a manufacturer’s service documentation, for example in circuit diagrams or lists of components, a symbol is used to indicate that a specific component shall be replaced only by the component specified in that documentation for safety reasons, the following symbol shall be used:
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safety repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safety, you should not risk trying to do so and refer the repair to a qualified service technician.
CAUTION:
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
Wave length : 785 nm to 814 nm
Maximum output : 1 190 µW(Emitting period : unlimited)
Additional Laser Caution
Transistors Q101 in PCB drive the laser diodes. When Q101 is shorted between their terminals, the laser diodes will radiate beam. If the top cover is removed with no disc loaded while such short-circuit is continued, the naked eyes may be exposed to the laser beam.
- Safety Precautions for those who Service this Unit. When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
CAUTION CLASS 1M INVISIBLE LASER RADIATION WHEN OPEN. DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS
2. During repair or tests, do not view laser beam for 10 seconds or longer.
CAUTION
Danger of explosion if battery is incorrectly replaced. Replaced only with the same or equivalent type recommended by the manufacture. Discord used batteries according to the manufacture's instructions.
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS

SAFETY INFORMATION ..................................................................................................................................... 2
1. SERVICE PRECAUTIONS ............................................................................................................................... 5
1.1 SERVICE PRECAUTIONS......................................................................................................................... 5
1.2 NOTES ON SOLDERING .......................................................................................................................... 5
2. SPECIFICATIONS ............................................................................................................................................ 6
2.1 SPECIFICATIONS...................................................................................................................................... 6
2.2 DISC/CONTENT FORMAT ...................................................................................................................... 11
2.3 PANEL FACILITIES.................................................................................................................................. 12
2.4 CONNECTION DIAGRAM ....................................................................................................................... 18
3. BASIC ITEMS FOR SERVICE........................................................................................................................ 21
3.1 CHECK POINTS AFTER SERVICING..................................................................................................... 21
3.2 PCB LOCATIONS .................................................................................................................................... 22
3.3 JIGS LIST ................................................................................................................................................ 23
3.4 CLEANING............................................................................................................................................... 23
4. BLOCK DIAGRAM.......................................................................................................................................... 24
5. DIAGNOSIS.................................................................................................................................................... 27
5.1 OPERATIONAL FLOWCHART ................................................................................................................ 27
5.2 ERROR CODE LIST................................................................................................................................ 28
5.3 CONNECTOR FUNCTION DESCRIPTION............................................................................................. 30
6. SERVICE MODE............................................................................................................................................ 31
6.1 DISPLAY TEST MODE ............................................................................................................................ 31
6.2 CD TEST MODE...................................................................................................................................... 32
7. DISASSEMBLY............................................................................................................................................... 34
8. EACH SETTING AND ADJUSTMENT ........................................................................................................... 35
8.1 CD ADJUSTMENT................................................................................................................................... 35
8.2 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT.................................................... 36
8.3 PCL OUTPUT CONFIRMATION.............................................................................................................. 38
9. EXPLODED VIEWS AND PARTS LIST.......................................................................................................... 40
9.1 PACKING ................................................................................................................................................. 40
9.2 EXTERIOR (1) ......................................................................................................................................... 42
9.3 EXTERIOR (2) ......................................................................................................................................... 44
9.4 CD MECHANISM MODULE..................................................................................................................... 46
10. SCHEMATIC DIAGRAM ............................................................................................................................... 48
10.1 TUNER AMP UNIT(GUIDE PAGE) ........................................................................................................ 48
10.2 KEYBOARD UNIT.................................................................................................................................. 54
10.3 CD MECHANISM MODULE(GUIDE PAGE) .......................................................................................... 56
10.4 SD UNIT................................................................................................................................................. 62
10.5 WAVEFORMS........................................................................................................................................ 64
11. PCB CONNECTION DIAGRAM ................................................................................................................... 68
11.1 TUNER AMP UNIT................................................................................................................................. 68
11.2 KEYBOARD UNIT.................................................................................................................................. 72
11.3 CD CORE UNIT (S10.5COMP2-iPod-C3).............................................................................................. 74
11.4 SD UNIT................................................................................................................................................. 76
12. ELECTRICAL PARTS LIST .......................................................................................................................... 78
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1. You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on mode may damage the ICs inside the unit.
3. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment (shorting-solder) by referring to "the DISASSEMBLY".
4. After replacing the pickup unit, be sure to check the grating.
5. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic induction.
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.

1. SERVICE PRECAUTIONS

1.1 SERVICE PRECAUTIONS

1.2 NOTES ON SOLDERING

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2. SPECIFICATIONS

Backup current ....................... 1.2 mA to 1.6 mA
DEH-P4100SD/XS/EW5
General
Power source..........................14.4 V DC (10.8 V to 15.1 V
allowable)
Grounding system................. Negative type
Max. current consumption
...............................................10.0 A
Dimensions (W × H × D):
DIN
Chassis.................. 180 mm × 50 mm × 162
mm
Nose....................... 188 mm × 58 mm × 24 mm
D
Chassis................. 178 mm × 50 mm × 162
mm
Nose....................... 170 mm × 46 mm × 24 mm
Weight .................................... 1.3 kg
Audio
Maximum power output ...... 50 W × 4
50 W × 2/4
+ 70 W × 1/2
(for subwoofer)
Continuous power output .. 22 W × 4 (50 Hz to 15 000
Hz, 5 % THD, 4
load, both
channels driven)
Load impedance ................... 4
to 8 ×4
4
to 8 ×2+2 ×1
Preout max output level ...... 2.2 V
Equalizer (3-Band Parametric Equalizer):
Low
Frequency.............. 40/80/100/160 Hz
Q Factor .................0.35/0.59/0.95/1.15 (+6 dB
when boosted)
Gain ......................... ±12 dB
Mid
Frequency.............. 200/500/1k/2k Hz
Q Factor .................0.35/0.59/0.95/1.15 (+6 dB
when boosted)
Gain ......................... ±12 dB
High
Frequency.............. 3.15k/8k/10k/12.5k Hz
Q Factor .................0.35/0.59/0.95/1.15 (+6 dB
when boosted)
Gain ......................... ±12 dB
HPF:
Frequency.......................50/63/80/100/125 Hz
Slope................................–12 dB/oct
Subwoofer (mono):
Frequency.......................50/63/80/100/125 Hz
Slope................................–18 dB/oct
Gain .................................. +6 dB to –24 dB
Phase ..............................Normal/Reverse
Bass boost:
Gain ................................. +12 dB to 0 dB
CD player
System ..................................... Compact disc audio system
Usable discs .......................... Compact disc
Signal-to-noise ratio............ 94 dB (1 kHz) (IEC-A net-
work)
Number of channels ............ 2 (stereo)
MP3 decoding format ..........MPEG-1 & 2 Audio Layer 3
WMA decoding format ....... Ver. 7, 7.1, 8, 9, 10, 11 (2ch
audio)
(Windows Media Player)
AAC decoding format........... MPEG-4 AAC (iTunes en-
coded only) (.m4a)
(Ver. 7.7 and earlier)
WAV signal format ................ Linear PCM & MS ADPCM
(Non-compressed)
USB
USB standard specification
.............................................. USB 2.0 full speed
Maximum current supply ... 500 mA Maximum memory capacity
.............................................. 250 GB
Minimum memory capacity
.............................................. 256 MB
File system............................. FAT16, FAT32
MP3 decoding format ......... MPEG-1 & 2 Audio Layer 3
WMA decoding format ....... Ver. 7, 7.1, 8, 9, 10, 11 (2ch
audio) (Windows Media Player)
AAC decoding format........... MPEG-4 AAC (iTunes en-
coded only) (.m4a) (Ver. 7.7 and earlier)
WAV signal format ................ Linear PCM & MS ADPCM
(Non-compressed)
SD
Compatible physical format
.............................................. Version 2.00
Maximum memory capacity
.............................................. 16 GB (for SD and SDHC)
Minimum memory capacity
............................................... 256 MB
File system............................. FAT16, FAT32
MP3 decoding format ..........MPEG-1 & 2 Audio Layer 3
WMA decoding format ....... Ver. 7, 7.1, 8, 9, 10, 11 (2ch
audio) (Windows Media Player)
AAC decoding format........... MPEG-4 AAC (iTunes en-
coded only) (.m4a) (Ver. 7.7 and earlier)

2.1 SPECIFICATIONS

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WAV signal format ................ Linear PCM & MS ADPCM
(Non-compressed)
FM tuner
Frequency range................... 87.5 MHz to 108.0 MHz
Usable sensitivity................... 9 dB f (0.7 μV/75
S/N: 30 dB)
Signal-to-noise ratio............. 72 dB (IEC-A network)
, mono,
MW tuner
Frequency range.................. 531 kHz to 1 602 kHz (9 kHz)
Usable sensitivity................. 25 μV (S/N: 20 dB)
Signal-to-noise ratio............ 62 dB (IEC-A network)
LW tuner
Frequency range................... 153 kHz to 281 kHz
Usable sensitivity.................. 28 μV (S/N: 20 dB)
Signal-to-noise ratio............. 62 dB (IEC-A network)
Notes
Specifications and the design are subject to modifications without notice due to im­provements.
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DEH-4150SD/XS/ES
Backup current ....................... 2.8 mA to 3.1 mA
General
Rated power source..............14.4 V DC
(allowable voltage range:
12.0 V to 14.4 V DC)
Grounding system................. Negative type
Max. current consumption
...............................................10.0 A
Dimensions (W × H × D):
DIN
Chassis.................. 178 mm × 50 mm × 162
mm
Nose....................... 188 mm × 58 mm × 24 mm
D
Chassis.................. 178 mm × 50 mm × 162
mm
Nose....................... 170 mm × 46 mm × 24 mm
Weight .................................... 1.3 kg
Audio
Maximum power output ...... 50 W × 4
50 W × 2/4
+ 70 W × 1/2
(for subwoofer)
Continuous power output .. 22 W × 4 (50 Hz to 15 000
Hz, 5 % THD, 4
load, both
channels driven)
Load impedance ................... 4
to 8 ×4
4
to 8 ×2+2 ×1
Preout max output level ...... 2.2 V
Equalizer (3-Band Parametric Equalizer):
Low
Frequency.............. 40/80/100/160 Hz
Q Factor .................0.35/0.59/0.95/1.15 (+6 dB
when boosted)
Gain ......................... ±12 dB
Mid
Frequency.............. 200/500/1k/2k Hz
Q Factor .................0.35/0.59/0.95/1.15 (+6 dB
when boosted)
Gain ......................... ±12 dB
High
Frequency.............. 3.15k/8k/10k/12.5k Hz
Q Factor .................0.35/0.59/0.95/1.15 (+6 dB
when boosted)
Gain ......................... ±12 dB
HPF:
Frequency.......................50/63/80/100/125 Hz
Slope................................–12 dB/oct
Subwoofer (mono):
Frequency.......................50/63/80/100/125 Hz
Slope................................–18 dB/oct
Gain ................................. +6 dB to –24 dB
Phase ..............................Normal/Reverse
Bass boost:
Gain ................................. +12 dB to 0 dB
CD player
System ..................................... Compact disc audio system
Usable discs .......................... Compact disc
Signal-to-noise ratio............ 94 dB (1 kHz) (IEC-A net-
work)
Number of channels ............ 2 (stereo)
MP3 decoding format ..........MPEG-1 & 2 Audio Layer 3
WMA decoding format ....... Ver. 7, 7.1, 8, 9, 10, 11 (2ch
audio)
(Windows Media Player)
AAC decoding format........... MPEG-4 AAC (iTunes en-
coded only) (.m4a)
(Ver. 7.7 and earlier)
WAV signal format ................ Linear PCM & MS ADPCM
(Non-compressed)
USB
USB standard specification
.............................................. USB 2.0 full speed
Maximum current supply ... 500 mA Maximum memory capacity
.............................................. 250 GB
Minimum memory capacity
.............................................. 256 MB
File system............................. FAT16, FAT32
MP3 decoding format ......... MPEG-1 & 2 Audio Layer 3
WMA decoding format ....... Ver. 7, 7.1, 8, 9, 10, 11 (2ch
audio) (Windows Media Player)
AAC decoding format.......... MPEG-4 AAC (iTunes en-
coded only) (.m4a) (Ver. 7.7 and earlier)
WAV signal format ................ Linear PCM & MS ADPCM
(Non-compressed)
SD
Compatible physical format
.............................................. Version 2.00
Maximum memory capacity
.............................................. 16 GB (for SD and SDHC)
Minimum memory capacity
.............................................. 256 MB
File system............................. FAT16, FAT32
MP3 decoding format ..........MPEG-1 & 2 Audio Layer 3
WMA decoding format ....... Ver. 7, 7.1, 8, 9, 10, 11 (2ch
audio) (Windows Media Player)
AAC decoding format.......... MPEG-4 AAC (iTunes en-
coded only) (.m4a) (Ver. 7.7 and earlier)
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WAV signal format ................ Linear PCM & MS ADPCM
(Non-compressed)
FM tuner
Frequency range................... 87.5 MHz to 108.0 MHz
Usable sensitivity.................. 9 dB f (0.7 μV/75
S/N: 30 dB)
Signal-to-noise ratio............. 72 dB (IEC-A network)
, mono,
AM tuner
Frequency range................... 531 kHz to 1 602 kHz (9 kHz)
530 kHz to 1 640 kHz (10
kHz)
Usable sensitivity.................. 25 μV (S/N: 20 dB)
Signal-to-noise ratio............. 62 dB (IEC-A network)
Infrared remote control
Wavelength............................ 940 nm ±50 nm
Output ......................................typ; 12 mw/sr per Infrared
LED
Notes
Specifications and the design are subject to modifications without notice due to im­provements.
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DEH-4150SD/XS/CN5
Backup current ....................... 2.8 mA to 3.1 mA
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2.2 DISC/CONTENT FORMAT

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2.3 PANEL FACILITIES

DEH-P4100SD/XS/EW5
What ’s what
Head unit
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SD memory card slot
You can see the SD memory card slot if you re­move the front panel.
g
1 SRC/OFF button
This unit is turned on by selecting a source. Press to cycle through all the available sources.
2
/LIST button
Press to display the disc title list, track title list, folder list, file list or preset channel list depending on the source. Press and hold to switch to link play mode while using an iPod. For details, refer toSelecting songs from lists related to the currently playing song.
3 S.Rtrv button
Press to switch Sound Retriever settings. For details, refer to Using Sound Retriever.
4 MULTI-CONTROL
Move to perform manual seek tuning, fast forward, reverse and track search controls. Also used for controlling functions. Turn to increase or decrease the volume.
5 MUTE button
Press to turn off the sound. To turn on the sound, press again.
6 Disc loading slot
Insert a CD/CD-R/CD-RW to play.
7
(eject) button
Press to eject a CD/CD-R/CD-RW.
8 USB port
Use to connect a USB storage device.
When connecting, open up the USB con­nector lid.
Use a USB cable to connect the USB sto­rage device to the USB port. Since the USB storage device is projected forward from the unit, it is dangerous to connect directly. Pioneer CD-U50E USB cable is also avail­able. For details, consult your dealer.
9
(detach) button
Press to remove the front panel from the head unit.
a AUX input jack (3.5 mm stereo jack)
Use to connect an auxiliary device.
b TA/NEWS button
Press to turn TA function on or off. Press and hold to turn NEWS function on or off.
c
(repeat)/LOC button
Press to switch the repeat play range while using CD, USB/SD or iPod. Press to switch local settings while using tuner as the source.
d
(random)/iPod button
Press to turn random function on or off while using CD or USB/SD.
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1
While using an iPod, press to shuffle all tracks. Press and hold to switch the control mode while using an iPod. For details, refer to Operating this unit ’ s iPod function from your iPod. If using the iPod with an interface adapter (CD-IB100
), press to switch the shuffle
function.
e DISP/BACK/SCRL button
Press to select different displays. Press and hold to scroll through the text in­formation. Press to return to the previous display when operating the menu. Press and hold to return to the main menu when operating the menu.
f BAND/ESC button
Press to select among three FM bands and MW/LW bands. Press to return to the ordinary display when operating the menu.
g SD memory card slot
Inset an SD memory card to play.
h VOLUME buttons
Press to increase or decrease the volume.
/ / / buttons
i
Press to perform manual seek tuning, fast forward, reverse and track search controls. Also used for controlling functions.
j AUDIO button
Press to select an audio function.
button
k
Press to turn pause on or off.
l FUNCTION button
Press to select functions.
m LIST/ENTER button
Press to display the disc title list, track title list, folder list, file list or preset channel list depending on the source. While in the operating menu, press to con­trol functions.
Display indication
Optional remote control
The remote control CD-R320 is sold separately. Operation is the same as when using the but­tons on the head unit.
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2 4 6 8 a c e g hij k
1 Main display section
Displays band, frequency, elapsed playback time and other settings.
Tuner Band and frequency are displayed.
RDS Program service name, PTY information and other literal information are dis­played.
Built-in CD player, external storage de­vice (USB, SD), iPod Elapsed playback time and literal infor­mation are displayed.
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2 indicator
Appears when an upper tier of folder or menu exists.
3
(list) indicator
Appears when operating list function.
4
indicator
Appears when a lower tier of folder or menu exists.
5
(artist) indicator
Appears when the disc (track) artist name is displayed on the main display section. Appears when artist search refinement on the iPod browsing function is in use.
6
(disc) indicator
Appears when the disc (album) name is dis­played on the main display section. Appears when album search refinement on the iPod browsing function is in use.
7
(song) indicator
Appears when the track (song) name is dis­played on the main display section. Appears when song search refinement on the iPod browsing function is in use.
8
(subwoofer) indicator
Appears when subwoofer is on.
9 LOC indicator
Appears when local seek tuning is on.
a
(loudness) indicator
Appears when loudness is on.
b
(TA) indicator
Appears when TA (traffic announcement standby) function is on.
c
(TP) indicator
Appears when a TP station is tuned in.
d
(AF) indicator
Appears when AF (alternative frequencies search) function is on.
e
(stereo) indicator
Appears when the selected frequency is being broadcast in stereo.
f
(SD memory card) indicator
Appears when SD/SDHC memory card is in­serted.
g
(folder repeat) indicator
Appears when folder repeat is on. When repeat function is on, only
is dis-
played.
h
(folder random) indicator
Appears when folder random is on. When random function is on, only
is dis-
played.
i
(shuffle) indicator
Appears when shuffle function is on while iPod source is being selected.
j S.Rtrv indicator
Appears when Sound Retriever function is on. For details, refer to Using Sound Retriever.
k
indicator
Appears when CONTROL(control mode) is set to IPOD. For details about the control mode, refer to Operating this unit’s iPod function from your iPod.
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DEH-4150SD/XS/ES, DEH-4150SD/XS/CN5
What ’s what
Head unit
SD memory card slot
Removing the front panel, you can see the SD memory card slot.
1 SRC/OFF button
This unit is turned on by selecting a source. Press to cycle through all the available sources.
4 MULTI-CONTROL
Move to perform manual seek tuning, fast forward, reverse and track search controls. Also used for controlling functions. Turn to increase or decrease the volume.
5 SW/BASS button
Press to switch to subwoofer setting menu. When operating subwoofer menu, press to switch menu. Press and hold to switch to bass boost menu.
6 Disc loading slot
Insert a CD/CD-R/CD-RW to play.
7
(eject) button
Press to eject a CD/CD-R/CD-RW.
8 USB port
Use to connect a USB storage device.
When connecting, open up the USB con­nector lid.
Use a USB cable to connect the USB sto­rage device to the USB port. Since the USB storage device is projected forward from the unit, it is dangerous to connect directly.
Pioneer CD-U50E USB cable is also avail­able. For details, consult your dealer.
(ES)
/LIST button
2
Press to display the track title list, folder list, file list or preset channel list depending on the source. Press and hold to switch to link play mode while using an iPod. For details, refer toSelecting songs from lists related to the currently playing song.
3 S.Rtrv button
Press to switch Sound Retriever settings. For details, refer to Using Sound Retriever.
DEH-P4100SD/XS/EW5
9
(detach) button
Press to remove the front panel from the head unit.
a AUX input jack (3.5 mm stereo jack)
Use to connect an auxiliary device.
b CLOCK/DISP OFF button
Press to change to the clock display. Press and hold to turn the display indication and button illumination off or on.
c
(repeat)/LOC button
Press to switch the repeat play range while using CD, USB/SD or iPod. Press to switch local settings while using tuner as the source.
15
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1234
C
D
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A
B
E
d (random)/iPod button
Press to turn random function on or off while using CD or USB/SD. While using an iPod, press to shuffle all tracks. Press and hold to switch the control mode while using an iPod. For details, refer toOperating this unit’s iPod function from your iPodon page 19.
e DISP/BACK/SCRL button
Press to select different displays. Press and hold to scroll through the text in­formation. Press to return to the previous display when operating the menu. Press and hold to return to the main menu when operating the menu.
f BAND/ESC button
Press to select among three FM bands and one AM band. Press to return to the ordinary display when operating the menu.
g SD memory card slot
Inset an SD memory card to play.
Remote control
Operation is the same as when using the but­tons on the head unit.
h VOLUME buttons
Press to increase or decrease the volume.
i MUTE button
Press to turn off the sound. To turn on the sound, press again.
j
/ / / buttons
Press to perform manual seek tuning, fast forward, reverse and track search controls. Also used for controlling functions.
k AUDIO button
Press to select an audio function.
l
button
Press to turn pause on or off.
m FUNCTION button
Press to select functions.
n LIST/ENTER button
Press to display the disc title list, track title list, folder list, file list or preset channel list depending on the source. While in the operating menu, press to con­trol functions.
Display indication
1
2 4 6 8
a e gh
3 5 79
bdfc
1 Main display section
Displays band, frequency, elapsed playback time and other settings.
Tuner Band and frequency are displayed.
Built-in CD player, external storage de­vice (USB, SD), iPod Elapsed playback time and literal infor­mation are displayed.
16
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2 indicator
Appears when an upper tier of folder or menu exists.
3
(list) indicator
Appears when operating list function.
4
indicator
Appears when a lower tier of folder or menu exists.
5
(artist) indicator
Appears when the disc (track) artist name is displayed on the main display section. Appears when artist search refinement on the iPod browsing function is in use.
6
(disc) indicator
Appears when the disc (album) name is dis­played on the main display section. Appears when album search refinement on the iPod browsing function is in use.
7
(song) indicator
Appears when the track (song) name is dis­played on the main display section. Appears when song search refinement on the iPod browsing function is in use.
8
(subwoofer) indicator
Appears when subwoofer is on.
9 LOC indicator
Appears when local seek tuning is on.
When repeat function is on, only
is dis-
played.
e
(folder random) indicator
Appears when folder random is on. When random function is on, only
is dis-
played.
f
(shuffle) indicator
Appears when shuffle function is on while iPod source is being selected.
g S.Rtrv indicator
Appears when Sound Retriever function is on. For details, refer to Using Sound Retriever.
h
Appears whenCONTROL(control mode) is
indicator
set to IPOD. For details about the control mode, refer to Operating this unit’s iPod function from your iPod.
Fastening the front panel
If you do not plan to detach the front panel, the front panel can be fastened with supplied screw.
a
(loudness) indicator
Appears when loudness is on.
b
(stereo) indicator
Appears when the selected frequency is being broadcast in stereo.
c
(SD memory card) indicator
Appears when SD/SDHC memory card is in­serted.
d
(folder repeat) indicator
Appears when folder repeat is on.
DEH-P4100SD/XS/EW5
Screw
Screw Parts No.
DEH-P4100SD/XS/EW5 BPZ20P080FTC
DEH-4150SD/XS/ES CXX2204 DEH-4150SD/XU/CN5 (Service)
17
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2.4 CONNECTION DIAGRAM

DEH-P4100SD/XS/EW5
1*
3* 2*
4*5*
9.
Note
Depending on the kind of vehicle,
the function of 3* and 5* may be
different. In this case, be sure to
connect 2* to 5* and 4* to 3*.
5. Wired remote input
Hard-wired remote control
adaptor can be connected
(sold separately).
3. Fuse (10 A)
2. Antenna jack
6. This product
1. Rear output or
subwoofer output
23.To Rear output or
subwoofer output
4. IP-BUS input (Blue)
7. IP-BUS cable
8. Multi-CD player
(sold separately)
25. Power amp
(sold separately)
24. Connect with RCA cables
(sold separately)
10. Connect leads of the
same color to each other.
11. Cap (1*)
Do not remove cap
if this terminal is
not in use.
12. Yellow (3*)
Back-up (or
accessory)
13. Yellow (2*)
Connect to the constant
12 V supply terminal.
27. Left 28. Right
26. System remote control
14. Red (5*)
Accessory
(or back-up)
15. Red (4*)
Connect to terminal controlled by
ignition switch (12 V DC).
19. Blue/white
Connect to system control terminal of the
power amp (max. 300 mA 12 V DC).
20. Blue/white (7*)
Connect to auto-antenna relay control
terminal (max. 300 mA 12 V DC).
29.Rear speaker
or subwoofer
29.Rear speaker
or subwoofer
30. Perform these connections when
using the optional amplifier.
31. Notes
• Change the initial setting of this unit (refer to the
operation manual). The subwoofer output of this unit is
monaural.
• When using a subwoofer of 70 W (2
), be sure to
connect with Violet and Violet/black leads of this unit.
Do not connect anything with Green and Green/black
leads.
The pin position of the ISO connector will
differ depends on the type of vehicle.
Connect 6* and 7* when Pin 5 is an
antenna control type. In another type of
vehicle, never connect 6* and 7*.
21. Blue/white (6*)
17. ISO connector
Note
In some vehicles, the ISO connector
may be divided into two. In this case,
be sure to connect to both connectors.
22. Speaker leads
White: Front left
White/black: Front left
Gray: Front right
Gray/black: Front right
Green: Rear left
or subwoofer
Green/black:Rear left or subwoofer
Violet: Rear right or subwoofer
Violet/black: Rear right
or subwoofer
18. Yellow/black
If you use an equipment with Mute
function, wire this lead to the Audio
Mute lead on that equipment. If not,
keep the Audio Mute lead free of any
connections.
16. Black (chassis ground)
Connect to a clean, paint-free metal location.
18
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DEH-4150SD/XS/ES, DEH-4150SD/XU/CN5
(sold separately)
26. Power amp
26. Power amp
subwoofer output
23. To rear output or
(sold separately)
(sold separately)
25. Connect with RCA cables
24. To front output
28. System remote control
when using the optional
amplifier.
29. Perform these connections
Connect to system control terminal of the
power amp or auto-antenna relay control
terminal (max. 300 mA 12 V DC).
27. Blue/white
rekaepstnorF.41rekaepstnorF.41
thgiR.61tfeL.51
or subwoofer
30. Rear speaker
or subwoofer
30. Rear speaker
adaptor can be connected
(sold separately).
Hard-wired remote control
6. Wired remote input
1. This product
5. Fuse (10 A)
4. Front output
3. Antenna jack
subwoofer output
2. Rear output or Connect to the constant 12 V supply terminal.
7. Yellow
Connect to terminal controlled by
ignition switch (12 V DC).
8. Red
9. Black (chassis ground)
Connect to a clean, paint-free metal location.
DEH-P4100SD/XS/EW5
14. Front speaker
10. White 12. Gray
14. Front speaker
21. Rear speaker
13. Gray/black11. White/black
17. Green 19. Violet
18. Green/black 20. Violet/black
21. Rear speaker
anything to the speaker leads that are
not connected to speakers.
22. With a 2 speaker system, do not connect
19
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1234
C
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1. This product
4. Front output
3. Antenna jack
5. Fuse (10 A)
31. Subwoofer output
33. Subwoofer (4 )
34. When using a subwoofer of 70 W (2
), be sure to connect
with Violet and Violet/black leads of this unit.
Do not connect anything with Green and Green/black leads.
36. Subwoofer
(4
) x 2
35. Not used.
32. Note
Change the initial setting of this unit.
The subwoofer output of this unit is monaural.
7. Yellow
Connect to the constant 12 V supply terminal.
8. Red
Connect to terminal controlled by
ignition switch (12 V DC).
9. Black (chassis ground)
Connect to a clean, paint-free metal location.
15. Left 16. Right
14. Front speaker
10. White 12. Gray
13. Gray/black11. White/black
17. Green 19. Violet
18. Green/black 20. Violet/black
14. Front speaker
27. Blue/white
Connect to system control
terminal of the power amp or
auto-antenna relay control
terminal (max. 300 mA 12 V DC).
33. Subwoofer (4
)
17. Green 19. Violet
18. Green/black 20. Violet/black
6. Wired remote input
Hard-wired remote control
adaptor can be connected
(sold separately).
20
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demrifnocebotmetIserudecorP.oN
1 Confirm whether the customer complain has
been solved. If the customer complain occurs with the specific media, use it for the operation check.
The customer complain must not be reappeared. Display, audio and operations must be normal.
2 CD Play back a CD.
(Track search)
No malfunction on display, audio and operation.
3 FM/AM tuner Check FM/AM tuner action.
(Seek, Preset) Switch band to check both FM and AM.
Display, audio and operations must be normal.
4 Check whether no disc is inside the product. The media used for the operating check must
be ejected.
retfaecnaraeppastinotridrosehctarcsoNkcehcecnaraeppA5
receiving it for service.
Item to be checked regarding audio

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

To keep the product quality after servicing, please confirm following check points.
See the table below for the items to be checked regarding audio:
Distortion Noise
Volume too low Volume too high Volume fluctuating Sound interrupted
DEH-P4100SD/XS/EW5
21
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C
D
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A
B
E

3.2 PCB LOCATIONS

A
B
Keyboard Unit
D
SD Unit
CD Core Unit (S10.5iPod-C3-CLASS1)(CN5)
CD Core Unit (S10.5COMP2-iPod-C3)(EW5, ES)
C
Tuner Amp Unit(EW5) Tuner Amp Assy(ES, CN5)
Unit Number : YWM5388(EW5) Unit Number : YWM5347(ES) Unit Number : YWM5348(CN5) Unit Name : Tuner Amp Unit(EW5) Unit Name : Tuner Amp Assy(ES,CN5) Unit Number : (EW5) Unit Number : (ES) Unit Number : (CN5) Unit Name : Keyboard Unit Unit Number : YWM5391 Unit Name : SD Unit Unit Number : CWX3678(EW5, ES) Unit Number : CWX3727(CN5) Unit Name : CD Core Unit(S10.5COMP2-iPod-C3)(EW5, ES) Unit Name : CD Core Unit(S10.5iPod-C3-CLASS1)(CN5)
22
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- Jigs List
Name
Test Disc L.P.F.
Jig No.
TCD-782
Remarks
Checking the grating Checking the grating (Two pieces)
Name
Jig
- Grease List
Name
Grease Grease
Grease No.
GEM1024 GEM1045
Remarks
CD Mechanism Module CD Mechanism Module
e
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned Cleaning tools
CD pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008

3.3 JIGS LIST

m

3.4 CLEANING

No.
rease No.
emarks
emarks
DEH-P4100SD/XS/EW5
23
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E

4. BLOCK DIAGRAM

PICKUP UNIT (P10.5)(SERVICE)
CD CORE UNIT(S10.5COMP2-iPod-C3)(EW5, ES)
C
BRST,BRXEN,BSRQ
CN701
Q101
M
LD
MD
S903
DSCSNS
SPINDLE
MOTOR
M
LOADING/CARRIAGE
MOTOR
LD-
MD
15
5
HOLOGRAM
UNIT
IC301
BA5839FP
IC1801
AU6336-MAS
IC1701
TC7MB3257FK
IC201
PE5666A
RF AMP, CD DECODER, MP3&WMA DECODER
DIGITAL SERVO/DATA•PROCESSOR
CPU, USB HOST CONTROLLER
ACTUATOR/
MOTOR DRIVER
2
VD
VD
13
9
LOUT
VDD
CN101
16
SOP
15
SOM
18
LCOP
17
LCOM
21
CLCONT
55
LOUT
9
CONT
TD,FD
AC,BD,E,F
SD,MD
S901
HOME
S904 12EJ
S905
8EJ
LD+
14
141
LD
142
PD
12EJ
CONT
CLCONT
HOME
SDCMD
SDCLK
SDCDN
SD_V33
8
9
20
41
VDD
1
VDD2
BDATA,BSCK
15
5
FOCUS ACT.
TRACKING ACT.
FOP TOP
2 1
TOP
FOP
11
FOP
14
TOP
2 1
14
8EJ
7
DSCSNS
10
16
/RESET
8
/RESET
88
VREF
REFO
133
REFOUT
33
FOM
FOM
12
FOM
44
TOM
TOM
13
TOM
22
LOEJ
LOEJ
28
SD_CL
SD_DET
VDD
28
20
18
6
7
6
3
9
12
7
USB_OUT+
SD_CMD
21
52
50
X201
XTAL
/XTAL
16.93MHz
VDSENS
DP
2B2
2A
1B2
3A
4A
DM
11
VD
16
17
DP
DM
4
5
DM
DP
2
1
X205
48MHz
USBXTAL
/USBXTAL
9
10
X1801
XO
XI
VDD2
US5V
Q102
39
/PUEN
VCC
VDD2
VDD5
US5V
Q1502
Q1901
USB5V
SD UNIT
D
CN1501
2
1
13
4
USB_OUT-
1A
12
1
SEL1
S
8
15
5
SEL2
OE
9
10
13
USB+
2B1
3B2
4B2
10
2
USB-
1B1
11
USB5V
SD_EN
CD
FLG_SD
CN1901
2
5
10
4
4
5
3
SD_DATA [0-3]
SD CARD
Q1501
CD CORE UNIT(S10.5iPod-C3-CLASS1)(CN5)
341S2162:
341S2159:
iPod CP
CPRDY,CPRST
SDA,SCL
IC205
ASENBO
41
MUTE
49
40
30
29
54
CN401
1
2,3
TX
RX
IPPW
SWVDD
TUNER AMP UNIT(EW5)
3
ROT1
4
ROT0
51
ILMPW
A
B-
B14
B+
IN1+
CN101
IN1-
IP-BUS DRIVER
IC101
HA12241FP
1
2
8
6
5
B.UP
Q101
VDD
ANTENNA
USBCTL
FLG
V
CN701
CN650
VDD
VDD3.3V
CDL
Q102
CD VD
VD
DP
DM
USB_OUT-
USB_OUT+
SEL1
SEL2
USB+
USB-
SD-EN
CD
FLG-SD
VDCONT
B.UP
Q702
Q701
BRST,BRXEN,BSRQ,BDATA,BSCK
11
7
18
12
CDRST
19
4
3
26
83
84
SYNC
SEL1
SEL2
82
SD_EN
75
SD_CD
81
FLG_SD
B.UP
USB5V
IC702
NJM2885DL1-33
CD3.3V
3
1
CDRST
23
21
VCC
US5V
USB5V
5
1
8
EN/SYNC
PVIN
VIN
SW
2
USB5V
IC501
BD9007F
CDVDD
SYSPW
48
24
25
7
11
5
1
8
IP BUS
BUS-
BUS+
DIN1
ROUT
STBY
27
RX2
TUNPDO
LDET
TUNPCK
TUNPDI
CE1
CE2
SL
93
JOYST
92
SSENS
32
KYDT
31
DPDT
19
DSENS
A
SYSTEM
CONTROLLER
IC 601(1/2)
FMRF
ANT adj
RF adj
FM ANT
T51
CF52
RFGND
OSCGND
DGND
AUDIOGNDNCVCC
VDD_3.3
3.3V
2.5V
IC4
3.3V 2.5V
IC2
2.5V
NC
CE2
ROM_VDD
SL
DI
CK
CE1
LDET
DO
RDS_CK
RDS_DATA
RDS_LOCK
RDS_HSLK
RDS_CK
RDS_DATA
RDS_LOCK
RDS_HSLK
76 13 5 1098 11 14 18192021
1
3
212 1522 16 4 17
IC1
3.3V
AM ANT
FMRF
ATT
LPF
OSC
IC3 EEPROM
5.0V
IC5
5V 3.3V
ATT
MIXER, IF AMP
DET, FM MPX,
RDS DECODER
23
Lch
FM/AM TUNER UNIT
15
3
4
8
7
6
5
14
12
11
13
A B C
PEG513A8:
PEG517A:
TUNER AMP ASSY(ES, CN5)
A
B
C
24
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56
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8
C
D
F
A
B
E
BSENS
ASENS
B.UP
20
18
10
Front_L
11
Rear_L
41
MUTE
ILM+B
SW5V
VBUS
D+
D-
21
23
5
3
FL+
FL-
RL+
RL-
ACC
IN2_L
49
IN4+_L
3
IN4-_L
4
IN1_L
7
FLIN
14
RLIN
VCC
12
6,20
22 4
AMP
IC151
PML018A
IC301
PAL007C
VDD
Q911
Q401
Q402
Q931
ELECTRONIC VOLUME/
SOURCE SELECTOR
SWVDD
STBYMUTE
Q851
Q852
VST,VCK,VDT
TUNL
BUSL+
BUSL-
CDL
ROT1
3
ROT1
4
ROT0
ROT0
MUTE
Q451
SWL
Q351
Pre/SW_L
51
ILMPW
MUTE
Q453
25
B.REM
VDD
BSENS
ASENS
CN901
B.UP
CN351
DALMON
47
SWL
TELIN
42
USBCTL
FLG
VDD
CN803
US5V
5
TEL
GND
B.UP
FL1
FL2
RL1
RL2
BREM
14
6
8
7
5
16
11
15
9
1
IN5-_L
6
AUXL
D
ILM
SWVDD
12
PEE
22
BZ601
BUZZER
XIN
XOUT
15
X601
15MHz
13
IC401
NJM2885DL1-33
13
VCC
VDD3.3V
VDD3.3V
1
2
4
B.UP
VCC8.4V
IC921
NJM2388F84
VCC
Q353
6
MUTE
RCFL
FL
IN5+_L
2
SYSPW
48
24
25
AUXG
B. UP
Q841
Q842
RCA OUT
SL
TUNPCE2
TUNPCE1
TUNPDI
TUNPDO
97
65
66
68
69
TUNPCK
67
CE2
CE1
TUNPDO
TUNPDI
TUNPCK
SL
LDET
74
LDET
RDSLK
76
RDS_LOCK
RDSDT
77
RDS_DATA
RDS57K
78
RDS_HSLK
RCK
73
RDS_CK
121
VDD
RESET
IC961
S-80835CNMC-B8U
RESET
2
Q912
TEL MUTE
Q951
AUXL
AUXG
KEYD
KEYAD
CN621
3
2
1
KEY2
34
94
KEY1
WIRED REMOTE
POWER CONNECTOR
B.UP
7
17
3
16
JOYST
93
JOYST
92
SSENS
SOURCE
4
8
KYDT
32
KYDT
31
DPDT
DPDT
19
19
DSENS
DSENS
20
18
6
15
14
12
13
VOUT
CONTROL
VIN
5
1
3
4
US5V
US5V IC251
BD6538G
USB5V
VIN
EN
OC
VOUT
A
A
B
C
A
SYSTEM
CONTROLLER
IC 601(1/2)
23
Lch
SYSTEM
CONTROLLER
IC 601(2/2)
A B C
A B C
PEG513A8:
PEG517A:
:DEH-P4100SD/XS/EW5 :DEH-4150SD/XS/ES :DEH-4150SD/XU/CN5
A
B
C
G513A8:
FRONT AUX
ILLUMI
D5-D14
7
CN4
CN3
USB
CN2
IC2
GP1UXC14RK
LCD
REMOTE CONTROL
SENSOR
14
17
8
18
4
3
20
19
D+
16
6
3
1
2
15
57
D+
D-
46
1
47
3
49
9
1
58
50
D3
D15
Q4
Q7
12
D-
13
KST1-3, KDT1-3
TXD
RXD
REM
VCC
V3
ROUT2
LCD DRIVER/
KEY
CONTROLLER
IC1
PD6538A
ROTARY
COMMANDER
S28
AUXL
AUXR
AUXG
2
3
1
AUXL
AUXG
KYDT
SOURCE
JOYST
ROT0
ROT1
DPDT
SW5V
DSEN
VBUS(US5V)
ILM+B
KEYBOARD UNIT
B
SW5V
US5V
US5V
X0
X1
54
X1
55
KEY MATRIX
S2
DISP
S8
S7
BAND
S1
RDM
S9
S6
RPT
LIST
S4
S10
EJECT
S.Rtrv
S5
MUTE :
SW/BASS :
A
B C
S3
SRC
TA/NEWS :
CLOCK/
DISP OFF
:
BAC
DEH-P4100SD/XS/EW5
25
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