PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
CD RDS RECEIVER
ORDER NO.
CRT4248
DEH-P4100SD/XS/EW5
DEH-P4100SD
DEH-4150SD
DEH-4150SD
This service manual should be used together with the following manual(s):
Model No.Order No.Mech.ModuleRemarks
CX-3240CRT4050
S10.5COMP2-iPod/USB
CD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly
/XS/ES
/XU/CN5
/XS/EW5
For details, refer to "Important Check Points for Good Servicing".
K-ZZZ. NOV. 2008 Printed in Japan
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SAFETY INFORMATION
Where in a manufacturer’s service documentation, for example in circuit diagrams or lists
of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safety repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safety, you should not risk trying to do so
and refer the repair to a qualified service technician.
CAUTION:
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
Wave length : 785 nm to 814 nm
Maximum output : 1 190 µW(Emitting period : unlimited)
Additional Laser Caution
Transistors Q101 in PCB drive the laser diodes.
When Q101 is shorted between their terminals, the laser diodes will radiate beam.
If the top cover is removed with no disc loaded while such short-circuit is continued,
the naked eyes may be exposed to the laser beam.
- Safety Precautions for those who Service this Unit.
When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable
results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
CAUTION
CLASS 1M INVISIBLE LASER RADIATION WHEN OPEN. DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS
2. During repair or tests, do not view laser beam for 10 seconds or longer.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replaced only with the same or equivalent type recommended by the manufacture.
Discord used batteries according to the manufacture's instructions.
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
DEH-P4100SD/XS/EW5
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CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
1. SERVICE PRECAUTIONS ............................................................................................................................... 5
1.1 SERVICE PRECAUTIONS......................................................................................................................... 5
1.2 NOTES ON SOLDERING .......................................................................................................................... 5
3.3 JIGS LIST ................................................................................................................................................ 23
5.3 CONNECTOR FUNCTION DESCRIPTION............................................................................................. 30
6. SERVICE MODE............................................................................................................................................ 31
6.1 DISPLAY TEST MODE ............................................................................................................................ 31
6.2 CD TEST MODE...................................................................................................................................... 32
8. EACH SETTING AND ADJUSTMENT ........................................................................................................... 35
8.1 CD ADJUSTMENT................................................................................................................................... 35
8.2 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT.................................................... 36
12. ELECTRICAL PARTS LIST .......................................................................................................................... 78
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1. You should conform to the regulations governing
the product (safety, radio and noise, and other
regulations), and should keep the safety during
servicing by following the safety instructions
described in this manual.
2. Before disassembling the unit, be sure to turn off
the power. Unplugging and plugging the connectors
during power-on mode may damage the ICs inside
the unit.
3. To protect the pickup unit from electrostatic discharge
during servicing, take an appropriate treatment
(shorting-solder) by referring to "the DISASSEMBLY".
4. After replacing the pickup unit, be sure to check the
grating.
5. Be careful in handling ICs. Some ICs such as MOS
type are so fragile that they can be damaged by
electrostatic induction.
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
1.2 NOTES ON SOLDERING
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2. SPECIFICATIONS
Backup current ....................... 1.2 mA to 1.6 mA
DEH-P4100SD/XS/EW5
General
Power source..........................14.4 V DC (10.8 V to 15.1 V
allowable)
Grounding system................. Negative type
Max. current consumption
...............................................10.0 A
Dimensions (W × H × D):
DIN
Chassis.................. 180 mm × 50 mm × 162
mm
Nose....................... 188 mm × 58 mm × 24 mm
D
Chassis................. 178 mm × 50 mm × 162
mm
Nose....................... 170 mm × 46 mm × 24 mm
Weight .................................... 1.3 kg
Audio
Maximum power output ...... 50 W × 4
50 W × 2/4
+ 70 W × 1/2
(for subwoofer)
Continuous power output .. 22 W × 4 (50 Hz to 15 000
Hz, 5 % THD, 4
load, both
channels driven)
Load impedance ................... 4
to 8×4
4
to 8×2+2×1
Preout max output level ...... 2.2 V
Equalizer (3-Band Parametric Equalizer):
Low
Frequency.............. 40/80/100/160 Hz
Q Factor .................0.35/0.59/0.95/1.15 (+6 dB
when boosted)
Gain ......................... ±12 dB
Mid
Frequency.............. 200/500/1k/2k Hz
Q Factor .................0.35/0.59/0.95/1.15 (+6 dB
when boosted)
Gain ......................... ±12 dB
High
Frequency.............. 3.15k/8k/10k/12.5k Hz
Q Factor .................0.35/0.59/0.95/1.15 (+6 dB
Output ......................................typ; 12 mw/sr per Infrared
LED
Notes
Specifications and the design are subject to
modifications without notice due to improvements.
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DEH-4150SD/XS/CN5
Backup current ....................... 2.8 mA to 3.1 mA
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2.2 DISC/CONTENT FORMAT
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2.3 PANEL FACILITIES
DEH-P4100SD/XS/EW5
What ’s what
Head unit
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SD memory card slot
You can see the SD memory card slot if you remove the front panel.
g
1 SRC/OFF button
This unit is turned on by selecting a source.
Press to cycle through all the available
sources.
2
/LIST button
Press to display the disc title list, track title
list, folder list, file list or preset channel list
depending on the source.
Press and hold to switch to link play mode
while using an iPod.
For details, refer toSelecting songs from
lists related to the currently playing song.
3 S.Rtrv button
Press to switch Sound Retriever settings.
For details, refer to Using Sound Retriever.
4 MULTI-CONTROL
Move to perform manual seek tuning, fast
forward, reverse and track search controls.
Also used for controlling functions.
Turn to increase or decrease the volume.
5 MUTE button
Press to turn off the sound. To turn on the
sound, press again.
6 Disc loading slot
Insert a CD/CD-R/CD-RW to play.
7
(eject) button
Press to eject a CD/CD-R/CD-RW.
8 USB port
Use to connect a USB storage device.
•When connecting, open up the USB connector lid.
•Use a USB cable to connect the USB storage device to the USB port. Since the
USB storage device is projected forward
from the unit, it is dangerous to connect
directly.
Pioneer CD-U50E USB cable is also available. For details, consult your dealer.
9
(detach) button
Press to remove the front panel from the
head unit.
a AUX input jack (3.5 mm stereo jack)
Use to connect an auxiliary device.
b TA/NEWS button
Press to turn TA function on or off. Press
and hold to turn NEWS function on or off.
c
(repeat)/LOC button
Press to switch the repeat play range while
using CD, USB/SD or iPod.
Press to switch local settings while using
tuner as the source.
d
(random)/iPod button
Press to turn random function on or off
while using CD or USB/SD.
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1
While using an iPod, press to shuffle all
tracks.
Press and hold to switch the control mode
while using an iPod.
For details, refer to Operating this unit ’ s iPod
function from your iPod.
If using the iPod with an interface adapter
(CD-IB100
), press to switch the shuffle
function.
e DISP/BACK/SCRL button
Press to select different displays.
Press and hold to scroll through the text information.
Press to return to the previous display when
operating the menu.
Press and hold to return to the main menu
when operating the menu.
f BAND/ESC button
Press to select among three FM bands and
MW/LW bands.
Press to return to the ordinary display when
operating the menu.
g SD memory card slot
Inset an SD memory card to play.
h VOLUME buttons
Press to increase or decrease the volume.
// /buttons
i
Press to perform manual seek tuning, fast
forward, reverse and track search controls.
Also used for controlling functions.
j AUDIO button
Press to select an audio function.
button
k
Press to turn pause on or off.
l FUNCTION button
Press to select functions.
m LIST/ENTER button
Press to display the disc title list, track title
list, folder list, file list or preset channel list
depending on the source.
While in the operating menu, press to control functions.
Display indication
Optional remote control
The remote control CD-R320 is sold separately.
Operation is the same as when using the buttons on the head unit.
3 5 7 9 b df
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1 Main display section
Displays band, frequency, elapsed playback
time and other settings.
•Tuner
Band and frequency are displayed.
•RDS
Program service name, PTY information
and other literal information are displayed.
•Built-in CD player, external storage device (USB, SD), iPod
Elapsed playback time and literal information are displayed.
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2indicator
Appears when an upper tier of folder or
menu exists.
3
(list) indicator
Appears when operating list function.
4
indicator
Appears when a lower tier of folder or menu
exists.
5
(artist) indicator
Appears when the disc (track) artist name is
displayed on the main display section.
Appears when artist search refinement on
the iPod browsing function is in use.
6
(disc) indicator
Appears when the disc (album) name is displayed on the main display section.
Appears when album search refinement on
the iPod browsing function is in use.
7
(song) indicator
Appears when the track (song) name is displayed on the main display section.
Appears when song search refinement on
the iPod browsing function is in use.
8
(subwoofer) indicator
Appears when subwoofer is on.
9 LOC indicator
Appears when local seek tuning is on.
a
(loudness) indicator
Appears when loudness is on.
b
(TA) indicator
Appears when TA (traffic announcement
standby) function is on.
c
(TP) indicator
Appears when a TP station is tuned in.
d
(AF) indicator
Appears when AF (alternative frequencies
search) function is on.
e
(stereo) indicator
Appears when the selected frequency is
being broadcast in stereo.
f
(SD memory card) indicator
Appears when SD/SDHC memory card is inserted.
g
(folder repeat) indicator
Appears when folder repeat is on.
When repeat function is on, only
is dis-
played.
h
(folder random) indicator
Appears when folder random is on.
When random function is on, only
is dis-
played.
i
(shuffle) indicator
Appears when shuffle function is on while
iPod source is being selected.
j S.Rtrv indicator
Appears when Sound Retriever function is
on.
For details, refer to Using Sound Retriever.
k
indicator
Appears when CONTROL(control mode) is
set to IPOD.
For details about the control mode, refer to
Operating this unit’s iPod function from your
iPod.
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DEH-4150SD/XS/ES, DEH-4150SD/XS/CN5
What ’s what
Head unit
SD memory card slot
Removing the front panel, you can see the SD
memory card slot.
1 SRC/OFF button
This unit is turned on by selecting a source.
Press to cycle through all the available
sources.
4 MULTI-CONTROL
Move to perform manual seek tuning, fast
forward, reverse and track search controls.
Also used for controlling functions.
Turn to increase or decrease the volume.
5 SW/BASS button
Press to switch to subwoofer setting menu.
When operating subwoofer menu, press to
switch menu.
Press and hold to switch to bass boost
menu.
6 Disc loading slot
Insert a CD/CD-R/CD-RW to play.
7
(eject) button
Press to eject a CD/CD-R/CD-RW.
8 USB port
Use to connect a USB storage device.
•When connecting, open up the USB connector lid.
•Use a USB cable to connect the USB storage device to the USB port. Since the
USB storage device is projected forward
from the unit, it is dangerous to connect
directly.
Pioneer CD-U50E USB cable is also available. For details, consult your dealer.
(ES)
/LIST button
2
Press to display the track title list, folder list,
file list or preset channel list depending on
the source.
Press and hold to switch to link play mode
while using an iPod.
For details, refer toSelecting songs from
lists related to the currently playing song.
3 S.Rtrv button
Press to switch Sound Retriever settings.
For details, refer to Using Sound Retriever.
DEH-P4100SD/XS/EW5
9
(detach) button
Press to remove the front panel from the
head unit.
a AUX input jack (3.5 mm stereo jack)
Use to connect an auxiliary device.
b CLOCK/DISP OFF button
Press to change to the clock display.
Press and hold to turn the display indication
and button illumination off or on.
c
(repeat)/LOC button
Press to switch the repeat play range while
using CD, USB/SD or iPod.
Press to switch local settings while using
tuner as the source.
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d(random)/iPod button
Press to turn random function on or off
while using CD or USB/SD.
While using an iPod, press to shuffle all
tracks.
Press and hold to switch the control mode
while using an iPod.
For details, refer toOperating this unit’s iPod
function from your iPodon page 19.
e DISP/BACK/SCRL button
Press to select different displays.
Press and hold to scroll through the text information.
Press to return to the previous display when
operating the menu.
Press and hold to return to the main menu
when operating the menu.
f BAND/ESC button
Press to select among three FM bands and
one AM band.
Press to return to the ordinary display when
operating the menu.
g SD memory card slot
Inset an SD memory card to play.
Remote control
Operation is the same as when using the buttons on the head unit.
h VOLUME buttons
Press to increase or decrease the volume.
i MUTE button
Press to turn off the sound. To turn on the
sound, press again.
j
// /buttons
Press to perform manual seek tuning, fast
forward, reverse and track search controls.
Also used for controlling functions.
k AUDIO button
Press to select an audio function.
l
button
Press to turn pause on or off.
m FUNCTION button
Press to select functions.
n LIST/ENTER button
Press to display the disc title list, track title
list, folder list, file list or preset channel list
depending on the source.
While in the operating menu, press to control functions.
Display indication
1
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1 Main display section
Displays band, frequency, elapsed playback
time and other settings.
•Tuner
Band and frequency are displayed.
•Built-in CD player, external storage device (USB, SD), iPod
Elapsed playback time and literal information are displayed.
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2indicator
Appears when an upper tier of folder or
menu exists.
3
(list) indicator
Appears when operating list function.
4
indicator
Appears when a lower tier of folder or menu
exists.
5
(artist) indicator
Appears when the disc (track) artist name is
displayed on the main display section.
Appears when artist search refinement on
the iPod browsing function is in use.
6
(disc) indicator
Appears when the disc (album) name is displayed on the main display section.
Appears when album search refinement on
the iPod browsing function is in use.
7
(song) indicator
Appears when the track (song) name is displayed on the main display section.
Appears when song search refinement on
the iPod browsing function is in use.
8
(subwoofer) indicator
Appears when subwoofer is on.
9 LOC indicator
Appears when local seek tuning is on.
When repeat function is on, only
is dis-
played.
e
(folder random) indicator
Appears when folder random is on.
When random function is on, only
is dis-
played.
f
(shuffle) indicator
Appears when shuffle function is on while
iPod source is being selected.
g S.Rtrv indicator
Appears when Sound Retriever function is
on.
For details, refer to Using Sound Retriever.
h
Appears whenCONTROL(control mode) is
indicator
set to IPOD.
For details about the control mode, refer to
Operating this unit’s iPod function from your
iPod.
Fastening the front panel
If you do not plan to detach the front panel,
the front panel can be fastened with supplied
screw.
a
(loudness) indicator
Appears when loudness is on.
b
(stereo) indicator
Appears when the selected frequency is
being broadcast in stereo.
To keep the product quality after servicing, please confirm following check points.
See the table below for the items to be checked regarding audio:
Distortion
Noise
Volume too low
Volume too high
Volume fluctuating
Sound interrupted
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3.2 PCB LOCATIONS
A
B
Keyboard Unit
D
SD Unit
CD Core Unit
(S10.5iPod-C3-CLASS1)(CN5)
CD Core Unit
(S10.5COMP2-iPod-C3)(EW5, ES)
C
Tuner Amp Unit(EW5)
Tuner Amp Assy(ES, CN5)
Unit Number : YWM5388(EW5)
Unit Number : YWM5347(ES)
Unit Number : YWM5348(CN5)
Unit Name : Tuner Amp Unit(EW5)
Unit Name : Tuner Amp Assy(ES,CN5)
Unit Number : (EW5)
Unit Number : (ES)
Unit Number : (CN5)
Unit Name : Keyboard Unit
Unit Number : YWM5391
Unit Name : SD Unit
Unit Number : CWX3678(EW5, ES)
Unit Number : CWX3727(CN5)
Unit Name : CD Core Unit(S10.5COMP2-iPod-C3)(EW5, ES)
Unit Name : CD Core Unit(S10.5iPod-C3-CLASS1)(CN5)
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- Jigs List
Name
Test Disc
L.P.F.
Jig No.
TCD-782
Remarks
Checking the grating
Checking the grating (Two pieces)
Name
Jig
- Grease List
Name
Grease
Grease
Grease No.
GEM1024
GEM1045
Remarks
CD Mechanism Module
CD Mechanism Module
e
Before shipping out the product, be sure to clean the
following portions by using the prescribed cleaning
tools: