Pioneer DEHP-400, DEHP-4000, DEHP-4050 Service manual

PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER ELECTRONIC CORPORATION 1998
K-ZZD. DEC. 1998 Printed in Japan
ORDER NO.
CRT2308
DEH-P400 X1N/UC
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST.......................2
3. SCHEMATIC DIAGRAM ...........................................12
4. PCB CONNECTION DIAGRAM ................................34
5. ELECTRICAL PARTS LIST ........................................44
6. ADJUSTMENT..........................................................53
7. GENERAL INFORMATION .......................................57
7.1 PARTS .................................................................57
7.1.1 IC................................................................57
7.1.2 DISPLAY....................................................64
7.2 DIAGNOSIS ........................................................65
7.2.1 DISASSEMBLY .........................................65
7.2.2 TEST MODE..............................................66
7.3 BLOCK DIAGRAM ..............................................70
8. OPERATIONS AND SPECIFICATIONS.....................72
- See the separate manual CX-916(CRT2300) for the CD mechanism description, disassembly and circuit description.
- The CD mechanism employed in this model is one of S8 series.
DEH-P4000 X1N/UC DEH-P4050 X1N/ES
DEH-P400/X1N/UC
2
DEH-P400,P4000,P4050
- CD Player Service Precautions
1. For pickup unit(CXX1285) handling, please refer to"Disassembly"(CX-916 Service Manual CRT2300). During replacement, handling precautions shall be taken to prevent an electrostatic discharge(protection by a short pin).
2. During disassembly, be sure to turn the power off since an internal IC might be destroyed when a con­nector is plugged or unplugged.
3. Please checking the grating after changing the ser­vice pickup unit(see page 55).
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.
W
ARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
20
19
15
12
16
17
4
7
11
3
10
9
8
6
5
2
14
18
13
1
- Owner’s Manual
Model Part No. Language DEH-P400/X1N/UC CRD2822 English, French DEH-P4000/X1N/UC CRD2820 English, French DEH-P4050/X1N/ES CRD2832 English, Spanish, Portuguese
CRD2833 Arabic, Chinese
- Installation Manual
Model Part No. Language DEH-P400/X1N/UC CRD2823 English, French DEH-P4000/X1N/UC CRD2821 English, French DEH-P4050/X1N/ES CRD2834 English, Spanish, Portuguese, Arabic, Chinese
3
DEH-P400,P4000,P4050
1 Cord Assy CDE5769
* 2 Accessory Assy CEA2395
3 Spring CBH1650 4 Screw Assy CEA2396 5 Screw CBA1002
* 6 Polyethylene Bag CEG-127
7 Screw CRZ50P090FMC 8 Screw TRZ50P080FMC
* 9 Polyethylene Bag CEG-158
10 Handle CNC5395
11 Bush CNV3930 12 Polyethylene Bag
See Contrast table(2)
13 Battery CEX1030 14 Carton
See Contrast table(2)
15 Contain Box See Contrast table(2)
16 Protector CHP2101 17 Protector CHP2102 18 Remote Control Unit CXB3455 19 Case Assy CXB3520
20-1 Owner’s Manual
See Contrast table(2)
20-2 Owner’s Manual See Contrast table(2) 20-3 Installation Manual See Contrast table(2)
* 20-4 Warranty Card See Contrast table(2)
20-5 Polyethylene Bag CEG1116
* 20-6 Card
See Contrast table(2)
* 20-7 Label See Contrast table(2)
Mark No. Description Part No. Mark No. Description Part No.
(1) PACKING SECTION PARTS LIST
NOTE:
- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to mark on the product are used for disassembly.
Part No.
Mark No. Symbol and Description DEH-P400/X1N/UC DEH-P4000/X1N/UC DEH-P4050/X1N/ES
12 Polyethylene Bag CEG1173 CEG1173 CEG-162 14 Carton CHG3642 CHG3641 CHG3643
15 Contain Box CHL3642 CHL3641 CHL3643 20-1 Owner’s Manual CRD2822 CRD2820 CRD2832 20-2 Owner’s Manual Not used Not used CRD2833
20-3 Installation Manual CRD2823 CRD2821 CRD2834
* 20-4 Warranty Card CRY1070 Not used Not used * 20-6 Card Not used ARY1048 Not used * 20-7 Label CRW1343 CRW1343 Not used
(2) CONTRAST TABLE DEH-P400/X1N/UC, DEH-P4000/X1N/UC and DEH-P4050/X1N/ES are constructed the same except for the following:
4
DEH-P400,P4000,P4050
2.2 EXTERIOR
- DEH-P400/X1N/UC
5
DEH-P400,P4000,P4050
1 Screw BMZ26P120FMC 2 Screw BSZ26P060FMC 3 Screw BSZ30P060FMC 4 Screw BSZ30P120FMC 5 Cable CDE6018
6 Cord Assy CDE5769 7 Resistor RS1/2PMF102J 8 Cap CNV2680 9 Cap CNS1472
10 Cord Assy CDE5771
11 Fuse(10A) CEK1136 12 Holder CNC6798 13 Cover CNC8367 14 Earth Plate CNC8368 15 Transistor(Q981,991) 2SD2396
16 Spacer CNM4913 17 Insulator CNM6006 18 Insulator CNM6224 19 Panel CNS5137 20 Tuner Amp Unit CWM6077
21 Screw ASZ26P080FMC 22 Screw BPZ26P080FMC 23 Screw BSZ26P160FMC 24 IC(IC551) PAL005A 25 Connector(CN551) CDE5996
26 Antenna Cable(CN502) CDH1254 27 Clamper CEF1006 28 Pin Jack(CN431) CKB1028 29 Terminal(CN501) CKF1059 30 Connector(CN951) CKM1299
* 31 Connector(CN681) CKS2227
32 Connector(CN411) CKS3408 33 Connector(CN651) CKS3581 34 Connector(CN433) CKS3602 35 Holder CNC7533
36 Holder CNC8037 37 Holder CNC8041 38 Holder CNC8043 39 Insulator CNM5967 40 Heat Sink CNR1506
41 FM/AM Tuner Unit CWE1501 42 Holder CNC7532 43 Chassis Unit CXB3167 44 Remote Control Unit CXB3455 45 Cover CNS4948
46 Case Assy CXB3520 47 Button CAC4836 48 Spring CBH1835 49 Spring CBH1996 50 Spring CBH2208
51 Bracket CNC6791 52 Holder CNC8042 53 Cover CNM6276 54 Panel CNS5189 55 Arm CNV4692
56 Arm CNV4728 57 Arm CNV5576 58 Screw IMS20P030FZK 59 Detach Grille Assy CXB3600 60 Screw BPZ20P060FMC
61 Screw BPZ20P100FZK 62 Button(DETACH) CAC5789 63 Button(+) CAC5833 64 Button(-) CAC5836 65 Button(SOURCE) CAC5838
66 Button(BAND) CAC5839 67 Button(1-6) CAC5840 68 Button(PGM,CL) CAC5841 69 Button(UP,DOWN) CAC5845 70 Button(<,>) CAC5848
71 Button(F,A) CAC5851 72 Button(EJECT) CAC5853 73 Button(EQ) CAC6132 74 Spring CBH2210 75 Cover CNM6290
76 Cover CNS5187 77 Lighting Conductor CNV5567 78 Lighting Conductor CNV5568 79 Housing CNV5572 80 Housing CNV5573
81 Housing CNV5575 82 Keyboard Unit CWM6094 83 LCD(LCD1801) CAW1498 84 Connector(CN1801) CKS3580 85 Holder CNC8036
86 Sheet CNM6004 87 Sheet CNM6291 88 CD Mechanism Module CXK5200 89 Lighting Conductor CNV5569 90 Connector CNV5571
91 Grille Unit CXB3166 92 Case Unit CXB4033 93 Screw ISS26P055FUC 94 ••••• 95 Cushion CNM6373
- EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
Mark No. Description Part No.
6
DEH-P400,P4000,P4050
- DEH-P4000/X1N/UC
7
DEH-P400,P4000,P4050
1 Screw BMZ26P120FMC 2 Screw BSZ26P060FMC 3 Screw BSZ30P060FMC 4 Screw BSZ30P120FMC 5 Cable CDE6018
6 Cord Assy CDE5769 7 Resistor RS1/2PMF102J 8 Cap CNV2680 9 Cap CNS1472
10 Cord Assy CDE5770
11 Fuse(10A) CEK1136 12 Holder CNC6798 13 Cover CNC8367 14 Earth Plate CNC8368 15 Transistor(Q981,991) 2SD2396
16 Spacer CNM4913 17 Insulator CNM6006 18 Insulator CNM6224 19 Panel CNS5137 20 Tuner Amp Unit CWM6076
21 Screw ASZ26P080FMC 22 Screw BPZ26P080FMC 23 Screw BSZ26P160FMC 24 IC(IC551) PAL005A 25 Connector(CN551) CDE5996
26 Antenna Cable(CN502) CDH1254 27 Clamper CEF1006 28 Pin Jack(CN431) CKB1028 29 Terminal(CN501) CKF1059 30 Connector(CN951) CKM1299
* 31 Connector(CN681) CKS2227
32 Connector(CN411) CKS3408 33 Connector(CN651) CKS3581 34 Connector(CN432) CKS3598 35 Holder CNC7533
36 Holder CNC8038 37 Holder CNC8041 38 Holder CNC8043 39 Insulator CNM5967 40 Heat Sink CNR1506
41 FM/AM Tuner Unit CWE1501 42 Holder CNC7532 43 Chassis Unit CXB3167 44 Remote Control Unit CXB3455 45 Cover CNS4948
46 Case Assy CXB3520 47 Button CAC4836 48 Spring CBH1835 49 Spring CBH1996 50 Spring CBH2208
51 Bracket CNC6791 52 Holder CNC8042 53 Cover CNM6276 54 Panel CNS5189 55 Arm CNV4692
56 Arm CNV4728 57 Arm CNV5576 58 Screw IMS20P030FZK 59 Detach Grille Assy CXB3599 60 Screw BPZ20P060FMC
61 Screw BPZ20P100FZK 62 Button(DETACH) CAC5789 63 Button(+) CAC5833 64 Button(-) CAC5836 65 Button(SOURCE) CAC5838
66 Button(BAND) CAC5839 67 Button(1-6) CAC5840 68 Button(PGM,CL) CAC5841 69 Button(UP,DOWN) CAC5845 70 Button(<,>) CAC5848
71 Button(F,A) CAC5851 72 Button(EJECT) CAC5853 73 Button(EQ) CAC6132 74 Spring CBH2210 75 Cover CNM6290
76 Cover CNS5187 77 Lighting Conductor CNV5567 78 Lighting Conductor CNV5568 79 Housing CNV5572 80 Housing CNV5573
81 Housing CNV5575 82 Keyboard Unit CWM6094 83 LCD(LCD1801) CAW1498 84 Connector(CN1801) CKS3580 85 Holder CNC8036
86 Sheet CNM6004 87 Sheet CNM6291 88 CD Mechanism Module CXK5200 89 Lighting Conductor CNV5569 90 Connector CNV5571
91 Grille Unit CXB3164 92 Case Unit CXB4033 93 Screw ISS26P055FUC 94 ••••• 95 Cushion CNM6373
- EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
Mark No. Description Part No.
8
DEH-P400,P4000,P4050
- DEH-P4050/X1N/ES
9
DEH-P400,P4000,P4050
1 Screw BMZ26P120FMC 2 Screw BSZ26P060FMC 3 Screw BSZ30P060FMC 4 Screw BSZ30P120FMC 5 Cable CDE6018
6 Cord Assy CDE5769 7 Resistor RS1/2PMF102J 8 Cap CNV2680 9 Cap CNS1472
10 Cord Assy CDE5770
11 Fuse(10A) CEK1136 12 Holder CNC6798 13 Cover CNC8367 14 Earth Plate CNC8368 15 Transistor(Q981,991) 2SD2396
16 Spacer CNM4913 17 Insulator CNM6006 18 Insulator CNM6224 19 Panel CNS5137 20 Tuner Amp Unit CWM6079
21 Screw ASZ26P080FMC 22 Screw BPZ26P080FMC 23 Screw BSZ26P160FMC 24 IC(IC551) PAL005A 25 Connector(CN551) CDE5996
26 Antenna Cable(CN502) CDH1254 27 Clamper CEF1006 28 Pin Jack(CN431) CKB1028 29 Terminal(CN501) CKF1059 30 Connector(CN951) CKM1299
* 31 Connector(CN681) CKS2227
32 Connector(CN411) CKS3408 33 Connector(CN651) CKS3581 34 Connector(CN432) CKS3598 35 Holder CNC7533
36 Holder CNC8038 37 Holder CNC8041 38 Holder CNC8043 39 Insulator CNM5967 40 Heat Sink CNR1506
41 FM/AM Tuner Unit CWE1501 42 Holder CNC7532 43 Chassis Unit CXB3167 44 Remote Control Unit CXB3455 45 Cover CNS4948
46 Case Assy CXB3520 47 Button CAC4836 48 Spring CBH1835 49 Spring CBH1996 50 Spring CBH2208
51 Bracket CNC6791 52 Holder CNC8042 53 Cover CNM6276 54 Panel CNS5189 55 Arm CNV4692
56 Arm CNV4728 57 Arm CNV5576 58 Screw IMS20P030FZK 59 Detach Grille Assy CXB3601 60 Screw BPZ20P060FMC
61 Screw BPZ20P100FZK 62 Button(DETACH) CAC5789 63 Button(+) CAC5833 64 Button(-) CAC5836 65 Button(SOURCE) CAC5838
66 Button(BAND) CAC5839 67 Button(1-6) CAC5840 68 Button(PGM,CL) CAC5841 69 Button(UP,DOWN) CAC5845 70 Button(<,>) CAC5848
71 Button(F,A) CAC5851 72 Button(EJECT) CAC5853 73 Button(EQ) CAC6132 74 Spring CBH2210 75 Cover CNM6290
76 Cover CNS5187 77 Lighting Conductor CNV5567 78 Lighting Conductor CNV5568 79 Housing CNV5572 80 Housing CNV5573
81 Housing CNV5575 82 Keyboard Unit CWM6094 83 LCD(LCD1801) CAW1498 84 Connector(CN1801) CKS3580 85 Holder CNC8036
86 Sheet CNM6004 87 Sheet CNM6291 88 CD Mechanism Module CXK5200 89 Lighting Conductor CNV5569 90 Connector CNV5571
91 Grille Unit CXB3491 92 Case Unit CXB4033 93 Screw ISS26P055FUC 94 ••••• 95 Cushion CNM6373
- EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
Mark No. Description Part No.
10
DEH-P400,P4000,P4050
2.3 CD MECHANISM MODULE
11
DEH-P400,P4000,P4050
Mark No. Description Part No. Mark No. Description Part No.
1 Control Unit CWX2344 2 Connector(CN802) CKS2192 3 Connector(CN801) CKS2193 4 Connector(CN701) CKS2773 5 Connector(CN101) CKS3486
6 Screw BMZ20P030FZK 7 Screw BSZ20P040FZK 8 Screw(M2×3) CBA1077 9 Screw(M2×6) CBA1230
10 Screw CBA1243 11 Screw(M2×4) CBA1362
12 Washer CBF1037 13 Washer CBF1038 14 Washer CBF1060
* 15 Washer CBF1075
16 Spring CBH2079 17 Spring CBH2117 18 Spring CBH2082 19 Spring CBH2110 20 Spring CBH2111
21 Spring CBH2114 22 Spring CBH2115 23 Spring CBH2080 24 Spring CBH2118 25 Spring CBH2161
26 Spring CBH2163 27 Spring CBH2189 28 Spring CBH2249 29 Spring CBH2260 30 Spring CBH2262
31 Spring CBL1367 32 Spring CBL1369 33 Connector CDE5531 34 Connector CDE5532 35 Shaft CLA3304
36 Screw(M2.6×6) CBA1458 37 Frame CNC7544 38 Frame CNC7545 39 Lever CNC7546 40 Arm CNC7739
41 Bracket CNC7798 42 Plate CNC8090 43 Spacer CNM3315 44 Sheet CNM6170 45 Cushion CNM6204
46 Sheet CNM6215 47 Ball CNR1189 48 Belt CNT1086 49 Roller CNV4509 50 Arm CNV5246
51 Arm CNV5247 52 Arm CNV5248 53 Arm CNV5249 54 Guide CNV5254 55 Guide CNV5255
56 Gear CNV5257 57 Gear CNV5256 58 Guide CNV5259 59 Damper CNV5266 60 Arm CNV5359
61 Arm CNV5360 62 Arm CNV5361 63 Guide CNV5509 64 Guide CNV5510 65 Holder CNV5578
66 Guide CNV5751 67 Clamper CNV5758 68 Gear CNV5813 69 Motor Unit(M1) CXB2190 70 Screw Unit CXB2191
71 Chassis Unit CXB2192 72 Gear Unit CXB2193 73 Arm Unit CXB2194 74 Motor Unit(M2) CXB2195 75 Lever Unit CXB2553
76 Arm Unit CXB2554 77 Motor Unit(M3) CXB2562 78 Arm Unit CXB2795 79 Bracket Unit CXB4071 80 Screw JFZ20P025FMC
81 Screw JGZ17P025FZK 82 Washer YE15FUC 83 Pickup Unit(Service)(P8) CXX1285 84 Screw IMS26P030FMC
* 85 PCB CNX2982
86 Photo-transistor(Q1, 2) CPT230SX-TU
- CD MECHANISM MODULE SECTION PARTS LIST
12
DEH-P400,P4000,P4050
1
23
4
1234
D
C
B
A
3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)(DEH-P400/X1N/UC)
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
A-a A-b
A-aA-a
A-b A-b
A-b A-b
A-a A-a
Large size
SCH diagram
Guide page
Detailed page
A
A-a
ANTENNA CABLE
IP BUS IN
SOU ELE
VD REGULATOR
IP BUS DRIVER
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
A
B
E
D
13
DEH-P400,P4000,P4050
5
6
78
5
6
78
D
C
B
A
A-b
A
CTRONIC VOLUME
RESET
CEK1014
CEK1136
1234567
8
4.2V
4.2V
1.8V
4.2V
4.3V
4.3V
4.3V
4.3V
4.3V
C
14
DEH-P400,P4000,P4050
1
23
4
1234
D
C
B
A
A
IP BUS IN
SOURCE SELECTOR,
ELECTRONIC VOLUME
IP BUS
DRIVER
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
A-a
A-a
A-b
A
B
15
DEH-P400,P4000,P4050
5
6
78
5
6
78
D
C
B
A
ANTENNA
CABLE
VD REGULATOR
4 5 6 7 8
A-a
A-a
A-b
E
D
C
16
DEH-P400,P4000,P4050
1
23
4
1234
D
C
B
A
RESET
4.2V
4.2V
1.8V
4.2V
4.3V
4.3V
4.3V
A-a
A-b
A-b
17
DEH-P400,P4000,P4050
5
6
78
5
6
78
D
C
B
A
CEK1014
CEK1136
1 2 3 4 5 6 7
A-b
A-a
A-b
18
DEH-P400,P4000,P4050
1
23
4
1
234
D
C
B
A
3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)(DEH-P4000/X1N/UC, DEH-P4050/X1N/ES)
A
A-a
ANTENNA CABLE
A
IP BUS IN
SOU ELE
VD REGULATOR
IP BUS DRIVER
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
A
B
E
D
19
DEH-P400,P4000,P4050
5
6
78
5
6
78
D
C
B
A
A-b
A
RESET
CEK1014
CEK1136
DEH-P4000/X1N/UC DEH-P4050/X1N/ES
R612 33K 47K
R613 100K DELETED
1234567
8
4.3V
4.3V
4.3V
4.3V
C
20
DEH-P400,P4000,P4050
1
23
4
1234
D
C
B
A
A
IP BUS IN
SOURCE SELECTOR,
ELECTRONIC VOLUME
IP BUS
DRIVER
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
4.3V
A-a
A-a
A-b
A
B
21
DEH-P400,P4000,P4050
5
6
78
5
6
78
D
C
B
A
ANTENNA
CABLE
VD REGULATOR
3 4 5 6 7 8
A-a
A-a
A-b
E
D
C
22
DEH-P400,P4000,P4050
1
23
4
1234
D
C
B
A
RESET
4.3V
4.3V
A-a
A-b
A-b
23
DEH-P400,P4000,P4050
5
6
78
5
6
78
D
C
B
A
CEK1014
CEK1136
DEH-P4000/X1N/UC
DEH-P4050/X1N/ES
R612
33K
47K
R613
100K
DELETED
1 2 3 4 5 6 7
A-b
A-a
A-b
24
DEH-P400,P4000,P4050
1
23
4
1234
D
C
B
A
B
KV1410(23)
Voltage of IC Terminals
Mark None F0 F65 F125 A0 A74 A125
Band – FM FM FM AM AM AM
Input Level – 0dBf 65dBf 125dBf 0dBµ 74dBµ 125dBµ
3.3 FM/AM TUNER UNIT
B
A
25
DEH-P400,P4000,P4050
5
6
78
5
6
78
D
C
B
A
KV1410(23)
B
26
DEH-P400,P4000,P4050
1
23
4
1234
D
C
B
A
PROGRAM
CLOCK
C
3.4 KEYBOARD UNIT
C
A
CN651
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