Pioneer DEH-5200-SD, DEH-5250-SD, DEH-5290-SD Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2009

CD RDS RECEIVER

ORDER NO.

CRT4508

DEH-5200SD/XNEW5

DEH-5200SD

CD RECEIVER

DEH-5250SD DEH-5250SD DEH-5290SD

This service manual should be used together with the following manual(s):

Model No. Order No. Mech. Module Remarks

CX-3269 CRT4488 S11STD-DOUT CD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly

/XNES

/XNES1

/XNID

/XNEW5

For details, refer to "Important Check Points for Good Servicing".

K-ZZZ. NOV. 2009 Printed in Japan

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SAFETY INFORMATION

Where in a manufacturer’s service documentation, for example in circuit diagrams or lists of components, a symbol is used to indicate that a specific component shall be replaced only by the component specified in that documentation for safety reasons, the following symbol shall be used:

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

CAUTION:

USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

WARNING!

The AEL (accessible emission level )of the laser power output is less than CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should do servicing operation of the apparatus.

Laser diode characteristics

Wave length : 785 nm to 814 nm

Maximum output : 1 190 µW(Emitting period : unlimited)

Additional Laser Caution

Transistors Q101 in PCB drive the laser diodes. When Q101 is shorted between their terminals, the laser diodes will radiate beam. If the top cover is removed with no disc loaded while such short-circuit is continued, the naked eyes may be exposed to the laser beam.

- Safety Precautions for those who Service this Unit. When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.

Caution:

1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.

CAUTION CLASS 1M INVISIBLE LASER RADIATION WHEN OPEN. DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS

2. During repair or tests, do not view laser beam for 10 seconds or longer.

DEH-5200SD/XNEW5

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[Important Check Points for Good Servicing]

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety

Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.

1 Use specified parts for repair.

Use genuine parts. Be sure to use important parts for safety.

2 Do not perform modifications without proper instructions.

Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.

3 Make sure the soldering of repaired locations is properly performed.

When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)

4 Make sure the screws are tightly fastened.

Please be sure that all screws are fastened, and that there are no loose screws.

5 Make sure each connectors are correctly inserted.

Please be sure that all connectors are inserted, and that there are no imperfect insertion.

6 Make sure the wiring cables are set to their original state.

Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

7 Make sure screws and soldering scraps do not remain inside the product.

Please check that neither solder debris nor screws remain inside the product.

8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.

Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.

9 There should be no spark traces or similar marks on the power plug.

When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.

a Safe environment should be secured during servicing.

When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

2. Adjustments

To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

4. Cleaning

For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

3. Lubricants, Glues, and Replacement parts

Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.

5. Shipping mode and Shipping screws

To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.

DEH-5200SD/XNEW5

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SAFETY INFORMATION ..................................................................................................................................... 2

1. SERVICE PRECAUTIONS ............................................................................................................................... 5

1.1 SERVICE PRECAUTIONS......................................................................................................................... 5

1.2 NOTES ON SOLDERING .......................................................................................................................... 6

2. SPECIFICATIONS ............................................................................................................................................ 7

2.1 SPECIFICATIONS...................................................................................................................................... 7

2.2 DISC/CONTENT FORMAT ........................................................................................................................ 9

2.3 PANEL FACILITIES.................................................................................................................................. 10

2.4 CONNECTION DIAGRAM ....................................................................................................................... 12

3. BASIC ITEMS FOR SERVICE........................................................................................................................ 15

3.1 CHECK POINTS AFTER SERVICING..................................................................................................... 15

3.2 PCB LOCATIONS .................................................................................................................................... 16

3.3 JIGS LIST ................................................................................................................................................ 17

3.4 CLEANING............................................................................................................................................... 17

4. BLOCK DIAGRAM.......................................................................................................................................... 18

5. DIAGNOSIS.................................................................................................................................................... 21

5.1 OPERATIONAL FLOWCHART ................................................................................................................ 21

5.2 ERROR CODE LIST ................................................................................................................................ 22

5.3 CONNECTOR FUNCTION DESCRIPTION............................................................................................. 23

6. SERVICE MODE ............................................................................................................................................ 24

6.1 CD TEST MODE...................................................................................................................................... 24

6.2 DISPLAY TEST MODE ............................................................................................................................ 25

7. DISASSEMBLY............................................................................................................................................... 28

8. EACH SETTING AND ADJUSTMENT ........................................................................................................... 35

8.1 CD ADJUSTMENT................................................................................................................................... 35

8.2 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT.................................................... 36

8.3 PCL OUTPUT CONFIRMATION.............................................................................................................. 38

9. EXPLODED VIEWS AND PARTS LIST.......................................................................................................... 40

9.1 PACKING ................................................................................................................................................. 40

9.2 EXTERIOR(1) .......................................................................................................................................... 42

9.3 EXTERIOR(2) .......................................................................................................................................... 44

9.4 CD MECHANISM MODULE..................................................................................................................... 46

10. SCHEMATIC DIAGRAM ............................................................................................................................... 48

10.1 TUNER AMP ASSY(MAIN)(GUIDE PAGE)............................................................................................ 48

10.2 TUNER AMP ASSY(MEDIA uCOM)(GUIDE PAGE).............................................................................. 54

10.3 KEYBOARD UNIT.................................................................................................................................. 60

10.4 CD MECHANISM MODULE................................................................................................................... 62

10.5 WAVEFORMS........................................................................................................................................ 64

11. PCB CONNECTION DIAGRAM ................................................................................................................... 66

11.1 TUNER AMP ASSY ............................................................................................................................... 66

11.2 KEYBOARD UNIT.................................................................................................................................. 70

11.3 CD CORE UNIT(S11STD-DOUT).......................................................................................................... 72

12. ELECTRICAL PARTS LIST .......................................................................................................................... 74

DEH-5200SD/XNEW5

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1. You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.

2. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on mode may damage the ICs inside the unit.

3. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment (shorting-solder) by referring to "the DISASSEMBLY".

4. After replacing the pickup unit, be sure to check the grating.

5. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic induction.

6. On CD Core Unit, actual cable colors and silk print are different.

Green Red White Black

7. When a CD-DA (regular music CD) is played in the CD test mode, its sound quality will be temporarily deteriorated. The CD will then repeat normal, deteriorated, normal… playback. This is due to the difference in the playback modes between the normal operation mode and the CD test mode, and the interval of generating deteriorated mode and the time taken to return to the normal mode depend on the error of each clock. The time taken to turn to the deteriorated mode is at a minimum around 20 seconds while the time to return to the normal mode is maximum 40 seconds approximately. Make sure to check the sound quality in the normal operation mode.

8. area and a heat sink becomes hot areas. Be careful not to burn yourself.

1. SERVICE PRECAUTIONS

1.1 SERVICE PRECAUTIONS

DEH-5200SD/XNEW5

1234

1.2 NOTES ON SOLDERING

For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.

Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.

Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).

The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.

DEH-5200SD/XNEW5

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2. SPECIFICATIONS

2.1 SPECIFICATIONS

DEH-5200SD/XNEW5

General

Power source ......................... 14.4 V DC (10.8 V to 15.1 V

allowable)

Grounding system................. Negative type

Maximum current consumption

...............................................10.0 A

Back up current ...................... 5.0 mA or less

Dimensions (W × H × D):

DIN

Chassis.................. 180 mm × 50 mm × 165

Nose ....................... 188 mm × 58 mm × 17 mm

Chassis.................. 178 mm × 50 mm × 165

Nose ....................... 170 mm × 46 mm × 17 mm

Weight ..................................... 1.3 kg

Audio

Maximum power output ...... 50 W × 4

50 W × 2/4 ohm + 70 W × 1/2

ohm (for subwoofer) Continuous power output ... 22 W × 4 (50 Hz to 15 000

Hz, 5 % THD, 4 ohm load,

both channels driven)

Load impedance ................... 4 ohm to 8 ohm × 4

4 ohm to 8 ohm × 2

+ 2 ohm × 1 Preout maximum output level

.............................................. 4.0 V

Equalizer (5-Band Graphic Equalizer):

Frequency ......................100/315/1.25k/3.15k/8k Hz

Gain ................................ ±12 dB

HPF:

Frequency ..................... 50/63/80/100/125 Hz

Slope ............................... –12 dB/oct

Subwoofer (mono):

Frequency ..................... 50/63/80/100/125 Hz

Slope ............................... –18 dB/oct

Gain ................................. +6 dB to – 24 dB

Phase .............................. Normal/Reverse

Bass boost:

Gain ................................. +12 dB to 0 dB

CD player

System..................................... Compact disc audio system

Usable discs .......................... Compact disc

Signal-to-noise ratio............. 94 dB (1 kHz) (IEC-A net-

work)

Number of channels ............ 2 (stereo)

MP3 decoding format ......... MPEG-1 & 2 Audio Layer 3

WMA decoding format ....... Ver. 7, 7.1, 8, 9, 10, 11 (2ch

audio)

(Windows Media Player)

AAC decoding format........... MPEG -4 AAC (iTunes en-

coded only) (.m4a)

(Ver. 8.2 and earlier)

WAV signal format................ Linear PCM & MS ADPCM

(Non-compressed)

USB

USB standard specification

............................................... USB 2.0 full speed

Maximum current supply ....500 mA

USB Class .............................. MSC (Mass Storage Class)

File system.............................. FAT12, FAT16, FAT32

MP3 decoding format ..........MPEG-1 & 2 Audio Layer 3

WMA decoding format ....... Ver. 7, 7.1, 8, 9, 10, 11 (2ch

audio) (Windows Media Player)

AAC decoding format........... MPEG -4 AAC (iTunes en-

coded only) (.m4a) (Ver. 8.2 and earlier)

WAV signal format................ Linear PCM & MS ADPCM

(Non-compressed)

Compatible physical format

.............................................. Version 2.00

Maximum memory capacity

.............................................. 32 GB (for SD and SDHC)

File system............................. FAT12, FAT16, FAT32

MP3 decoding format ......... MPEG-1 & 2 Audio Layer 3

WMA decoding format ....... Ver. 7, 7.1, 8, 9, 10, 11 (2ch

audio) (Windows Media Player)

AAC decoding format........... MPEG -4 AAC (iTunes en-

coded only) (.m4a) (Ver. 8.2 and earlier)

WAV signal format................ Linear PCM & MS ADPCM

(Non-compressed)

FM tuner

Frequency range .................. 87.5 MHz to 108.0 MHz

Usable sensitivity................... 9 dBf (0.8 μV/75 ohm, mono,

S/N: 30 dB)

Signal-to-noise ratio ............ 72 dB (IEC-A network)

MW tuner

Frequency range ................. 531 kHz to 1 602 kHz (9 kHz)

Usable sensitivity................. 25 μV (S/N: 20 dB)

Signal-to-noise ratio ........... 62 dB (IEC-A network)

LW tuner

Frequency range ................ 153 kHz to 281 kHz

Usable sensitivity................. 28 μV (S/N: 20 dB)

Signal-to-noise ratio ........... 62 dB (IEC-A network)

Note

Specifications and the design are subject to modifications without notice.

DEH-5200SD/XNEW5

1234

WAV signal format................ Linear PCM & MS ADPCM

(Non-compressed)

USB

USB standard specification

............................................... USB 2.0 full speed

Maximum current supply ....500 mA

USB Class............................... MSC (Mass Storage Class)

File system.............................. FAT12, FAT16, FAT32

MP3 decoding format ......... MPEG-1 & 2 Audio Layer 3

WMA decoding format ........ Ver. 7,7.1, 8, 9, 10, 11 (2ch

audio) (Windows Media Player)

AAC decoding format........... MPEG-4 AAC (iTunes en-

coded only) (.m4a) (Ver. 8.2 and earlier)

WAV signal format................ Linear PCM & MS ADPCM

(Non-compressed)

Compatible physical format

.............................................. Version 2.00

Maximum memory capacity

.............................................. 32 GB (for SD and SDHC)

File system.............................. FAT12, FAT16, FAT32

MP3 decoding format ......... MPEG-1 & 2 Audio Layer 3

WMA decoding format ........ Ver. 7,7.1, 8, 9, 10, 11 (2ch

audio) (Windows Media Player)

AAC decoding format.......... MPEG-4 AAC (iTunes en-

coded only) (.m4a) (Ver. 8.2 and earlier)

WAV signal format................ Linear PCM & MS ADPCM

(Non-compressed)

FM tuner

Frequency range .................. 87.5 MHz to 108.0 MHz

Usable sensitivity................... 9 dBf (0.8 μV/75 ohm, mono,

S/N: 30 dB)

Signal-to-noise ratio ............. 72 dB (IEC-A network)

AM tuner

Frequency range .................. 531 kHz to 1 602 kHz (9 kHz)

530 kHz to 1640 kHz (10

kHz)

Usable sensitivity................... 25 μV (S/N: 20 dB)

Signal-to-noise ratio ............ 62 dB (IEC-A network)

Infrared remote control

Wavelength............................. 940 nm ±50 nm

Output ...................................... typ; 12 mw/sr per Infrared

LED

Note

Specifications and the design are subject to modifications without notice.

General

Rated power source............. 14.4 V DC

(allowable voltage range:

12.0 V to 14.4 V DC)

Grounding system................. Negative type

Maximum current consumption

...............................................10.0 A

Dimensions (W × H × D):

DIN

Chassis.................. 178 mm × 50 mm × 165

Nose ....................... 188 mm × 58 mm × 17 mm

Chassis.................. 178 mm × 50 mm × 165

Nose ....................... 170 mm × 46 mm × 17 mm

Weight ..................................... 1.3 kg

Audio

Maximum power output ...... 50 W × 4

50 W × 2/4 ohm + 70 W × 1/2 ohm (for subwoofer)

Continuous power output ... 22 W × 4 (50 Hz to 15 000

Hz, 5 % THD, 4 ohm load, both channels driven)

Load impedance ................... 4 ohm to 8 ohm × 4

4 ohmto 8 ohm × 2

Preout maximum output level

.............................................. 4.0 V

Equalizer (5-Band Graphic Equalizer):

Frequency ..................... 100/315/1.25k/3.15k/8k Hz

Gain ................................ ±12 dB

HPF:

Frequency ..................... 50/63/80/100/125 Hz

Slope ............................... –12 dB/oct

Subwoofer (mono):

Frequency ..................... 50/63/80/100/125 Hz

Slope ............................... –18 dB/oct

Gain ................................. +6 dB to – 24 dB

Phase .............................. Normal/Reverse

Bass boost:

Gain ................................. +12 dB to 0 dB

CD player

System..................................... Compact disc audio system

Usable discs .......................... Compact disc

Signal-to-noise ratio ............ 94 dB (1 kHz) (IEC-A net-

work)

Number of channels ............ 2 (stereo)

MP3 decoding format ......... MPEG-1 & 2 Audio Layer 3

WMA decoding format ....... Ver. 7, 7.1, 8, 9, 10, 11 (2ch

audio)

(Windows Media Player)

AAC decoding format........... MPEG -4 AAC (iTunes en-

coded only) (.m4a)

(Ver. 8.2 and earlier)

Backup current ...................... 5.0 mA or less

+ 2 ohm × 1

ES, ES1

DEH-5250SD/XNES, DEH-5250SD/XNES1, DEH-5290SD/XNID

DEH-5200SD/XNEW5

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2.2 DISC/CONTENT FORMAT

DEH-5200SD/XNEW5

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2.3 PANEL FACILITIES

Head unit

traPtraP

TA /NEWS

AUX input jack (3.5 mm stereo jack)

SRC /OFF USB port

(list) / iPod

S.Rtrv

/ LOC

Disc loading slot DISP/ / SCRL

(eject)

MULTI-CONTROL (M.C.)

MUTE / CLK BAND / ESC

Detach button

SD memory card slot You can see the SD memory card slot if you remove the front panel.

CAUTION

Use an optional Pioneer USB cable (CD-U50E) to connect the USB audio player/USB memory to the USB port. Since the USB audio player/USB memory is projected forward from the unit, it is dangerous to connect directly. Do not use the unauthorized product.

Optional remote control

The remote control CD-R320 is sold separately.

Part Operation

VOLUME

Press to increase or decrease volume.

MUTE

Press to mute. Press again to unmute.

/ / /

Press to perform manual seek tuning, fast forward, reverse and track search controls. Also used for controlling functions.

AUDIO Press to select an audio function.

DISP/ SCRL

Press to select different displays. Press and hold to scroll through the text information.

Press to pause or resume.

FUNCTION

Press to select functions. Press and hold to recall the initial setting menu when the sources are off.

LIST / ENTER

Press to display the disc title, track title, folder, or file list depending on the source. While in the operating menu, press to control functions.

DEH-5200SD/XNEW5

Fastening the front panel

If you do not plan to detach the front panel, the front panel can be fastened with supplied screw.

Screw

BPZ20P060FTC

DEH-5200SD/XNEW5

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253

98abcde

2fi

DEH-5250SD/XNES, DEH-5250SD/XNES1, DEH-5290SD/XNID

Head unit

traPtraP

1 SW/ BASS 9

2 SRC /OFF a USB port

4 S.Rtrv c

5 Disc loading slot d DISP/

7 CLK / DISP OFF f BAND /ESC

8 Detach button g

(list) b / iPod

(eject) e

CAUTION

AUX input jack (3.5 mm stereo jack)

/ LOC

/ SCRL

MULTI-CONTROL

(M.C.)

SD memory card slot You can see the SD memory card slot if you remove the front panel.

Remote control

Part Operation

h VOLUME

i MUTE

/ / /

k AUDIO Press to select an audio function.

l DISP/ SCRL

n FUNCTION

LIST/

ENTER

Press to increase or decrease volume.

Press to mute. Press again to unmute.

Press to perform manual seek tuning, fast forward, reverse and track search controls. Also used for controlling functions.

Press to select different displays. Press and hold to scroll through the text information.

Press to pause or resume.

Press to select functions. Press and hold to recall the initial setting menu when the sources are off.

Press to display the disc title, track title, folder, or file list depending on the source. While in the operating menu, press to control functions.

DEH-5200SD/XNEW5

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2.4 CONNECTION DIAGRAM

2* 1*

3*4*

9. Note

Depending on the kind of vehicle,

the function of 2* and 4* may be

different. In this case, be sure to

connect 1* to 4* and 3* to 2*.

10. Connect leads of the

same color to each other.

11. Yellow (2*)

Back-up (or

accessory)

13. Red (4*)

Accessory

(or back-up)

12. Yellow (1*)

Connect to the constant

12 V supply terminal.

14. Red (3*)

Connect to terminal controlled by

ignition switch (12 V DC).

16. Black (chassis ground)

Connect to a clean, paint-free metal location.

17. ISO connector

Note

In some vehicles, the ISO connector may be

divided into two. In this case, be sure to

connect to both connectors.

18. Yellow/black

If you use an equipment with Mute

function, wire this lead to the Audio Mute

lead on that equipment. If not, keep the

Audio Mute lead free of any connections.

8. Notes

• Change the initial setting of this unit (refer to the

operation manual). The subwoofer output of this unit is

monaural.

• When using a subwoofer of 70 W (2

), be sure to

connect with Violet and Violet/black leads of this unit.

Do not connect anything with Green and Green/black

leads.

15. Orange/white

Connect to lighting switch terminal.

1. This product

7. Antenna

jack

6. Fuse (10 A)

5. Wired remote input

Hard-wired remote

control adaptor can

be connected (sold

separately).

26. Power amp

(sold separately)

27. Connect with RCA cables

(sold separately)

28. System remote control

26. Power amp

(sold separately)

26. Power amp

(sold separately)

24. To front output

23. To rear output

31. Rear speaker

29. Subwoofer

30. Front speaker

31. Rear speaker

29. Subwoofer

30. Front speaker

25. To subwoofer output

32. Perform these connections when

using the optional amplifier.

22. Speaker leads

White: Front left

White/black: Front left

Gray: Front right

Gray/black: Front right

Green: Rear left or subwoofer

Green/black:Rear left or subwoofer

Violet: Rear right or subwoofer

Violet/black: Rear right or subwoofer

19. Blue/white

Connect to system control

terminal of the power amp (max.

300 mA 12 V DC).

20. Blue/white (6*)

Connect to auto-antenna relay

control terminal (max. 300 mA

12 V DC).

The pin position of the ISO

connector will differ depending

on the type of vehicle. Connect

5* and 6* when Pin 5 is an

antenna control type. In another

type of vehicle, never connect

5* and 6*.

21. Blue/white (5*)

Hcb

2. Rear output

4. Subwoofer output

3. Front output

DEH-5200SD/XNEW5

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DEH-5250SD/XNES, DEH-5250SD/XNES1, DEH-5290SD/XNID

(sold separately)

29. Power amp (sold separately)

29. Power amp

(sold separately)

33. Subwoofer33. Subwoofer

16. Front speaker

23. Rear speaker23. Rear speaker

25. To rear output

2. Rear output

26. To front output

27. To subwoofer output

3. Front output

4. Subwoofer output

Hard-wired remote control adaptor

5. Wired remote input

(sold separately)

28. Connect with RCA cables

31. System remote control

Connect to system control terminal of the

power amp or auto-antenna relay control

30. Blue/white

can be connected (sold separately).

when using the optional

amplifier.

32. Perform these connections

terminal (max. 300 mA 12 V DC).

16. Front speaker

18.Right17.Left

23. Rear speaker

1. This product

6. Fuse (10 A)

7. Antenna

jack

Connect to the constant 12 V supply terminal.

8. Yellow

9. Red

Connect to lighting switch terminal.

Connect to terminal controlled by ignition

switch (12 V DC).

10. Orange/white

DEH-5200SD/XNEW5

Connect to a clean, paint-free metal location.

11. Black (chassis ground)

12. White 14. Gray

16. Front speaker

15. Gray/black13. White/black

19. Green 21. Violet

20. Green/black 22. Violet/black

23. Rear speaker

anything to the speaker leads that are

not connected to speakers.

24. With a 2 speaker system, do not connect

1234

34. Note

Change the initial setting of this unit.

The subwoofer output of this unit is monaural.

1. This product

3. Front output

4. Subwoofer output

6. Fuse (10 A)

2. Rear output

7. Antenna

jack

5. Wired remote input

Hard-wired remote control adaptor

can be connected (sold separately).

8. Yellow

Connect to the constant 12 V supply terminal.

9. Red

Connect to terminal controlled by ignition

switch (12 V DC).

10. Orange/white

Connect to lighting switch terminal.

11. Black (chassis ground)

Connect to a clean, paint-free metal location.

35. Subwoofer (4 )

36. When using a subwoofer of 70 W (2

), be sure to connect

with Violet and Violet/black leads of this unit.

Do not connect anything with Green and Green/black leads.

38. Subwoofer

)x 2

37. Not used.

17. Left 18. Right

16. Front speaker

12. White 14. Gray

15. Gray/black13. White/black

19. Green 21. Violet

20. Green/black 22. Violet/black

16. Front speaker

30. Blue/white

Connect to system control

terminal of the power amp or

auto-antenna relay control

terminal (max. 300 mA 12 V DC).

35. Subwoofer (4

)

19. Green 21. Violet

20. Green/black 22. Violet/black

DEH-5200SD/XNEW5

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demrifnocebotmetIserudecorP.oN

1 Confirm whether the customer complain has

been solved. If the customer complain occurs with the specific media, use it for the operation check.

The customer complain must not be reappeared. Display, audio and operations must be normal.

2 CD Play back a CD.

(Track search)

No malfunction on display, audio and operation.

3 FM/AM tuner Check FM/AM tuner action.

(Seek, Preset) Switch band to check both FM and AM.

Display, audio and operations must be normal.

4 Check whether no disc is inside the product. The media used for the operating check must

be ejected.

retfaecnaraeppastinotridrosehctarcsoNkcehcecnaraeppA5

receiving it for service.

Item to be checked regarding audio

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

To keep the product quality after servicing, please confirm following check points.

See the table below for the items to be checked regarding audio:

Distortion Noise

Volume too low Volume too high Volume fluctuating Sound interrupted

DEH-5200SD/XNEW5

1234

3.2 PCB LOCATIONS

Keyboard Unit

CD Core Unit (S11STD-DOUT)

Tuner Amp Assy

A:DEH-5200SD/XNEW5

B:DEH-5250SD/XNES

C:DEH-5250SD/XNES1

D:DEH-5290SD/XNID

Unit Number : QWM3122(A)

Unit Number : QWM3123(B,C,D)

Unit Name : Tuner Amp Assy

Unit Number :

Unit Name : Keyboard Unit

Unit Number : CWX3774

Unit Name : CD Core Unit(S11STD-DOUT)

DEH-5200SD/XNEW5

5 678

- Jigs List

Name

Test Disc L.P.F.

Jig No.

TCD-782

Remarks

Checking the grating Checking the grating (Two pieces)

Name

Jig

- Grease List

Name

Grease Grease

Grease No.

GEM1024 GEM1045

Remarks

CD Mechanism Module CD Mechanism Module

Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:

Portions to be cleaned Cleaning tools

CD pickup lenses Cleaning liquid : GEM1004

Cleaning paper : GED-008

3.3 JIGS LIST

3.4 CLEANING

No.

rease No.

emarks

DEH-5200SD/XNEW5

1234

4. BLOCK DIAGRAM

IC6

COMP

PEG645B PEG647A

SYSTEM

BUP

VDD5V

Q901

Q902

DALMON

RESET

S-80827CNNB-B8M

IC651

RESET

VDD3.3V

S652

:DEH-5200SD/XNEW5 :DEH-5250SD/XNES

:DEH-5250SD/XNES1 :DEH-5290SD/XNID

B B

JA401

JA661

ANTENNA

SD CARD

FM/AM TUNER UNIT

VCC

FMANT

AMANT

CE2

CE1

LDET

RDS_CK

RDS_DATA

SYS8V

TUNER AMP ASSY

Q402

RDS_LOCK

RDS_HSLK

Q401

ROM_VDD

VDD3.3V

VDD_3.3

Lch TUNL

SYS8V

3 1

NJM2885DL1-33

IC431

TUNER3V REG.

USB5V DD5V

5 4

R5523N001B

IC151

USB5V REG.

VOUT VIN

FLG

DD5V BUP

BD9781HFP

IC161

DD5V REG.

SW VIN

VDD3.3V

KEYAD

MEDRX

MEDTX

MEDMUTE

MEDSTBY

KEYD

RCK

RDS57K

MEDRST

TUNPCE1

TUNPCE2

TUNPCK

LDET

TUNPDI

TUNPDO

RDSDT

RDSLK

USBCTL

USBFLG

SDCTL

VDCONT

SYNC

SD_DATA0 - SD_DATA3, SD_CLK, SD_CMD

R5S7262ZD144FPU

IC501

CN701

CN781

MEDIA uCOM

114

SD_CD

113

CDRST

RESET

VDD

MED3.3V

Q781

Q491

Q782

SYS_TXD

BRST

MEDIA_MUTE

SYS_RXD

148

CP_SDA

149

CP_SCL

112

CPRST

111

CPPWR

MED3.3V

PICKUP UNIT (P10.5)(SERVICE)

CD CORE UNIT(S11STD-DOUT)

LD-

HOLOGRAM

UNIT

LD+

FOCUS ACT.

TRACKING ACT.

FOP

TOP

VREF

FOM

TOM

VCC

212

1212

RF AMP, CD DECODER, MP3&WMA DECODER

DIGITAL SERVO/DATA•PROCESSOR

CPU, USB HOST CONTROLLER

PE5706A

IC201

Q101

IC301

BA5839FP

ACTUATOR/

MOTOR DRIVER

CN101

TD,FD

AC,BD,E,F

VDD

TOP

FOP

REFO

FOM

TOM

REFO

V+3A

LD+

GND

SPINDLE

MOTOR

LOADING/CARRIAGE

MOTOR

SD,MD

VO3+

VO3-

VO4+

VO4-

VO1-

VO2+

VO1+

VO2-

SOM

SOP

LCOM

LCOP

CNT

MUTE

LOIN

S903

S901

S905

DSCSNS HOME8SNS

CONT

CLCONT

HOME

8SNS DSCSNS

RESET

REFOUT

LOEJ

PUEN

CN701

Q102

V+3A

VDD

CD DATA (CDSRQ,CDSTBY,SKIP,

RESET

SCL,SDA,DATA,BCLK,LRCK,WAIT)

2,3

VDD5V REG.

SD3.3V REG.

KEYAD

KEYD

VDD5V

VDD3.3V

3 1

NJM2885DL1-33

IC901

VDD3.3V REG.

CWW1967

IC581

FLASH ROM 16Mbit

RESET

VDSENS

BUP

Q751

Q752

MECHA VD

CD DATA (CDSRQ,CDSTBY,SKIP, SCL,SDA,DATA,BCLK,LRCK,WAIT)

138

DACLRCK

137

DACDATA

139

105

136

DACCLK

DEEMPH

DACSCK

WM87

IC1

LRCKIN

DIN

BCKIN

DEEMPH

MCLK

WIRED REMOTE

VDD

GND

Q783

DEH-5200SD/XNEW5

5 678

IC601

COMPUTER

PEG645B8:

PEG647A8:

SYSTEM MICRO

DALMON

RESET

Q381

BUP

TELIN

ISENS

ASENS

BSENS

CN801

RCA OUT

KYDT

DPDT

ROT1

ROT0

USBDP

USBDM

VBUS

USB5V

OEL+B

AUXL

BUP OEL+B

Q851

Q852

BUP

PM9012A

IC201

E.VOL

OUTFL

OUTRL

36TUNL

35CDL

S5B+L

27 SWL

OUTPL

39AUXL

S1Q+L

S4B-L

CLK

STB

DATA

PA2030A

IC351

AMP

OUT1(+)

7FL-

OUT1(-)

12RL

SYSPW

11FL

IN1

5RL+

OUT2(+)

3 RL-

OUT2(-)

25 BREM

H-SW/VDS-DET

IN2

MUTE

STBY

MUTE

KEYAD

TELIN

MEDRX

MEDTX

MEDMUTE

MEDSTBY

KEYD

RCK

RDS57K

MEDRST

ISENS

ASENS

BSENS

TUNPCE1

TUNPCE2

TUNPCK

LDET

TUNPDI

TUNPDO

RDSDT

RDSLK

VST

VCK

VDT

OELPW

VDD3.3V

Q841

Q842

SWVDD

DIMMER

ILMPW

USBCTL

USBFLG

SDCTL

VDCONT

SYNC

JA301

SWL

JA981

FL+

B.UP

ACC

TEL

SWL

Q302

Q301

Q303

Q361

ILL

Q951

Q931

Q382

VDD5V

Q351

Q921

Q491

341S2162

IC491

iPod CP

I2C_SDA/SPI_SOMI

I2C_SCL/SPI_SIMO

nRESET

VCC

MODE1/SPI_nSS

MED3.3V

NJM2360AM

IC851

CSSI

V+

BUP

Q821

Q822

Q823

KEYBOARD UNIT

KYDT

DPDT

ROT1

ROT0

PEE

BUZZER

BZ601

OEL9V REG.

OEL+B

Q242

Q241

VP+B

VCCH

ILM+B

SWVDD

MED3.3V DD5V

VDD5V

S-1172B33-E6

IC591

MED3.3V REG.

VOUT VIN

ON/OFF

MED1.2V MED3.3V

BH12PB3WHFV

IC592

MED1.2V REG.

VOUT VIN

STBY

DSENS

NJM2872F05

IC182

DAC5V REG.

SYS8V

WM8761GED

IC181

DAC

VOUTL

CDL

LRCKIN

DIN

BCKIN

DEEMPH

MCLK

VDD

VIN

CONT

VOUT

ILM+B

SWVDD

SOURCE CONNECTOR

B.UP

BSENS

ASENS

TELMUTE

ISENS

CN1801

JA1806

SWVDD

ILLUMI

ILM+B

FRONT AUX

AUXL

AUXR

AUXGND

AUXL

ROT0

S1821

ROTARY COMMANDER

ROT112Phase_A

Phase_B

KEY MATRIX

DSENS

KD0-3,KS0-2

OEL+B

VBUS

KYDT

DPDT

USBDP

USBDM

SWVDD

KYDT

DPDT

O_CIN

O_SID

O_SCLK

O_DC

O_RST

O_CSB

REM

GP1UXC14RK

IC1861

JOYST

IC1871

COMPUTER

PEG652A8

PD8192B9

IC1872

ROM

CONTROL SENSOR

REMOTE

MICRO

CN1811

USBDP

USBDM

USB5V

SWVDD

CN1921

OSCIN

D7(SDIN)

D6(SCLK)

VCC

VDD

RSTB

CSB

USB

VCC

OEL MODULE

DSENS

SYS8V

BUP

NJM2388F84

IC911

SYS8V REG.

VOUT

VIN

CONTROL

SYSPW

DEH-5200SD/XNEW5

1234

FMRF

ANT adj

RF adj

FM ANT

T51

CF52

RFGND

OSCGND

DGND

AUDIOGNDNCVCC

VDD_3.3

3.3V

2.5V

IC4

2.5V

IC2

CE2

ROM_VDD

CE1

LDET

RDS_CK

RDS_DATA

RDS_LOCK

RDS_HSLK

76 13 5 1098 11 14 18192021

212 1522 16 4 17

IC1

3.3V

AM ANT

FMRF

ATT

LPF

OSC

IC3

EEPROM 5.0V

IC5

ATT

MIXER, IF AMP

DET, FM MPX,

RDS DECODER

Lch

FM/AM TUNER UNIT

3.3V→2.5V

5V→3.3V

:DEH-5200SD/XNEW5 :DEH-5250SD/XNES

:DEH-5250SD/XNES1 :DEH-5290SD/XNID

B B

DEH-5200SD/XNEW5

5 678

Vcc = 3.3 V

Pin 14

BSENS

Pin 16

ASENS

Pin 18

DSENS

Pin 17

BSENS = L

ASENS = L

Starts

communication

with Grille

microcom

uter.

SWVDD <- H

Pin 47

Source keys

operative

Source ON

SYSPW <- H

Pin 36

500 ms

In case of the above signal, the communication with Grille microcomputer may fail. If the time interval is not 500 msec, the oscillator may be defective.

Completes power-on operation. (After that, proceed to each source operation)

Power ON

5. DIAGNOSIS

5.1 OPERATIONAL FLOWCHART

DEH-5200SD/XNEW5

1234

5.2 ERROR CODE LIST

8-digit display 6-digit display 4-digit display

ERROR-xx ERR-xx E-xx

(2) LIST OF CD ERROR CODES (Error Mode: 0xFD)

Code Classification

Error code to be displayed

Details and possible causes

10 Servo Carriage Home NG The CRG cannot move toward the inner track.

The CRG cannot move from the inner track.

--> Defective HOME SW; Failure in CRG movement.

Servo TOC reading NG TOC information cannot be read.

--> The partial disk or TOC content is illegal.

Servo Focus Search NG Focusing not available

--> Disc placed upside-down; Stains on the disc; excessive vibration.

17 Servo Setup NG AGC protection does not work. Focus can be easily lost.

--> Scratches or stains on the disc; excessive vibration.

15 Servo Failure in RF data RF not read

--> A CD-R disc that does not contain data loaded

--> A CD-RW disc that does not contain data loaded

Servo Spindle Lock NG

Subcode NG RF-amp NG

Spindle not locked. Subcode not readable. Proper RF AMP gain not obtained.

--> Defective spindle; Scratches or stains on the disc; excessive vibration.

-->

A CD-R disc that does not contain data loaded, or in a rare case, disc placed upside-down.

--> CD signal error.

Servo Search Time Out Failed to reach a target address

--> CRG tracking error; Scratches on the disc; Stains on the disc

50 Mechanism Failure in ejection

Load NG

Disc ejection not completed Disc loading not completed

--> A foreign object inserted in the mechanism; Disc jammed.

Mechanism Failure in retried

turning for ejection

Disc could not be ejected even after disc turning had been retried.

--> A foreign object inserted in the mechanism; Disc jammed.

NOTES

• Indications of error codes are available only during disc operations, because CD operations are unavailable if a mechanical error is generated.

• If the TOC cannot be read, this is not processed as an error, and operation continues accordingly.

• If you design a new head unit, be sure to use one of the display formats indicated in “Display example of the main unit.”

ERROR CODES

(1) DISPLAY METHOD

If “0xFD” error mode is displayed in CD MODE (CD MODE area for display), an error code will be displayed in the MIN (minute display) and SEC (second display) areas.

The same code is displayed in the MIN and SEC areas. The TNO area is blank (#0FFH), as it conventionally was.

• Display example of the main unit Depending on the display capability of LCDs, the display format varies, as shown below. XX denotes an error number. Note: In a case of an OEM product, the error display format is subject to the specifications used by the equipment manufacturer.

If a CD memory device is inoperable, or operation of such media is stopped by an error, the error mode is established and a cause of the error is displayed by an error code. Indication of error codes is intended to reduce the number of calls from customers and facilitate failure analysis and repair work in servicing.

• The 2 high-order digits of an error code denote the main classification, shown below. 0x: Servo-related errors 1x: Servo-related errors 3x: Servo-related errors 5x: Mechanism-related errors

• How to restore from each error is shown below. 0x, 1x and 3x: ACC-OFF then ON, CD-OFF then ON, Disc ejection 5X: ACC-OFF then ON, Disc ejection, Disc reloading

DEH-5200SD/XNEW5

5 678

ANTENNA

REAR

OUTPUT

14 12 108642

13 11 97531

1. FL+

2. FR+

3. FL-

4. FR-

5. RL+

6. RR+

7. RL-

8. RR-

9. TEL

10. NC

11. ILL

12. A.ANT

13. ACC

14. BREM

15. B.UP

16. GND

WIRED REMOTE

CONTROL

SUBWOOFER

OUTPUT

FRONT

OUTPUT

5.3 CONNECTOR FUNCTION DESCRIPTION

DEH-5200SD/XNEW5

1234

6. SERVICE MODE

[Key]

Contents

Display

[BAND]

Power On

(T.Offset is adjusted)

TRK MIN SEC

00 00 00

[2]

RF AMP

Gain switching

GG GG GG

[3]

Focus Close

S curve check

TRK MIN SEC

91 91 91

[6]

Focus Mode switching

0X 0X 0X

[1]

Tracking Servo

00 00 00

or 99 99 99

[<]

CRG +

[2]

Self-adjusting

switching

TRK MIN SEC

?? ?? ??

*3*8

[>]

CRG -

[BAND]

Power Off

TRK MIN SEC

[BAND]

Power Off

TRK MIN SEC

[BAND]

Power Off

TRK MIN SEC

[BAND]

Power Off

TRK MIN SEC

[1]

T.Close & AGC

Applicable servomechanism

TRK MIN SEC

?tr ?min ?sec

[3]

RF AGC /

RF AGC coefficient display

[<]

CRG +

8X 8X 8X

or 9X 9X 9X

[2]

T.Balance adjustment /

T.BAL coefficient display

TRK MIN SEC

?? ?? ??

[>]

CRG -

?? ?? ??

[1]

F,T,RF AGC

F.Bias display switching

TRK MIN SEC

[3] [<]

CRG/TR Jump +

[2]

Tracking Open

[>]

CRG/TR Jump -

?tr ?min ?sec

TRK MIN SEC

00 00 00

or 99 99 99

TRK MIN SEC

?tr ?min ?sec

8X 8X 8X

or 9X 9X 9X

8X 8X 8X

or 9X 9X 9X

00 00 00

or 99 99 99

TRK MIN SEC

?tr ?min ?sec?? ?? ??

F,T AGC / F.Bias

RF AGC

8X 8X 8X

or 9X 9X 9X

[2]

Tracking Open

*4 *4

Operation

[Key]

Test Mode [BAND] Power On/Off [<]

CRG + / TR Jump + (Direction of the external surface)

[>]

CRG - / TR Jump (Direction of the internal surface)

[1] T. CLS & AGC & Applicable servomechanism /

AGC,AGC display setting

[2] RF Gain switching / Offset adjustment display /

T.Balance adjustment / T. Open

[3] F. Close,S. Curve / Rough Servo and RF AGC /

F,T,RF AGC

[6] F. Mode switching / Tracking Close

After the [EJECT] key is pressed keys other than the [EJECT] key should not be pressed, until disc ejection is complete. When the key [2] or [3] is pressed during the Focus Search, the power supply should be immediately turned off (otherwise the lens sticks to Wall, causing the actuator to be damaged). 100TR Jump, the mechanism shall be set to the Tracking Close mode when the key is released. When the power is turned on/off the gain of the RFAMP is reset to 0 dB. At the same time all the self-adjusting values shall return to the default setting. Do not do Tracking Servo Close before doing Focus Servo Close. (Because the overcurrent flows)

- Flow Chart

[CD] or [SOURCE]

Source ON

TRK MIN

[BAND] + [RDM] -> Reset

Test Mode IN

NOTE

When a CD-DA (regular music CD) is played in the CD test mode, its sound quality will be temporarily deteriorated. The CD will then repeat normal, deteriorated, normal… playback. This is due to the difference in the playback modes between the normal operation mode and the CD test mode, and the interval of generating deteriorated mode and the time taken to return to the normal mode depend on the error of each clock. The time taken to turn to the deteriorated mode is at a minimum around 20 seconds while the time to return to the normal mode is maximum 40 seconds approximately. Make sure to check the sound quality in the normal operation mode.

*1) TYP t + 6 dB t + 12 dB

TRK

MIN

SEC

TRK06MIN06SEC

TRK12MIN12SEC

*2) Focus Close

t S. Curve t F EQ measurement setting

TRK00MIN00SEC

TRK

MIN01SEC

TRK02MIN02SEC

(

TRK99MIN99SEC

99)

*3) F.Offset Display t T.Offset Display t Switch to the order of the original display

*4) 100TR Jump

*7) TRK/MIN/SEC

t F.AGC t T.AGC Gain t F.Bias t RF AGC

*8) CRG motor voltage = 2 [V]

*9) TYP (1X)

t 2X t 1X

TRK

MIN

SEC

TRK

MIN22SEC

TRK11MIN11SEC

*10) OFF(TYP)

t FORCUS t TRACKING

TRK

MIN

SEC

TRK

MIN70SEC

TRK71MIN71SEC

Key of the head unit

Key of the remote control unit

6.1 CD TEST MODE

DEH-5200SD/XNEW5

+ 56 hidden pages

Pioneer DEH-5200-SD, DEH-5250-SD, DEH-5290-SD Service manual

SAFETY INFORMATION

CONTENTS

1. SERVICE PRECAUTIONS

1.1 SERVICE PRECAUTIONS

1.2 NOTES ON SOLDERING

2. SPECIFICATIONS

2.1 SPECIFICATIONS

2.2 DISC/CONTENT FORMAT

2.3 PANEL FACILITIES

2.4 CONNECTION DIAGRAM

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

3.2 PCB LOCATIONS

3.3 JIGS LIST

3.4 CLEANING

4. BLOCK DIAGRAM

5. DIAGNOSIS

5.1 OPERATIONAL FLOWCHART

5.2 ERROR CODE LIST

5.3 CONNECTOR FUNCTION DESCRIPTION

6. SERVICE MODE

6.1 CD TEST MODE