For details, refer to "Important Check Points for Good Servicing".
K-ZZZ. OCT. 2008 Printed in Japan
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SAFETY INFORMATION
CAUTION
WARNING
Where in a manufacturer’s service documentation, for example in circuit diagrams or lists
of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:
This product contains certain electrical parts contain chemicals which are known to the State of
California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safety repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safety, you should not risk trying to do so
and refer the repair to a qualified service technician.
CAUTION:
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
Wave length : 785 nm to 814 nm
Maximum output : 1 190 µW(Emitting period : unlimited)
Additional Laser Caution
Transistors Q101 in PCB drive the laser diodes.
When Q101 is shorted between their terminals, the laser diodes will radiate beam.
If the top cover is removed with no disc loaded while such short-circuit is continued,
the naked eyes may be exposed to the laser beam.
- Safety Precautions for those who Service this Unit.
When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable
results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
CAUTION
CLASS 1M INVISIBLE LASER RADIATION WHEN OPEN. DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS
2. During repair or tests, do not view laser beam for 10 seconds or longer.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replaced only with the same or equivalent type recommended by the manufacture.
Discord used batteries according to the manufacture's instructions.
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
1. SERVICE PRECAUTIONS ............................................................................................................................... 5
1.1 SERVICE PRECAUTIONS......................................................................................................................... 5
1.2 NOTES ON SOLDERING .......................................................................................................................... 5
3.3 JIGS LIST ................................................................................................................................................ 16
5.3 CONNECTOR FUNCTION DESCRIPTION............................................................................................. 24
6. SERVICE MODE............................................................................................................................................ 25
6.1 DISPLAY TEST MODE ............................................................................................................................ 25
6.2 CD TEST MODE...................................................................................................................................... 26
8. EACH SETTING AND ADJUSTMENT ........................................................................................................... 30
8.1 CD ADJUSTMENT................................................................................................................................... 30
8.2 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT.................................................... 31
9. EXPLODED VIEWS AND PARTS LIST.......................................................................................................... 34
11.3 CD CORE UNIT(S10.5COMP2-USB-C3).............................................................................................. 66
12. ELECTRICAL PARTS LIST .......................................................................................................................... 68
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1. You should conform to the regulations governing
the product (safety, radio and noise, and other
regulations), and should keep the safety during
servicing by following the safety instructions
described in this manual.
2. Before disassembling the unit, be sure to turn off
the power. Unplugging and plugging the connectors
during power-on mode may damage the ICs inside
the unit.
3. To protect the pickup unit from electrostatic discharge
during servicing, take an appropriate treatment
(shorting-solder) by referring to "the DISASSEMBLY".
4. After replacing the pickup unit, be sure to check the
grating.
5. Be careful in handling ICs. Some ICs such as MOS
type are so fragile that they can be damaged by
electrostatic induction.
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts:
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
1.2 NOTES ON SOLDERING
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2. SPECIFICATIONS
General
Power source............................14.4 V DC (10.8 V to 15.1 V
allowable)
Grounding system................... Negative type
Max. current consumption
.................................................10.0 A
Dimensions (W × H × D):
DIN
Chassis..................... 178 mm × 50 mm × 165
mm
(7 in. × 2 in. × 6-1/2 in.)
Nose........................... 188 mm × 58 mm × 15 mm
(7-3/8 in.× 2-1/4 in.× 5/8 in.)
D
Chassis..................... 178 mm × 50 mm × 165
mm
(7 in.× 2 in.× 6-1/2 in.)
Nose........................... 170 mm × 48 mm × 15 mm
(6-3/4 in.× 1-7/8 in.× 5/8 in.)
Weight .......................................... 1.3 kg (2.9 lbs)
Audio
Maximum power output ....... 50 W × 4
Continuous power output ... 22 W × 4 (50 Hz to 15000
Hz, 5% THD, 4
load, both
channels driven)
Load impedance ...................... 4
(4to 8allowable)
Preout max output level ....... 2.0 V
Tone controls:
Bass
Frequency................ 100 Hz
Gain ............................±13dB
Mid
Frequency................ 1 kHz
Gain ............................ ±12 dB
Treble
Frequency................ 10 kHz
Gain ............................ ±12 dB
CD player
System ..................................... Compact disc audio system
WAV signal format ................ Linear PCM & MS ADPCM
(Non-compressed)
USB
Specification .......................... USB 2.0 full speed
Supply current ....................... 500 mA
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2.2 DISC/CONTENT FORMAT
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2.3 PANEL FACILITIES
What ’s what
Head unit
d c98
1 256 74
3
ba
1 SRC/OFF button
This unit is turned on by selecting a source.
Press to cycle through all the available
sources.
2
/LIST button
Press to display the disc title list, track title
list, folder list or file list.
3 MULTI-CONTROL
Turn to increase or decrease the volume.
Also used for controlling functions.
4 CLOCK button
Press to change to the clock display.
5 Disc loading slot
Insert a disc to play.
6
(eject) button
Press to eject a disc.
7 USB port
Use to connect a USB audio player/USB
memory.
•When connecting, open up the USB connector lid.
•Use a USB cable to connect the USB
audio player/USB memory to the USB
port. Since the USB audio player/USB
memory is projected forward from the
unit, it is dangerous to connect directly.
Pioneer CD-U50E USB cable is also available. For details, consult your dealer.
8
(detach) button
Press to remove the front panel from the
head unit.
9 AUX input jack (3.5 mm stereo jack)
Use to connect an auxiliary device.
a 1 to 6 buttons
Press for preset tuning. Also used for controlling functions.
•1/S.Rtrvcan be used to control S.RTRV
(sound retriever).
•2/PAUSEcan be used to control PAUSE
(pause).
•5/
can be used to control RANDOM
(random).
•6/
can be used to control REPEAT (re-
peat).
b
/ / /buttons
Press to perform manual seek tuning, fast
forward, reverse and track search controls.
Also used for controlling functions.
•When operating menus
— Pressing
is the same function as
turning MULTI-CONTROL right.
— Pressing
is the same function as
turning MULTI-CONTROL left.
— Pressing
is the same function as
pressing DISP/BACK/SCRL.
— Pressing and holding
is the same
function as pressing and holding
DISP/BACK/SCRL .
— Pressing d is the same function as
pressing MULTI-CONTROL.
— Pressing and holding d is the same
function as pressing and holding
MULTI-CONTROL .
•When operating lists
— Pressing
is the same function as
turning MULTI-CONTROL left.
— Pressing
is the same function as
turning MULTI-CONTROL right.
— Pressing
is the same function as
pressing DISP/BACK/SCRL .
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— Pressing and holdingis the same
function as pressing and holding
DISP/BACK/SCRL .
— Pressing d is the same function as
pressing MULTI-CONTROL .
— Pressing and holding
is the same
function as pressing and holding
MULTI-CONTROL .
c DISP/BACK/SCRL button
Press to select different displays.
Press and hold to scroll through the text information.
Press to return to the previous display when
operating the menu.
Press and hold to return to the main menu
when operating the menu.
d BAND/ESC button
Press to select among three FM bands and
one AM band.
Press to return to the ordinary display when
operating the menu.
g AUDIO button
Press to select an audio function.
h
button
Press to turn pause on or off.
i FUNCTION button
Press to select functions.
Press and hold to recall the initial setting
menu when the sources are off.
j LIST/ENTER button
Press to display the disc title list, track
title list, folder list or file list depending
on the source.
While in the operating menu, press to control functions.
Display indication
12
3
Remote control
Operation is the same as when using the buttons on the head unit.
e
d
j
f
b
gi
1
c
h
e VOLUME buttons
Press to increase or decrease the volume.
f MUTE button
Press to turn off the sound. To turn on the
sound, press again.
5
7
9abcd
1(disc) indicator
Appears when the disc (album) name is displayed on the main display section.
2
(artist) indicator
Appears when the disc (track) artist name is
displayed on the main display section.
3 Main display section
Displays band, frequency, elapsed playback
time and other settings.
•Tuner
Band and frequency are displayed.
•Built-in CD player and USB
Elapsed playback time and literal information are displayed.
4
(song) indicator
Appears when the track (song) name is displayed on the main display section.
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Also, appears when a playable audio file is
selected while operating the list.
5
indicator
Appears when an upper tier of folder or
menu exists.
6
(folder) indicator
Appears when operating list function.
7
indicator
Appears when a lower tier of folder or menu
exists.
8 LOC indicator
Appears when local seek tuning is on.
9
LOUD (loudness) indicator
Appears when loudness is on.
a
(stereo) indicator
Appears when the selected frequency is
being broadcast in stereo.
b
(repeat) indicator
Shows when track repeat is turned on.
Also, shows when folder repeat is on.
c
(random) indicator
Shows when random play is on.
d
(Sound Retriever) indicator
Appears when Sound Retriever function is
on.
Fastening the front panel
If you do not plan to detach the front panel,
the front panel can be fastened with supplied
screw.
To keep the product quality after servicing, please confirm following check points.
See the table below for the items to be checked regarding audio:
Distortion
Noise
Volume too low
Volume too high
Volume fluctuating
Sound interrupted
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3.2 PCB LOCATIONS
CD Core Unit (S10.5COMP2-USB-C3)
C
Tuner Amp Unit
A
Keyboard Unit
B
A:DEH-20UB/XS/UC
B:DEH-2150UB/XS/ES
C:DEH-2150UBG/XS/ES
D:DEH-2150UB/XU/CN5
Unit Number : YWM5319(A)
Unit Number : YWM5322(B)
Unit Number : YWM5318(C)
Unit Number : YWM5400(D)
Unit Name : Tuner Amp Unit
Unit Number :
Unit Name : Keyboard Unit
Unit Number : CWX3679
Unit Name : CD Core Unit(S10.5COMP2-USB-C3)
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3.3 JIGS LIST
- Jigs List
Name
Test Disc
L.P.F.
Jig No.
TCD-782
Remarks
Checking the grating
Checking the grating (Two pieces)
Name
Jig
- Grease List
Name
Grease
Grease
Grease No.
GEM1024
GEM1045
Remarks
CD Mechanism Module
CD Mechanism Module
e
Before shipping out the product, be sure to clean the
following portions by using the prescribed cleaning
tools:
Completes power-on operation.
(After that, proceed to each source operation)
In case of the above signal, the communication
with Grille microcomputer may fail.
If the time interval is not 300 msec, the oscillator
may be defective.
Power ON
ASENS = L
5. DIAGNOSIS
5.1 OPERATIONAL FLOWCHART
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5.2 ERROR CODE LIST
- Error Messages
If a CD is not operative or stopped during operation due to an error, the error mode is turned on and cause(s) of
the error is indicated with a corresponding number. This arrangement is intended at reducing nonsense calls from
the users and also for facilitating trouble analysis and repair work in servicing.
(1) Basic Indication Method
1) When SERRORM is selected for the CSMOD (CD mode area for the system), error codes are written to DMIN
(minutes display area) and DSEC (seconds display area). The same data is written to DMIN and DSEC. DTNO
remains in blank as before.
2) Head unit display examples
Depending on display capability of LCD used, display will vary as shown below. xx contains the error number.
8-digit display6-digit display4-digit display
ERROR-xxERR-xxE-xx
(2) Error Code List
Code ClassDisplayed error codeDescription of the code and potential cause(s)
10ElectricityCarriage Home NGCRG can't be moved to inner diameter.
SERVO LSI Com-CRG can't be moved from inner diameter.
munication Error-> Failure on home switch or CRG move mechanism.
Communication error between microcomputer and SERVO LSI.
11ElectricityFocus Servo NGFocusing not available.
-> Stains on rear side of disc or excessive vibrations on REWRITABLE.
12ElectricitySpindle Lock NGSpindle not locked. Sub-code is strange (not readable).
Subcode NG-> Failure on spindle, stains or damages on disc, or excessive vibrations.
A disc not containing CD-R data is found.
Turned over disc are found, though rarely.
CD signal error.
17ElectricitySetup NGAGC protection doesn't work. Focus can be easily lost.
-> Damages or stains on disc, or excessive vibrations on REWRITABLE.
30ElectricitySearch Time OutFailed to reach target address.
-> CRG tracking error or damages on disc.
44ElectricityALL SkipSkip setting for all track.
(CD-R/RW)
50
Mechanism
CD On Mech ErrorMechanical error during CD ON.
-> Defective loading motor, mechanical lock and mechanical sensor.
A0SystemPower Supply NGPower (VD) is ground faulted.
-> Failure on SW transistor or power supply (failure on connector).
Remarks: Mechanical errors are not displayed (because a CD is turned off in these errors).
Unreadable TOC does not constitute an error. An intended operation continues in this case.
Upper digits of an error code are subdivided as shown below: