PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2006
FL DIMMER
HD HDMI LANFL OFF
STANDBY/ON
ORDER NO.
RRV3466
BDP-HD1
Blu-ray Disc PLAYER
BDP-HD1
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ModelTypePower RequirementRegion No.Remarks
BDP-HD1KU/CAAC120 V1
BD Region A
For details, refer to "Important symbols for good services".
T-ZZR DEC. 2006 printed in Japan
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SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
causecancer, birth defects or other reproductive harm.
B
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
C
(FOR USA MODEL ONLY)
Health & Safety Code Section 25249.6 – Proposition 65
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and
service technician.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (waterpipe
, conduit, etc.) by connecting a leakage current tester
D
E
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
Reading should
not be above
0.5mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
Leakage
current
tester
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge
from PIONEER.
AC Leakage Test
F
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CAUTION
This product is a class 1 laser product, but this
product contains a laser diode higher than Class 1.
The following caution label appears on your unit.
Location: inside of the unit
To ensure continued safety, do not remove any covers
or attempt to gain access to the inside of the product.
Refer all servicing to qualified personnel.
WARNING !
THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN
CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION
EXCEEDING THE LIMIT FOR CLASS 1.
A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE
APPARATUS.
LABEL CHECK
A
B
C
LASER DIODE CHARACTERISTICS
FOR DVD : MAXIMUM OUTPUT POWER : 5 mW
WAVELENGTH : 650 nm
FOR CD : MAXIMUM OUTPUT POWER : 7 mW
WAVELENGTH : 780 nm
(Printed on the Rear Panel)
D
CLASS 1 LASER PRODUCT
APPAREIL A LASER DE CLASSE 1
E
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T
A
N
D
B
Y
/O
N
HD
HDM
I
LAN
F
L
D
I
M
M
E
R
FL OFF
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
A
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
B
C
D
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
E
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
3.2 POWER BLOCK.......................................................................................................................................15
3.4 MAIN ASSY 1/7 ........................................................................................................................................18
3.5 MAIN ASSY 2/7 ........................................................................................................................................22
3.6 MAIN ASSY 3/7 ........................................................................................................................................24
3.7 MAIN ASSY 4/7 ........................................................................................................................................26
3.8 MAIN ASSY 5/7 ........................................................................................................................................28
3.9 MAIN ASSY 6/7 ........................................................................................................................................30
3.10 MAIN ASSY 7/7 ......................................................................................................................................32
3.11 FLKY and PSWB ASSYS .......................................................................................................................34
4.2 MAIN ASSY ..............................................................................................................................................50
4.3 FLKY and PSWB ASSYS .........................................................................................................................54
4.4 SRJB and WRPB ASSYS.........................................................................................................................58
5. PCB PARTS LIST ............................................................................................................................................61
7.3 PARTS ......................................................................................................................................................82
The specifications and design of this product are subject to change without notice.
The specifications and design of this product are subject to change without notice.
This product includes FontAvenue
by NEC corporation. FontAvenue is a registered
This product includes FontAvenue
by NEC corporation. FontAvenue is a registered
trademark of NEC Corporation.
®
10 BASE-T/100 BASE-TX
10 BASE-T/100 BASE-TX
fonts licenced
®
fonts licenced
E
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A
B
C
D
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2. EXPLODED VIEWS AND PARTS LIST
NOTES:
A
2.1 PACKING
B
C
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
16
16
7
2
2
17
17
14
14
1
1
7
3
3
4
4
6
6
D
19
19
8
8
15
15
S
S
T
T
A
A
N
N
D
D
B
B
Y
Y
/
/
O
O
N
N
H
H
D
D
H
H
D
D
M
M
I
I
L
LA
A
N
N
F
F
L
LD
D
I
I
M
M
M
M
E
E
R
R
F
F
L
L O
O
F
F
F
F
9
9
18
18
11
11
10
10
12
12
5
5
E
13
13
FRONT
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PACKING parts List
Mark
No.DescriptionPart No.
1Instruction ManualVRB1410
(English, French)
NSP 2Warranty Card ARY1026
3Remote Control UnitVXX3101
4Battery CoverAZN7933
NSP 5Bettery (R6P, AA)AEX1025
6Nonwoven Fabric BagVHL1108
7AC Power CordADG7061
>
8FRONT Pad (PS)VHA1411
9REAR Pad (PS)VHA1412
10 Video cableVDE1065
11 Stereo audio cableVDE1064
12 Accessory BoxVHC1169
13 Packing CaseVHG2711
NSP 14 Polyethylene Bag(230x340)Z21-038
15 Mirror SheetVHL1006
A
B
16 Polyethylene BagVHL1051
17 User CardARY1176
18 Patation Plate (Paper)VHC1170
19 Nonwoven Cloth CoverVHL1116
C
D
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2.2 EXTERIOR SECTION
A
30
45
47
47
45
4
E
1
52
21
14
18
53
D
41
12
46
43
32
B
C
25
46
27
46
31
9
6
46
46
42
22
43
46
C
Red line No.1
54
B
24
33
D
42
B
A
44
28
2
11
37
46
29
13
A
20
26
40
19
46
15
16
36
39
21
17
20
46
D
Red line No.1
23
Refer to
"2.3 FRONT PANEL
SECTION".
18
19
46
E
C
6
D
F
3
5
46
36
46
30
SIDE
CONTACT SIDE
44
47
49
5
G
17
46
NON-CONTACT
50
45
51
38
35
48
7
10
46
8
23
A
34
F
10
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46
46
BDP-HD1
38
12
46
>
>
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EXTERIOR SECTION parts List
Mark
No.DescriptionPart No.
1MAIN ASSYVXX3151
2AUJB ASSYVWG2578
3WRPB ASSYVWG2591
4SRJB ASSYVWG2579
5Housing ASSY (4P)VKP2388
6Housing ASSY (4P)VKP2387
7AC Inlet ASSYADX7523
8SYPS ASSYVWR1402
9Drive ASSY BDR101AVXX3148
10 FilterCTX1054
11 Hold SpringVBK1168
12 Rubber FootVEB1349
13 Radiation SheetVEB1360
14 SYPS RubberVEB1386
15 Rubber Spacer1VEB1387
16 Rubber Spacer2VEB1388
17 Spacer SVEB1392
18 Spacer RVEB1393
19 CushionVEB1395
20 Card SpacerVEC1708
NSP 21 ClampVEC2418
22 Styling SheetVEC2527
23 BarrierVEC2526
24 GasketVEC2528
25 Front CushionVEC2538
No.DescriptionPart No.
Mark
NSP 51 ID Label ASSYVXW1013
52 Connector ASSYPF12PP6D22
53 Connector ASSYPF13PP-D25
54 Housing ASSY (ATA)VKP2384
Service AUSR ASSYVXX3152
NSP 1..AUSR ASSYVWM2394
2..AUJB ASSYVWG2578
2..WRPB ASSYVWG2591
2..SRJB ASSYVWG2579
A
B
C
26 Small ClampVEC2541
27 GasketVEC2552
28 Bonnet Case SVXX3053
29 Rear PanelVNA2867
NSP 30 PCB BaseVNE2378
NSP 31 Sub ChassisVNE2389
NSP 32 Writer Stay LVNE2390
NSP 33 Writer Stay RVNE2391
NSP 34 Front StayVNE2393
NSP 35 Layer PlateVNE2394
NSP 36 PCB StayVNE2399
37 HeatsinkVNH1078
38 InsulatorVNK5794
39 StopperVNK6140
40 Ferrite CoreVTX1002
NSP 41 Base Chassis ASSYVXA2743
42 ScrewAMZ30P060FTC
43 ScrewAMZ30P060FTC
44 ScrewBBZ30P060FBN
45 ScrewBBZ30P060FCC
46 ScrewBBZ30P060FTC
47 ScrewBPZ30P080FCC
48 ScrewCBZ30P080FCC
49 ScrewPCZ30P060FCC
NSP 50 Serial Label SVRW2017
D
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2.3 FRONT PANEL SECTION
A
C
14
26
13-1
2
12
30
26
B
8
22
26
25
Refer to
"2.2 EXTERIOR
SECTION. "
24
26
9
13-2
21
A
31
1
6
4
B
3
C
28
29
16
27
17
26
18
23
D
19
E
26
F
11
3
20
11
5
15
19
10
7
NON-CONTACT
SIDE
CONTACT SIDE
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FRONT PANEL SECTION parts List
Mark
No.DescriptionPart No.
1FLKY ASSYVWG2559
2PSWB ASSYVWG2560
3Magnet Holder ASSYAEC1077
4Name Plate BPAN1376
5Rubber SheetVEB1372
6Tray SheetVEC2502
7FL FilterVEC2534
8SpacerVEC2543
9Damper SpacerVEC2546
10 Door Panel BVNB1054
11 Magnet CatcherVNE2388
12 Illumi Lens AVNK5783
13 Power Key 1VNK5790
14 LED LensVNK5792
15 Door BaseVNK5918
16 Tray PanelVNK5920
17 Panel BaseVNK5945
18 Key TopVNK5946
19 Door RingVNK5947
20 FL LensVNK5948
A
B
C
21 Key Top AVNK5949
22 Main KeyVNK5997
23 Front PanelVNK6015
24 Menu KeyVNK6089
25 Damper ASSYVXA2504
26 ScrewBPZ30P080FBN
27 Hologram LabelVRW2264
NSP 28 Energy Star LabelAAX8022
NSP 29 Pop LabelVRW2329
30 Flexible Cable (6P)VDA2071
31 Flexible Cable (28P)VDA2152
Service FLKB ASSYVXX3153
NSP 1..FLKB ASSYVWM2357
2..FLKY ASSYVWG2559
2..PSWB ASSYVWG2560
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(S
)
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T
o
T
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T
o
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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
FL
Driver
FL
B
FLKB
DRIVE
Blu
A
3LINE(A/D ports)
KEY
BD DRIVE
connector
CN3501
FLKB
connector
CN1802
ATA
A
MAIN
remote control
B
C
G
SYPS
connector
CN6002
Power
connector
CN6051
Power
27MHz
X1001
RTL8201CP
IC3001
ETHER
computer
micro
SiI9030-7
SUB
IC3601
HDMI
IC4551
1KB
I2C
BGA820pin
SMP8634
Video AMP
LA73054
IC4201
EEPROM
IC2801
Sigma Designs
IC1001
SM5302AS
Video AMP
IC4101
MEMORY
IC2701
512Mb
ATA
FLASH
256M2?
SDRAM
256M2?
SDRAM
256M2?
DDR
SDRAM
DDR
512Mbx4
IC2001,21
IC2901,21
SDRAM
DDR-0
256M2?
SDRAM
512Mbx2
IC2101,21
DDR
SDRAM
DDR-1
AMCLK, ABCLK, ALRCK, ADATA1 ,ADATA2, ADAT
DDR
25MHz
D
connector
CN2001
B to B
E
SRJB
X3001
connector
CN3501
B to B
HDMI
D
VIDEO Y,C OUT
video
OUT
VIDEO Y,C,Yp.Cb,Cr OUT
video
(HD)
OUT
OUT
D.OUT
digital
audio
B to B
CN3001
connector
connector
CN5701
B to B
D
AUJB
E
SR
IR
PCM1738
F
IC3501
audio
DAC
AUDIO C/LFE OUT
PCM1738
audio
DAC
AUDIO Ls/Rs OUT
IC3401
PCM1738
audio
DAC
AUDIO L/R/FL/FR OUT
IC3301
OU
audi
OU
OU
audi
OU
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audi
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3.2 POWER BLOCK
A
B
Inversion
chopper circuitry
RCC supply circuitry
C
D
E
Blu Drive
Blu Drive
BDP-HD1
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3.3 OVERALL WIRING DIAGRAM
A
WRPB ASSY
F
(VWG2591)
CN4002
B4B-EH
B
SW+12V
1
GND
2
GND
3
SW+5V
4
CN401
DKN1285-
1
2
3
4
BD DRIVE
CN4001
B4B-EH
2
3
4
1
GND
GND
SW+5V
SW+12V
SW+12V
GND
GND
SW+5V
1
3
4
C
2
CN204
B4B-EH-Y
YELLOW
(HDD1)
SYPS ASSY
G
(VWR1402)
D
1
2
CN203
B4B-EH
WHITE
(WRITER)
CN202
B13B-PH-K-S
CN201
B12B-PH-K-S
3
4
CN6002
P_ON
1
GND
2
EV+17V
3
GND
4
SW+5V
5
GND
6
GND
7
SW+3.4V
8
SW+3.4V
9
GND
10
GND
11
SW+2.5V
12
SW+2.5V
13
SW+1.5V
1
SW+1.5V
2
GND
3
GND
4
EV+31V
5
GND
6
EV+6V
7
GND
8
EV+12V
9
GND
10
SW+12V
11
GND
12
AKM1284-A
1
2
3
4
5
6
7
8
9
10
11
12
13
CN6051
AKM1283-A
1
2
3
4
5
6
7
8
9
10
11
12
E
CN101
LN
3-176976-4
E
37
38
39
40
GND
CS0#
CS1#
DASP#
383940
CN3401
KM200TA5
1
GND
1
CN2001
KP200TA5L
SRJB ASSY
36
DA0
DA2
36
37
345
2
GND
R_CONT
2
345
333435
DA1
PDIAG#
RESERVED
V+5E
SEL_CONT
INTRQ
(VWG2579)
AC POWER CORD
RKN1004- RKN1006-
JA2001JA2002
303132
GND
CSEL
DMACK#
30
3132333435
1234567
NC
SW
S2001
VSH1009-
272829
GND
IORDY
26
272829
RS232C
CN1861
VKN1411-A
GND
V+5SW
F
IRINSRIN
IR RECEIVER
DIOR#
NC
GND
NC
DIOW#
RXD
CN401
DKN1285-
21
2223242526
GND
DMARQ
KEYPIN
21
22
232425
CN1802
VKN2059-A
TXR
DD8
DD7
GND
123456789
RESET#
123456789
10
11
121314
151617
181920
DD6
DD9
DD5
DD4
DD3
DD2
DD1
DD0
GND
DD15
181920
A
DD14
DD12
DD13
13
14
151617
()
A 1/7–
DD10
DD11
101112
A 7/7
MAIN ASSY (VXX3151)
(VWV2234)
JA4501
AKP1278-A
JTAG,EJTAG
CN1871
VKN1415-A
123456789
V+3D
pull-up
GND
JTAG_TMS
JTAG_TDI
JTAG_RESET#
GND
JTAG_TCK
JTAG_TRST#
10
11
JTAG_TDO
pull-down
HDMI OUT
ATAPI CONNECTOR
16
SETTING1
SETTING2
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A
CN3001
VKN2023-A
28
FLCLK
FLSTB
28
26
27
FLDATA
LED_STAND BY
26
27
JA4101
AKB7159-A
22
232425
KEY3
FLDC+
FL-28V
LED_STAND BY
22
232425
FLKY ASSY
B
(VWG2559)
CN101
52492-2820
161718
192021
GND
V+5E
KEY2
FLDC-
RESET_OUT
161718
192021
CN3501
52044-2845
JA4201
VKB1198-A
Y
Pb
Pr
10
1112131415
GND
LED_HD
LED_PON
LED_STAND BY
LED_HDMI
LED_Blue
1112131415
LED_LAN
10
LED_Blue
LED_STAND BY
DIGITAL AUDIO OUT
JA5501
AKB7102-A
IR
GND
KEY1
LED_FL OFF
JA5502
VKS1002-A
CN102
VKN1237-
123456789
GND
V+13E
123456789
CN5701
VKN2011-A
6
5
4
3
2
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
V+13E
V+5FL
RESET_OUT
KEY1_1
LED_PON
GND
XMMUTE
XAMUTE
GND
V-12A
GND
V+12A
GND
V+6E
GND
V+3D
GND
DAC_MUT
DAC_CS#
DAC_MC
DAC_MDI
DAC_MOD
GND
AMCLK
GND
ABCLK2
ADATA12
ALRCK2
DAC_RST#
DAC_CS2#
ADATA42
ADATA32
ADATA22
CN201
VKN1237-
1
2
3
4
5
6
CN3001
VKN2008-A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PSWB ASSY
C
(VWG2560)
AUJB ASSY
D
(VWG2578)
AUDIO OUT
5.1ch
JA3401
VKB1235-
2ch
JA3301
AKB7104-
B
C
D
E
L
R
LAN
COMPOSITE
COMPONENT
opticalCo-Axial
S-VIDEO
VIDEO OUT
÷
When ordering service parts, be sure to refer to "EXPLODED VIEWS
and PARTS LIST" or "PCB PARTS LIST".
÷
The > mark found on some component parts indicates the
importance of the safety factor of the part. Therefore, when
replacing, be sure to use parts of identical designation.