Pilz PSSu E F PS-P User Manual

Operating Manual PSSu E F PS-P(-T)(-R)

Operating Manual PSSu E F PS-P(-T)(-R)

PSSu E F PS-P(-T)(-R)

Decentralised system PSSuniversal I/O

Operating Manual — No. 21286-EN-05

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.

Suggestions and comments for improving this documentation will be gratefully received.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®,
SafetyNET p®, the spirit of safety® are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.

SD means Secure Digital.

Preface

Contents

Contents

Contents Page

Chapter 1 Introduction

1.1 Validity of documentation 1-1

1.1.1 Retaining the documentation 1-1

1.2 Overview of documentation 1-2

1.3 Definition of symbols 1-3

Chapter 2 Overview

2.1 Module structure 2-1

2.1.1 Module features 2-1

2.2 Front view 2-2

Chapter 3 Safety

3.1 Intended use 3-1

3.2 Safety regulations 3-3

3.2.1 Use of qualified personnel 3-3

3.2.2 Warranty and liability 3-3

3.2.3 Disposal 3-3

Chapter 4 Function description

4.1 Module features 4-1

4.1.1 Supply voltage 4-1

4.1.1.1 Current load capacity 4-1

4.1.2 Integrated protection mechanisms 4-3

4.2 Configuration 4-4

4.2.1 Addresses in the process image 4-4

4.2.2 FS error behaviour 4-4

Chapter 5 Installation

5.1 General installation guidelines 5-1

5.1.1 Dimensions 5-1

5.2 Installing the base module 5-2

5.3 Inserting and removing an electronic
module

5.3.1 Inserting an electronic module 5-3

5.3.2 Removing an electronic module 5-4

5.3.3 Changing an electronic module during
operation

5-3

5-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1

Contents

Chapter 6 Wiring

6.1 General wiring guidelines 6-1

6.1.1 Mechanical connection of the base

6.2 Terminal configuration 6-4

6.3 Connecting the module 6-6

Chapter 7 Operation

7.1 Messages 7-1

7.2 Display elements 7-2

7.2.1 Anzeigeelemente zur Moduldiagnose 7-2

7.2.2 Display elements for the status of the

6-1

modules

7-2

periphery supply

Chapter 8 Technical details

8.1 Technical details 8-1

8.2 Order reference 8-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

2

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

1.1 Validity of documentation

11000IntroductionIntroduction1-1.1Validity of docume ntation1100Validity of documenta tion1-][BA Einf Gültigkeit_(T)_(R)

This documentation is valid for the products types PSSu E F PS-P,
PSSu E F PS-P-T and PSSu E F PS-P-R. It is valid until new documen-

Bestimm_Verwend_ Zusatz-(T)

Einf Einleitung

1.1.1 Retaining the documentation

Retaining the documentation1-Einf Aufbewahren

tation is published.

The module PSSu E F PS-P-T is suitable for use where there are in­creased environmental requirements (see Technical Details).

This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product .

This documentation is intended for instruction and should be retained
for future reference.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1-1

1 Introduction

1.2 Overview of documentation

1.2Overview of documentation1200Overview of documentation1-][BA Einf Übersicht E-Modul

1 Introduction

The introduction is designed to familiarise you with the contents, struc­ture and specific order of this manual.

2 Overview

This chapter provides information on the product's most important fea­tures.

3 Safety

This chapter must be read as it contains important information on safety
and intended use.

4 Function Description

This chapter describes the product's individual components.

5 Installation

This chapter explains how to install the product.

6 Wiring

This chapter describes the product's wiring.

7 Operation

This chapter explains the display elements and advises on what to do if
a fault occurs.

8 Technical Details

This chapter contains the product's technical details and order refer­ence.

1-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

1.3 Definition of symbols

1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven­tive measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.

NOTICE

This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic­ular importance.

INFORMATION

This gives advice on applications and provides information on
special features.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1-3

1 Introduction

1-4

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Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

2 Overview

2.1 Module structure

22000OverviewOverview2-2.1Module structure2100Module structure2-][BA Übersicht Aufbau

A module consists of

 Electronic module and
 Base module with

The base modules are the carrier units for the electronic modules and
are used to connect the field wiring. The electronic modules are inserted
on to the base modules and determine the module's function.

Details of the base modules that can be used are available in the chapter
entitled “Intended Use”.

– Screw terminals or
– Cage clamp terminals

2.1.1 Module features

Module features2-Geraetemerkmale_Zusatz BA Einleitung

][Merkmale_Versorgung PS-P

][Merkmale_LED PS- P

][Merkmale_Zusatz

][Geraetemerkmal_T

][Geraetemerkmal_R

The product has the following features:

 Infeed for periphery supply
 Infeed for C-rail supply
 LEDs for:

– Periphery supply
– Module error

 Application range depends on the base module
 T-type:

PSSu E F PS-P-T: for increased environmental requirements

 R-type:

PSSu E F PS-P-R: for railway applications

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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2-1

2 Overview

2111

2212

2313

2414

Err

11 21

120V22

0V

13 23

14C24

C

PSSu E F
PS-P

24V

24V 24V

PSSu E F

PS-P
312185
000000

001

1

3

8

7

4

5

6

10

2

11

9

A

B

2.2 Front view

2.2Front view2200Front view2-BA Frontansicht

2-2

][BA_Frontansicht Legende Diag

Key:

 A: Electronic module
 B: Base module
 1: LED for module diagnostics
 2: Labelling strip with:

– Name of electronic module
– Order number
– Serial number
– Hardware version number
–2D code

 3: Labelling strip for the terminal configuration on the base module
 4: Name of electronic module

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 5: Connection level 1
 6: Connection level 2
 7: Connection level 3
 8: Connection level 4

2 Overview

2.2 Front view

 9: Square mounting holes (connection levels 1, 2, 3 and 4)

– With screw to loosen/tighten the screw terminal on base modules

with screw terminals

– With mechanism to operate the cage clamp on base modules with

cage clamp terminals

 10: Round connection holes (connection levels 1, 2, 3 and 4) for con-

necting the signal lines

 11: Mounting slot for colour marker to label the connection level (con-

nection levels 1, 2, 3 and 4)

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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2-3

2 Overview

2-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3 Safety

3.1 Intended use

33000SafetySafety3-3.1Intended use3100Intended use3-][Gertebeschreibung PS-P

Bestimm_Verwend_ Zusatz-(T)

Bestimm_Verwend_ Zusatz-(R)

Bestimmung/Gertebeschreibung_Ausschluss

The module provides the supply for the periphery supply within the sys­tem.

The module be used as:

 Supply module to refresh the periphery supply
 Supply module to form supply groups

The module PSSu E F PS-P-T is suitable for use where there are in­creased environmental requirements (see Technical Details).

The module PSSu E F PS-P-R is suitable for use where there are in­creased environmental requirements demanded by railway applications
(see Technical Details).

Bestimm_Verwend_Info_PSSu_ab_1.4.0_PAS4000_ab_1.1.1

Intended use includes making the electrical installation EMC-compliant.
Please refer to the guidelines stated in the "PSSuniversal Installation
Manual". The module is designed for use in an industrial environment. It
is not suitable for use in a domestic environment, as this can lead to in­terference.

The following is deemed improper use in particular:

 Any component, technical or electrical modification to the module
 Use of the module outside the areas described in this manual
 Use of the module outside the technical details (see chapter entitled

"Technical Details")

INFORMATION

The module is supported by

 PSSuniversal Configurator and PSSuniversal Assistant from

Version 1.4.0

 PAS4000 from version 1.0.0 base type, T-type

1.5.0 R-type

– We recommend that you always use the latest version

(download from www.pilz.de).

Bestimm_Verwend_B asismodule

The PSSu E F PS-P module may be used in conjunction with the follow­ing base modules:

Bestimm_Basismodule PS-P

Bestimm_Verwend_B asismodule-T-R

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

 PSSu BS 1/8S
 PSSu BS 1/8C

3-1

3 Safety

3.1 Intended use

Bestimm_Basismodule PS-P-T

The PSSu E F PS-P-T and PSSu E F PS-P-R modules may be used in
conjunction with the following base modules:

 PSSu BS 1/8S-T
 PSSu BS 1/8C-T

3-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3 Safety

3.2 Safety regulations

3.2Safety regulations3200Safety regulation s3-

3.2.1 Use of qualified personnel

Use of qualified personnel3-Sich Qualif. Personal

The products may only be assembled, installed, programmed, commis­sioned, operated, maintained and decommissioned by competent per­sons.

A competent person is someone who, because of their training, experi­ence and current professional activity, has the specialist knowledge re­quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.

It is the company's responsibility only to employ personnel who:

 Are familiar with the basic regulations concerning health and safety /

accident prevention

 Have read and understood the safety guidelines given in this descrip-

tion

 Have a good knowledge of the generic and specialist standards ap-

plicable to the specific application.

3.2.2 Warranty and liability

Warranty and liability3-Sich Gewhrleistung

3.2.3 Disposal

Disposal3-Si ch Entsorgung

All claims to warranty and liability will be rendered invalid if:

 The product was used contrary to the purpose for which it is intended
 Damage can be attributed to not having followed the guidelines in the

manual

 Operating personnel are not suitably qualified
 Any type of modification has been made (e.g. exchanging compo-

nents on the PCB boards, soldering work etc.).

 In safety-related applications, please comply with the mission time t

M

in the safety-related characteristic data.

 When decommissioning, please comply with local regulations regard-

ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3-3

3 Safety

3-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

4 Function description

4.1 Module features

44000Function descriptionFunction description4-4.1Module features4100Module features4-

4.1.1 Supply voltage

Supply voltage4-][Funktionsbeschreibung Module Supply

Module supply

][Funktionsbeschreibung PS-P

 The module supply provides the module with voltage.

The product provides the periphery supply for the modules on the mod­ule bus:

 Refreshing the periphery supply: The relevant base module interrupts

the connection to the incoming (left-hand) periphery supply and C-rail
on the module bus.

 Supply to the module bus:

– Periphery supply for subsequent modules (right-hand side)
– C-rail supply for subsequent modules (right-hand side)

 The periphery supply does not automatically switch off if values ex-

ceed or drop below their limits. However, the "24 V" LED will light and
a message will be entered in the error stack or diagnostic log.

4.1.1.1 Current load capacity

Current load capacity4-][Max. Ausbau Strom Belastung PS-P System A +B

Ensure you comply with the current load capacity of the periphery sup­ply (see "Technical Details"). If the current load is higher, an additional
supply voltage module is required to refresh the periphery supply.

 Periphery supply

The current load is the total current consumption of the sensors, ac­tuators and test pulses supplied via the input/output modules.
The periphery supply does not automatically switch off if values ex­ceed or drop below their limits. However, the "24 V" LED will light and
a message will be entered in the error stack or diagnostic log.
Please refer to the derating diagram.

 C-rail

If the current load is higher, the C-rail must use a different supply to
prevent overload.
Please refer to the derating diagram.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

4-1

4 Function description

T [°C]

20

40

60

80

100

0

12345678910

I [A]

20

40

60

80

100

0

510

T [°C]

I [A]

76892134

4.1 Module features

PSSu E F PS-P: Derating diagram for periphery supply and C-rail: Tem-

perature T dependent on load current I

PSSu E F PS-P(-T)(-R): Derating diagram for periphery supply and C­rail: Temperature T dependent on load current I

4-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

4 Function description

4.1 Module features

4.1.2 Integrated protection mechanisms

Integrated protection mechanisms4-][Schutzmechanismen PS-P

The module has the following protection mechanisms:

 Periphery supply

– Voltage monitoring (exceeding upper/lower limit)

The module registers the following errors:

 Start-up error
 Configuration error
 FS communication error
 Bus termination error
 Temperature error: too warm
 Overvoltage error
 Undervoltage error
 Error in the overvoltage protection diodes

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

4-3

4 Function description

4.2 Configuration

4.2Configuration4200Configuration4-][Funktionsbeschreibung_BA_Konfig Keine Konfig

The module does not have to be configured.

4.2.1 Addresses in the process image

Addresses in the process image4-][Funktionsbeschreibung_BA_PA Keine Adresse

The module does not occupy any addresses in the process image.

4.2.2 FS error behaviour

FS error behaviour4-][Funktionsbeschreibung_BA FS-Fehler

In the case of a safety-related error on an FS output, all FS outputs in the
affected I/O-Group (SafetyBUS p) are shut down.

In the case of a safety-related error on an FS input, the process image
of all FS inputs in the affected I/O-Group (SafetyBUS p) is set to zero.

The I/O-Group switches to a STOP condition. An error telegram is then
triggered on SafetyBUS p and the error is entered in the PSSuniversal
error stack.

4-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

5 Installation

12,6 mm

76 mm

52,1 mm8,1 mm

67,7 mm

12,6 mm

56,1 mm 71,8 mm

0,8 mm

128,9 mm

72,6 mm

(2.051")(0.319")

(0.496")

(2.858")

(0.496")

(2.99")

(2.209") (2.827")

(0.031")

(5.075")

(2.665")

5.1 General installation guidelines

55000InstallationInstallation5-5.1General installation guidelines5100General installation guidelines5-][Montage BA E-Modul Allgemein

Montage_EMV ESD

5.1.1 Dimensions

Dimensions5-][Abmessungen 1xR

Please also refer to the PSSuniversal Installation Manual.

CAUTION!

Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm­band.

Base modules with four connection levels:

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

5-1

5 Installation

[2]

[1]

[3]

5.2 Installing the base module

5.2Installing the base module5200Installing the base module5-][Montage Basismodul

Prerequisite:

 The head module must be installed.
 If the head module does not have an integrated power supply, a sup-

ply voltage module must be installed to the right of the head module.

Please note:

 For mechanical reasons it is not possible to mix base modules with

screw terminals and base modules with cage clamp terminals.

 All contacts should be protected from contamination.
 The mechanics of the base modules are designed for 50 plug in/out

cycles.

Procedure:

 We recommend that you wire up the base modules before inserting

the electronic modules.

 Slot the groove on the base module on to the mounting rail from be-

low [1].

 Push the base module back [2] until you hear it lock into position.
 On the mounting rail, slide the base module to the left until you hear

the two lateral mounting hooks on the adjacent module lock into po­sition [3].

Schematic representation:

5-2

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Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

5 Installation

[2]

[1]

[1]

5.3 Inserting and removing an electronic module

5.3Inserting and removing an electronic module5300Inserting and removing an electronic module5-][Elektronikmodul stecken und ziehen

Please note:

 Only insert on to base modules that are already installed.
 Preferably these base modules should be ready wired.
 Electronic modules with outputs may only be inserted and removed

when the load is switched off. Unforeseeable error reactions may be
triggered if modules are inserted and removed under load.

 When an electronic module is plugged into a base module for the first

time, one part of the coding element remains on the electronic mod­ule, while its counterpart is fixed on to the base module. This is how
the base module is coded.

 The mechanics of the electronic modules are designed for 50 plug in/

out cycles.

5.3.1 Inserting an electronic module

Inserting an electronic module5-][Elektronikmodul stecken

Procedure:

 The electronic module must audibly lock into position [1].
 Mark the electronic module using the labelling strips [2].

Schematic representation:

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Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

5-3

5 Installation

[1]

[2]

[1]

5.3 Inserting and removing an electronic module

5.3.2 Removing an electronic module

Removing an electronic module5-][Elektronikmodul ziehen

Procedure:

 Press the locking mechanisms [1] together simultaneously.
 Pull out the electronic module [2].

Schematic representation:

5-4

5.3.3 Changing an electronic module during operation

Changing an electronic module during operation5-][Montage BA Hot Swapping PS

NOTICE

Supply voltage modules may only be inserted and removed
when the supply voltage is switched off.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6 Wiring

DIN 5264-A

6.1 General wiring guidelines

66000WiringWiring6-6.1General wiring gu idelines6100Gene ral wiring guideline s6-][Verdrahtung BA Einleitung

][Verdrahtung Kopf Versorgung

Please note:

 The requirements of the supply voltages can be found in the chapter

entitled "Technical Details".

 Safe electrical isolation must be ensured for the external power sup-

plies that generate the supply voltages. Failure to do so could result
in electric shock.

 The external power supplies must comply with the current applicable

standard EN 60950-1, EN 61140, EN 50178 or EN 61558-1.

 The maximum current load for the periphery supply on the module

bus is 10 A. Please refer to the derating diagram in the chapter enti­tled "Function Description".

 The maximum current load for the C-rail is 10 A. Please refer to the

derating diagram in the chapter entitled "Function Description".

 Permitted infeed at the C-rail:

–PE
–0 V
–Shield
– - 30 VDC ... +30 VDC
– - 48 VAC ... + 48 VAC

 Earth the 0 V supply on the periphery supply or monitor each supply

group for earth faults.

 The connection of the 0 V supply to the central earth bar or earth fault

monitor must be in accordance with the relevant national regulations
(e.g. EN 60204-1, NFPA 79:17-7, NEC: Article 250).

 Details of the minimum range for cable cross sections on connection

terminals can be found in the section entitled "Technical Details".

 Use copper wiring.

6.1.1 Mechanical connection of the base modules

Mechanical connection of the base modules6-][Modulverdrahtung mech

Procedure:

 Use a flat blade screwdriver (DIN 5264-A)!

 Strip the wire back 8 mm.
 If necessary, label the connection level with a colour marker [3].

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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6-1

6 Wiring

2111

[1]

[3]

[2]

[4]

[5]

[6]

6.1 General wiring guidelines

 Base module with screw terminals:

– Use a screwdriver to loosen the screw on the screw terminal [1]
– Insert the stripped cable into the round fixing hole [2], as far as it

will go.
– Tighten up the screw on the screw terminal.
– Check that the cable is firmly seated.

 Base module with cage clamp terminals:

– Insert the screwdriver [4] into the square hole [1].
– Insert the stripped cable into the round fixing hole [2], as far as it

will go [5].
– Pull out the screwdriver [6].
– Check that the cable is firmly seated.

6-2

][Modulverdrahtung el Sys A + B

Please note:

 The minimum cable cross section for field connection terminals on the

base modules is 0.14 mm

 The maximum cable cross section for field connection terminals is:

– Digital inputs: 1.5 mm

2

– Digital outputs: 2.0 mm
– Inputs/outputs on the counter modules: 1.5 mm
– Analogue inputs/outputs: 1.5 mm
– Communication cables: 1.5 mm
– Test pulse outputs: 1.5 mm
– Power supply: 2.5 mm

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– Functional earth: 2.5 mm

2

2

(AWG26)

(AWG16)

2

(AWG14)

2

(AWG16)

(AWG12)

2

(AWG12)

2

(AWG16)

2

(AWG16)

2

(AWG16)

6 Wiring

6.1 General wiring guidelines

 On base modules with screw terminals:

– If you use a multi-strand cable to connect the I/Os, it is recom-

mended that you use ferrules conforming to Parts 1 and 2 of DIN

46228, 0.14 ... 1.5 mm

To crimp the ferrules you can use crimp pliers (crimp form A or C)

conforming to EN 60947-1, such as the PZ 1.5 or PZ 6.5 from

Weidmüller, for example.
– Maximum torque setting: 0.8 Nm

 Use copper wiring.

2

, Form A or C, although this is not essential.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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6-3

6 Wiring

2111

2212

2313

2414

6.2 Terminal configuration

6.2Terminal configuration6200Terminal configuration6-][Klemmenbelegung PS-P

 Supply module

– To refresh the periphery supply
– To interrupt the incoming periphery supply and C-rail
– To provide subsequent modules with the periphery supply and C-

rail supply
– To form supply groups

Base module Terminal configuration

Screw terminals:
PSSu BS 1/8S
PSSu BS 1/8S-T

Cage clamp terminals:
PSSu BS 1/8C
PSSu BS 1/8C-T

11: Not connected

21: Not connected

12-22: 0 V periphery supply,
interrupted to the left
(12-22 linked within the base module)

13-23: +24 V periphery supply,
interrupted to the left
(13-23 linked within the base module)

14-24 C-rail supply,
interrupted to the left
(14-24 linked within the base module)

6-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6 Wiring

PSSu E F PS-P(-T)

I/O Module

Periphery Supply
(24 V DC)

C-rail Supply

Module Supply
(24 V DC)

I/O Module

Power Supply

[ . . . ]

Refreshing of
Periphery Supply
(24 V DC)

C-rail Supply

I/O Module

Head Module

Module bus

[ . . . ]

I/O Module

24 V DC

5 V DC

24 V DC

6.2 Terminal configuration

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

6-5

6 Wiring

2111

2212

2313

2414

Periphery Supply

0 V DC

+24 V DC

C-rail Supply

=

~

NL1

Connect to the 0 V supply and
earth at a single point

Fuse

PSSu E F PS-P/
PSSu E F PS-P-T with

- PSSu BS 1/8S(-T)

- PSSu BS 1/8C(-T)

6.3 Connecting the module

6.3Connecting the module6300Connecting the module6-][Anschluss PS-P

6-6

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7 Operation

7.1 Messages

77000OperationOperation7-7.1Messages71 00Messages7-][BA_Betrie b Störung LED "Err" PS

A module error is displayed via the “Err” LED (see section entitled “Dis­play elements”), signalled to the head module and then entered in the

][BA_Betrieb Fehler FS PS

Module error Explanation Remedy

Start-up error Error as the PSSu system starts up Change faulty module.
Configuration error Incorrect module type configured. The configured hardware registry does

FS communication error Error during FS communication Change faulty module.
Temperature error: too warm Ambient temperature too high:

Overvoltage error A system voltage or infeed is too high. Stabilise the supply or change the

Undervoltage error A system voltage or infeed is too low. Stabilise the supply or change the

Error in the overvoltage protection di­odes

head module's error stack or diagnostic log.

The module can detect the following errors:

not match the actual hardware regis­try.

Ensure there is sufficient ventilation in
Entry in the error stack or diagnostic
log

Overvoltage protection diodes are de­fective.

the control cabinet or prevent over-

load.

faulty supply voltage module.

faulty supply voltage module.

Change faulty supply voltage module.

Further information on PSSu error messages is available in the online
help for PSS WIN-PRO or PAS4000.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

7-1

7 Operation

Err

11I021

I1

Err

11I021

I1

24V

24V

7.2 Display elements

7.2Display elements7200Display elements7-Anzeige Legende 2x

Key:

7.2.1 Anzeigeelemente zur Moduldiagnose

Anzeigeelemente zur Moduldiagnose7-][BA_A nzeige LED Err

The module has an LED for displaying module errors (“Err” LED).

LED on

LED off

LED Key
Name Colour Status
Err - - - No error

red Module error

7.2.2 Display elements for the status of the periphery supply

Display elements for the status of the periphery supply7-][BA_Anzeige LED PS-P

A status LED is assigned to the periphery supply (“24 V” LED).

LED Key
Description Colour Status
24 V - - - No supply volt-

green Supply voltage

age or error in
the supply volt­age for periph­ery supply

for periphery
supply is error­free

7-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8 Technical details

8.1 Technical details

88000Technical detailsTechnical details8-8.1Technical details8100Technical details8-][Technische Daten PSSu Versorgung Periphery/Module(Railway)

Technical details

Application range Standard/Failsafe
Module's device code 0802h
Support in system environment A yes base type, T-type

no R-type
from FS firmware version for other head modules 4 base type, T-type
from ST firmware version for other head modules 5 base type, T-type
from FS firmware version PSSu H F PN 1 base type, T-type
from ST firmware version PSSu H S PN 1 base type, T-type
from ST firmware version PSSu WR S IDN 6 base type, T-type
Support in system environment B yes
from head module FS firmware version 1.0.0 base type, T-type

1.5.0 R-type

from head module ST firmware version 1.0.0

Electrical data

Voltage 24 V DC
Supply voltage range of module supply 4.8 - 5.4 V
Module's current consumption 23 mA
Module's power consumption 0.12 W
Infeed for Periphery Supply
Voltage 24 V DC
Voltage tolerance -30 %/+25 %
Max. continuous current that the external power supply

must provide
Max. power dissipation of the module 0.50 W

Environmental data

Climatic suitability EN 50125-1, EN 50125-3, EN 60068-2-14, EN 60068-2-1,

Ambient temperature -40 - 70 °C T-type

Max. ambient temperature in accordance with UL 508
base type, T-type

Storage temperature -25 - 70 °C base type

Climatic suitability in accordance with EN 60068-2-30,

EN 60068-2-78

Condensation yes T-type

Max. operating height above sea level 2000 m base type

EMC EN 61000-4-2, EN 61000-4-3, EN 61000-4-4,

Vibration to EN 60068-2-6 base type, T-type
Frequency 10 - 1,000 Hz T-type

Max. acceleration 1g base type

Broadband noise in accordance with EN 60068-2-64
T-type

Frequency 5 - 500 Hz T-type
Max. acceleration 1.9grms T-type

10.0 A

EN 60068-2-2, EN 60068-2-30, EN 60068-2-78

0 - 60 °C base type

0 ... 60 °C T-type

-40 - 70 °C T-type

93 % r. h. at 40 °C base type, T-type

no base type

5000 m T-type

EN 61000-4-5, EN 61000-4-6, EN 61000-6-2,

EN 61000-6-4

10 - 150 Hz base type

5g T-type

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-1

8 Technical details

8.1 Technical details

Environmental data

Shock stress

EN 60068-2-27 base type, T-type 15g base type, T-type

11 ms base type, T-type
EN 60068-2-29 base type, T-type 10g base type

25g T-type

16 ms base type

6 ms T-type

Protection type in accordance with EN 60529 base type,
T-type

Mounting (e.g. cabinet) IP54 base type, T-type
Housing IP20 base type, T-type
Terminals IP20 base type, T-type
Airgap creepage in accordance with EN 60664-1 base

type, T-type
Overvoltage category II base type, T-type
Pollution degree 2 base type, T-type

Environmental data for railway applications

Application site in accordance with EN 50125-3 R-type Track area (1m – 3m) R-type
Application site in accordance with EN 61373 R-type Category 1, Class A + B R-type
Climatic suitability 50125-1, 50125-3, 50155
Max. operating height above sea level 2,000 m R-type
Ambient temperature in accordance with EN 50155 R-type -40 ... +70 °C R-type
Ambient temperature in accordance with EN 50125-1
R-type, EN 50125-3 R-type
Shock stress EN 50125-3 R-type

Vibration to 50125-3 R-type

Shock stress EN 61373 R-type

Broadband noise in accordance with EN 61373 R-type
Max. acceleration 0.79 g RMS R-type
Frequency 5 ... 150 Hz R-type
Protection type in accordance with EN 60529 R-type
Mounting (e.g. cabinet) IP51 R-type
Housing IP20 R-type
Terminals IP20 R-type
Airgap creepage in accordance with EN 50124-1 R-type
Overvoltage category OV2 R-type
Pollution degree PD1 R-type
Supply interruptions in accordance with EN 50155 R-type S2, C1, C2 R-type

Mechanical data

Housing material
Front PC
Bottom PC
Coding PA

-40 ... +70 °C R-type

2 g R-type

11 ms R-type

0.23 g R-type

5 ... 2,000 Hz R-type

5 g R-type

30 ms R-type

8-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8 Technical details

8.1 Technical details

Mechanical data

Dimensions
Height 76.0 mm
Width 12.6 mm
Depth 60.2 mm
Weight 34 g base type

35 g R-type, T-type
Mechanical coding
Type A
Colour yellow

Technische Daten_Satz No rmen

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

8-3

8 Technical details

8.2 Order reference

8.2Order reference8200Order reference8-Bestelldaten

Order reference

Description Order no.

PSSu E F PS-P
(Electronic module)

PSSu E F PS-P-T
(Electronic module, T-type)

PSSu E F PS-P-R
(Electronic module, R-type)

][Bestelldaten Basismodule BS 1/8 mit -T

Base modules Order no.

PSSu BS 1/8S
(Base module with screw terminals, for use only as the first
module after the head module)

PSSu BS 1/8S-T
(Base module with screw terminals, for use only as the first
module after the head module, T-type)

PSSu BS 1/8C
(Base module with cage clamp terminals, for use only as
the first module after the head module)
PSSu BS 1/8C-T
(Base module with cage clamp terminals, for use only as
the first module after the head module, T-type)

312 185

314 185

315 185

312 650

314 650

312 651

314 651

8-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

...

21286-EN-05, 2012-02 Printed in Germany

© Pilz GmbH & Co. KG, 2011

[phone]
[e-mail]

Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]
Internet: www.pilz.com

Technical support

In many countries we are
represented by our subsidiaries
and sales partners.

Please refer to our homepage
for further details or contact our
headquarters.

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, the spirit of safety

®

are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope

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