Philips Vari-Lite VL3015 Spot Luminaire, Vari-Lite VL3515 Spot Luminaire User Manual

All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies or
organizations.

The information furnished in this manual is for informational use only and is subject to change without notice. Please check www.vari-lite.com for latest
version. Philips Vari-Lite assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. All information and graphics are
property of Philips Vari-Lite, a Philips group company, 10911 Petal Street Dallas, Texas 75238 USA.

Version as of: 27 August 2013

Part number: 02.9679.0002 A

VL3015 / VL3515 Spot Luminaire User’s Manual

©2013 Philips Vari-Lite, a Philips group company. All Rights Reserved.

How To Obtain Warranty Service

A copy of the Philips Vari-Lite Limited Warranty was included in the shipping package for this
VARI❋LITE product.

To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548),
[phone], or [e-mail] and request a Return Material Authorization
(RMA) for warranty service. You will need to provide the model and serial number of the item being
returned, a description of the problem or failure and the name of the registered user or organization. If
available, you should have your sales invoice to establish the date of sale as the beginning of the
warranty period.

Once you obtain the RMA, pack the unit in a secure shipping container or in its original packing box.
Be sure to clearly indicate the RMA number on all packing lists, correspondence, and shipping labels.
If available, please include a copy of your invoice (as proof of purchase) in the shipping container.
With the RMA number written legibly on or near the shi pping address label, return the unit, freight
prepaid, to:

Philips Vari-Lite
Attention: Warranty Service (RMA# ________)
10911 Petal Street
Dallas, Texas 75238 USA
Attention: Warranty Service

FOREWORD

As stated in the warranty, it is required that the shipment be insured and FOB our service center.

IMPORTANT! When returning products to Philips Vari-Lite for repairs (warranty or out-of­warranty) from a country other than the USA, “Philips Lighting Controls Division”, must appear in
the address block as the Importer of Record (IOR) on all shipping documentation, Commercial
Invoices, etc. This must be done in order to clear customs in a timely manner and prevent returns.

02.9679.0002 A 27 August 2013 i

VARI❋LITE VL3015 / VL3515 SPOT LUMINAIRE USER’S MANUAL

Compliance Notice

FCC

This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when this equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with Philips Vari-Lite system, service, and safety guidelines, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his/her own expense.

Declaration of Conformity

We declare, under our sole responsibility, that this product complies with the relevant clauses of the
following standards and harmonized documents:

Safety

EN 60598-1:2008 Luminaire Safety Standard, General Requirements
EN 60598-2 17:1989/A2:1991 Specification for Luminaires for Stage and Studio Lighting

EMC

EN 61000-6-2:2005 Immunity Standard for industrial environments
EN 61000-6-4:2007 Emission Standard for industrial environments

W e certify that the product conforms to the protectio n requirements of council di rectives: Low Voltage
Directive 2006/95/EC and 2004/108/EC (EMC). Equipment referred to in this declaration of
conformity was first manufactured in 2011 in compliance with these standards.

ii 27 August 2013 02.9679.00 02 A

Safety Notice

It is extremely important to read ALL safety information and instructions provided in this manual and
any accompanying documentation before installing and operating the products described herein. Heed
all cautions and warnings during installation and use of this product.

Safety symbols used throughout this manual are as follows:

GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK,
FIRE, EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BE
FOUND BELOW.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE

1. VARI❋LITE luminaires have been de signed for use with specific lamp types. The VL3015 /
VL3515 Spot Luminaire requires an 1500 Watt Short Arc Lamp. Installing another type of lamp
may be hazardous.

2. Luminaires may be mounted on any type of surface as long as mounting instructions are followed.
See instructions detailed in this manual.

3. Note distance requirement from combustible materials or illuminated objects for VARI❋LITE
luminaires.

FOREWORD

CAUTION advising of potential damage to product.

WARNING advising of potential injury or death to persons.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK

1. VARI❋LITE luminaires are designed for dry locations only. Exposure to rain or moisture may
damage luminaire.

2. Disconnect power before servicing any VARI❋LITE equipment.

3. Servicing to be performed by qualified personnel only.

02.9679.0002 A 27 August 2013 iii

VARI❋LITE VL3015 / VL3515 SPOT LUMINAIRE USER’S MANUAL

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE
TO UV RADIATION

1. Many VARI❋LITE luminaires use a lamp that produc es UV radiation. DO NOT look directly at
lamp.

2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens
shall be changed if they have become visibly damaged to such an extent that their effectiveness is
impaired. For example, by cracks or deep scratches.

WARNING:
INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS

1. Exterior surfaces of the luminaire will be hot during operation. Use appropriate safety equipment
(gloves, eye protection, etc.) when handling and adjusting hot equipment and components.

2. Luminaires will have a hot lamp when operating. Disconnect power and allow lamp to cool before
replacing.

3. Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation.
Additionally, arc lamps operate under high pressure at very high temperatures. Should the lamp
break, there can exist a danger of personal injury and/or fire from broken lamp particles being
discharged.

4. Wear eye protection when relamping.

5. Appropriate safety equipment (gloves, eye protection) should be used when handling damaged
lamps.

6. If lamp is touched with bare hands, clean lamp with denatured alcohol and wipe with lint-free
cloth before installing or powering up the luminaire.

7. The lamp shall be changed if it has become damaged or thermally deformed.

WARNING:
RF INTERFERENCE

1. This is a Class A product. In a domestic environment this product may cause radio interference, in
which case, the user may be required to take adequate measures.

ARC LAMP CHARACTERISTIC CONSIDERATIONS

1. Arc lamps require a period of time to relight after a power interruption or a severe voltage dip. In
some cases, lamp will automatically relight after it has cooled depending on Lamp Power-Up State
configuration setting.

2. Burning position is Universal.

iv 27 August 2013 02.9 679.0002 A

Sicherheitshinweise

Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem
beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren
bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und
Vorsichtsmaßnahmen ein.

Folgende Sicherheitssymbole werden in diesem Handbuch verwendet:

VORSICHT - weist auf möglichen Produktschaden hin.

WARNUNG - weist auf mögliche Körperverletzung und Lebensbedrohung hin.

NACHSTEHEND FINDEN SIE ALLGEMEINE HINWEISE ÜBER
SICHERHEITSVORKEHRUNGEN GEGEN ELEKTROSCHOCK, FEUER, ÜBERHÖHTE UV­STRAHLUNG UND KÖRPERVERLETZUNGEN.

WARNUNG:
HINWEISE ZUM FEUERSCHUTZ

1. VARI❋LITE -Scheinwerfer sind ausschließlich für den Einsatz mit bestimmten Lampentyps.
Achten Sie auf den Lampentyp (1500 Watt Short Arc Lamp), bevor Sie die jeweiligen Lampen
ersetzen. Die Installation eines anderen Lampentyps kann gefährlich sein.

2. Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden, solange Sie die
Montageanweisungen befolgen. Detaillierte Hinweise finden Sie in diesem Handbuch.

3. Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI❋LITE ­Scheinwerfer von brennbarem Material oder beleuchteten Objekten.

FOREWORD

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ELEKTROSCHOCK

1. VARI❋LITE -Scheinwerfer eignen sich ausschließlich für trockene Standorte. Regen oder
Feuchtigkeit können die Scheinwerfer beschädigen.

2. Unterbrechen Sie die Stromzufuhr, bevor Sie mit der Arbeit an VARI❋LITE -Geräten beginnen.

3. Die Geräte sollten nur von qualifiziertem Personal gewartet werden.

02.9679.0002 A 27 August 2013 v

VARI❋LITE VL3015 / VL3515 SPOT LUMINAIRE USER’S MANUAL

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG

1. Viele VARI❋LITE -Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN
SIE NICHT direkt in die Lampe.

2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linse n oder
Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare
Beschädigung (z. B. Sprünge oder Schrammen) eingeschränkt ist.

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN KÖRPERVERLETZUNGEN

1. Bei Betrieb sind die Außenflächen der Scheinwerfer heiß. Verwenden Sie bei der Bedienung von
aufgeheizter Apparatur die jeweils geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz
etc.).

2. Bei Betrieb der Scheinwerfer ist die Lampe heiß. Unterbrechen Sie die Stromzufuhr und lassen Sie
die Lampe abkühlen, wenn Sie diese austauschen.

3. Bogenlampen senden ultraviolette Strahlen aus, die Hautverbrennungen und Augenentzündungen
verursachen können. Der Betrieb von Bogenlampen erfolgt unter Hochdruck und bei hohen
Temperaturen. Sollte die Lampe zerbrechen, besteht die Gefahr von Körperverletzung bzw. von
Feuer, das von Lampenteilen ausgelöst werden kann.

4. Tragen Sie beim Austausch der Lampen einen Augenschutz.

5. Die geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz) sollte beim Umgang mit
beschädigten Lampen verwendet werden.

6. Wenn die Lampe mit bloßen Händen berührt wird, reinigen Sie sie mit denaturiertem Alkohol und
einem flusenfreien Tuch, bevor Sie die Scheinwerfer installieren oder in Betrieb nehmen.

7. Wenn die Lampe beschädigt oder durch Hitzeeinwirkung deformiert ist, muß diese ausgetauscht
werden.

WARNUNG:
HF-INTERFERENZ

1. Es handelt sich um ein Produkt der Klasse A. In einer Wohnumgebung kann das Produkt Hochfre­quenzstörungen verursachen. In diesem Fall müssen eventuell geeignete Maßnahmen getroffen
werden.

BESONDERHEITEN VON BOGENLAMPEN

1. Bogenlampen benötigen eine gewisse Zeitdauer, um nach einem Stromausfall oder einem
Spannungsgefälle wieder aufzuleuchten. In einigen Fällen wird die Lampe nach Abkühlung
automatisch wieder aufleuchten, je nach der Systemkonfigurationseinstellung des Lampenein­schaltungsstatus.

2. Die Brennposition ist Universal.

vi 27 August 2013 02.9 679.0002 A

Notes de sécurité

Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est
extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité
contenues dans ce guide ainsi que toute documentatio n jointe. Tenir compte de tous les avertissements
et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.

Les symboles de sécurité utilisés dans ce guide sont les suivants :

ATTENTION Ce symbole annonce que l’appareil risque d’être endommagé.

AVERTISSEMENT Ce symbole annonce qu’il y a risque d’accident grave ou même fatal.

CETTE SECTION CONTIENT DES INFORMATIONS GÉNÉRALES POUR SE PROTÉGER
CONTRE LES DÉCHARGES ÉLECTRIQUES , LES INCENDIES, L’EXPOSITION EXCESSIVE
AUX RAYONS UV ET TOUT AUTRE ACCIDENT POUVANT ENTRAÎNER DES BLESSURES.

FOREWORD

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES INCENDIES

1. Les luminaires VARI❋LITE ont été conçus pour être utilisés uniquement avec certaines type de
lampes. Vérifier le type de lampe (1500 Watt Short Arc Lamp) avant de remplacer les lampes.
L’installation d’un autre type de lampe peut poser un danger.

2. Les luminaires peuvent être fixés sur tout type de surface tant que les directives de montage sont
respectées. Voir les explications détaillées dans ce guide.

3. Vérifier la distance à respecter entre les matériaux combustibles ou les objets illuminés et les
luminaires VARI❋LITE .

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES DÉCHARGES ÉLECTRIQUES

1. Les luminaires VARI❋LITE sont conçus pour une utilisation au sec uniquement. Une exposition à
la pluie et à l’humidité risque d’endommager le luminaire.

2. Débrancher l’appareil avant de procéder à la révision de tout matériel VARI❋LITE .

3. Les révisions doivent être effectuées uniquement par des personnes qualifiées.

02.9679.0002 A 27 August 2013 vii

VARI❋LITE VL3015 / VL3515 SPOT LUMINAIRE USER’S MANUAL

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX
RAYONS UV

1. Plusieurs luminaires VARI❋LITE utilisent une lampe qui produit des rayons UV. NE PAS fixer
son regard sur la lampe.

2. L’utilisation des luminaires sans lentille ou blindage pose des risques. Tous blindages, lentilles ou
écrans ultraviolet visiblement endommagés au point que leur efficacité en est affectée doivent être
remplacés, par exemple s’il y a des fissures ou de profondes rayures.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES ACCIDENTS POUVANT ENTRAÎNER
DES BLESSURES

1. Les surfaces externes du luminaire deviennent brûlantes quand l’appareil est en marche. Pour
manœuvrer ou ajuster des appareils brûlants et leurs composants, se protéger suffisamment (gants,
protection pour les yeux, etc.).

2. La lampe du luminaire est brûlante lorqu’il est en marche. Débrancher le courant et attendre que la
lampe ait refroidi avant de la remplacer.

3. Les lampes à arc émettent des rayons ultraviolets pouvant causer de graves brûlures sur la peau et
une inflammation des yeux. De plus, les lampes à arc fonctionnent sous haute tension à de très
hautes températures. Si la lampe se casse, les particules de la lampe cassée peuvent causer
blessures et/ou incendie en s’éparpillant.

4. Se protéger les yeux pour remplacer la lampe.

5. Utiliser des appareils de protection appropriés (gants, protection des yeux) pour manier des lampes
endommagées.

6. Si la lampe a été touchée avec des mains nues, la nettoyer avec de l’alcool dénaturé et l’essuyer
avec un chiffon non-pelucheux avant d’installer ou de brancher le luminaire.

7. Si la lampe a été endommagée ou a reçu une déformation thermique, elle doit être remplacée.

AVERTISSEMENT:
INTERFÉRENCE RF

1. Cet appareil est de Classe A. Dans un environnement domestique, cet appareil peut causer des
interférences radio, et si c’est le cas, l’utilisateur peut avoir à prendre des mesures adéquates.

CONSIDÉRATIONS DES CARACTÉRISTIQUES DE LAMPES À ARC

1. Après une interruption de courant ou une baisse importante de voltage, les lampes à arc mettent du
temps avant de se rallumer. Dans certains cas, la lampe se rallumera automatiquemet après s’être
refroidie. Cela dépend de la manière dont le système est réglé pour le statut de mise en marche de
la lampe.

2. La position Brûler est Universelle.

viii 27 August 2013 02.9679.00 02 A

Aviso sobre Seguridad

Es muy importante leer TODA la in formación e instrucciones sobre seguridad que se indica en este
manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se
debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto.

Los símbolos de seguridad usados en este manual son los siguientes:

CUIDADO, indica posibles daños al producto.

ADVERTENCIA, indica posibles lesiones o muerte a las personas.

LA INFORMACIÓN GENERAL RELACIONADA A LA PROTECCIÓN CONTRAGOLPES DE
CORRIENTE ELÉCTRICA, INCENDIO, EXPOSICIÓN EXCESIVA A RADIACIÓN ULTRA
VIOLETA Y LESIONES A LAS PERSONAS SE PUEDE ENCONTRAR SEGUIDAMENTE:

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA INCENDIO

1. Las luminarias VARI❋LITE han sido diseñadas para ser usadas solamente con algunas lámparas.
Tome nota del tipo de lámpara (1500 Watt Short Arc Lamp) antes de reemplazarla. Instalación de
otro tipo de lámpara puede ser peligroso.

2. Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las
instrucciones de instalación. Vea las instrucciones detalladas en este manual.

3. Tome nota de los requerimientos de distancia de materiales combustibles u objetos iluminados
para las luminarias VARI❋LITE .

FOREWORD

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA CHOQUE ELÉCTRICO

1. Las luminarias VARI❋LITE están diseñadas solamente para lugares secos. La exposición a la
lluvia o humedad pueden dañar la luminaria.

2. Desconecte la energía antes de dar servicio a cualquier equipo de VARI❋LITE .

3. El servicio debe ser realizado solamente por personal calificado .

02.9679.0002 A 27 August 2013 ix

VARI❋LITE VL3015 / VL3515 SPOT LUMINAIRE USER’S MANUAL

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN
EXCESIVA DE RADIACIÓN ULTRA VIOLETA

1. Muchas luminarias VARI❋LITE usan un tipo de lámpara que produce radiación UV. NO mire
directamente a la lámpara.

2. Es peligroso operar luminarias sin lentes o protectores. Debe cambiar los protectores, lentes o
pantallas ultravioletas si se aprecia que han sido dañadas, y que su efectividad pudiera estar
deteriorada. Por ejemplo, si tuvieran rajaduras o raspaduras profundas.

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTRA LESIONES DE PERSONAS

1. Las superficies exteriores de las luminarias están calientes durante su operación. Use un equipo de
seguridad apropiado (guantes, protección para los ojos, etc.) cuando haga ajustes en el equipo y
componentes que están calientes.

2. Cuando las luminarias están en operación la lámpara estará muy caliente. Desconecte la energía y
deje que la lámpara se enfríe antes de reemplazarla.

3. Las lámparas de arco emiten radiaciones ultravioletas que pueden ocasionar serias quemaduras a la
piel e inflamación a los ojos. Además, las lámparas de arco operan a alta presión y muy alta
temperatura. Si la lámpara se rompe, puede existir el peligro de lesiones al personal o un incendio
ocasionado por las partículas de la lámpara rota que se caen.

4. Use protección para los ojos cuando vuelve a colocar una lámpara nueva.

5. Use un equipo de seguridad apropiado (guantes, protección para los ojos, etc.) cuando trabaje con
lámparas dañadas.

6. Si toca la lámpara con las manos, limpie la lámpara con alcohol desnaturalizado y con tela sin
pelusas antes de instalar o volver a conectar la luminaria.

7. Cambie la lámpara si está dañada o deformada termicamente.

ADVERTENCIA:
INTERFERENCIA RF

1. Este es un producto de Clase A. En el ambiente de la casa este producto puede ocasionar
radiointerferencia, en cuyo caso, el usuario debe tomar las medidas adecuadas.

CONSIDERACIONES SOBRE LAS CARACTERÍSTICAS DE LA LÁMPARA DE ARCO

1. Las lámparas de arco requieren un período de tiempo para volver a iluminarse después de una
interrupción de energía o de una severa caída de voltaje. En algunos casos, la lámpara se volverá a
iluminar en forma automática después que se ha enfriado dependiendo de la configuración del
sistema de energía de la lámpara.

2. La posición de encendido es universal.

x 27 August 2013 02.9679.00 02 A

FOREWORD

02.9679.0002 A 27 August 2013 xi

VARI❋LITE VL3015 / VL3515 SPOT LUMINAIRE USER’S MANUAL

xii 27 August 2013 02.9679.00 02 A

Introduction

About This Manual................................................................................................. ..... 1

Additional Documentation........................................................................................... 1

Text Conventions.............................................. ........................................................... 2

Customer Service......................................................................................................... 2

Chapter 1. Description

Features

VL3015 Spot Standard Features.................................................................................. 4

VL3515 Spot Standard Features.................................................................................. 5

Components

Included Items .................................................. .... ....................................................... 6

Replacement Items/Accessories .................................................................................. 7

Luminaire Overview........................................................................ ..... ....................... 8

Chapter 2. Installation

Power and Data Cabling Requirements

Power......................................................................................................................... 10

Data Cables......................................................................... .... ..... .............................. 12

Recommended Cable Types/Manufacturers....................................................... 13

DMX Termination Connector............................................................................. 13

Installation Procedures

Reflector Selection..................................................................................................... 14

Hanging the Luminaire.............................................................................................. 14

Floor Mounting the Luminaire .................................................................................. 17

Connecting Data and Power ...................................................................................... 17

Powering Up

Power Up and Configuration Procedure.................................................................... 18

Addressing

Program Starting Address.......................................................................................... 19

Program Starting Address Without Calibrating Luminaire....................................... 19

TABLE OF CONTENTS

Chapter 3. Operation

VL3015 Spot DMX Channels

VL3015 Spot Channel Mapping................................................................................ 22

VL3015 Spot Control Channel Functions ................................................................. 25

VL3015 Spot DMX Mapping

VL3015 Spot Color Control ...................................................................................... 27

Color Mixing....................................................................................................... 27

Fixed Color Wheel.............................................................................................. 27

VL3015 Spot Beam Control...................................................................................... 29

Strobe .................................................................................................................. 29

VL3015 Spot Gobo/Effects Control.......................................................................... 29

Gobo Wheels 1 and 2.......................................................................................... 29

02.9679.0002 A 27 August 2013 xiii

VARI❋LITE VL3015 / VL3515 SPOT LUMINAIRE USER’S MANUAL

Gobo Wheel 3 ..................................................................................................... 30

Index/Rotation..................................................................................................... 31

VL3015 Spot Luminaire Timing

VL3015 Spot Timing Channel Information............................................................... 32

VL3515 Spot DMX Channels

VL3515 Spot Channel Mapping................................................................................ 40

VL3515 Spot Control Channel Functions ................................................................. 42

VL3515 Spot DMX Mapping

VL3515 Spot Dimmer Wheel.................................................................................... 44

VL3515 Spot Color Control ...................................................................................... 44

Color Mixing....................................................................................................... 44

Fixed Color Wheel.............................................................................................. 45

VL3515 Spot Beam Control...................................................................................... 47

Strobe .................................................................................................................. 47

VL3515 Spot Gobo/Effects Control.......................................................................... 48

Gobo Wheel 1 (Rotating) and 2 (Fixed) ............................................................. 48

Index/Rotation..................................................................................................... 49

VL3515 Spot Shutter Control.................................................................................... 51

Shutter Mechanism.............................................................................................. 51

VL3515 Spot Luminaire Timing

VL3515 Spot Timing Channel Information............................................................... 52

Updating Software

USB Download and Programming............................................................................ 60

Transferring Software From Luminaire to Luminaire............................................... 61

Chapter 4. Menu System

Menu Operation

What Is the Menu System?........................................................................................ 64

Controls Operation..................................................... .... ............................................ 64

Default State........................................................................................................ 65

Shortcuts.............................................................................................................. 65

Menu Functions

VL3015 Spot Menu System Overview...................................................................... 66

VL3015 Spot Menu System Function Chart ............................................................. 67

VL3515 Spot Menu System Overview...................................................................... 70

VL3515 Menu System Function Chart...................................................................... 71

Menu Function Definitions........................................................................................ 74

Self-Tests

Running Parameter Tests........................................................................................... 76

Appendix A. Luminaire Care and Routine Maintenance

Equipment Handling

Locations/Use............................................................................................................ 80

Lamps ........................................................................................................................ 80

Servicing ............................................................................................................. 80

xiv 27 August 2013 02.9679 .0002 A

Heat..................................................................................................................... 80

Lamp Life............................................................................................................ 80

Solid State Electronics............................................................................................... 81

Electrostatic Discharge (ESD) ............................................................................ 81

Printed Circuit Boards (PCBs)............................................................................ 81

Troubleshooting

Error Messages .......................................................................................................... 82

Troubleshooting Guide.............................................................................................. 83

Routine Maintenance

Lamp Replacement.................................................................................................... 84

Align Lamp................................................................................................................ 85

Gobo Replacement - Gobo Wheels (Rotating and Fixed)......................................... 86

Color Filter Replacement........................................................................................... 88

Reflector Change....................................................................................................... 89

Cleaning Optics, Filters and Gobos........................................................................... 92

Appendix B. Technical Specifications

VL3015 Spot Luminaire............................................................................................ 93

VL3515 Spot Luminaire............................................................................................ 96

TABLE OF CONTENTS

02.9679.0002 A 27 August 2013 xv

VARI❋LITE VL3015 / VL3515 SPOT LUMINAIRE USER’S MANUAL

xvi 27 August 2013 02.9 679.0002 A

Introduction

About This Manual

This manual provides necessary information regarding safety, installation, operation and routine
maintenance for VARI❋LITE VL3015 / VL3515 Spot Luminaires. Familiarizing yourself with this
information will help you to get the most out of your luminaire.

WARNING: It is important to read ALL accompanying safety and installation instructions to avoid
damage to the product and potential injury to yourself or others.

This manual covers the following models:

VL3015 Spot Luminaire 20.9679.0001 1500 Watt Short Arc Lamp
VL3515 Spot Luminaire 20.9679.0002 1500 Watt Short Arc Lamp

INTRODUCTION : ABOUT THIS MANUAL

Model Part Number Source

Additional Documentation

A service manual, only for Authorized VARI❋LITE Service Centers and technicians, of the VL3015 /
VL3515 Spot Luminaire is available in electronic (PDF) format:

• Luminaire Service Manual (02.9679.0010)

• Testing, Troubleshooting, Component Replacement and Illustrated Parts Breakdown.

Note: Performing maintenance procedures may void the product warranty. Refer to the Philips Vari­Lite Limited Warranty card included in the product shipping package for more information.

For more information regarding DMX512 systems, refer to the following document available from
United States Institute for Theatre Technology, Inc. (USITT):

• Digital Data Transmission Standard for Dimmers & Controllers plus AMX 192 Analog Multiplex
Data Transmission Standard for Dimmers & Controllers. (A copy of Recommended Practice for
DMX512 is included.)

USITT Inc.
315 South Crouse Avenue Suite 200
Syracuse, NY 13210
Tel: [phone] or [phone]
Fax: [phone] or [phone]

www.usitt.org

02.9679.0002 A 27 August 2013 1

VARI❋LITE® - VL3015 / VL3515 SPOT LUMINAIRE USER’S MANUAL

Text Conventions

The following styles and meanings are used throughout this manual:

Style Meaning

[Button] Front panel button. Example: Press [Menu].
[Up] / [Down] arrows Press either [Up] or [Down] arrow button at Menu

Display .

MENU LCD Menu Display read-out. Example: Press [Up] / [Down]

arrows until LAMP appears.

Customer Service

Our Goal

At Philips Vari-Lite, we are committed to providing you the highest quality in customer service. Our
comprehensive resources are available to help your business succeed and ensure you get the full
benefit of being a Philips Vari-Lite customer. Whether your needs are telephone troubleshooting
assistance, product training or technical service, our full-time staff of experienced professionals is on­hand to provide support.

How to Reach Us

For assistance in your area, call the dealer from which your product was purchased.

or

Contact an Authorized VARI❋LITE Service Center.

or

Contact the Philips Vari-Lite Customer Service Department, 9am -6pm CST Monday through Friday,
at the following:

phone: 1-877-VARI-LITE (1-877-827-4548) or [phone]

email: [e-mail]

Additional Resources

For additional resources and documentation, please visit our website at www.vari-lite.com and follow
the Support link.

2 27 August 2013 02.9679.00 02 A

CHAPTER 1.

Description

This chapter contains descriptions of luminaire features and components, along with a list of
accessories which are available.

• Features

• Components

02.9679.0002 A 27 August 2013 3

VARI❋LITE VL3015 / VL3515 SPOT LUMINAIRE USER’S MANUAL

Features

VL3015 Spot Standard Features

The VL3015 Spot Luminaire has the following standard features:

• 6:1 zoom optics system with 10° to 60° range.

• CYM color mixing system.

• Fixed, rotating color wheel with six interchangeable color filters.

• Variable CTO color correction.

• Mechanical iris provides continuous beam size control.

• Three gobo/effects wheels combine to provide 14 rotatable,
indexable gobo positions. Each wheel also has one open
position.

• Unit includes two reflectors - one Peaked Reflector (installed in unit) and one Flat Field Reflector
(stored in the luminaire’s head assembly under the bottom head cover).

Note: For more information on changing the reflector, refer to “Reflector Change” on page 89 of this
manual.

• Full field dimming system.

• Dual blade strobe system.

• Repositional pan/tilt system.

• Control by DMX512 protocol.

• Fan cooled.

• UV/IR glass.

• 1500W short arc lamp source.

Note: For more information and product specifications, refer to “Technical Specifications” on

page 93.

4 27 August 2013 02.9679.00 02 A

DESCRIPTION : FEATURES

1

VL3515 Spot Standard Features

The VL3515 Spot Luminaire has the following standard features:

• Shutter assembly with four blades: +/- 50° system rotation and +/- 30°
blade rotation.

• 6:1 zoom optics system with 10° to 60° range.

• CYM color mixing system.

• Fixed, rotating color wheel with six interchangeable color filters.

• Variable CTO color correction.

• One gobo/effects wheel provides five rotatable, indexable gobo
positions and one open position.

• One fixed gobo/effects wheel provides six positions for standard or custom gobos and one open
position.

• Unit includes two reflectors - one Peaked Reflector (installed in unit) and one Flat Field Reflector
(stored in the luminaire’s head assembly under the bottom head cover).

Note: For more information on changing the reflector, refer to “Reflector Change” on page 89 of this
manual.

• Full field dimming system.

• Dual blade strobe system.

• Repositional pan/tilt system.

• Control by DMX512 protocol.

• Fan cooled.

• UV/IR glass.

• 1500W short arc lamp source.

Note: For more information and product specifications, refer to “Technical Specifications” on

page 93.

02.9679.0002 A 27 August 2013 5

VARI❋LITE VL3015 / VL3515 SPOT LUMINAIRE USER’S MANUAL

Components

Included Items

The following illustration shows all items included with the luminaire:

VL3015 / VL3515 Spot Luminaire

Documentation CD ROM

Product

Registration

Product Support

Sheet

VL3015 or VL3515 Spot Luminaire

Unpack & Quick

Start Guide

Warranty Card

1500 Watt Short Arc
Double-Ended Lamp*

Neutrik PowerCon®
AC Input Connector

Mounting Brackets

Note:

*DO NOT handle arc lamp with bare
hands. Wear cotton gloves. Keep
lamp dirt and grease free.

Figure 1-1: Included Items

Note: Unit includes two reflectors - one Peaked Reflector (installed in unit) and one Flat Field

Reflector (stored in the luminaire’s head assembly under the bottom head cover). For more
information on changing the reflector, refer to “Reflector Change” on page 89 of this manual.

6 27 August 2013 02.9679.00 02 A

DESCRIPTION : COMPONENTS

Replacement Items/Accessories

The following optional and/or replacement items can be ordered directly from Philips Vari-Lite.
(Please order by Philips Vari-Lite part number.)

1

Philips Vari-Lite

Part Number

22.9620.0194 Safety Cable Assembly

25.9661.0057 DMX Termination Connector Asse mbly

28.8500.0054 USB Luminaire Programming Kit

55.6840.0001 Truss Hook, Mega-Clamp, Round and Square

55.6841.0001 Truss Hook, Mega-Claw for 2” Round Tube

71.9686.1502 1500 Watt Short Arc Lamp
PC1BE AC Input Cable, PowerCon with Bare End (no connector), 1 Meter

PC1GTL208 AC Input Cable, PowerCon with L6-20 Twist Lock (Male), 1 Meter

Accessory Description

02.9679.0002 A 27 August 2013 7

VARI❋LITE VL3015 / VL3515 SPOT LUMINAIRE USER’S MANUAL

Luminaire Overview

The following illustration shows the external luminaire components and controls.

Head Assembly

Houses color, gobo, strobe, zoom lens
and iris or shutter mechanisms*. Also, the

alternative reflector (Flat Field) is stored
under the bottom head cover.
(*dependant on luminaire model).

Backcap Assembly

Provides access to lamp
for replacement and
provides controls for
beam adjustment. Users

can change the reflector
(Peaked or Flat Field) as
desired.

Yoke Assembly

Houses Master Control
Board (MCB).

Input Panel

Provides DMX In and Thru,
and AC Power connections.
(see detail below)

Input Panel Components

Product Label ID

AC Input

~

AC IN

DATA THRU

DATA IN

Data In Data Thru

Figure 1-2: External Components and Controls

Menu Display

Used to input manual
commands, program, test,
set defaults and access
internal status information.

ENTERMENU

Upper Enclosure Assembly

Houses power supply, ballast,
and display board.

Beam Adjustment Controls

CAUTION:

RISK OF FIRE. USE ONLY 1500 WATT, H TYPE 100V METAL HALIDE LAMP,

SFc10-4 BASE.

RISQUE D'INCENDIE. UTILISER UNIQUEMENT UNE LAMPA HALOGENE EN METAL DE

RISK OF EXPOSURE TO EXCESSIVE ULTRAVIOLET RADIATION. DO NOT OPERATE
WITHOUT COMPLETE LAMP ENCLOSURE IN PLACE OR WHEN LENS IS DAMAGED.

DO NOT OPEN FOR 5 MINUTES

ATTENTION:

TYPE H, 1500 WATT, 100V ET UN SUPPORT SFc10-4.

CAUTION:

DISCONNECT FIXTURE

BEFORE RELAMPING
CAUTION:

HOT LAMP

AFTER SWITCHING OFF.

YZ

X

8 27 August 2013 02.9679.00 02 A

CHAPTER 2.

Installation

This chapter contains instructions for installation of the luminaire. It includes connectin g power
and data, along with instructions for powering up the luminaire for the first time and addressing
it within your system.

• Power and Data Cabling Requirements

• Installation Procedures

• Powering Up

• Addressing

02.9679.0002 A 27 August 2013 9

VARI❋LITE VL3015 / VL3515 SPOT LUMINAIRE USER’S MANUAL

Power and Data Cabling Requirements

Power

The luminaire requires standard AC power distribution from 200-240 VAC, 50/60 Hz. Current
required is 8 to 12 Amps depending on the AC supply voltage and product model.

Note: The mating Neutrik PowerCon connector is supplied, however, you will need to purchase or
construct a cable appropriate for your application.

AC Power Input

3-Pole Neutrik PowerCon
Locking Connector for AC
Input Power

AC IN

~

DATA IN

DATA THRU

ENTERMENU

Luminaire Enclosure Assembly

Neutrik PowerCon
Connector (supplied)

Figure 2-1: Power Connector

Depending on the application, the luminaire’s AC input cable may require a different connector. If
required, install a new connector meeting your requirements using the following wire color code
reference:

Wire* Connection

Green/Yellow AC Ground

Blue AC Neutral

Brown AC Line

WARNING: DO NOT connect to three-phase Delta service in countries with 240 volt power.

Note: The lamp will not strike below 180 volts RMS.

10 27 August 2013 02.9 679.0002 A

* International (Harmonized) Standard

INSTALLATION : POWER AND DATA CABLING REQUIREMENTS

2

For single-phase power at 200-240 volts RMS:

Connection Pin

AC Neutral X

AC Line Y

Ground (Earth) G

X

For three-phase power at 208 volts RMS:

Connection Pin

Phase 1 X
Phase 2 Y

Ground (Earth) G

X

WARNING: It is not recommended to power any VARI❋LITE luminaire from a dimmer - even in
'NONDIM' mode. Dimmer and non-dim modules are not suitable sources of power because their
output modifies the AC wave form. This may work for a short time, but will eventually result in power
problems, luminaire mis-operation and/or failure and may void the luminaire’s warranty.

G

Y

G

Y

02.9679.0002 A 27 August 2013 11

VARI❋LITE VL3015 / VL3515 SPOT LUMINAIRE USER’S MANUAL

Data Cables

The VL3015 / VL3515 Spot Luminaire is equipped with two, 5-p in XLR connectors for DATA IN and
DATA THRU (out) applications. DATA IN requires a 5-pin, female XLR connector and DATA THRU
requires a 5-pin, male XLR connector. When purchasing or constructing data cables, it is important
that not only the correct cable type be used, but also quality cable to ensure a reliable DMX512 system.
Your cabling should meet the following USITT DMX specification requirements:

• Suitable for use with EIA485 (RS485) operation at 250k baud.

• Characteristic impedance 85-150 ohms, nominally 120 ohms.

• Low capacitance.

• Two twisted pairs.

• Foil and braid shielded.

• 24 AWG minimum gauge for runs up to 1000 feet (300m).

• 22 AWG minimum gauge for runs up to 1640 feet (500m).

Note: Microphone type cables and other general purpose, two-core audio or signal cables are not
suitable for use with DMX512.

The XLR 5-pin connectors should be wired as follows:

Pin/Wire Code to XLR Connectors

Data Thru

Cable Pinout

1

2

Male Conn

4

3

Pin 1

Foil &

Braided

Shield

5

Pin 2

1st

conductor

of 1st

twisted

pair

Data (-)

Pin 3

2nd

conductor

of 1st

twisted

pair

Data (+)

Pin 4

1st

conductor

of 2nd

twisted

pair

Data (-)

Pin 5

2nd

conductor

of 2nd

twisted

pair

Data (+)

Data In

Cable Pinout

5

4

Female Conn

2

3

1

Note: Refer to the USITT Recommended Practice for DMX512 guide for additional information
regarding DMX512 systems. How to obtain a copy is detailed in “Additional Documentation” on

page 1.

12 27 August 2013 02.9 679.0002 A