Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by GH03 0395 Service PaCEPrinted in the NetherlandsSubject to modificationEN 3122 785 13680
EN 2VAD 80311.
Technical Specifications and Connection Facilities
1.Technical Specifications and Connection Facilities
1.1VAD8031 functionality:
•Loading of 8 cm and 12 cm discs by a motorized tray
•Disc type recognition and in case of a DVD+RW disc laser
power calibration
•Servo control for disc rotation, sledge movements, tilt,
focus and actuator position
•EFM+ encoding / decoding for DVD, and EFM decoding for
CD
•Writes and read DVD+RW discs and reads DVD, CD and
CD-R/RW discs
•Linking control, header insertion and sector number
updating at record
•Interfacing to the MPEG back-end for control and for data
•The back-end has to provide MPEG data processing, data
buffering, construction of logical format for Lead-in, Data
area and Lead-out part of the DVD+RW disc
1.2Connections
The following interfaces are provided for connecting the drive
to the MPEG back-end Application:
•Power Connector: 4-pin supply interface
•IDE Connector: 40-pin command and data transfer
interface
•Connect the unit to the mains via an isolation transformer.
•Replace safety components, indicated by the symbol ,
only by components identical to the original ones. Any
other component substitution (other than original type) may
increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, you must return
the unit in its original condition. Pay, in particular, attention to
the following points:
•Route the wires/cables correctly, and fix them with the
mounted cable clamps.
•Check the insulation of the mains lead for external
damage.
•Check the electrical DC resistance between the mains plug
and the secondary side:
1. Unplug the mains cord, and connect a wire between
the two pins of the mains plug.
2. Set the mains switch to the 'on' position (keep the
mains cord unplugged!).
3. Measure the resistance value between the mains plug
and the front panel, controls, and chassis bottom.
4. Repair or correct unit when the resistance
measurement is less than 1 MΩ.
5. Verify this, before you return the unit to the customer/
user (ref. UL-standard no. 1492).
6. Switch the unit ‘off’, and remove the wire between the
two pins of the mains plug.
2.1.2Laser Safety
This unit employs a laser. Only qualified service personnel may
remove the cover, or attempt to service this device (due to
possible eye injury).
2.2Warnings
2.2.1General
•All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD, symbol ). Careless
handling during repair can reduce life drastically. Make
sure that, during repair, you are at the same potential as
the mass of the set by a wristband with resistance. Keep
components and tools at this same potential. Available
ESD protection equipment:
–Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and earth cable) 4822
310 10671.
–Wristband tester 4822 344 13999.
•Be careful during measurements in the live voltage section.
The primary side of the power supply (pos. 1005), including
the heatsink, carries live mains voltage when you connect
the player to the mains (even when the player is 'off'!). It is
possible to touch copper tracks and/or components in this
unshielded primary area, when you service the player.
Service personnel must take precautions to prevent
touching this area or components in this area. A 'lightning
stroke' and a stripe-marked printing on the printed wiring
board, indicate the primary side of the power supply.
•Never replace modules, or components, while the unit is
‘on’.
2.2.2Laser
•The use of optical instruments with this product, will
increase eye hazard.
•Only qualified service personnel may remove the cover or
attempt to service this device, due to possible eye injury.
•Repair handling should take place as much as possible
with a disc loaded inside the player.
•Text below is placed inside the unit, on the laser cover
shield:
Laser Device Unit
Type: Semiconductor laser
GaAlAs
Wavelength: 650 nm (DVD)
: 780 nm (VCD/CD)
Output Power: 20 mW (DVD+RW
writing)
: 0.8 mW (DVD
reading)
: 0.3 mW (VCD/CD
reading)
Beam divergence: 60 degree
Figure 2-1 Class 1 Laser Product
Note: Use of controls or adjustments or performance of
procedure other than those specified herein, may result in
hazardous radiation exposure. Avoid direct exposure to beam.
CAUTION VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDSÆTTELSE FOR STRÅLING
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES UNNGÅ EKSPONERING FOR STRÅLEN
VARNING SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN
VARO! AVATTAESSA OLET ALTTIINA NÄKYVÄLLE JA NÄKYMÄTTÖMÄLLE LASER SÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN
VORSICHT SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETSEN
DANGER VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID DIRECT EXPOSURE TO BEAM
ATTENTION RAYONNEMENT LASER VISIBLE ET INVISIBLE EN CAS D'OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU
!
Figure 2-2 Warning text
EN 4VAD 80313.
3. Directions For Use
Not applicable
Directions For Use
4.Mechanical Instructions
Mechanical Instructions
EN 5VAD 80314.
Note that exploded views can be found in chapter 10
4.1General
Follow the dismantling instructions in described order.
Do not place the unit with its PWB on a hard surface (e.g.
table), as it could damage the components on it.
Always place something soft (a towel or foam cushion) under it.
Never touch the lens of the OPU.
Take sufficient ESD measures during handling.
4.2Dismantling
You can divide the Basic Engine into the following parts:
1. Loader (frame and tray, clamp)
2. PWB (or 'mono board')
3. DVD-Module (OPU, turntable motor, and sledge-motor
assy)
4. Encasing
4.3Cab inet and Clamper Bridge
–Remove the encasing by releasing the four screws [1], see
figure 4-1
–Make sure that you do not lose the 5 heat paths (gray
rubber pieces that conduct the heat from the ICs to the
case)!
–Remove the clamper bridge assy, by releasing the two
screws [1], see figure 4-2
1
1
2
1
2
Figure 4-2 Remove Clamper Bridge
2
1
1
1
Figure 4-1 Basic Engine dismantling (part1)
EN 6VAD 80314.
4.4Tray
–Remove encasing as as described in 4.3
–Disengage the two holders that fix the tray [1], see figure 4-
3, and pull out the tray [2]
1
1
Mechanical Instructions
2
1
1
2
Figure 4-3 Remove Tray
4.5Printed Board
Note: After Exchanging the PWB (or the DVD-M) the complete
drive has to be adjusted! Refer to chapter 8 for adjustment
instructions!
–Remove encasing and clamper bridge as described in 4.3
–Disconnect the four flex foils from the PWB connectors
–Remove the 2 screws that hold the PWB, see figure 4-4
–At assembly make sure that the 5 heat paths (gray rubber
pieces) are placed on the ICs!
Figure 4-4 Remove PWB
4.6DVD-M
Caution: Never try to align or repair the DVD-Module itself!
Only the factory can do this properly. Service engineers are
only allowed to exchange the sledge motor assy.
After Exchanging the DVD-M (or the PWB) the complete drive
has to be adjusted! Refer to chapter 8 for adjustment
instructions!
–Remove encasing, clamper bridge and PWB as described
in 4-3 and 4-5
–Remove the four screws [1], see figure 4-5.
–Now you can remove the DVDM
2
1
1
Figure 4-5 Remove DVDM
1
1
4.7Sledge Motor Assembly
Caution: Never try to align or repair the DVD-Module itself!
Only the factory can do this properly. Service engineers are
only allowed to exchange the sledge motor assy.
–Place the DVD-Module, with the laser facing downwards
on a soft surface.
–Remove the three screws that hold the sledge-motor assy
and lift the assy upwards. You can replace it now.
Mechanical Instructions
EN 7VAD 80314.
Figure 4-6 Remove Sledge Motor Assy
4.8Re-assembly
To re-assemble the module, do all processes in reverse order.
Take care of the following:
•Sledge-motor assy: Mesh the teeth of the sledge motor
and sledge rack properly, during mounting of the sledge
motor assy.
•Heat Paths: Put the 5 heat paths (gray rubber pieces) back
to their position on the ICs, see figure 4-7.
•Complete module: Place all wires/cables in their original
positions
•Emergency opening slot: Be sure that the slot for the
emergency tray opener is covered by adhesive tape!
•Jumper selection: Jumper has to be in position "Master"!
Figure 4-7 Heat Paths
EN 8VAD 80315.
5.Diagnostic Software
Diagnostic Software
5.1General
Please refer to the service manual of the recorder for a
description of the complete Diagnostics Software. In this
manual only drive specific error codes are explained.
5.2Error Codes
With DSW command 910 (Digital Board Chrysalis) the set
software can retrieve an overview of all occurred engine errors.
5.2.1Momentary Errors
Byte 0: latest error:
Overview of the BE error codes.
error
errormeaning
code
0x00no_errorNo error has occurred
0x01illegal_command_errorCommand not allowed in this
state or unknown command
0x02illegal_parameter_errorParameter(s) not valid for
0x03command_timeout_errorThe maximum execution
0x04sledge_home_errorThe sledge could not be
0x05sledge_calibration_errorAn error occurred during cal-
0x40beta_over_under_flow_errorDuring the walking OPC a
0x41not_enough_calib_points_
error
0x42not_enough_power_error The calculated power during
0x43illegal_reading_speed_errorThe selected speed is not al-
0x44servo_fatal_errorThe actuator dissipation be-
couldn’t be calibrated
culation of the write strategy
ran the buffer output stream
not available for this inquiry
The selected speed is not al-
lowed for a recording on this
medium
in ATIP/ADIP) are invalid or
not read
not reached
timum power is higher)
(optimum power is lower)
Error during OPC power cal-
culation (samples are wrong)
cause test zone is full
The jitter measurement dur-
ing OPC samples readback
failed
OPC readback sampling
optimum power is too high
The alpha measurement ref-
erence current is wrong (IAN)
pha gain is wrong
beta over-/under-flow was
detected
Not enough valid calibration
points available for re-calibration
re-calibration exceeds max
power
lowed for the requested command
came too high during a servo
recovery
This error is overwritten by the next player / inquiry command.
EN 10VAD 80315.
Diagnostic Software
Byte 1 - 9: cumulative errors of previous error occurences.
Format of the BE error bytes
Every individual error has its own bit in the 9-byte structure as
described in the drawing below:
byte 1
b7 b6 b5 b4 b3 b2 b1 b0
reserved
FOCUS
AGC
ERROR
FOCUS
RETRIES
ERROR
FOCUS
TIMEOUT
ERROR
RADIAL
AGC
ERROR
RADIAL
RETRIES
ERROR
RADIAL
TIMEOUT
ERROR
byte 2
TRAY
ERROR
reserved
JITTER
OPTIMIZATION
ERROR
SLEDGE
HOME
ERROR
SLEDGE
UNSTABLE
ERROR
SLEDGE
CALIBRATION
ERROR
TILT SENSOR
OFFSET
CALIBRATION
ERROR
byte 3
RECORD
ERROR
SEEK
ERROR
NO DISC
ERROR
NOT
INITIALISED
ERROR
ILLEGAL
STOPADDRESS
ERROR
ILLEGAL
PARAMETER
ERROR
ILLEGAL
COMMAND
ERROR
byte 4
SERVO
FATAL
ERROR
reservedreserved
HF PLL
ERROR
NO HF
PRESENT
ERROR
HEADER
TIMEOUT
ERROR
SUBCODE
NOTFOUND
ERROR
RADIAL
INIT
ERROR
TILT
CALIBRATION
ERROR
COMMAND
TIMEOUT
ERROR
SUBCODE
TIMEOUT
ERROR
byte5
WOBBLE PLL
ERROR
byte6
WSG
CALCULATION
ERROR
byte7
LASER
FORWARD
SENSE
ERROR
byte8
OPC
READ
SAMPLES
ERROR
byte9
ADIP
SYNC
ERROR
DVD
FREQUENCY
ERROR
NVRAM
CHECKSUM
UPDATE
ERROR
OPC
BAD JITTER
MEASUREMENT
ERROR
ADIP
WINDOW
ERROR
CD
FREQUENCY
ERROR
FRONTEND
OFFSET
CALIBRATION
ERROR
OPC
TEST ZONE
FULL
ERROR
ADIP
TIMEOUT
ERROR
ILLEGAL
RECORDING
SPEED
ERROR
LASER PLL
ERROR
OPC
POWER
CALCULATION
ERROR
ATIP
NOTFOUND
ERROR
SPEED
WINDOW
ERROR
ILLEGAL
READING
SPEED
ERROR
OPC
START
POWER HIGH
ERROR
ATIP
SYNC
ERROR
SPEED
TIMEOUT
ERROR
ILLEGAL
MEDIUM
ERROR
OPC
START
POWER LOW
ERROR
ATIP
WINDOW
ERROR
NON
EXISTING
BCA
ERROR
SELFTEST
ERROR
OPC
RECORD
POWER
ERROR
ATIP
TIMEOUT
ERROR
BCA
READ
ERROR
I2C
ERROR
OPC
MEDIA
PARAMETER
ERROR
RETURN
VALUE
INVALID
ERROR
BUFFER
OVERRUN
ERROR
BETA
OVER/UNDER
FLOW
ERROR
NOT ENOUGH
CALIB POINTS
ERROR
These errors are kept in memory until a power down of the
drive (e.g. when recorder goes to standby) or reset of the drive.
NOT ENOUGH
POWER
ERROR
ROPC
ALPHA
GAIN
ERROR
ROPC
ALPHA
REF CURRENT
ERROR
ROPC
ALPHA
OVERFLOW
ERROR
5.2.2Cumulative errors
These errors are stored in EEPROM and are thus non-volatile
showing the complete error history of the drive.
Byte 1 - 9: cumulative errors of previous player / inquiry error
occurences. These bytes are the same as the nine bytes (1-9)
of the Momentary errors
5.2.3Software fatal assert
Gives row number and file name in the source code of the
firmware of the data path of the AV
Diagnostic Software
EN 11VAD 80315.
EN 12VAD 80315.
Diagnostic Software
6.Block Diagram.
Block Diagram
Disc Motor
M
11P
1401
7402
Disc Motor Driver
option
SRAM
7503
TZA1015
7504
SDRAM
16MB
U,V,W coil
U+,UV+,VW+,WHall+ ,Hall-
MOTO1
MOTOR-ON
VMOTO10
T1
7400
XDD0..15
XDA0..11
DATA_MASK
DA0..15
AD0..19
PCS-p re_amp
SIN H
COSPH
REFSIN
REFCOS
7500
XWR
XRAS
SDCK
XCASL
XCASH
1400
LOADER
+SI N , - SIN
+COS, -COS
7409
ROHM
Block Diagram.
PCS
Sled g e
M
9P
SL-
SL+
Servo D ri v e r
BA5995FM
SL
FO+
FORA
TRAY-INOUT
TRAY-ONOFF
DRIVER-ON
CENTAURUS
FOC+
FOC-
Actuator
RADIAL
FOCUS
TILT
1V65
7408
7405
DC
level
laser 650nm
RAD
Servo D r iv er
BA5995FM
SID A , SILD, SICL
RFREF
RFN3 ,RFP3
A1,2
CALF
XDN
FTC
D1..4
PPNO
F S diode
E la ntec 6295
SCLK
SDI O
SEN
offset
gain
TRAYSW
EJECTKEY
DEBUG1,2,4,5
laser 780nm
EFM
R/ W
SERVO-M EA S
SERVO-COM M
FOC-
FOC+
13VAD 80316.
650nm PD
RAD
OPU66
PAEDIC
TZA 1045
CD-MO DE
VIA..HRF P ,R F NIIC
HIGH-GAIN
VIA..H
RFP
RFN
E FMDATAP
EFM _ D A TA
EFM CLKN
EFM CLKP
EFM _ RWN
7201
highpower
IIC
LASP
ALFA
EEpr o m
7104
PAEDIC
power
7300
4V6
1002 Tr a y Motor PWB Assy
option
for Data
Drive
Headphones
Tray Switch
Eject key
R F N3 / R F P3, IC 7201 P in 38/39
A:AC, 50mV/Div
50ns/Div
M
15P
5V
3V3
LED
1702
Tr a y Motor
OPU Flex 45p
1100
Iodel
IOthr
IAPC
WSB
SCLK
SDIO
SEN
RW-Del
Vdel
5V
VREF
Vthr
HIGH-GAIN
CD- M ODE
LACONICCHEETA H
TR+
TR-
IC7300 Pin 4
A: DC , 1 V /Div, 20ns/Div
IC7300 Pin 5
A: DC , 500mV/Div, 20ns/Div
1401 Pin 9/10/11
A: DC , 5 V /Div, 500us/Div
1400-2,3,4,6,7, 8
IC 7604 P in 4
A: DC , 1 V/Div, 1us/Div
IC 7606 P in 1
A: DC , 2 V/Div, 1us/Div
IC 7605 P in 7
A: DC , 2 V/Div, 1us/Div
FLASH
PROM
1600
PORN
HD0..15
IDE
HDASPN
CS0
CS1
HA0
HA1
HA2
HPDIAGN
HIRQ
HDACKN
IOR DY
HDRN
HRWN
HDRQ
RX1_MASTER
TX1
TX2
DEBUG11
AUDIOR
AUDIOL
IEC958
5V
From/To DVD Recorder application
GND
12V
IR Q N,OSTR,EFM_RW N
1V8
3V3
RESET
PORN
7502
7603
5V
12V
3v31V8
5V25
5V
7606
7604
TOSTOCEN
A: DC , 500mV/Div, 2ms/Div
IC7504 Pin 38
7605
5V
-5V
1V65
TR 15001_002
100903
A: DC , 500mV /Div, 5ns/Div
Electrical Diagrams and Print-Layouts
7.Electrical Diagrams and Print-Layouts
Servo Board: OPU Interface
14VAD 80317.
1234567891011121314
1100 A3
2100 C4
2101 H4
A
2102 E4
2103 A5
2104 H3
2105 H4
2106 D9
TO CHEETAH_QD/DRIVERS/CENTAURUS-DRAM-FLASHROM/DEBUG-AND-FLASH