Philips MCM761/12/61 Service Manual

MCM761/12/61
©
Copyright 2011 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by SL 1108 Service Audio Printed in The Netherlands Subject to modification
Version 1.4
CLASS 1
LASER PRODUCT
3141 785 34044
TABLE OF CONTENTS
Page
Location of PC Boards & Versions Variation ........................1-2
Speci cations .......................................................................1-3
Measurement Setup .............................................................1-4
Service Aids, Safety Instruction, etc ...........................1-5 to 1-7
Connections & Functional Overview.........................1-8 to 1-11
Troubleshooting ......................................................1-12 to 1-13
Disassembly Instructions & Service positions .........................2
Service Test Program ..............................................................3
Set Block Diagram ...................................................................4
Set Wiring Diagram .................................................................5
Display Board .......................................................................... 6
Power Board ............................................................................8
Cassette Board........................................................................9
CD Board .................................................................................7
Main and Top Key Boards ..................................................... 10
Set Mechanical Exploded View & Parts List ..........................11
Revision List ..........................................................................12
1-2
LACATION OF PCBS
VERSION VARIATIONS:
Type /Versions:
Features
Board in used:
MCM761
Service policy
* TIPS : C -- Component Lever Repair.
M -- Module Lever Repair
¥
-- Used
/05 /61
Feature diffrence
RDS VOLTAGE SELECTOR ECO STANDBY - DARK
Type /Versions:
DISPLAY BOARD TOP KEY BOARD
TUNER BOARD
CASS BOARD
POWER BOARD
MAIN BOARD
/12
/37
/98
C
C/M
C
M
C
C
C/M
C/M
M
C
C/M
MCM761
/05 /61
/12
/37
/98
¥
¥
¥
CD BOARD
C/M
C
C
1-3
GENERAL:
Mains voltage : 110-127V/220-240V Switchable
for /98
117V ± 10% for /37
220V ± 10% for /61
230 ± 10% for /05/12
Mains frequency : 50/60Hz
Power consumption : 55W at 1/8 P
rated
< 15W at Standby (Demo mode off)
< 0W at ECO Standby
Clock accuracy : < 4 seconds per day
Dimension centre unit : : 340 x 179 x 252 mm ( L x D x H )
TUNER: FM
Tuning range : 87.5-108MHz
Grid : 50kHz
100kHz for /37
IF frequency : 10.7MHz ± 25kHz
Aerial input : 75 ohm coaxial
300 ohm click fit for /37
Sensitivity at 26dB S/N : < 22uV
Selectivity at 600kHz bandwidth : > 25dB
Image rejection : > 25dB [> 75dB]
Distortion at RF=1mV, dev. 75kHz : < 3%
-3dB Limiting point : < 23.5dBf
Crosstalk at RF=1mV, dev. 40kHz : > 18dB
MW
Tuning range : 531-1602kHz
530-1700kHz for /98/37
Grid : 9kHz
10kHz for /98/37
IF frequency : 450kHz ± 1kHz
Aerial input : Frame aerial
Sensitivity at 26dB S/N : < 22uV
Selectivity at 18kHz bandwidth : > 18dB
IF rejection : > 45dB
Image rejection : > 28dB
Distortion at RF=50mV, M=80% : < 5%
AMPLIFIER:
Output power (6 ohm, 1kHz, 10% THD)
L & R : 2 x 75W RMS Frequency response within -3dB : 60Hz-16kHz
Bass : 60Hz ± 3 Steps
Treble : 12kHz ± 3 Steps
Incredible Surround : On / Off
Input sensitivity
Aux in (at 1kHz) : 500mV at 600 ohm
CD (Audio Disc1) : -6dB track (Trk 35)
Output sensitivity
Headphone output at 32 ohm : 15mW ±2dB (Max. vol.)
CASSETTE RECORDER:
Number of track : 2 tracks (stereo)
Tape speed : 4.76 cm/sec ± 2%
Wow and flutter : < 0.4% DIN
Fast-wind/Rewind time C60 : 130 sec
Bias system : 78kHz ± 10kHz
Rec/Pb frequency response within 8dB : 80Hz - 10kHz
Signal to Noise Ratio (Type I) : > 48dBA
Signal to Noise Ratio (Type II) : > 52dBA
COMPACT DISC:
Measurement done directly at the connector on the board.
Output Resistance : < 100 ohm
Output Voltage (0dB, 1kHz) : 0.5Vrms ± 1dB (unloaded)
Channel Unbalance : < ±1dB
Channel Separation (1kHz) : > 60dB
Frequency Response (±3dB) : 20Hz-20kHz
Signal to Noise Ratio : > 76dBA
MP3-CD Bit Rate : 8-320 kbps
Sampling Frequencies : 8,11.025,12,16,22.05,24,
32,44.1,48kHz
[....] Values indicated are for "ECO6 Cenelec Board" only.
USB : -6dB track
WMA-CD Bit Rate : 64-192kbps
Recording Format : ISO9660 UDF format not
supported
USB:
Measurement done at speaker terminals across 6: load w/ 500mW output and DSC setting in Jazz Mode.
Frequency response within ± 3dB : 100Hz - 16kHz
Signal/Noise ratio (A-weighted) : > 60dBA
Channel crosstalk at 1kHz : > 35dB
Channel unbalance at 1kHz : ± 3dB
SPECIFICATIONS
1-4
LF Generator
e.g. PM5110
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion met
e
e.g. Sound Technology ST170
L
R
DUT
or Universal Test Cassette
Fe SBC420 4822 397 30071
LEVEL METER
e.g. Sennheiser UPM550
-
S/N and distortion meter
e.g. Sound Technology ST1700B
L
R
DUT
CD
Use Audio Signal Disc (replaces test disc 3)
SBC429 4822 397 30184
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
S/N and distortion meter
e.g. Sound Technology ST1700B
Frame aerial
e.g. 7122 707 89001
Tuner AM (MW,LW)
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
RF Generator
e.g. PM5326
Ri=50:
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Ri=50:
Tuner FM
MEASUREMENT SETUP
1-5
SERVICE AIDS
GB
WARNING
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure thatyouare connected with the same potential as the mass of the set viaawrist wrap with resistance. Keep components and tools also at this potential.
ESD
CLASS 1
LASER PRODUCT
GB
Safety regulations require that the set be restored to its orig inal condition and that parts which a re identical with those specified, be used
Safety components are marked by the symbol
!
.
Lead free
Set remains closed!
N
Y
Play a CD
for at least 10 minutes
Y
playability
ok ?
N
playability
ok ?
add Info for customer
"SET OK"
check playability
N
Y
playability
ok ?
check playability
check playability
return set
Customer complaint
"CD related problem"
"fast" lens cleaning
For flap loaders (= access to CD drive possible) cleaning method is recommended
INSTRUCTIONS ON CD PLAYABILITY
1 - 6
Exchange CDM
- For description - see following pages
PLAYABILITY CHECK
For sets which are compatible with CD-RW discs
use CD-RW Printed Audio Disc ....................7104 099 96611
TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00
• playback of these two tracks without audible disturbance playing time for: Fingerprint
10seconds
Black dot from 00:50 to 01:10
• jump forward/backward (search) within a reasonable time
For all other sets
use CD-DA SBC 444A..................................4822 397 30245
TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge)
• playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds
Fingerprint 10seconds Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method ) should be mentioned in the addendum sheet.
The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.
LIQUID LENS CLEANING
Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use “Cleaning Solvent
The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don’t press too hard) with a soft and clean cotton bud moistened with the special lens cleaner.
The direction of cleaning must be in the way as indicated in the picture below.
Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens.
INSTRUCTIONS ON CD PLAYABILITY
1 - 7
2-1
2-1
DISMANTLING INSTRUCTIONS
Dismantling of the Cover Cassette and Universal Loader
1) Remove the Cover Cassette (pos 1+pos 2) in the direction as
shown in Figure 1.
2) Loosen 4 screws to remove the Cover Top (pos 62) by
sliding it out towards the rear before lifting up.
- 2 screws on the rear
- 1 screw each on the left & right side
3) Loosen 2 screws each toremove the Panel Left(pos 61)
and Panel Right (pos 60). The Panels are removed by
sliding it towards the rear and outwards.
- 1 screw on the rear
- 1 screw on the side
- see Service position A
4) Loosen 4 screws A (see Figure 2) to remove the Bracket
Module Mounting (pos 54) and Universal Loader (pos
58).
- 2 screws each on the left & right side
Detaching the Universal Loader from the Bracket Module Mounting
Figure 1
Figure 3
Figure 5
7erugiF
1) Remove 2 screws C (see Figure5) from the bottom ofthe
Cabinet Front .
Detaching the Front Panel assembly from the Bottom/Rear assembly
2) Release the fixation of the Main Board to Bracket Combi
by removing the 1 screw and pulling the Main Board
outwards (see Figure 6).
3) Uncatch 2 catches on the left & right sides of the Cabinet
Front and slides the Front Panel assembly out towards
the front.
- see Service position C
Figure 4
1) Slide out theLoader Trayfully andremove 4 screwsB (see
Figure 4) to detach the UniversalLoader (pos 58) from
the Bracket Module Mounting (pos 54).
- see Service position B
Figure 2
5) Shake up the Bracket Module Mounting and CD Loader
as shown in Figure 3 till the Cover CD (pos7) fall off.
2-2
2-2
Dismantling of the Front Panel assembly
1) The Knob Volume (pos 10)can be remove by pulling it
out in the direction as shown in Figure 7
2) The Knob Bass/KnobTreble (pos11) canbe remove by
pulling it out in the direction as shown in Figure 8.
3) Loosen 4 screws D(see Figure 10)to remove the Shield
Tape Deck and Module Tape Deck (pos 29).
4) Loosen 2screws E (seeFigure 9) to removethe Bracket
Top Support .
DISMANTLING INSTRUCTIONS
5) Loosen 4screws G(see Figure9) toremove theBracket
Main.
6) Loosen 6 screws C4 (see Figure 11) to remove the
Display Board.
7) Loosen 4 screws H (see Figure 11) to remove the Top
Key Board.
Dismantling of the Front Panel assembly
Figure 9
Figure 8
Figure 10 Figure 12
Figure 11
1) Loosen 3 screws K and 2 catchesC5 (see Figure 12) to
remove the Tuner Board assembly.
2) Loosen 3 screws L (see Figure 12) to free the Main
Board.
3) Loosen 1 screw M (see Figure 12) to free the Mains
Socket Board.
4) Loosen 1 screw N and 2 catches C6 (see Figure 12) to
free thePanel Rear(pos 53)by sliding itout towardsthe
rear.
Note : Tuner Board assembly and Mains Socket Board
can alsobe removetogether withthe PanelRear.
Dismantling of the Rear Panel assembly
Figure 7
Service position A
Service position B
Service position C
DISMANTLING INSTRUCTIONS
Repair Hints & Service Positions
1) During repair itis possible todisconnect theTuner Board
and/or CD Module completely unless the fault is sus-
pected to be in that area. This will not affect the
performance of the rest of the set.
Note: The flex cables arevery fragile, careshould be taken
not to damage them during repair. After repair, be
very sure that the flex cables are inserted properly
into theflex socketsbefore encasing,otherwise faults
may occurs.
2-3
2-3
3-1
3-1
Various
other Tests
Activated with
ACTION
TEST
EEPROM FORMAT TEST
Load default data. Display shows "NEW" for 1 second.
Caution! All presets from the customer will be lost!!
Disconnect mains cord
LEAVE SERVICE TEST PROGRAM
S
S
9
to Exit
.MORPEEehtottneseblliwsnrettaptseTTSETMORPEE "PASS" is displayed if the uProcessor read back the test patterns correctly, otherwise "FAIL" will be displayed.
Volume, Treble or Bass
Knob
ROTARY ENCODER TEST
Display shows value for 2 seconds. Values increases or decreases until Volume Maximum (0dB) or Volume Minimum (VOL MUTE) is reached.
B
II
DEMO TOGGLE
Pressing this button will toggle between DEMO ON and DEMO OFF. The DEMO status will scroll once across the Display.
Figure 1
Figure 2
LEDs
ECO
CD
TUNER
TAPE
AUX
Volume Rotary
Off
On
On
On
On
On
Off
On
Off
On
Off
On
Pattern 1 Pattern 2
Table 2
Y
N
Y
N
DIM or RDS
Button pressed?
DIM or RDS
Button pressed?
DISPLAY TEST
Display shows Figure 1 and switch all LEDs on
except ECO LED
(see Table 2 Pattern 1)
Display shows Figure 2
and switch alternate LEDs on
(see Table 2 Pattern 2)
Y
N
9
Button pressed?
CD (on RC)
Button pressed?
Y
N
STEP
1
2
3
DISPLAY
MESSAGE
-
-
-
-
-
-
ACTION
Indicates the module used.
Version of the MPEG software (nn = Version Number).
Bit rate check
Press
9
to exit.
OKAY
ERROR
CD USB
MO-Vnn
BITRATE TESTING
Choose
level
by pressing
on the RC
Q
R
Note : Disc should be available on the tray before entering the Service Test Mode.
MP3-CD MODULE TEST
Y
Y
Y
N
N
N
Display shows
12M
Output at (Display Board)
pin 19 of uP = 2,929.6875Hz
Display shows
32K
Output at (Display Board)
pin 19 of uP = 2048Hz
QUARTZ TEST
TAPE
Button pressed?
TAPE
Button pressed?
9
Button pressed?
TUNER
Button pressed?
Disconnect
Mains cord ?
Y
Y
N
N
Y
Display TunerVersion
"ccc"
Service frequencies are
copied to the RAM (see Table 1)
Tuner works normally except:
PROGRAM button
Service Mode left
TUNER TEST
TUNER
Button pressed?
N
PRESET
1
2
3
4
5
6
7
8
9
10
11
Europe "EUR"
87.5MHz
108MHz
531kHz
1602kHz
558kHz
1494kHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
98MHz
East Europe
"EAS"
87.5MHz
108MHz
531kHz
1602kHz
558kHz
1494kHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
98MHz
USA
"USA"
87.5MHz
108MHz
530kHz
1700kHz
560kHz
1500kHz
98MHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
Oversea
"OSE"
87.5MHz
108MHz
531/530kHz*
1602/1700kHz*
558/560kHz*
1494/1500kHz*
87.5/98MHz*
87.5MHz
87.5MHz
87.5MHz
98/87.5MHz*
Table 1
East Eur. Extended-band
"EAS"
65.81MHz
108MHz
74MHz
87.5MHz
531kHz
1602kHz
558kHz
1494kHz
98MHz
70.01MHz
65.81MHz
Note: * Depending on the selected grid frequency (9 or 10kHz).
By holding the ECO and TUNER buttons depressed while switching on the Mains supply, one of the undermentioned features will be activated:
- the tuning grid frequency is toggled between 9kHz and 10kHz for the Oversea (/98) version.
- the extended FM1 (65.81MHz - 74MHz) is toggled on and off for East Eur. version.
To start service test program
hold PREVIEW & PLAY
buttons depressed while plugging in the mains cord and in standby status.
Display shows the
ROM version
"S-Vyy"
(Main menu)
S refers to Service Mode
V refers to Version
yy refers to Software version number of the uProcessor (counting up from 01 to 99)
Remark Full Display Pattern function is not available for no RDS version.
SERVICE TEST PROGRAM
SET BLOCK DIAGRAM
4-1
4-1
SET WIRING DIAGRAM
5-1
5-1
DISPLAY BOARD
TABLE OF CONTENTS
FTD Display Pin Connection ...........................................6-2
Display PCB - Layout Top View ....................................... 6-3
Display PCB - Layout Bottom View .................................6-4
Circuit Diagram ............................................................... 6-5
6-1 6-1
6-2 6-2
FTD DISPLAY PIN CONNECTION
PCB LAYOUT - DISPLAY BOARD (TOP VIEW)
6-3
6-3
6-4
6-4
PCB LAYOUT - DISPLAY BOARD (BOTTOM VIEW)
6-5
6-5
CIRCUIT DIAGRAM - DISPLAY BOARD
CD BOARD
TABLE OF CONTENTS
CD PCB - Layout Top View ..............................................7-2
CD PCB - Layout Bottom View ......................................... 7-3
CD PCB - Circuit Diagram Part1 ......................................7-4
CD PCB - Circuit Diagram Part2 ......................................7-5
CD PCB - Circuit Diagram Part3 ......................................7-6
7-1
7-1
The board is not intented to be repaired on component level.
Circuit Diagram and Printed Circuit Board drawings
are published for orientation only.
In case of defects please replace the entire board.
The board can be ordered with codenumber “9965 100 23096”.
PCB LAYOUT - CD BOARD (TOP VIEW)
7-2
7-2
PCB LAYOUT - CD BOARD (BOTTOM VIEW)
7-3
7-3
7-4
7-4
CIRCUIT DIAGRAM - CD BOARD (PART1)
7-5
7-5
CIRCUIT DIAGRAM - CD BOARD (PART2)
7-6
7-6
CIRCUIT DIAGRAM - CD BOARD (PART3)
P+
INA TL431
TL431
INA
3.3V
ECO
VCC
-25V
+25V
ON/OFF
VC
PGND
HOT_GND
+
C416
470uF/35V
R444 4K7
U404
EL817
1
23
4
R403 47K/2W
R424 68K
JP415
CX403
0.22uF/275V
CN401
AC_plug
N
L
!
R405
0R47/2W
V402 S8050
R425 4K7
U403
EL817C
1
2
3
4
R432 1K
+
C415
2200uF/35V
R420
4K7/1W
D410 1N4148
!
R429 3K3
T401ER40_761
2
3
4
6
7
8 10
11
16
13 14
15
9
12
P1
P2
P3
P5
HOT_GND
VCC -25V
PGND2
PGND3
+25V +25V
PGND3
-25V
PGND2
C404 471
!
R426 100
CX401
0.22uF/275V
R407
47
+
C417
470uF/35V
C403
472M/1KV
U401
NCP1216P65 1 2 3 4
5
6
7
8
ADJ FB CS GND DRV
VCC
NC
HV
JP416
CX402
0.22uF/275V
NTC
RT402
5R/4A
R417 33/2W
!
D404
FR104
JP429
+
C411
1uF/50V
!
L402 10uH
R421 2K2
VD401
12V
JP402
CN402
SW
TVR403 241
JP403
V405 S8050
V404 S8050
+
C401
330uF/200V
!
JP417
HS401
HEATSINK
1
2
JP409
C405 471
!
C406 104
+
C414 2200uF/35V
C412
472/1KV
R427 4K7
VD403
24V
JP410
JP401
R411
2M/0.5W
L403
10uH
CY401 102/250V_Y1
R422 20K
!
JP404
F401 T3.15AL250V
TVR402 241
!
!
R431 3K3
V401 SPA11N60C3
D407
UF803
CY404
102/250V_Y1
+
C402
330uF/200V
JP428
LF402
10MH
U406 AZ431
!
R430 3K3
HS402 HEATSINK
1
2
!
JP411
JP408
CY402 102/250V_Y1
R423 2K2
R410 1K
D402 FR107
R408 5K1
!
R404
0R47/2W
+
C407
22uF/25V
C413 472/1KV
D408
UF803
R401
2M/0.5W
D405 1N4148
R428 4K7
R419
4K7/1W
JP405
LF401
30mH_0.6mm
R418 33/2W
V403 S8050
L401
1MH(0410)
R402
10K
!
D401
KBL10/4.0A
+
AC1
-
AC
CIRCUIT DIAGRAM - POWER BOARD (PART1)
8-1
8-1
P+
FL+
5V
ON/OFF
3.3V
3V3
ECO
DGND 12V MGND
+25V
-30V
FL-
VCC
FL+ FL-
-30V
3V3
12V
-25V
AGND
PGND
5V
VC
HOT_GND
JP414
D420
FR104
R413
2R2
R437
10
U405
EL817C
1
23
4
D406
1N4007
V407
2N5551
JP422
D417
FR107
+
C408 1uF/50V
JP420
R436 1K5
D418
FR104
C427 225
T402
ER28_761
6
4
3
2
12
15
8
9
1
13
14
11
10
7
P1
P2
HOT_GND
V5+CCV
+12V
+35V
-30V
STB
GND
AGND
F1
F2
GND
+
C432 1000uF/16V
CN404 CN2.5_8
1 2 3 4 5 6 7 8
DGND 12V MGND AGND
-25V +25V PGND PGND
R440 10K
+
C410
47uF/25V
R443 22
CY403
102/250V_Y1
C430
472/1KV
FB407 FB600
L408 10uH
FB403 FB600
JP418
!
FB409 FB600
C429
103
R414
2R2
JP419
JP423
VD402
12V
L404 10uH
VD405
NC
!
JP412
JP406
C436 102/100V
D412
1N5819
CN403
CN2.0_6 1 2 3 4 5 6
D5V AC3V5 AC3V5
-30V
3.3V STBY
C437 102/1KV
L405
10uH
FB401 FB600
D416
1N4007
R433 100
R438 330
JP425
D411 SR3100
D415 FR107
C425 104
+
C435
4.7uF/160V
JP426
R415 22
+
C434 47uF/50V
R441
4.7K
D419
FR107
R409
82K/0.25W
JP407
+
C422 470uF/16V
R442 22
C409 103
FB402 FB600
R434
1K
JP424
VD404
6.8V
FB408 FB600
R448 47K/2W
U407 AZ431
FB404 FB600
+
C426
47uF/50V
+
C424 100uF/16V
C438102/1KV
JP421
V406
KTA1275
L406 33uH
D413
1N4007
R439 330
C439 102
R412 2R2
U402
ICE3B0565
1
2
3
4
5
6
7
8
RES
FB
S
DD
NC
VCC
GND
JP430
+
C433 470uF/16V
FB406 FB600
R435 4K7
JP427
+
C421 1000uF/16V
JP413
D414
1N5822
+
C423
470uF/16V
R406 150
FB405 FB600
CIRCUIT DIAGRAM - POWER BOARD (PART2)
8-2
8-2
CASSETTE BOARD
TABLE OF CONTENTS
Cassette PCB - Layout Top View ....................................9-2
Cassette PCB - Layout Bottom View ............................... 9-2
Cassette PCB - Circuit Diagram ..................................... 9-3
9-1 9-1
The board is not intented to be repaired on component level.
Circuit Diagram and Printed Circuit Board drawings
are published for orientation only.
In case of defects please replace the entire board.
The board can be ordered with codenumber “9965 100 23098”.
PCB LAYOUT - CASSETTE BOARD (TOP VIEW)
9-2
9-2
PCB LAYOUT - CASSETTE BOARD (BOTTOM VIEW)
9-3
9-3
CIRCUIT DIAGRAM - CASSETTE BOARD
MAIN & TOP KEY BOARD
TABLE OF CONTENTS
Main & Top Key PCBs - Layout Top View ......................10-2
Main & Top Key PCBs - Layout Bottom View ................10-3
Main & Top Key PCBs - Circuit Diagram ...................... 10-4
10-1
10-1
PCB LAYOUT - MAIN & TOP KEY BOARD (TOP VIEW)
10-2
10-2
10-3
10-3
PCB LAYOUT - MAIN & TOP KEY BOARD (BOTTOM VIEW)
10-4
10-4
CIRCUIT DIAGRAM - MAIN & TOP KEY BOARD
11-1
11-1
SET MECHANICAL EXPLODED VIEW
26
30
CASS
22
43
28
8
34
33
40
39
40
47
41
25
46
48
15
21
27
22
1
35
7
TUNERM
FAN
3
58
16-19
31
20
43
CON603 996510040679 FFC CONNECTOR 30PIN P1.00MM WHITE
31 994000005642 SPRING-CASSETTE DOOR
2A
11 - 3 11 - 3
MECHANICAL & ACCESSORIES PARTS LIST ELECTRICAL PARTS LIST
Loc.12NC
Description
Loc
.
12NC
Description
POWER BOARD ASSEMBLY (ONLY FOR REFERENCE) POWER BOARD ASSEMBLY (ONLY FOR REFERENCE)
C401 996510023069 CAP ELECT 330UF 200V +/-20% U405 996510023135 PHOTO-COUPLER POWER CTR
C401
996510023069
CAP ELECT 330UF 200V +/ 20%
U405
996510023135
PHOTO COUPLER POWER CTR
C402 996510023069 CAP ELECT 330UF 200V +/-20%
U406 996510023139 IC AZ431AZ-ATRE1
C403 996510023137 CAP CER CT81 4700
p
F 1KV +/-20%
U407 996510023139 IC AZ431AZ-ATRE1
C412 996510023137 CAP CER CT81 4700
p
F 1KV +/-20% V401 996510023075 TR
_
M MOSFET 11N60C3
C413 996510023137 CAP CER CT81 4700
p
F 1KV +/-20%
V402 996510007050 CH-TRNPN3DA8050hFE=120-220SO
T
C430 996510023137 CAP CER CT81 4700
p
F 1KV +/-20% V403 996510007050 CH-TRNPN3DA8050hFE=120-220SO
T
C436 996510023147 CH-CAP CER 1000PF 100V +/-10% V404 996510007050 CH-TRNPN3DA8050hFE=120-220SO
T
C437 996510023083 CAP CER CT81 1000
p
F 1KV +/-10% V405 996510007050 CH-TRNPN3DA8050hFE=120-220SO
T
C438 996510023083 CAP CER CT81 1000
p
F 1KV +/-10% V406 996510023078 TR PNP KTA1275-O 1.0A-160.0VL
-
+
-
C439
996510023147
CH-CAP CER 1000PF 100V +/-10%
V407
996510023123
TRANSISTOR 2N5551 AMPLIFIER
CX401 996510023132 CAP MKP 0.22UF 275V +/-20%
VD401 996510007088 CH-ZENER DIODE 12V ZMM12 LL-34
43-LL 21MMZ V21 EDOID RENEZ-HC880700015699
20
4DV
%02-/
+ V572 FU22.0 PKM PAC231320015699204XC
43-LLV
42E
DOIDRENEZ-HC2903
20015699
3
04DV%02-/+V572FU22.0PKMP
AC23
132001
5699304
XC CY401 996510023128 CAP CER 1000PF 250VY1+/-20%Y5U VD404 996510023119 CH-ZENER DIODE RLZ6.8B LL-34 CY402 996510023128 CAP CER 1000PF 250VY1+/-20%Y5U CY403 996510023128 CAP CER 1000PF 250VY1+/-20%Y5U CY404 996510023128 CAP CER 1000PF 250VY1+/-20%Y5U D401 996510023127 BRIDGE RECTIFIER DIODE KBL10
CD PWB ASSEMBLY (ONLY FOR REFERENCE)
D402
996510023086
DIODE FR107 FAST RECT 1A/1000V
D404 996510023094 DIODE FAST FR104 400V/1A
D4 996510007742 CH-DIODE
D405 996510000271 DIODE RLS4148 LL-34
D5 996510007742 CH-DIODE
D406 996510007042 DIODE RECT 1N4007 1A/1000VDO41
FB1 994000005661 CH-FB 2700R +/-25% SZ2012K272
T
D407 996510023125 DIODE RECTIFIER UF803 8.0A300V
FB10 994000005661 CH-FB 2700R +/-25% SZ2012K272
T
D407
996510023125
DIODE RECTIFIER UF803 8.0A300V
FB10
994000005661
CH FB 2700R / 25% SZ2012K272T
D408 996510023125 DIODE RECTIFIER UF803 8.0A300V
FB11 996510023097 FERRITE BEAD 1K+/-25%/100MHZ
D410 996510000271 DIODE RLS4148 LL-34
FB12 996510023097 FERRITE BEAD 1K+/-25%/100MHZ
D411 996510023073 SCHOTTKY BARRIER DIODE SR3100
FB13 996510023124 FB 600R +/-25% 100MHZ
D412 996510006964 DIODE 1N5819 DO-41
FB14 996510023124 FB 600R +/-25% 100MHZ
D413 996510007042 DIODE RECT 1N4007 1A/1000VDO41
FB15 996510023124 FB 600R +/-25% 100MHZ
D414 996510023072 SCHOTTKY BARRIER DIODE 1N5822
FB16 996510023124 FB 600R +/-25% 100MHZ
D415 996510023086 DIODE FR107 FAST RECT 1A/1000V
FB2 994000005661 CH-FB 2700R +/-25% SZ2012K272
T
D416 996510023086 DIODE FR107 FAST RECT 1A/1000V
FB3 996510023097 FERRITE BEAD 1K+/-25%/100MHZ
+
-
D417
996510023086
DIODE FR107 FAST RECT 1A/1000V
FB4
996510023097
FERRITE BEAD 1K+/-25%/100MHZ
D418 996510023094 DIODE FAST FR104 400V/1A
FB5 996510023097 FERRITE BEAD 1K+/-25%/100MHZ
D419 996510023086 DIODE FR107 FAST RECT 1A/1000V
FB6 994000005661 CH-FB 2700R +/-25% SZ2012K272
T
D420 996510023094 DIODE FAST FR104 400V/1A
FB7 994000005661 CH-FB 2700R +/-25% SZ2012K272
T
F401 ! 996510023141 FUSE ROUND TYPE T5AL250V
FB8 996510023097 FERRITE BEAD 1K+/-25%/100MHZ
FB401 996510023121 FERRITE BEAD 600R@100MHz
FB9 996510023097 FERRITE BEAD 1K+/-25%/100MHZ
FB402 996510023121 FERRITE BEAD 600R
@
100MHz
IC1 996510007759 IC PCF8563T CLOCK SOP8
FB403 996510023121 FERRITE BEAD 600R
@
100MHz
IC10 996510023111 IC 16M
_
SDRAM W9816G6IH-6
FB404 996510023121 FERRITE BEAD 600R
@
100MHz
IC11 994000005692 IC ISP1160BD/01 USB CONTROLLE
R
FB405
996510023121
FERRITE BEAD 600R@100MHz
IC2
996510023133
IC BA6208F MOTOR DRIVER
FB406 996510023121 FERRITE BEAD 600R@100MHz
IC3 996510007750 IC SAA7824HL LQFP80
FB407 996510023121 FERRITE BEAD 600R
@
100MHz
IC4 996510006955 IC D9258 MOTOR DRIVER
FB408 996510023121 FERRITE BEAD 600R
@
100MHz
IC5 996500041702 IC AZ4558 OPERATIONAL
FB409 996510023121 FERRITE BEAD 600R
@
100MHz
IC5 996510023082 IC NJM4558M DMP8
L401 996510023117 LF 1000UH 10%LGA0410 DCR:17.4
R
IC6 996510007745 IC OPT30 RESET OPTEK SOP-8
L402 996510023113 INDUCTOR 10uH+/-10%
IC8 996510007744 IC SCF5250
L403 996510023113 INDUCTOR 10uH+/-10%
IC9 996510023074 IC 8M S29AL008D70TFI01 FLASH
L404 996510023134 POWER IND. RCH0507-100K 10uH
L1 996510007751 INDUCTOR RTB6046-101K-1A 100UH
L405
996510023134
POWER IND.RCH0507-100K 10uH
Q12
996510023081
CH-MOSFET AP2301GN
L406 996510007060 TORODIDAL COIL 30uH +/-30% DCR
Q14 996510023108 CH-TRANSISTOR PBSS5140T
L408 996510023134 POWER IND. RCH0507-100K 10uH
X1 994000002109 CRYSTAL 8.4672MHZ 22PF
LF401 996510023143 LINE FILTER 4.5A 30MH
X2 994000005688 X'TAL 6MHZ +/-20PPM 20PF 3X8MM.
LF402 996510023099 LINE FILTER 40MH 10%
X3 994000005671 X'TAL 32.768KHZ +/-20PPM 12PF
RT402 ! 996510023101 THERMISTOR NTC 5R +/-20% 4A S401 ! 994000003327 AC POWER SOCKET 2PIN T401 ! 996510023126 TRASFO ER40 6.5A 200W 230V T402 ! 996510023085 TRASFO ER28 0.5A 12W 230V
U401
996510023088
IC NCP1216D65R2G CONTROLLER
U402 996510023087 IC ICE3B0565 SMPS CONTROLLER U403 996510023135 PHOTO-COUPLER POWER CTR U404 996510023135 PHOTO-COUPLER POWER CTR
CN1 996510040679 FFC CONNECTOR 30PIN P1.00MM WHITE
Note: Only these parts mentioned in the list are normal service parts.
1.0 Manual 3141 785 34040
Initial Service Manual released.
1.1 Manual 3141 785 34041
In this version, Some diagrams updated
1.2 Manual 3141 785 34042
In this version, Page 11-2 Partslist updated. Add: 2 996510023105 MAIN PWB ASSEMBLY /12
1.3 Manual 3141 785 34043
In this version, Page 11-2,3 Partslist updated.
Add:
CON603 996510040679 FFC CONNECTOR 30PIN P1.00MM WHITE
CN1 996510040679 FFC CONNECTOR 30PIN P1.00MM WHITE
REVISION LIST
12-1
1.4 Manual 3141 785 34044
In this version, Page 11-1 Mechanical Exploded View updated.
The item numbers in Set Mechanical Exploded View have been corrected according to parts list.
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