Philips MCM-7000 Service Manual

Micro System
MCM7000/12
egaPstnetnoC
1 Technical Specification and Connection Facilities
2 Laser Beam Safety Precautions......................................... 2-1
3 Important Safety Precautions .................................. 3-1 to 3-2
4 Safety Check After Servicing ............................................. 4-1
5 Safety Information General Notes & Lead Free
Requirements .................................................................... 5-1
6 Standard Notes For Servicing,Lead Free Requirements
& Handling Flat Pack IC .......................................... 6-1 to 6-4
7 Direction of Use ....................................................... 7-1 to 7-3
8 Cabinet Disassembly Instructions ........................... 8-1 to 8-2
9 Troubleshooting ....................................................... 9-1 to 9-2
10 Block Diagram .................................................................10-1
11 Wiring Diagram ...............................................................11-1
12 AMP Board
13 Display Board
©
Published by Sophie-KM 1114 AVM Printed in the Netherlands
Circuit Diagram ....................................................12-1
Layout Diagram ...................................................12-2
Circuit Diagram ................................................12-3
Layout Diagram ...............................................12-4
...................................................1-1 to 1-9
Contents
14 Headphone & MP3 Link and USBLED Board
Circuit Diagram .................................................12-5
Layout Diagram.................................................12-5
15 Key Board
16 Power Board
17 Decoder Board
18 Exploded View....................................................................13-1
19 Revision List .......................................................................14-1
Circuit Diagram .................................................12-6
Layout Diagram ................................................12-7
Circuit Diagram ........................................12-8 to 12-9
Layout Diagram ..............................................12-10
Circuit Diagram .................................12-11 to 12-13
Layout Diagram ..............................................12-14
Feature
Features
RDS Voltage Selector
ECO Standby DTS
Subject to modi cation EN
Different
/12
Page
Version 1.0
Location of PC Boards
DVD Loader
Key Board
USB Board
Technical Specification and Connection Facilities
Decoder Board
AMP Board
Power Board
Headphone/MP3 Link Board
Version Variations
Type /Versions:
Board in used:
LED Board Decoder Board Display Board AMP Board Headphone & MP3 Link Board Power Board USB Board Key Board
Features
RDS
VOLTAGE SELECTOR
ECO STANDBY - DARK DTS
* TIPS : C -- Component Lever Repair.
M -- Module Lever Repair
Service policy
Feature diffrence
-- Used
Display Board
Type /Versions
/05
/05
LED Board
/51
/12
C M
C C
C M C C
/37
/12
/55
/55
/58
/58
MCM7000
/61
MCM7000
/61
/79
/79
/93
/93
/94
/94
/96
/96
/98
/98
1-1
Technical Specification and Connection Facilities
Technical Specification
1. General Information and Requirement
1.1 Product Family Features
1.1.1 Identity and Key Features
MCM7000 series are Heritage Range Micro Audio System CD/MP3 player with USB and Tuner FM(20presets)
Elements to include as generic requirements:
1. Detachable mains cord
2. Safety certification (cUL/FCC and CB/EMC/CE)
Following is a list of key features:
1. USB true source a) MSC & MTP b) USB High Speed
2. iPod/iPhone docking – Integrated, support iPad
3. MP3 Link (via headphones jack from PC or MP3 player)
4. Headphone Out (Front of the set TBC)
5. Tuner FM
6. Total output power
2x30Wrms
2.1.2 Styling, Forms and Functions
MCM7000 appearances are defined in their respective MUS. MUS is the leading document where product appearance is applicable..
Features Products MCM7000
Stroke versions All
Design
Optical Drive Loading Tray
Front
Dimension
Weight With packaging 10kg
Cosmetics
Tray Orientation HORIZONTAL
ffothgieH
Main Unit Speaker Box
W x D x H (mm)
roloC
snottuB
Refer to MUS[3] for
details
wolebnoitacoLyarT
PUDFV
mm3tee
250X92X285mm
174X260X240mm
Silver Silver
1-2
Technical Specification and Connection Facilities
2.1.3 External I/O Connections
Model
Stroke Version
USB MP3 Link
(3.5mm audio jack)
Aux In
(RCA cinch)
Tuner Socket
(for FM)
Headphone Out (3.5mm audio jack)
MCM7000
All
2.1.4 Controls, Local Display and LED Indications(tbc) Control keys on the set are:
Model
Standby
Source(Disc/USB/FM/Aux/MP3_link)
MCM7000
Eject
Play/Pause
Volume Rotator
DSC
DBB
Treble Rotator
Bass Rotator
There is local display VFD. Standby LED colour:
N
N
N
N
Blue in Standby mode
1-3
Technical Specification and Connection Facilities
2.1.5. ACCESSORIES (tbc)
Model MCM7000 Stroke Version 12
eporuEnoigeR
Power Cord
1.8M
AV cable 1.5M Audio cable (3.5mm audio) Tuner Antenna
Speaker cable
USB cable
Remote Control
Battery
Quickly guide
IFU
0.5M
1.5M 75ohm
3M
NA
44keys
AAAx2
1
1
3.Mechanical General Information
The product approves the MUS and it is a leading document where product appearance is applicable.
Please refer to Sh560 for mechanical information.
appearances and functions are defined in their respective MUS.Product management
3.1.Safety Standards
Where applicable: For /12 (EU), /05 (UK), /51 (Russia) EN/IEC 60065 7th Edition
56006LU)adanaC,SU(73/roF
th
756006CEI)lizarB(87/,)MATAL(55/roF
Edition
For /98 (AP), /69 (Singapore), /75 (Australia) IEC 60065 7th Edition
th
006K)aeroK(16/roF
E
656
dition
756006CEI(8988BG)anihC(39/roF
6006CEI(80441SNC)nawiaT(69/roF
th
Edition)
th
75
3.2.EMC Requirements
Where applicable:
For /12 (EU), /05 (UK), /51 (Russia) EN55013: 2001, EN55020: 2002
51CCF)adanaC,SU(73/roF
31RPSIC)lizarB(87/,)MATAL(55/roF
For /98 (AP), /69 (Singapore), /75 (Australia) CISPR13
02/31RPSIC)aeroK(16/roF
C(39/roF
)31RPSIC(73831BG)anih
)31RPSIC(93431SNC)nawiaT(69/roF
Edition)
1-4
Technical Specification and Connection Facilities
3.3.ESD Requirements
The product shall withstand electro static discharges on all user accessible parts of the product. Reference: IEC61000-4-2.
For contact discharges:
Level
1
2 >2-4 >3-4 3 >4-5 >4-5 4 >5-7 >5-7 5 - >7-8
For air discharge:
Level
1 0-4 0-6
2 >4-8 >6-8 3 >8-10 >8-10 4 >10-15 >10-15
5 - >15-18 No loss of stored data allowed.
General(kV) USA(kV)
0-2 0-3
General(kV) USA(kV)
Requirement
No deviations allowed.
Short perceptible deviations allowed
Normal recallable functions functon changes allowed. Control recallable functions function changes allowed.
No loss of stored data allowed.
Requirement
No deviations allowed.
Short perceptible deviations allowed
Normal recallable functions functon changes allowed.
Control recallable functions function changes allowed.
General requirement:
1. 10 arcs for positive and negative polarity for unit “on” and “off” for 1kV incremental steps.
2. Component or mechanical damage is not allowed. No loss of fixed stored data (stored in EEPROMs).
3. Hang-ups and malfunctions are allowed, as long as the customer can “recover” from the hang-up by pressing the Standby or ON/OFF button of the set.
4. Failures that disappear only by unplugging the AC mains cord and/or power sources are not acceptable.
3.4.Environmental Condition
The environmental condition requirements and test method is according to UAN-D1590. Ambient
temperature : max. 40 - all climates
Apparatus acc. to spec. : +5 to + 35 Vibration test (acc. IEC 60 068/2/6) : operational vibration test to be proceeded in operating position of the
set.
3.5.Quality
PQR-class: class 2 according to BLC A&MA PQR handbook V2.1 (2006-10-02) Lifetime: 7 years
Tested According to: General Test Instruction UAN-D 1591 Measured According to: UAN_L 1059 unless otherwise stated
1-5
Technical Specification and Connection Facilities
4. Technical Specifications Power Supply
4.1.1 Type and versions
Build-inSMPS will be used for all models and stroke versions.
All using figure '8' socket, will cater for all versions:
Versions Region/Country SMPS Detachable mains cords
05
/12
37
55
98
94
EUROPE/UK
NAFTA
LATAM
APAC
India
1) 100 ~240Vac nom. (wide range from 90V~264Vac limit) used in all versions except India. Frequency: 47~63Hz.
2) 100 ~310Vac limit (India compatible with up cost) used only for India. Frequency: 47~63Hz.
EU(/12)round 2-pin & UK(/05) 3-pin
UL flat pin (non-polarized)
INMETRO certified round 2-pin
EU round 2-pin
EU (/12) round 2-pin
All requirements per defined for each country should be met with sufficient testing.
4.1.2 Surge Immunity (Lightning Test)
The product shall withstand mains interference’s of: Differential mode:
2kV/2 ohm criteria C for Europe. 6kV/12 ohm criteria C for NAFTA.
Parameters:
Bi-wave Open circuit voltage: 2/50us Short circuit current: 8/20us From +/1kV to +/-2kV (for Europe) or +/-6kV (for Nafta) in steps of 1kV. 10 shots per combination. One shot per minute. Serial impedance: 2 Ohm for Europe, 12Ohm for Nafta. Polarity and phase: Positive (phase 90º) & Negative (phase 270º)
Common mode:
6kV/2 ohm criteria C for Europe. 6kV/12 ohm criteria C for Nafta.
Parameters:
Ring-wave (100kHz) From +/3kV to +/-6kV in steps of 1 kV. 10 shots per combination. One shot per minute. Serial impedance: 2 Ohm for Europe, 12Ohm for Nafta Polarity and phase: Positive (phase 90º) & Negative (phase 270º)
Reference: IEC61000-4-5 and for USA: 3135 019 8029 Reliability evaluation.
Requirements:
Apparatus should fulfil the leakage current requirements of IEC60065 point 9.1.1 (UAN-D1631) Defects or permanent deviations are not allowed.
1-6
Technical Specification and Connection Facilities
4.1.3 Mains Drop-out Immunity
The product shall withstand mains failures of:
Variation 0% (=100% dip) at T-event = 50 mSec. Performance criterion B Variation 40% (=60% dip) at T-event = 100 mSec. Performance criterion B Variation 0% (=100% dip) at T-event = 5 Sec. Performance criterion C
Additional for USA apparatus: See 3135 019 8029 Reliability evaluation.
Variation 0% (=100% dip) at T-event = 100 mSec in standby mode. Performance criterion B
Requirement:
No misoperation and no interference of user in order to guarantee continuation of performed function. Reference: IEC61000-4-11 For measuring method refer to UAN-D1724, as far as applicable. Performance criterions according to IEC61000-4-4 Amendment 1 Performance Requirement Criterion A - No any degradation of specification. Criterion B - Temporary degradation / self recoverable. Criterion C - No damage, resolvable hang-up. Criterion D - Not recoverable loss of function.
4.1.4 Power Consumption
Power consumption at nominal AC input:
1. CD play mode at 1/8 P-rated output power MCM7000: 40
2. Low Power Standby Mode :
0.5
W
W
1-7
Technical Specification and Connection Facilities
traPlarenreG
Output Stage Protection: NA Temperature : Yes Short Circuit: Yes
srotacidnI
evitcAyalpsiDkcolC:rotacidnIedoMybdnatS
ffOsnruTDEL:edoMybdnatSrewoP
Electrical Data
±
3dB
loV(muHAN:BBD
min
--- Vol
:ecnereffiDlennahCAN:CSD
-20dB) 150nW
max
Wn04)muminiMemuloV(esioNlaudiseRY:ssaB
Bd53/Bd04zHk01/zHk1:noitarepeSlennahCY:elberT
%8.0<lamixaM,DHTY:ssenduoL
Signal to Noise Ratio(A-weighted):
:klatssorC
82dB 55dB
Audio Inputputs
Audio Input Sensitivity( 3dB) rated output power at 1kHz
±
Audio Output(*1)
Tuner FM 67.5kHz, Modulation (Limit:-6dB) Line Out(Left/Right) NA CD/MP3 0dB track (Audio Disc 1, Track 1) Headphone 15mW ± 2 dB, RL = 32
)SH0.2(evaweniszHK1Bd0BSU
AUX1(back) MP3_link(front) IPOD Docking
1000mV 100mV; Rin 22k 500mV 100mV; Rin 22k 800mV 100mV Rin 22k
± ± ±
Output Power(*1) At THD=10%, 1kHz sinewave MCM7000
Main Operation for / all version (rms) Tuner output power(rms) Frequency Response( 3dB)
±
±
30W 1dB
±
30W 1dB 30Hz-20kHZ
( At Cold Condition with 10% THD ) ( At Cold Condition with 10% THD )
Loudspeaker(Boxes): Separable speaker box Refer to package document of Speaker Box Assy Speaker driver Impedance: Right/Left: 4 30 Hz ~ 20kHz(-3db)
:refoowbuS
REMARKS: Electrical Parameters are to be measured at Speaker Terminals across rated impedance Load(6ohm) with Rated Input Signal in CD Mode setting in DBB/Loudness Off and Pre-eq at Flat unless specified otherwise.
1-8
Technical Specification and Connection Facilities
5.TUNER
FM use Silicon Lab Si4704/4705(w/RDS)
GENARAL PART
WAVE RANGE VERSION TOLERANCE TUNING GRID
FM 87.5 – 108.00 MHz /05/12 QUARTZ PRECISION 50kHz
AERIAL FM : PIG TAIL ANT WIR(ȍ
ELECTRICAL DATA
)edomoeretsta(ytivitisneSgninuThcraeS3541
Search time digital tuning system.
Overall Frequency Response: 63Hz –
12.5KHz Channel separation:400 / 1000 / 5000 Hz.
Frequency (MHz)
FM Nom. 18 30 64 1000 22
88.0 Lim. 22 25 45 500 18 (*1) FM Nom. 18 30 64 1000 22
98.0 Lim. 22 25 45 500 18 (*1) FM Nom. 18 30 60 116 dBf 45
107.0 Lim. 22 25 65 108 dBf 25 Units dBf DB dB mV/m dB
Noise Limited
Sensitivity 26 dB
RF input: 68 dBf
Image
Rejection
IF Rejection
Large Signal Handling
-60S
3dB
26/30/2020/26/
Selectivity
S9/300 kHz
tinUtimiLmoNMF
fBd6202tnioPgnitimiLBd3-
zHM7.01FI
5405muHnoitaludoM 5405oitaRN/S
18
Bd1584gniteiuQBd64-oeretS
Bd4-0esreveRnoitacifilpmA
%32)zHk57.veDqrF,Vm1FR(noitrotsiD
dB
Susceptibility to unwanted signals(CPU,SMPS,AMP,DSP …):
Limited(dB)Normal
-15dB -20dB Refer to selfpollution curve
(dB)
Remark
1-9
Laser Beam Safety Precautions
This Blu-Ray player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.
Drive Mechanism Assembly
Laser Beam Radiation
Laser Pickup
Turntable
Location: Inside Top of Blu-Ray mechanism.
2-1
Important Safety Precautions
Important
Read and understand all instructions before you use your home theater. If damage is caused by failure to follow instructions, the warranty does not apply.
Safety
Riskof electricshock or fire!
Neverexposetheproductand accessories to rain or water. Never place liquid containers, such as vases, near the product. If liquids are spilt on or into the product, disconnect it from the power outlet immediately. Contact Philips Consumer Care to have the product checked before use. Never place the product and accessories near naked including direct sunlight. Never insert objects into the ventilation slots
or other openings on the product. Where the mains plug or an appliance coupler is used as the disconnect device, the disconnect device shall remain readily operable. Disconnect the product from the power outlet before lightning storms.
When you disconnect the power cord, always pull the plug, never the cable.
Riskof short circuit or
Before you connect the product to the poweroutlet,ensurethatthepower voltage matches the value printed on the back or bottom of the product. Never connec if the voltage is different.
Risk of injury or damage to the home theater!
For wall-mountable products, use only the supplied wall mount bracket. Secure the wall mount to a wall that can support the combined weight of the product and the wall mount. Koninklijke Philips
Electronics N.V. bears no responsibility for improper wall mounting that results in accident,injuryordamage.
ames or other heat sources,
re!
ttheproducttothepoweroutlet
For speakers with stands, use only the supplied stands. Secure the stands to the speakers tightly. Place the assembled stands on flat, level surfaces that can support the combined weight of the speaker and stand. Never place the product or any objects on power cords or on other electrical equipment. If the product is transported in temperatures below 5°C, unpack the product and wait u matches room temperature before connecting it to the power outlet. Visible and invisible la open. Avoid exposure to beam. Do not touch the disc optical lens inside the disc compartment.
Risk of overheating!
Never install this product in a confined space. Always leave a space of at least four inches around the product for ventilation. Ensure curtains or other objects never cover the ventilation slots on the product.
Risk of contamination!
Do not mix batteries (old and new or carbon and alkaline, Remove batteries if they are exhausted or if the remote control is not to be used for a long time. Batteries contain chemical substances, they should be disposed of properly.
ntil its temperature
ser radiation when
etc.).
Product care
Do not insert any objects other than discs into the disc compartment. Do not insert warped or cracked discs into the disc compartment. Remove discs from the disc compartment ifyouarenotusingtheproductforan extended period of time.
Only use microfiber cloth to clean the product.
3-1
Important Safety Precautions
Disposal of your old product and batteries
Your product is designed and manufactured with high quality materials and components, which can be recycled and reused.
When this crossed-out wheeled bin symbol is attached to a product it means that the product is covered by the European Directive 2002/96/EC.Pleaseinformyourselfaboutthe local separate collection system for electrical and electronic products. Please act according to your local rules and do not dispose of your old products with your normal household waste. Corr
ect disposal of your old product helps to prevent potential negative consequences for the environment and human hea
lth.
Your product contains batteries covered by the European Directive 2006/66/EC, which cannot be disposed with normal household waste. Please inform yourself about the local rules on separate collection of batteries because correct disposal helps to prevent negative consequences for the environmental and human health.
3-2
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified values to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm specified clearance distance (d) and (d’) between soldered terminals, and between term surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
inals and
Chassis or Secondary Conductor
Primary Circuit
AC Line Voltage Clearance Distance (d), (d
110V~220V
Note
: This table is unofficial and for reference only. Be
sure to confirm the precise values.
3.2 mm (0.126 inches)
’)
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.) is
than or equal to the specified value in the table
lower below.
Measuring Method (Power ON):
Insert load Z between B (earth ground, power cord plug prongs) and exposed accessible parts. Use an AC
eter to measure across the terminals of load Z.
voltm See Fig. 2 and the following table.
d' d
Fig. 1
Exposed Accessible Part
Z
AC Voltmeter (High Impedance)
Earth Ground
B
Power Cord Plug Prongs
Table 2: Leakage current ratings for selected areas
AC Line Voltage Load Z Leakage Current (i) Earth Ground (B) to:
110V~220V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
0.15 μF CAP. & 1.5 k Connected in parallel
RES.
i
0.5 mA Peak Exposed accessible parts
4-1
Fig. 2
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