Philips MCM98, MCM61, MCM159 Service Manual

MCM159/61/98

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

Published by SL 0830 Service Audio Printed in The Netherlands Subject to modification

Micro System

Version 1.1

CLASS 1

LASER PRODUCT

TABLE OF CONTENTS

Page

Location of PCBs & Version Variations................................1-2

Speciﬁ cations .......................................................................1-3

Measurement Setup .............................................................1-4

Service Aids, Safety Instruction, etc .....................................1-5

CD Playability Check ..................................................1-6 to 1-7

Software Version Checking ..................................................... 2

Set Block Diagram ...................................................................3

Set Wiring Diagram .................................................................4

Main Board .............................................................................. 5

Front Board..............................................................................6

Cass Board ..............................................................................7

Set Mechanical Exploded View & Parts List ............................8

Electrical Parts List ..................................................................9

Revision List ..........................................................................10

PCBS LOCATION

FRONT BOARD

MAIN BOARD

CASS BOARD

1-2

/12 /61

niRDC/nixuA Line Out Video Out Headphone Out Digital Out Karaoke Features Voltage Selector ECO Power Standby (LCD Display Off) USB Direct

Type /Versions:

Features in used:

/05

VERSION VARIATIONS

Type /Versions:

Board in used:

MCM159

Service policy

MAIN BOARD CASS BOARD FRONT BOARD

* TIPS : C -- Component Lever Repair.

M -- Module Lever Repair

-- Used

/12 /05

8595//16/85/

Feature diffrence

MCM159

1-3

AMPLIFIER

Output power ........................................... 2 x 2W RMS

Signal-to-noise ratio .......................... t 60 dBA (IEC)

Frequency response ....................... 125 – 16000 Hz

Impedance loudspeakers ........................................... 8:

CD PLAYER

Frequency range ............................... 125 – 16000 Hz

Signal-to-noise ratio ............................................ 65 dBA

TUNER

FM wave range ................................... 87.5 – 108 MHz

MW wave range ................................ 531 – 1602 kHz

Sensitivity

– FM 26 dB sensitivity .......................................... 20 µV

– MW 26 dB sensitivity ................................... 5 mV/m

Total harmonic distortion..................................... d 5%

TAPE DECK

Frequency response

Normal tape (type I) ...... 125 – 8000 Hz (8 dB)

Signal-to-noise ratio

Normal tape (type I) .................................... 40 dBA

Wow and flutter .............................................. d 0.4% JIS

SPEAKERS

Bass reflex system Dimensions (w x h x d) . 134 x 230 x 152 (mm)

GENERAL INFORMATION

AC Power ............................ 110 – 127 / 220 – 240 V

....................................................... 50/60 Hz, switchable

Dimensions (w x h x d) .. 148 x 233 x 216 (mm)

Weight (with/without speakers) ..................................

......................................................... approx. 3.65 / 1.53 kg

Power consumption

Active .......................................................................... 15 W

Standby .................................................................... < 4 W

Specifications and external appearance are subject to change without notice.

SPECIFICATIONS

LF Generator

e.g. PM5110

Recorder

Use Universal Test Cassette CrO2 SBC419 4822 397 30069

LEVEL METER

e.g. Sennheiser UPM550

with FF-filter

S/N and distortion meter

e.g. Sound Technology ST1700B

DUT

or Universal Test Cassette Fe SBC420 4822 397 30071

LEVEL METER

e.g. Sennheiser UPM550

with FF-filter

S/N and distortion meter

e.g. Sound Technology ST1700B

DUT

Use Audio Signal Disc (replaces test disc 3)

SBC429 4822 397 30184

Bandpass

250Hz-15kHz

e.g. 7122 707 48001

LF Voltmeter

e.g. PM2534

DUT

S/N and distortion meter

e.g. Sound Technology ST1700B

Frame aerial

e.g. 7122 707 89001

Tuner AM (MW,LW)

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

RF Generator

e.g. PM5326

Ri=50Ω

Bandpass

250Hz-15kHz

e.g. 7122 707 48001

LF Voltmeter

e.g. PM2534

DUT

RF Generator

e.g. PM5326

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Ri=50Ω

Tuner FM

MEASUREMENT SETUP

1-4

1-5

Service Tools:

Universal Torx driver holder .................................4822 395 91019

Torx bit T10 150mm ...........................................4822 395 50456

Torx driver set T6-T20 .........................................4822 395 50145

Torx driver T10 extended .....................................4822 395 50423

Compact Disc:

SBC426/426A Test disc 5 + 5A ...........................4822 397 30096

SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155

SBC429 Audio Signals disc .................................4822 397 30184

Dolby Pro-logic Test Disc ....................................4822 395 10216

SERVICE AIDS

WARNING

All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.

ESD

CLASS 1

LASER PRODUCT

Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used

Safety components are marked by the symbol

Lead free

Set remains closed!

Standard repair procedure

Play a CD

for at least 10 minutes

playability

ok ?

playability

ok ?

add Info for customer

"SET OK"

playability

ok ?

check playability

playability

ok ?

check playability

EYE-Pattern

ok ?

check "EYE-Pattern"

replace CD Drive

Laser current

ok ?

check Laser current

CD Drive offsets

ok ?

check CD Drive offsets

clean the lens

check playability

return set

Customer complaint

"CD related problem"

return set

replace CD Drive

return set

replace CD Drive

return set

replace Signal Processor

return set

"fast" lens cleaning

For flap loaders (= access to CD drive possible) cleaning method

4 is recommended

1 - 7

For description - see following pages

INSTRUCTIONS ON CD PLAYABILITY

1-6

PLAYABILITY CHECK

For sets which are compatible with CD-RW discs

use CD-RW Printed Audio Disc....................7104 099 96611

TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00

• playback of these two tracks without audible disturbance playing time for: Fingerprint ≥10seconds

Black dot from 00:50 to 01:10

• jump forward/backward (search) within a reasonable time

For all other sets

use CD-DA SBC 444A..................................4822 397 30245

TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge)

• playback of all these tracks without audible disturbance playing time for: 1000µ wedge ≥10seconds

Fingerprint ≥10seconds Black dot from 01:05 to 01:25

• jump forward/backward (search) within a reasonable time

CUSTOMER INFORMATION

It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet.

The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.

FAST LENS CLEANING (dry brush)

Use lens cleaning CD

SBC AC300...........................................9082 100 00043

Insert the lens cleaning CD, press PLAY and follow the voice guide´s instructions on the CD.

LIQUID LENS CLEANING

Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use “Cleaning Solvent B4-No2”, available with codenumber 4822 389 10026.

The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don’t press too hard) with a soft and clean cotton bud moistened with the special lens cleaner.

The direction of cleaning must be in the way as indicated in the picture below.

Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens.

INSTRUCTIONS ON CD PLAYABILITY

1-7

2-1

To hold DBB & SKIP NEXT depressed

SOFTWARE VERSION CHECKING

Set on Standby.

Button pressed?

DISPLAY TEST

Display shows all patterns

SKIP NEXT

Display shows "NEW"

SOFTWARE RESET

VER refers to Version y.yy refers to Software version number of the uProcessor

(counting up from 01 to 99) xx refers to date number of the production.

Display shows the

MCU software version

"VER y.yy MTP xx-xx-2007"

3-1

SET BLOCK DIAGRAM

+ 19 hidden pages

Philips MCM98, MCM61, MCM159 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual