Philips MCD-299 Service Manual

MCD299/98
Service AIDS & CD playability ......................................1
Specifications ................................................................2
Connection & Controls ..................................................3
Disassembly Instructions ...............................................4
Block & Wiring diagrams ................................................5
TUNER BOARD ............................................................6
AMP BOARD .................................................................7
DISPLAY BOARD ..........................................................9
KEY1 & KEY2 BOARD .................................................10
EXPLODE DIAGRAM ...................................................11
SERVICE PARTLIST ....................................................12
3141 785 31990
SERVICE AIDS
1-1
Service Tools:
Universal Torx driver holder .................................4822 395 91019
Torx bit T10 150mm ...........................................4822 395 50456
Torx driver set T6-T20 .........................................4822 395 50145
Torx driver T10 extended .....................................4822 395 50423
GB
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
WARNING
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used
Safety components are marked by the symbol
!
.
Compact Disc:
SBC426/426A Test disc 5 + 5A ...........................4822 397 30096
SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155
SBC429 Audio Signals disc .................................4822 397 30184
Dolby Pro-logic Test Disc ....................................4822 395 10216
ESD
CLASS 1
LASER PRODUCT
Lead free
1-2
CD PLAYABILITY
Customer complaint
"CD related problem"
check playability
for at least 10 minutes
CHECK
playability
ok ?
Y
Play a CD
Set remains closed!
1
N
"fast" lens cleaning
check playability
playability
ok ?
Y
3
For flap loaders (= access to CD drive possible) cleaning method
is recommended
4
Standard repair procedure
N
clean the lens
check playability
4
check playability
playability
ok ?
Y
add Info for customer
"SET OK"
return set
1
- 7
For description - see following pages
2
5
6
7
Y
return set
N
replace CD Drive
return set
N
replace CD Drive
return set
playability
ok ?
N
N
check "EYE-Pattern"
EYE-Pattern
ok ?
Y
check Laser current
Laser current
ok ?
Y
check CD Drive offsets
replace Signal Processor
return set
Y
CD Drive offsets
N
ok ?
replace CD Drive
return set
1-3
CD PLAYABILITY
CHECK
1
PLAYABILITY CHECK
For sets which are compatible with
use CD-RW Printed Audio Disc....................7104 099 96611
TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00
• playback of these two tracks without audible disturbance playing time for: Fingerprint
Black dot from 00:50 to 01:10
• jump forward/backward (search) within a reasonable time
For all other sets
use CD-DA SBC 444A..................................4822 397 30245
TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge)
• playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds
Fingerprint 10seconds Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time
CD-RW discs
10seconds
4
LIQUID LENS CLEANING
Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens.
Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use “Cleaning Solvent B4-No2”, available with codenumber 4822 389 10026.
The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don’t press too hard) with a soft and clean cotton bud moistened with the special lens cleaner.
The direction of cleaning must be in the way as indicated in the picture below.
2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet.
The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.
3
FAST LENS CLEANING (dry brush)
Use lens cleaning CD
SBC AC300...........................................9082 100 00043
Insert the lens cleaning CD, press PLAY and follow the voice guide´s instructions on the CD.
Sanyo DA12T3
CD Drive
A
A
F
C
B
E
C
D
E
VCC
B
VREF
F
D
9
10
11
12
13
14
15
16
1800
+5V_HF
VrefCD10
A
D
E
B C
F
GND
8
E
D
A
B
C
F
Laser power control
100n
2878
470n
2876
3821
1R
1K
3823
2880
33p
+5V
BC807-40
7879
3817
47R
3820
4R7
47R
3819
1n
2879
2877
47u
1
8
4
7811-A
LM358D
3
2
10K
3822
47R
3818
2841
100n
47n
2869
+5V_HF
LASER DIODE
U >250mV
->Laser damaged !
4,6V
3V
3,3V
3,9V
2V
0,17V
0,17V
Sanyo DA12T3
HF-Amplifier
D3
D2
D1
680R
3905
3903 3K3
BC847B
7877
47n
2818
1K5
3902
5
7
4
2
1
6
3
64
8
9
10
11
470R
3893
+3.3V
2K2
3908
10K
3923
BC847B
7878
BC847B
7876
4n7
2813
3896 100R
220u
2885
2881 560p
47n
2887
560R
3901
2883 470n
2817
4u7
3n3
2814
3898 220R
3895
27K
470n
2884
+3.3V
3909
820R
3907
100R
3920
33K
3897
2882
82p
3K3
3904
2K7
3899
3906
470R
+5V_HF
HFIN
VrefCD10
100p
28152816
22n
LDON to 3826,3827
VREF GE
VDDA1
VRIN
VSSA1
ISLICE
LD
ON
D1
D2
D3
D4
HFIN
HFREF
IREF
CD_DA: 0V / CD_RW: 3V
Σ
(A-D)
800mVpp
TB = 0.5µs/div
EYE-PATTERN
1,8V
1,2V
2,4V
2,6V
0,65V
CD PLAYABILITY CHECK
1-4
5
EYE-PATTERN SIGNAL – JITTER MEASUREMENT
Measure the signal on the input of the Signal processor using an analog oscilloscope. Please find the exact measuring point in your Service Manual.
See below examples of the signal. Amplitude should read at least 700mVpp using SBC444A.
6
CD DRIVE – LASER CURRENT MEASUREMENT
The laser current can be measured as a voltage drop on a resistor. The resistor is marked in every Service Manual. The value depends on the type of CD drive.
typical value most probably defect
VAMxxxx : 150-230mV MCDxx : 170-230mV DA1x : 210-250mV 350mV DA2x : 175-200mV Use SBC444A (CD-DA) for measurement.
350mV
300mV 250mV
If the oscilloscope shows a signal like the ‘bad’ one, and/or the amplitude decreases within 1 minute - the CD drive has to be replaced.
good
bad
7
CD DRIVE – OFFSET MEASUREMENT
The photodiodes of the CD-drive may have an offset. These offsets have to be compensated by the signal processor. High offsets can lead to poor playability of some CDs (skipping tracks).
To measure the offset values, start the Program - section “Focus Test” without a CD.
The offsets can be measured with a DC Millivoltmeter directly on the connector (see drawing below). Pin numbering varies from drive to drive.
The values from diode A-D should read 0±10mV. Diodes E and F are less critical.
If one of the offsets is higher than ±10mV the CD drive has to be replaced. Otherwise replace the Signal Processor.
Service Test
2 - 1
AMPLIFIER
Output power ............................................. 140 W RMS
Signal-to-noise ratio .......................................
60 dBA
Frequency response ...... 150 – 20000 Hz, ± 3 dB
Input sensitivity AUX ....................... 0.5 V (max. 2 V)
Impedance loudspeakers ......................................... 6
Impedance headphones .................... 32
D
VD PLAYER
-1000
Ω Ω
Laser Type ................................................ Semiconductor
Disc Diameter .............................................. 12cm / 8cm
Video Decoding ........................... MPEG-2 / MPEG-1
Video DAC ................................................................ 10 Bits
Signal System ............................................... PAL / NTSC
Video Format ..................................................... 4:3 / 16:9
Video S/N ........................................... 56 dB (minimum)
Composite Video Output ................ 1.0 Vp-p, 75
Audio DAC .......................................... 24 Bits / 96 kHz
Frequency Response .... 4 Hz - 20 kHz (44.1kHz)
...................................................... 4 Hz - 22 kHz (48kHz)
...................................................... 4 Hz - 44 kHz (96kHz)
Digital Output .........................................................................
....... SPDIF (Sony Philips digital interface) Coaxial
Number of programmable tracks ......................... 20
Signal-to-noise ratio ....................................... 60 dBA
40 dB (1 kHz)
Channel separation ..........................
Total harmonic distortion...............< 0.1% (1 kHz)
TUNER
FM wave range ...................................87.5 – 108 MHz
Sensitivity at 75
– mono, 26 dB signal-to-noise ratio ............ 2.8 µV
– stereo, 46 dB signal-to-noise ratio ........ 61.4 µV
Tuning grid ............................................................ 9/10 kHz
15 dB
Selectivity .................................................................
Total harmonic distortion ..................................... 5%
Frequency response ............ 40 – 5000 Hz (-6 dB)
Signal-to-noise-ratio ...................................... 58 dBA
SPEAKERS Front Speakers
Impedance ........................................................................ 6
Sensitivity .............................................................. 80 ± 4dB
Frequency response ............................. 150Hz-20kHz
Dimensions .... 171 (W) x 297 (H) x 89 (D) mm
W
eight
.........................................................
1.265 kg/each
Subwoofer
Subwoofer (not magnetically shielded design).....
.................................................................................................... 8”
Impedance ........................................................................ 8
Output power ........................................................... 80 W
Dimensions (w x h x d) ....................................................
..................................... 220 mm x 350 mm x 357 mm
Weight ......................................................................... 9.66 kg
USB PLAYER
USB ................................................................... 12Mb/s, V1.1
......................................... support MP3 and WMA files
Number of albums/folders ................. maximum 99
Number of tracks/titles ...................... maximum 999
GENERAL INFORMATION
AC Power ........................... 110 – 127 / 220 – 240 V;
....................................................... 50/60 Hz Switchable
Dimensions (w x h x d) .. 450 x 335 x 115 (mm) W
eight (with/without speakers) ....... 5.63 / 3.1 kg
Standby power consumption ............................ ≤ 4W
Specifications and external appearance are subject to change without notice.
CONNECTION AND CONTROLS
3 - 1
2
1
Step 2: Antennas Connection
antenna to the respective terminals. Adjust the
position of the antenna for optimal reception.
MW Antenna
Connect the supplied MW loop antenna and FM
VCR or other radiation source.
Position the antenna as far as possible from a TV,
L
R
A/V OUT
Y/Pb/Pr OUT
SPEAKERS 6
CONNECT TO SUB WOOFER
AC CORD
Step 1: Connecting speakers
terminals: right speaker to
Place the main set with the front side facing
down on a flat and firm surface.
1
(left)
Speaker
"R" and left speaker to "L".
SPEAKERS (6 )
2 Connect the two front speaker cables to the
Remove the detachable cover at the left bottom
of the main set to expose the CONNECT TO
SUB WOOFER terminal.4Connect the CONNECT TO SUB
WOOFER terminal of the main set to the
3
FM Antenna
CONNECT TO MAIN SET terminal of the
subwoofer with the supplied 15-pin D-Sub cable
by matching the pins. Fix the two screws on the
connectors to ensure firm connection.
click.
Notes:
– Ensure that the speaker cables are correctly
5 Mount the detachable cover back until hearing a
outdoor FM antenna to the FM ANTENNA
terminal.
For better FM stereo reception, connect an
connected. Improper connections may damage the
system due to short-circuit.
–For optimal sound performance, use the
supplied speakers.
– Do not connect speakers with an impedance
lower than the speakers supplied. Please refer to
the SPECIFICATIONS section of this manual.
– The delivery-attached 15-pin D-Sub cable is
intended for use with this system only. Never try it
on any other devices (e.g., do not use it in
connection of your PC).
MW loop antenna
automatically under extreme conditions. If
(not available for all versions).
this happens, let the system cool down
before reusing it
Note:
– Before installation is finished, it is not
recommended to remove the protective plastic film
attached to the surface of the front panel to avoid
any scratch caused during installation.
TV IN
IN
VIDEO IN S-VIDEO
IN AUDIO
To avoid overheating of the system, a safety
circuit has been built in. Therefore, your
TV IN
IN
VIDEO IN
S-VIDEO
IN
AUDIO
FM wire antenna
L
R
A/V OUT
Y/Pb/Pr OUT
SPEAKERS 6
CONNECT TO SUB WOOFER
system may switch to Standby mode
A/V cord
AC CORD
Subwoofer
(right)
Speaker
–The voltage selector located at the
rear of this system is preset at
220V-240V from the factory. For
countries that operate at 110V-127V,
please adjust to 110V-127V before you
switch on the system.
– Before connecting the AC power cord
on the rear of the subwoofer to the wall
outlet, ensure that all other connections
have been made.
–Never make or change any
connections with the power switched on.
– High voltage! Do not open. You run the
risk of getting an electric shock.
– The machine does not contain any
user-serviceable parts.
– Modification of the product could
result in hazardous radiation of EMC or
IMPORTANT!
– The type plate is located at the rear of
AC power
cord
the system.
other unsafe operation.
CONNECTION AND CONTROLS
3 - 2
cord
Step 5: Connecting the power
After everything is connected properly,
plug in the AC power cord on the rear of
the subwoofer to the power outlet.
power switched on.
Never make or change any connection with the
speakers
Step 4: Placing the set and
mounting kit, you can either place the main set
and speakers on desktop or mount them onto
wall. Desktop installation is taken for example
With the supplied detachable stands and wall
here. For how to mount the system onto wall,
Listening to the playback of a non-USB
Optional: Connecting additional
equipment
all W
device
4 of the larger-
PRESS
please refer to Appendix and the attached
Mounting Instructions.
size stand with the slots at the bottom of the
main set.
1 Align the side marked
UDIO OUT A
VCR
(for example)
L
R
A/V OUT
Y/Pb/Pr OUT
speakers in the same way.
4 Place the main set and speakers upright on the
SPEAKERS 6
CONNECT TO SUB WOOFER
desktop with the support of the stands.
Note:
–To remove the stand from the main set or either
R
L
a click.
2 Push the stand down into the slots until you hear
3 Attach the two smaller-size stands to the
speaker, while pressing down PRESS4, pull the
stand out from the slots.
X IN (R/L) jacks to
visual device (such as a VCR, Laser Disc player or
cassette desk) (cable not supplied).
the front panel to select AUX or press AUX on
the AUDIO OUT jacks on the other audio/
Connect the system's AU
the remote control in order to activate the input
Before starting operation, press SOURCE on
source.
Using Y Pb Pr OUT jack
IMPORTANT!
– The progressive scan video quality is
only possible when using Y Pb Pr, and a
progressive scan TV is required.
IMPORTANT!
–You only need to make one video
connection from the following options,
Step 3: Connecting TV
depending on the capabilities of your TV.
– Connect the DVD system directly to
R
the TV.
Using AV OUT jack
) jack to the
L
R
A/V OUT
Y/Pb/Pr OUT
SPEAKERS 6
CONNECT TO SUB WOOFER
Pr/Cr Pb/Cb Y
connect the COMPOENT VIDEO
OUTPUT (
corresponding Component video input jacks (or
labeled as Y Pb/Cb Pr/Cr or YUV) on the TV.2If you are using a Progressive Scan TV (TV must
indicate Progressive Scan or ProScan capability),
to activate TV Progressive Scan, please refer to
your TV user manual. For DVD system
Progressive Scan function, see "Preparations-
Setting up Progressive Scan feature".
Note:
– If your TV does not support Progressive Scan, you
will not be able to view the picture.
1 Use component video cables (red/blue/green) to
TV IN
IN
VIDEO IN
S-VIDEO
IN
AUDIO
TV IN
IN
VIDEO IN S-VIDEO
IN AUDIO
L
R
A/V OUT
Y/Pb/Pr OUT
SPEAKERS 6
CONNECT TO SUB WOOFER
only one connector to the AV OUT jack of the
DVD system.
1 Connect the end of the supplied AV cord with
connector (yellow) to the video input jack (or
labeled as A/ V In, CVBS, Composite or
Baseband) on the TV. To hear the sound of this
DVD system through your TV, connect the audio
connectors (white/ red) to the audio input jacks
on the TV.
2 For the other end, connect the video output
CONNECTION AND CONTROLS
7
2
5
0
4
9
7
8
3 - 3
9
1
&
(
7 9
5
0
% @
* $
2
3
)
4
( 8
7
8 6
#
!
¡ ™ ∞
§
^
£
Controls
1
Connecting a USB device or memory
7
!
@
3
9
6
7
9
#
socket.
card
IMPORTANT!
– Before connecting the USB plug, first
slide open the protective cover on the
By connecting a USB mass storage device
(including USB flash memory, USB flash players
or memory cards) to the Hi-Fi system, you can
enjoy the device's stored music through the
powerful speakers of Hi-Fi system.
Insert the USB device's USB plug into the
R
L
UDIO IN
VIDEO IN
A
or the devices with USB cables:
socket on the set.
f
to the socket on the set.
1 Insert one plug of the USB cable (not supplied)
USB output terminal of the USB device.
2 Insert the other plug of the USB cable to the
for the memory card:
supplied).2Use a USB cable (not supplied) to connect the
card reader into the socket on the set.
1 Insert the memory card into a card reader (not
Using the VCR for recording DVDs
L
R
A/V OUT
Y/Pb/Pr OUT
SPEAKERS 6
VCR
CONNECT TO SUB WOOFER
the DVD system.
only one connector to the A/V OUT jack of
1 Connect the end of the supplied AV cord with
This will allow you to make analogue stereo
connector (yellow) to the VIDEO IN jack on the
(two channel, right and left) recordings.
VCR and the audio connectors (white/ red) to
the corresponding audio input jacks on the VCR.
2 For the other end, connect the video output
CONNECTION AND CONTROLS
3 - 4
A-B
Controls
9 OK
within the same track.
–for VCD/CD/USB: to repeat a specific section
–for DVD: to repeat a specific section in a disc.
– selects different levels of brightness for the
£ DIM
track.
– Disc: skips to the previous/next chapter/title/
– to exit or confirm the selection.
0 í/ë
or VCD
display screen.
f
AUDIO
! 9
–Tuner: selects a preset radio station.
–for clock/timer, to set the minute.
sets Stereo, Mono-Left or Mono-Right sound
mode.
program.
– In DISC/USB mode, to stop playback or clear a
or DVD
f
@ 2;
selects an audio language.
ZOOM
playback.#VOL +/-
– In DISC/USB mode, to start or interrupt
picture or active image on the TV screen.
for this version)
–DVD/VCD/Picture CD: enlarges or reduces a
§ ANGLE/RDS (RDS function unavailable
$ MODE
– adjusts the volume upward/downward.
– selects various repeat modes or the shuffle play
entering a time, title, chapter or track.
*– DVD: selects a DVD camera angle.
–In DISC mode, to fast search in a disc by
GOTO
mode for a disc.%SUBTITLE
– selects a subtitle language.
^ TIMER/SLEEP
Notes for remote control:
– First, select the source you wish to
control by pressing one of the source select
keys on the remote control (DISC or
TUNER, for example).
– Then select the desired function ( 2;, í,
Standby mode
automatically.
Power-on mode
– sets time for switching on the system
– sets the sleep timer function (auto off).
– selects a disc tray for playback.
& DISC 1/2/3/4
ë for example).
DSC/DBB
*– selects different types of preset sound equalizer
*
settings (FLAT, POP, CLASSIC, ROCK, JAZZ).
L ç/ R ç
– opens/closes the left/right disc door.
– enables or disables bass enhancement.
(
) MUTE
playback.
DISPLAY/OSD
– to interrupt or resume sound reproduction.
– displays information on TV screen during
¡
* = Press and hold the button for more than three seconds.
# USB DIRECT
Controls
Controls on the system
y
4 RIGHT ç
inputs a track/title/chapter number of the disc.
– opens/closes the right disc door.
VD/VCD/CD/MP3-CD/USB: enters the
3 PROGRAM
–D
5 iR SENSOR
– remote sensor
STANDBY-ON
Controls on the remote control
– jack for the external USB mass storage device.
STANDBY-ON y
1
1
– switches the system on or to standby mode.
2 Numeric Keypad (0-9)
– switches the system on or to standby mode.
– shows the status of the system.
3 LEFT ç
– opens/closes the left disc door.
2 Display screen
uner: programs preset radio stations.
program menu.–Picture CD: during playback, to select a slide
show mode.
+
/
-
6 VOLUME
– adjusts the volume level.
to select the respective sound source: DISC,
–T
4 SOURCE
7 Disc trays
8 Mode Selection
USB, TUNER (FM/MW) or AUX.
à / á
for TUNER .................... tunes to a station.
(disc mode only)
menu.
–DVD/VCD: enters or exits the disc contents
5 SYSTEM MENU (disc mode only)
6 DISC MENU
– to enter or exit the system menu bar.
forward within a track/disc.
*for DISC/USB ........... fast searches back and
for Clock/Timer ......... sets the hour.
– VCD2.0: switches the playback control mode on
erases a disc program.
ÉÅ ............................... starts or interrupts
9 ......................................... stops disc playback or
or off .7à / á
playback.
¡ /
Tuner
gradually.
automatic search for a radio frequency
– press to tune to a lower/higher radio frequency
– press and hold, then release the key to start
station.
chapter/title/track.
for TUNER .................... selects a preset radio
for DISC/USB .............. skips to the previous/next
for Clock/Timer ......... sets the minute.
DISC 1/2/3/4
9
Disc/USB
downward/upward.
– selects a disc tray for playback.
the disc menu or system menu bar.
– searches fast backward/forward.
In DISC mode, to select a movement direction in
0 CLOCK
Standby mode
*– sets the system clock.
the disc menu or system menu bar.
8 3/4
–for clock/timer, to set the hour.
In DISC mode, to select a movement direction in
selects different slow playback modes for a VCD/
SOURCE
USB, TUNER (FM/MW) or AUX.
Playback mode
– displays the system clock.
– to select the respective sound source : DISC,
!
SVCD/DVD.
DSC•DBB
settings (FLAT, POP, CLASSIC, ROCK, JAZZ).
@
*– selects different types of preset sound equalizer
– enables or disables bass enhancement.
* = Press and hold the button for more than three seconds.
DISMANTLING INSTRUCTIONS
Detaching the Stands from the Speakers and Main Sets
1
To
detach the stand from the main unit,
4-1
Detach the speaker stands in the same way as
2
4-1
a. As shown, hold down b.
Move out the stand to detach.
PRESS
1
4
you do the main unit stand#
C
D
Figure 2
Figure 3
Dismantling of the Front and Rear Panel assembly
1) Loosen 4 screws A to remove the Front Panel Ass’y by sliding it out towards the underside before lifting up as shown in Figure 1.
2) Loosen 7 screws B and 4 screws C to remove the Rear Panel
Ass’y .
- 7 screws on the rear
- 2 screws each on the upside & downside as shown in Figure 2.
3) Loosen 10 screws D(see Figure 3) to remove the CD Door Track, then remove Left and Right CD Door.
- 5 screws each on the upper & under side.
B
A
Figure 1
B
Detaching the Control Panel Ass’
1) Loosen 11 screws E (see Figure 4) to remove the Control Panel Ass’y .
y from the Front Panel Ass’y
Figure 4
E
DISMANTLING INSTRUCTIONS
4-2
4-2
Repair Hints & Service Positions
1) During repairit ispossibleto disconnecttheTuner Board and/or CD Module completely unless the fault is sus­pected to be in that area. This will not affect the performance of the rest of the set.
Service position A
Service position B
Note: Theflexcablesarevery fragile,care shouldbe taken
not to damage them during repair. After repair, be very sure that the flex cables are inserted properly intotheflexsocketsbefore encasing,otherwisefaults may occurs.
Service position C
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