Philips MCD-107 Service Manual

DVD Micro Theater

MCD107

-/51/93/98

CONTENTS

Technical specification ..................................................................1-2

Service measurement setup..........................................................1-3

Service aids .................................................................................1-4

Instructions on CD playability ...............................................2-1.. 2-2

Block diagram................................................................................3-1

Wiring diagram ..............................................................................4-1

Disassembly diagram............ ........................................................5-1

Main board

Circuit diagram ..................................................................6-1..6-2

Layout diagram..................................................................6-3..6-4

DVD board

Circuit diagram ..................................................................7-1..7-5

Layout diagram.................................................................. .......7-6

Front board

Circuit diagram .........................................................................8-1

Layout diagram................................................................ 8-2..8-3

Exploded view diagram .................................................................9-1

Mechanical parts list......................................................................9-2

Electrical parts list..............................................................10-1..10-2

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

Published by LX 1102 Service Audio Subject to modification

Version 1.2

3141 785 34382

Tuning range 87.5 - 108 MHz Tuning grid 50 kHz Sensitivity

- Mono, 26 dB S/N ratio <22 dBf Total harmonic distortion <3% Signal to noise ratio >55 dB

Speakers

Speaker Impedance 4ohm Speaker Driver 3.5”woofer Sensitivity >82dB/m/W

General information

AC power 220 - 230 V, 50 Hz Operation power

consumption 20 W Standby power

consumption <4 W Eco standby power

consumption <2 W USB direct Version 2.0/1.1 Dimensions

- Main unit (W x H x D)

- Speaker box (W x H x D)

150 x 152 x 250 mm

150 x 152 x 197 mm

Weight

- With packing

- Main unit

- Speaker box

5.30 kg

2.04 kg 2 x 1.76 kg

Ampliﬁer

Rated output power 2 X 5 W RMS Frequency response 60 - 16 kHz, ±3 dB Signal to noise ratio >65 dB Aux input 0.5 V RMS 20 kohm

Disc

Laser type Semiconductor Disc diameter 12 cm/8 cm Video decoding MPEG-2/MPEG-1 Video DAC 10 bits Signal system PAL/NTSC Video format 4:3/16:9 Video S/N 56 dB (minimum) Composite video

output

1.0 Vp-p, 75 ohm

S-Video output Y- 1.0 Vp-p, 75 ohm

C- 0.286 Vp-p, 75 ohm Audio DAC 24 bits / 96 kHz Total harmonic

distortion <1% Frequency

response

4 Hz - 20 kHz (44.1kHz)

4 Hz - 22 kHz (48 kHz)

4 Hz - 44 kHz (96 kHz) Total harmonic

distortion < 0.1% (1 kHz) Channel separation 40 dB minimum (1 kHz) S/N ratio >65 dBA

TECHNICAL SPECIFICATION

Type /Versions:

Features

Board in used:

MCD107

Service policy

FRONT BOARD MAIN BOARD TUENR BOARD

DVD BOARD

* TIPS : C -- Component Lever Repair.

M -- Module Lever Repair

-- Used

/05 /51

/55

89/16//93

Feature diffrence

RDS VOLTAGE SELECTOR ECO STANDBY - DARK

C C

Type /Versions:

MCD107

/05 /51

/55

89/16/

VERSION VARIATION

/93

C&M C&M C&M

C&M

C&M C&M C&M

C&M

1 - 2

MEASUREMENT SETUP

Tuner FM

1-3

Bandpass

LF Voltmeter

e.g. PM2534

RF Generator

e.g. PM5326

DUT

250Hz-15kHz

e.g. 7122 707 48001

Ri=50:

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)

RF Generator

e.g. PM5326

Ri=50:

DUT

Frame aerial

e.g. 7122 707 89001

Bandpass

250Hz-15kHz

e.g. 7122 707 48001

LF Voltmeter

e.g. PM2534

S/N and distortion meter

e.g. Sound Technology ST1700B

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).

Use Audio Signal Disc (replaces test disc 3)

DUT

SBC429 4822 397 30184

S/N and distortion meter

e.g. Sound Technology ST1700B

LEVEL METER

e.g. Sennheiser UPM550

Recorder

Use Universal Test Cassette CrO2 SBC419 4822 397 30069

or Universal Test Cassette

LF Generator

e.g. PM5110

Fe SBC420 4822 397 30071

DUT

S/N and distortion met

e.g. Sound Technology ST170

LEVEL METER

e.g. Sennheiser UPM550

with FF-filter

SERVICE AIDS

1-4

All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.

WARNING

Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used

Safety components are marked by the symbol

ESD

CLASS 1

LASER PRODUCT

Lead free

INSTRUCTIONS ON CD PLAYABILITY

Customer complaint

"CD related problem"

Set remains closed!

check playability

2 - 1

playability

ok ?

Play a CD

for at least 10 minutes

check playability

playability

ok ?

"fast" lens cleaning

check playability

playability

ok ?

For flap loaders (= access to CD drive possible) cleaning method

4 is recommended

add Info for customer

"SET OK"

return set

1 - 4 For description - see following pages

Exchange CDM

INSTRUCTIONS ON CD PLAYABILITY

2 - 2

PLAYABILITY CHECK

For sets which are compatible with CD-RW discs

use CD-RW Printed Audio Disc ....................7104 099 96611

TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00

• playback of these two tracks without audible disturbance playing time for: Fingerprint

Black dot from 00:50 to 01:10

• jump forward/backward (search) within a reasonable time

For all other sets

use CD-DA SBC 444A..................................4822 397 30245

TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge)

• playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds

Fingerprint 10seconds Black dot from 01:05 to 01:25

• jump forward/backward (search) within a reasonable time

10seconds

LIQUID LENS CLEANING

Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens.

Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use “Cleaning Solvent

The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don’t press too hard) with a soft and clean cotton bud moistened with the special lens cleaner.

The direction of cleaning must be in the way as indicated in the picture below.

CUSTOMER INFORMATION

It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet.

The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.

BLOCK DIAGRAM

3-1 3-1

LCD DISPLAY

KPS-RKPS-L

USB

1.F+

MOTOR DRIVER

AM5888S

SDRAM

HY57V641620ETP-7

FLASH

EN25180

MACHANISM (SONY KHM313)

2.F-

3.T+

4.T-

DVD BOARD

DVD SERVO

SPHE8202TS-128

OP-AMP

NJM4558

DVD-AUDIO_OUT

27MHz

1.DVD-CS

2.DVD-CLK

3.DVD-DATA

4.DVD-IR

TU-DATA TU-CLK

TU-RESET

DISPLAY BOARD

GY680_MCU

KEY

EEPROM 24C02

I2C

AUX

UE2314

CHANNEL SEL+DSC+VO LUME CONTROL

DVD-AUDIO_IN

L-SPK-OUT

R-SPK-OUT

POWER AMP

TFA9842BJ

AC/IN1

AUX-IN

AUDIO_OUT

TU-AUDIO_IN

5WX2

TRANSFORM

DC POWER SUPPLY

ANT

TUNER

SI4702

MAIN BOARD

KEY-CONTROL

MAIN BOARD

DVD-SUPPLY

WIRING DIAGRAM

4-1 4-1

FM ANT

DISPLAY PCB

CN405

CN404

CN402

CN401

CN910

JK901

MAIN PCB

JK902

CN950

JK903

CN5

CN100

CN3

TRANSFORMER EI57

CN963

CN961

CN901

CN102CN103

CN104

DVD PCB

CN101

+ 18 hidden pages