Philips MCD-1060 Service Manual

Micro Audio System

MCD1060/93

Contents Page

1 Technical Specification and Connection Facilities

2 Laser Beam Safety Precautions......................................... 2-1

3 Important Safety Precautions .................................. 3-1 to 3-2

4 Safety Check After Servicing ............................................. 4-1

5 Safety Information General Notes & Lead Free

Requirements .................................................................... 5-1

6 Standard Notes For Servicing,Lead Free Requirements

& Handling Flat Pack IC .......................................... 6-1 to 6-4

7 Direction of Use ....................................................... 7-1 to 7-2

8 Cabinet Disassembly Instructions ........................... 8-1 to 8-2

9 Troubleshooting ....................................................... 9-1 to 9-2

10 Block Diagram .................................................................10-1

11 Wiring Diagram ...............................................................11-1

12 AMP Board

Circuit Diagram .......................................12-1 to 12-2

Layout Diagram ...................................................12-3

13 Display Board

Circuit Diagram ................................................12-4

Layout Diagram ...............................................12-5

14 Power Board

Circuit Diagram .................................................12-6

Layout Diagram.................................................12-7

.................................................1-1 to 1-10

Contents

14 Decoder Board

Circuit Diagram ......................................... 12-8 to 12-13

Layout Diagram ............................................... 12-14

15 Exploded View....................................................................13-1

16 Revision List .......................................................................14-1

Page

Copyright 2012 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

Published by LX-KM 1210 AVM Printed in the Netherlands

Version 1.0

Feature

Features

RDS Voltage Selector

ECO Standby DTS

Subject to modi cation EN

Different

/93

3141 785 37600

Technical Specification and Connection Facilities

1．Location of PC Boards

Display Board

Version Variations

DVD Loader

Decoder Board

Power Board

AMP Board

Type /Versions:

Board in used:

Service policy

AMP Board Decoder Board

Display Board

Power Board

Type /Versions

Features

Feature diffrence

RDS

VOLTAGE SELECTOR

ECO STANDBY - DARK DTS

* TIPS : C -- Component Lever Repair.

M -- Module Lever Repair

-- Used

/05

MCD1060

/51

/58

/61

/79

/93

/94

/37

/12/10

C M C M

/96

/98

C M C M

MCD1060

/37

/12/10

/51

/58

/61

/79

/93

/94

/96

/98

1-1

Technical Specification and Connection Facilities

2. General Information and Requirement

2.1 Product Family Features

2.1.1 Identity and Key Features

MCD1060 series are Micro DVD Audio System, DVD/CD/MP3 play, USB, Tuner FM(20presets), Elements to include as generic requirements:

1. Detachable mains cord

2. Safety certification (cUL/FCC and CB/EMC/CE)

Following is a list of key features:

1. DVD disc player (MTK_MT1389J)

2. USB true source a) MSC/MTP device b) USB High Speed

3. MP3 Link (via headphones jack from PC or MP3 player)

4. Headphone Out (in front of the set)

5. Tuner FM(Silicon Lab SI4705/w RDS)

6. Digital Amplifier

7. Rated output power @10%THD table 2

Set Type Number Stroke Versions Power(ROP) Power(Volume Max) Remark

MCD1060

All version 2x5W 2x12W

2.1.2 Styling, Forms and Functions

MCD20100/DCD2030 appearances are defined in their respective MUS. MUS is the leading document where product appearance is applicable..

Features Products MCD1060

Stroke versions

Design

Front

Dimension

Weight

Cosmetics

Tray Orientation HORIZONTAL

Apparatus tray closed W x D x H (mm)

2.1.3 External I/O Connections

llA

Refer to MUS[3] for

details

140x143X210mm

yarT gnidaoL evirD lacitpO elddiM noitacoL yarT

PU DCL mm3 teef fo thgieH

gk9.3 tes niaM gk2.1 rekaeps kcalB roloC Black snottuB

1-2

Technical Specification and Connection Facilities

Model

iPod dock with Authentication chip USB √ MP3 Link (3.5mm audio jack) Composite CVBS (Yellow) Component Y Pb Pr

MCD1060

√

llA noisreV ekortS

Aux In (RCA cinch) Aux Out (RCA cinch) Tuner Socket (for FM) Headphone Out (3.5mm audio jack)

2.1.4 Controls, Local Displa y and LED Indications(tbc)

Control keys on the set are:

1. Standby-On

2. Eject

3. Play/Pause

4. Next

5. Pre

6. FF

7. FB

8. Source (Disc, USB, Dock, FM, Aux, MP3)

9. Stop

10. Volume Knob

There is local display LCD(reuse DCD322 LCD).

2.1.5 . ACCESSORIES (tbc)

Model MCD1060 Stroke Version All Version

Power Cord

√

noigeR

1.8M

Audio cable (3.5mm audio) AV cable(Video out only)

Remote Control

Battery

0.5M

1.5M

40keys

AAAx2

1-3

Technical Specification and Connection Facilities

Quickly guide

IFU

Mechanical General Information

2.2

The product appearances and functions are defined in their respective MUS. Product management approves the MUS and it is a leading document where product appearance is applicable.

Please refer to Sh560 for mechanical information.

Safety Standards

2.3

Where applicable:

For /12 (EU), /05 (UK), /51 (Russia) EN/IEC 60065 7 For /37 (US, Canada) UL 60065 For /55 (LATAM), /78 (Brazil) IEC 60065 7 For /98 (AP), /69 (Singapore), /75 (Australia) IEC 60065 7 For /93 (China) GB 8898 (IEC 60065 7 For /61 (Korea) K 60065 6 For /96 (Taiwan) CNS 14408 (IEC 60065 7

Edition

Edition)

EMC Requirements

2.4

Where applicable:

For /12 (EU), /05 (UK), /51

(Russia) EN55013: 2001, EN55020: 2002 For /37 (US, Canada) FCC15 For /55 (LATAM), /78 (Brazil) CISPR13 For /98 (AP), /69 (Singapore), /75 (Australia) CISPR13 For /61 (Korea) CISPR13/20 For /93 (China) GB 13837 (CISPR13) For /96 (Taiwan) CNS 13439 (CISPR13)

ESD Requirements

2.5

The product shall withstand electro static discharges on all user accessible parts of the product. Reference: IEC61000-4-2.

For contact discharges: Level General (kV) USA (kV) Requirement 1 0-2 0-3 No deviations allowed. 2 >2-4 >3-4 Short perceptible deviations allowed

3 - >7-8 No loss of stored data allowed.

1-4

Technical Specification and Connection Facilities

For air discharge: Level General (kV) USA (kV) Requirement 1 0-4 0-6 No deviations allowed. 2 >4-8 >6-8 Short perceptible deviations allowed. 3 - >15-18 No loss of stored data allowed.

General requirement:

1. 10 arcs for positive and negative polarity for unit “on” and “off” for 1kV incremental steps.

2. Component or mechanical damage is not allowed. No loss of fixed stored data (stored in EEPROMs).

3. Hang-ups and malfunctions are allowed, as long as the customer can “recover” from the hang-up by pressing the Standby or ON/OFF button of the set.

4. Failures that disappear only by unplugging the AC mains cord and/or power sources are not acceptable.

Environmental Condition

2.6

The environmental condition requirements and test method is according to UAN-D1590.

Ambient temperature : max. 40 ° C - all climates Apparatus acc. to spec. : +5 to + 35 ° C

Vibration test (acc. IEC 60 068/2/6) : operational vibration test to be set.

proceeded in operating position of the

Quality

2.7

PQR-class: class 2 according to BLC A&MA PQR handbook V2.1 (2006-10-02)

Lifetime: 7 years

Tested According to: General Test Instruction UAN-D 1591 Measured According to: UAN_L 1059 unless otherwise stated

1-5

Technical Specification and Connection Facilities

3. Technical Specifications

3.1 Power Supply

3.1.1 Type and versions

Build-inSMPS will be used for all models and stroke versions. All using figure built in power cord:

Versions Region/Country SMPS Detachable mains cords 12 / 05 EUROPE / UK 37 NAFTA

94 India

All requirements per defined for each country should be met with sufficient testing.

3.1.2 Surge Immunity (Lightning Test)

The product shall withstand mains interference’s of:

Differential mode:

 2kV/2 ohm criteria C for Europe.  6kV/12 ohm criteria C for NAFTA. Parameters:  Bi-wave  Open circuit voltage: 2/50us  Short circuit current: 8/20us  From +/1kV to +/-2kV (for Europe) or +/-6kV (for Nafta) in steps of 1kV.  10 shots per combination.  One shot per minute.  Serial impedance: 2 Ohm for Europe, 12Ohm for Nafta.  Polarity and phase: Positive (phase 90º) & Negative (phase 270º)

1) 100 ~240Vac nom. (wide range from 90V~264Vac limit) used in all versions except India. Frequency: 47~63Hz.

2) 100 ~310Vac limit (India compatible with up cost) used only for India. Frequency: 47~63Hz.

EU (/12) round 2-pin & UK (/05) 3-pin

UL flat pin (non-polarized)

EU (/12) round 2-pin

nip-2 dnuor deifitrec ORTEMNI MATAL 55

nip-2 dnuor UE CAPA 89

1-6

Technical Specification and Connection Facilities

Common mode:

 6kV/2 ohm criteria C for Europe.  6kV/12 ohm criteria C for Nafta.

Parameters:

 Ring-wave (100kHz)  From +/3kV to +/-6kV in steps of 1 kV.  10 shots per combination.  One shot per minute.  Serial impedance: 2 Ohm for Europe, 12Ohm for Nafta  Polarity and phase: Positive (phase 90º) & Negative (phase 270º)

Reference: IEC61000-4-5 and for USA: 3135 019 8029 Reliability evaluation.

Requirements:

 Apparatus should fulfil the leakage current requirements of IEC60065 point 9.1.1 (UAN-D1631)  Defects or permanent deviations are not allowed.

3.1.3 Mains Drop-out Immunity

The product shall withstand mains failures of:

 Variation 0% (=100% dip) at T-event = 50 mSec. Performance criterion B  Variation 40% (=60% dip) at T-event = 100 mSec. Performance criterion B  Variation 0% (=100% dip) at T-event = 5 Sec. Performance criterion C

Additional for USA apparatus: See 3135 019 8029 Reliability evaluation.

 Variation 0% (=100% dip) at T-event = 100 mSec in standby mode. Performance criterion B

Requirement:

No misoperation and no interference of user in order to guarantee continuation of performed function. Reference: IEC61000-4-11 For measuring method refer to UAN-D1724, as far as applicable. Performance criterions according to IEC61000-4-4 Amendment 1 Performance Requirement Criterion A - No any degradation of specification. Criterion B - Temporary degradation / self recoverable. Criterion C - No damage, resolvable hang-up. Criterion D - Not recoverable loss of function.

3.1.4 Power Consumption

Power consumption at nominal AC input:

1. CD play mode at 1/8 P-rated output power

2. Low Power Standby Mode: İ 0.5

MCD1060: İ 20

1-7

Technical Specification and Connection Facilities

3.2 Technical Description

3.2.1 Audio Performance

Output Stage Protection: NA Temperature : Yes Short Circuit: Yes

Electrical Data

DSC: Y Channel Difference: DBB: Y Hum (Vol

Bass: NA Residual Noise(Volume Minimum) 40nW Treble: NA Channel Seperation: 1kHz/10kHz 40dB/35dB

Signal to Noise Ratio(A-weighted): 82dBA 77dBA

Amplification Reserve 3dB 2dB

Audio Inputputs Audio Input Sensitivity(± 3dB) rated output power at 1kHz Tuner FM 67.5kHz, Modulation (Limit:-6dB) Line Out(Left/Right) 1000mV±200mV CD/MP3 -3dB track (Audio Disc 1, Track 1) Headphone 15mW ± 2 dB, RL

AUX1(back) MP3_link(front) IPOD Docking

Output Power(*1) At THD=10%, 1kHz

Main Operation for / all version (rms) Tuner output power(rms) Frequency Response(± 3dB)

Loudspeaker(Boxes): Separable speaker box Speaker driver Impedance: Right/Left: 4Ω @ 40 Hz ~ 20kHz(-3db)

1V; Rin ≥ 22kΩ 500mV-1000mV; Rin ≥ 22kΩ 750mV; Rin ≥ 22kΩ

sinewave

--- Vol

min

MCD1060(ROP) MCD1060(Max

5W± 1dB 5W± 1dB

60Hz-20kHZ

Refer to package document of Speaker Box Assy

:refoowbuS

-20dB) 150nW -

Audio Output(*1)

Normal ± 3dB

Power,30%)

2x12W -1dB

(*2)

( At Cold Condition with 10% THD ) ( At Cold Condition with 10% THD )

traP larenreG

srotacidnI evitcA yalpsiD kcolC :rotacidnI edoM ybdnatS ffO snruT DEL :edoM ybdnatS rewoP

Limit

%0.1 %8.0 lamixaM,DHT AN :ssenduoL

Bd55 Bd06 :klatsorC

= 32Ω )SH0.2 (evawenis zHK1 Bd3- BSU

REMARKS: Electrical Parameters are to be measured at Speaker Terminals across rated impedance Load(6ohm) with Rated Input Signal in CD Mode setting in DBB/Loudness Off and Pre-eq at Flat unless specified otherwise.

(*2)--- measure max volume power with 1V MP3-link input

1-8

Technical Specification and Connection Facilities

3.2.2 Video Performance

3.2.2.1 CVBS Description Test Signal Specification

Amplitude output 100% White 1Vpp ± 10% 1Vpp ± 10%

Burst Amplitude Burst / chroma ratio 100% Color bar ± 5% ± 5%

S/N luminance S/N chroma

Video Bandwidth

0.5MHz – 4MHz

4.8MHz

5.8MHz

Chroma Subcarrier Frequency 75% Color bar 3.579545 MHz ±

Chroma / luminance delay 2T pulse Subcarrier locked/unlocked 75% Color bar locked locked

3.2.2.2 Component Video (Y/Pb/Pr)

Description Test Signal Specification

PbPr peak to peak 75% Color bar 525mV ± 10% 535mV ± 10% PbPr Output unbalance

S/N on outputs

Pb / Pr

Video Bandwidth

4.2MHz

5.8MHz

Video Bandwidth (Progressive)

8.4MHz

9.6MHz

75% Color bar 286mV, +1dB / -

100% White

100% Red AM PM

Multi-burst

kcalB %0 leveL CD

75% Color bar

100% White

75% Color bar

Multi-burst

kcalB %0 leveL CD

NTSC PAL

%01 ± Vm007 %01 ± Vm417 etihW %001 rab etihW %01 ± Vm003 %01 ± Vm682 etihW %001 edutilpmA .cnyS

300mV, +1dB / -

4dB

≥60 dB ≥60 dB

≥57 dB ≥57 dB

-1.5dB

-5dB

25ppm

≤20ns ≤20ns

≤1V ≤1V

Interlace/Progressive

NTSC PAL

≤3% ≤3%

≥60 dB ≥60 dB

-1.5dB

-5dB

-1.5dB

-5dB ≤1V ≤1V

4dB

≥60 dB ≥57 dB

+1dB/-1dB

-2dB

-5dB

4.433618MHz± 30ppm

%01 ± Vm0001 %01 ± Vm0001 etihW %001 tuptuo edutilpmA

%01 ± Vm007 %01 ± Vm417 etihW %001 rab etihW

%01 ± Vm003 Vm04 ± Vm682 etihW %001 edutilpmA .cnyS

-1.5dB

-5dB

-1.5dB

-5dB

1-9

Technical Specification and Connection Facilities

3.3 TUNER

FM use Silicon Lab Si4704/4705(w/RDS)

GENARAL PART

WAVE RANGE VERSION TOLERANCE TUNING GRID

FM 87.5 – 108.00 MHz /12 QUARTZ PRECISION 50kHz

AERIAL FM : PIG TAIL ANT WIRE 75Ω

ELECTRICAL DATA

Frequency (MHz)

Units dBf DB dB mV/m dB

Susceptibility to unwanted signals(CPU,SMPS,AMP,DSP …):

Noise Limited

Sensitivity 26 dB

Search time digital tuning system.

Overall Frequency Response: 63Hz –

12.5KHz Channel separation:400 / 1000 / 5000 Hz. RF input: 68 dBf

Image

Rejection

Limited(d B)

-15dB -20dB Refer to selfpollution curve

IF Rejection

Normal (dB)

Large Signal Handling

fBd 62 02 tnioP gnitimiL Bd 3 -

14 53 )edom oerets ta(ytivitisneS gninuT hcraeS

- 60 S

Bd 15 84 gniteiuQ Bd 64 - oeretS 54 05 muH noitaludoM 54 05 oitaR N/S

Bd 4- 0 esreveR noitacifilpmA

% 3 2 ) zHk 57.veD qrF ,Vm1 FR ( noitrotsiD

- ±3 dB 26/30/

Remark

Selectivity

S9/300 kHz

22 fBd 611 46 03 81.moN MF

)1*( 81 fBd 801 54 52 22.miL 0.88

22 fBd 611 46 03 81.moN MF

)1*( 81 fBd 801 54 52 22.miL 0.89 54 fBd 611 06 03 81.moN MF 52 fBd 801 56 52 22.miL 0.701

20/26/ 18

tinU timiL moN MF

zHM 7.01 FI

1-10

Laser Beam Safety Precautions

This Blu-Ray player uses a pickup that emits a laser beam.

Do not look directly at the laser beam coming from the pickup or allow it to strike against your skin.

The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser beam.

CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in hazardous radiation exposure.

Drive Mechanism Assembly

Laser Beam Radiation

Laser Pickup

Turntable

Location: Inside Top of Blu-Ray mechanism.

2-1

Important Safety Precautions

Caution: These servicing instructions are for use by qualified service personnel only.To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

Important

Read and understand all instructions before you use your home theater. If damage is caused by failure to follow instructions, the warranty does not apply.

Safety

Riskof electricshock or fire!

Neverexposetheproductand accessories to rain or water. Never place liquid containers, such as vases, near the product. If liquids are spilt on or into the product, disconnect it from the power outlet immediately. Contact Philips Consumer Care to have the product checked before use. Never place the product and accessories near naked including direct sunlight. Never insert objects into the ventilation slots

or other openings on the product. Where the mains plug or an appliance coupler is used as the disconnect device, the disconnect device shall remain readily operable. Disconnect the product from the power outlet before lightning storms. When you disconnect the power cord, always pull the plug, never the cable.

Riskof short circuit or

Before you connect the product to the poweroutlet,ensurethatthepower voltage matches the value printed on the back or bottom of the product. Never connec if the voltage is different.

Risk of injury or damage to the home theater!

For wall-mountable products, use only the supplied wall mount bracket. Secure the wall mount to a wall that can support the combined weight of the product and the wall mount. Koninklijke Philips

Electronics N.V. bears no responsibility for improper wall mounting that results in accident, injury or damage.

ames or other heat sources,

re!

ttheproducttothepoweroutlet

For speakers with stands, use only the supplied stands. Secure the stands to the speakers tightly. Place the assembled stands on flat, level surfaces that can support the combined weight of the speaker and stand. Never place the product or any objects on power cords or on other electrical equipment. If the product is transported in temperatures below 5°C, unpack the product and wait u matches room temperature before connecting it to the power outlet. Visible and invisible laser rad open. Avoid exposure to beam. Do not touch the disc optical lens inside the disc compartment.

Risk of overheating!

Never install this product in a confined space. Always leave a space of at least four inches around the product for ventilation. Ensure curtains or other objects never cover the ventilation slots on the product.

Risk of contamination!

Do not mix batteries (old and new or carbon and alkaline, Remove batteries if they are exhausted or if the remote control is not to be used for a long time. Batteries contain chemical substances, they should be disposed of properly.

ntil its temperature

iation when

etc.).

Product care

Do not insert any objects other than discs into the disc compartment. Do not insert warped or cracked discs into the disc compartment. Remove discs from the disc compartment ifyouarenotusingtheproductforan extended period of time.

Only use microfiber cloth to clean the product.

3-1

Important Safety Precautions

Disposal of your old product and batteries

Your product is designed and manufactured with high quality materials and components, which can be recycled and reused.

When this crossed-out wheeled bin symbol is attached to a product it means that the product is covered by the European Directive 2002/96/EC.Pleaseinformyourselfaboutthe local separate collection system for electrical and electronic products. Please act according to your local rules and do not dispose of your old products with your normal household waste. Corr

ect disposal of your old product helps to prevent potential negative consequences for the environment and human hea

lth.

Your product contains batteries covered by the European Directive 2006/66/EC, which cannot be disposed with normal household waste. Please inform yourself about the local rules on separate collection of batteries because correct disposal helps to prevent negative consequences for the environmental and human health.

3-2

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