Copyright 2012 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by LX-KM 1210 AVMPrinted in the Netherlands
Version 1.0
Feature
Features
RDS
Voltage Selector
ECO Standby
DTS
Subject to modi cationEN
Different
/93
3141 785 37600
Page 2
Technical Specification and Connection Facilities
1.Location of PC Boards
Display Board
Version Variations
DVD Loader
Decoder Board
Power Board
AMP Board
Type /Versions:
Board in used:
Service policy
AMP Board
Decoder Board
Display Board
Power Board
Type /Versions
Features
Feature diffrence
RDS
VOLTAGE SELECTOR
ECO STANDBY - DARK
DTS
* TIPS : C -- Component Lever Repair.
M -- Module Lever Repair
-- Used
/05
/05
MCD1060
/51
/58
/61
/79
/93
/94
/37
/12/10
C
M
C
M
/96
/98
C
M
C
M
MCD1060
/37
/12/10
/51
/58
/61
/79
/93
/94
/96
/98
1-1
Page 3
Technical Specification and Connection Facilities
2. General Information and Requirement
2.1 Product Family Features
2.1.1 Identity and Key Features
MCD1060 series are Micro DVD Audio System, DVD/CD/MP3 play, USB, Tuner FM(20presets),
Elements to include as generic requirements:
1. Detachable mains cord
2. Safety certification (cUL/FCC and CB/EMC/CE)
Following is a list of key features:
1. DVD disc player (MTK_MT1389J)
2. USB true source
a) MSC/MTP device
b) USB High Speed
3. MP3 Link (via headphones jack from PC or MP3 player)
4. Headphone Out (in front of the set)
5. Tuner FM(Silicon Lab SI4705/w RDS)
6. Digital Amplifier
7. Rated output power @10%THD table 2
Set Type Number Stroke VersionsPower(ROP) Power(Volume Max) Remark
MCD1060
All version 2x5W 2x12W
2.1.2 Styling, Forms and Functions
MCD20100/DCD2030 appearances are defined in their respective MUS. MUS is the leading document
where product appearance is applicable..
Features Products MCD1060
Stroke versions
Design
Front
Dimension
Weight
Cosmetics
Tray Orientation HORIZONTAL
Apparatus tray closed
W x D x H (mm)
2.1.3 External I/O Connections
llA
Refer to MUS[3] for
details
140x143X210mm
yarT gnidaoL evirD lacitpO
elddiM noitacoL yarT
PU DCL
mm3 teef fo thgieH
gk9.3 tes niaM
gk2.1 rekaeps
kcalB roloC
Black snottuB
1-2
Page 4
Technical Specification and Connection Facilities
Model
iPod dock with
Authentication chip
USB √
MP3 Link
(3.5mm audio jack)
Composite CVBS
(Yellow)
Component Y Pb Pr
MCD1060
NA
√
√
√
llA noisreV ekortS
Aux In
(RCA cinch)
Aux Out
(RCA cinch)
Tuner Socket
(for FM)
Headphone Out
(3.5mm audio jack)
2.1.4 Controls, Local Displa y and LED Indications(tbc)
Control keys on the set are:
1. Standby-On
2. Eject
3. Play/Pause
4. Next
5. Pre
6. FF
7. FB
8. Source (Disc, USB, Dock, FM, Aux, MP3)
9. Stop
10. Volume Knob
There is local display LCD(reuse DCD322 LCD).
2.1.5 . ACCESSORIES (tbc)
Model MCD1060
Stroke Version All Version
Power Cord
√
√
√
√
noigeR
1.8M
Audio cable
(3.5mm audio)
AV cable(Video
out only)
Remote Control
Battery
0.5M
1.5M
40keys
AAAx2
1-3
Page 5
Technical Specification and Connection Facilities
Quickly guide
IFU
1
1
Mechanical General Information
2.2
The productappearances and functions are defined in their respective MUS. Product management
approves the MUS and it is a leading document where product appearance is applicable.
Please refer to Sh560 for mechanical information.
Safety Standards
2.3
Where applicable:
For /12 (EU), /05 (UK), /51 (Russia) EN/IEC 60065 7
For /37 (US, Canada) UL 60065
For /55 (LATAM), /78 (Brazil) IEC 60065 7
For /98 (AP), /69 (Singapore), /75 (Australia) IEC 60065 7
For /93 (China) GB 8898 (IEC 60065 7
For /61 (Korea) K 60065 6
For /96 (Taiwan) CNS 14408 (IEC 60065 7
th
Edition
th
Edition
th
Edition
th
Edition
th
Edition)
th
Edition)
EMC Requirements
2.4
Where applicable:
For /12 (EU), /05 (UK), /51
(Russia) EN55013: 2001, EN55020: 2002
For /37 (US, Canada) FCC15
For /55 (LATAM), /78 (Brazil) CISPR13
For /98 (AP), /69 (Singapore), /75 (Australia) CISPR13
For /61 (Korea) CISPR13/20
For /93 (China) GB 13837 (CISPR13)
For /96 (Taiwan) CNS 13439 (CISPR13)
ESD Requirements
2.5
The product shall withstand electro static discharges on all user accessible parts of the product.
Reference: IEC61000-4-2.
For contact discharges:
Level General (kV) USA (kV) Requirement
1 0-2 0-3 No deviations allowed.
2 >2-4 >3-4 Short perceptible deviations allowed
3 - >7-8 No loss of stored data allowed.
1-4
Page 6
Technical Specification and Connection Facilities
For air discharge:
Level General (kV) USA (kV) Requirement
1 0-4 0-6 No deviations allowed.
2 >4-8 >6-8 Short perceptible deviations allowed.
3 - >15-18 No loss of stored data allowed.
General requirement:
1. 10 arcs for positive and negative polarity for unit “on” and “off” for 1kV incremental steps.
2. Component or mechanical damage is not allowed. No loss of fixed stored data (stored in EEPROMs).
3. Hang-ups and malfunctions are allowed, as long as the customer can “recover” from the hang-up by
pressing the Standby or ON/OFF button of the set.
4. Failures that disappear only by unplugging the AC mains cord and/or power sources are not acceptable.
Environmental Condition
2.6
The environmental condition requirements and test method is according to UAN-D1590.
Ambient temperature : max. 40 ° C - all climates
Apparatus acc. to spec. : +5 to + 35 ° C
Vibration test (acc. IEC 60 068/2/6) : operational vibration test to be
set.
proceeded in operating position of the
Quality
2.7
PQR-class: class 2 according to BLC A&MA PQR handbook V2.1 (2006-10-02)
Lifetime: 7 years
Tested According to: General Test Instruction UAN-D 1591
Measured According to: UAN_L 1059 unless otherwise stated
1-5
Page 7
Technical Specification and Connection Facilities
3. Technical Specifications
3.1 Power Supply
3.1.1 Type and versions
Build-inSMPS will be used for all models and stroke versions.
All using figure built in power cord:
Versions Region/Country SMPS Detachable mains cords
12 / 05 EUROPE / UK
37 NAFTA
94 India
All requirements per defined for each country should be met with sufficient testing.
3.1.2 Surge Immunity (Lightning Test)
The product shall withstand mains interference’s of:
Differential mode:
2kV/2 ohm criteria C for Europe.
6kV/12 ohm criteria C for NAFTA.
Parameters:
Bi-wave
Open circuit voltage: 2/50us
Short circuit current: 8/20us
From +/1kV to +/-2kV (for Europe) or +/-6kV (for Nafta) in steps of 1kV.
10 shots per combination.
One shot per minute.
Serial impedance: 2 Ohm for Europe, 12Ohm for Nafta.
Polarity and phase: Positive (phase 90º) & Negative (phase 270º)
1) 100 ~240Vac nom. (wide
range from 90V~264Vac limit)
used in all versions except
India.
Frequency: 47~63Hz.
2) 100 ~310Vac limit (India
compatible with up cost) used
only for India.
Frequency: 47~63Hz.
EU (/12) round 2-pin & UK (/05) 3-pin
UL flat pin (non-polarized)
EU (/12) round 2-pin
nip-2 dnuor deifitrec ORTEMNI MATAL 55
nip-2 dnuor UE CAPA 89
1-6
Page 8
Technical Specification and Connection Facilities
Common mode:
6kV/2 ohm criteria C for Europe.
6kV/12 ohm criteria C for Nafta.
Parameters:
Ring-wave (100kHz)
From +/3kV to +/-6kV in steps of 1 kV.
10 shots per combination.
One shot per minute.
Serial impedance: 2 Ohm for Europe, 12Ohm for Nafta
Polarity and phase: Positive (phase 90º) & Negative (phase 270º)
Reference: IEC61000-4-5 and for USA: 3135 019 8029 Reliability evaluation.
Requirements:
Apparatus should fulfil the leakage current requirements of IEC60065 point 9.1.1 (UAN-D1631)
Defects or permanent deviations are not allowed.
3.1.3 Mains Drop-out Immunity
The product shall withstand mains failures of:
Variation 0% (=100% dip) at T-event = 50 mSec. Performance criterion B
Variation 40% (=60% dip) at T-event = 100 mSec. Performance criterion B
Variation 0% (=100% dip) at T-event = 5 Sec. Performance criterion C
Additional for USA apparatus: See 3135 019 8029 Reliability evaluation.
Variation 0% (=100% dip) at T-event = 100 mSec in standby mode. Performance criterion B
Requirement:
No misoperation and no interference of user in order to guarantee continuation of performed function.
Reference: IEC61000-4-11 For measuring method refer to UAN-D1724, as far as applicable.
Performance criterions according to IEC61000-4-4 Amendment 1
Performance Requirement
Criterion A - No any degradation of specification.
Criterion B - Temporary degradation / self recoverable.
Criterion C - No damage, resolvable hang-up.
Criterion D - Not recoverable loss of function.
3.1.4 Power Consumption
Power consumption at nominal AC input:
1. CD play mode at 1/8 P-rated output power
2. Low Power Standby Mode: İ 0.5
MCD1060: İ 20
W
W
1-7
Page 9
x
Technical Specification and Connection Facilities
3.2 Technical Description
3.2.1 Audio Performance
Output Stage Protection: NA Temperature : Yes Short Circuit: Yes
Electrical Data
DSC: Y Channel Difference:
DBB: Y Hum (Vol
Bass: NA Residual Noise(Volume Minimum) 40nW Treble: NA Channel Seperation: 1kHz/10kHz 40dB/35dB
Signal to Noise Ratio(A-weighted): 82dBA 77dBA
Amplification Reserve 3dB 2dB
Audio Inputputs
Audio Input Sensitivity(± 3dB) rated output power at 1kHz
Tuner FM 67.5kHz, Modulation (Limit:-6dB) Line Out(Left/Right) 1000mV±200mV
CD/MP3 -3dB track (Audio Disc 1, Track 1) Headphone 15mW ± 2 dB, RL
AUX1(back)
MP3_link(front)
IPOD Docking
Output Power(*1) At THD=10%, 1kHz
Main Operation for / all version (rms)
Tuner output power(rms)
Frequency Response(± 3dB)
REMARKS:
Electrical Parameters are to be measured at Speaker Terminals across rated impedance Load(6ohm) with
Rated Input Signal in CD Mode setting in DBB/Loudness Off and Pre-eq at Flat unless specified otherwise.
(*2)--- measure max volume power with 1V MP3-link input
1-8
Page 10
Technical Specification and Connection Facilities
3.2.2 Video Performance
3.2.2.1 CVBS
Description Test Signal Specification
Amplitude output 100% White 1Vpp ± 10% 1Vpp ± 10%
Burst Amplitude
Burst / chroma ratio 100% Color bar ± 5% ± 5%
S/N luminance
S/N chroma
Video Bandwidth
0.5MHz – 4MHz
4.8MHz
5.8MHz
Chroma Subcarrier Frequency 75% Color bar 3.579545 MHz ±
Chroma / luminance delay 2T pulse
Subcarrier locked/unlocked 75% Color bar locked locked
3.2.2.2 Component Video (Y/Pb/Pr)
Description Test Signal Specification
PbPr peak to peak 75% Color bar 525mV ± 10% 535mV ± 10%
PbPr Output unbalance
This Blu-Ray player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against your
skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Drive Mechanism Assembly
Laser Beam Radiation
Laser Pickup
Turntable
Location: Inside Top of Blu-Ray mechanism.
2-1
Page 13
Important Safety Precautions
Caution: These servicing instructions are for use by qualified service personnel only.To reduce the risk
of electric shock do not perform any servicing other than that contained in the operating
instructions unless you are qualified to do so.
Important
Read and understand all instructions before you use
your home theater. If damage is caused by failure to
follow instructions, the warranty does not apply.
Safety
Riskof electricshock or fire!
Neverexposetheproductand
accessories to rain or water. Never place
liquid containers, such as vases, near the
product. If liquids are spilt on or into the
product, disconnect it from the power
outlet immediately. Contact Philips
Consumer Care to have the product
checked before use.
Never place the product and accessories
near naked
including direct sunlight.
Never insert objects into the ventilation
slots
or other openings on the product.
Where the mains plug or an appliance
coupler is used as the disconnect device,
the disconnect device shall remain readily
operable.
Disconnect the product from the power
outlet before lightning storms.
When you disconnect the power cord,
always pull the plug, never the cable.
Riskof short circuit or
Before you connect the product to the
poweroutlet,ensurethatthepower
voltage matches the value printed on the
back or bottom of the product. Never
connec
if the voltage is different.
Risk of injury or damage to the home theater!
For wall-mountable products, use only
the supplied wall mount bracket. Secure
the wall mount to a wall that can support
the combined weight of the product
and the wall mount. Koninklijke Philips
Electronics N.V. bears no responsibility
for improper wall mounting that results in
accident, injury or damage.
ames or other heat sources,
re!
ttheproducttothepoweroutlet
For speakers with stands, use only the
supplied stands. Secure the stands to
the speakers tightly. Place the assembled
stands on flat, level surfaces that can
support the combined weight of the
speaker and stand.
Never place the product or any objects
on power cords or on other electrical
equipment.
If the product is transported in
temperatures below 5°C, unpack the
product and wait u
matches room temperature before
connecting it to the power outlet.
Visible and invisible laser rad
open. Avoid exposure to beam.
Do not touch the disc optical lens inside
the disc compartment.
Risk of overheating!
Never install this product in a confined
space. Always leave a space of at least
four inches around the product for
ventilation. Ensure curtains or other
objects never cover the ventilation slots
on the product.
Risk of contamination!
Do not mix batteries (old and new or
carbon and alkaline,
Remove batteries if they are exhausted
or if the remote control is not to be used
for a long time.
Batteries contain chemical substances,
they should be disposed of properly.
ntil its temperature
iation when
etc.).
Product care
Do not insert any objects other than discs
into the disc compartment.
Do not insert warped or cracked discs
into the disc compartment.
Remove discs from the disc compartment
ifyouarenotusingtheproductforan
extended period of time.
Only use microfiber cloth to clean the
product.
3-1
Page 14
Important Safety Precautions
Disposal of your old product and
batteries
Your product is designed and manufactured
with high quality materials and components,
which can be recycled and reused.
When this crossed-out wheeled bin symbol
is attached to a product it means that the
product is covered by the European Directive
2002/96/EC.Pleaseinformyourselfaboutthe
local separate collection system for electrical
and electronic products.
Please act according to your local rules and
do not dispose of your old products with your
normal household waste.
Corr
ect disposal of your old product helps to
prevent potential negative consequences for
the environment and human hea
lth.
Your product contains batteries covered by
the European Directive 2006/66/EC, which
cannot be disposed with normal household
waste.
Please inform yourself about the local rules
on separate collection of batteries because
correct disposal helps to prevent negative
consequences for the environmental and
human health.
3-2
Page 15
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and
wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified
values to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between
soldered terminals, and between term
surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
inals and
Chassis or Secondary Conductor
Primary Circuit
AC Line VoltageClearance Distance (d), (d
110V~220V
Note
: This table is unofficial and for reference only. Be
sure to confirm the precise values.
3.2 mm (0.126 inches)
’)
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
than or equal to the specified value in the table
lower
below.
Measuring Method (Power ON):
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
eter to measure across the terminals of load Z.
voltm
See Fig. 2 and the following table.
d'd
Fig. 1
Exposed Accessible Part
Z
AC Voltmeter
(High Impedance)
Earth Ground
B
Power Cord Plug Prongs
Table 2: Leakage current ratings for selected areas
AC Line VoltageLoad ZLeakage Current (i)Earth Ground (B) to:
110V~220V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
0.15 µF CAP. & 1.5 k
Connected in parallel
RES.
i
0.5 mA PeakExposed accessible parts
4-1
Fig. 2
Page 16
Safety Information, General Notes & Lead Free Requirements
1Safety Instructions
1.1 General Safety
Safety regulations require that during a repair:
Connect the unit to the mains via an isolation transformer.
Replace safety components, indicated by the symbol
only by components identical to the original ones. Any
other component substitution (other than original type)
Safety regulations require that after a repair, you must return
the unit in its original condition. Pay, in particular, attention to
the following points:
Route the wires/cables correctly
mounted cable clamps.
damage.
Check the electrical DC resistance between the mains
plug and the secondary side:
1. Unplug the mains cord, and connect a wire between
the two pins of the mains plug.
2. Set the mains switch to the ‘on’ position (keep the
mains cord unplugged!).
3. Measure the resistance value between the mains
plug and the front panel, controls, and chassis
bottom.
4. Repair or correct unit when the resistance
5. Verify this, before you return the unit to the customer/
user (ref. UL-standard no. 1492).
6. Switch the unit ‘off’, and remove the wire between the
two pins of the mains plug.
1.2 Laser Safety
This unit employs a laser
may remove the cover, or attempt to service this device (due
to possible eye injury).
2Warnings
2.1 General
All ICs and many other semiconductors are susceptible to
,
during repair can reduce life drastically. Make sure that,
during repair, you are at the same potential as the mass
of the set by a wristband with resistance. Keep
components and tools at this same potential.
Available ESD protection equipment:
–Complete kit ESD3 (small tablemat, wristband,
4822 310 10671.
–Wristband tester 4822 344 13999.
Be careful during measurements in the live voltage
section. The primary side of the power supply, including
the heatsink, carries live mains voltage when you
connect the player to the mains (even when the
player is ‘off’!). It is possible to touch copper tracks and/
or components in this unshielded primary area, when
you service the player. Service personnel must take
precautions to prevent touching this area or components
in this area. A ‘lightning stroke’ and a stripe-marked
printing on the printed wiring board, indicate the primary
side of the power supply.
Never replace modules, or components, while the unit is
‘on’.
2.2 Laser
The use of optical instruments with this product, will
Only quali ed service personnel may remove the cover or
attempt to service this device, due to possible eye injury.
Repair handling should take place as much as possible
with a disc loaded inside the player.
T
shield:
electrostatic discharges (ESD,
). Careless handling
Laser Device Unit
epyT
:AIGalnN(BD)
:AIGalnP(DVD)
: AIGalnP(CD)
Wavelength: 650 nm (DVD)
)DC/DCV(mn087:
405nm(BD):
Output Power: 20 mW
)gnitirwWR+DVD(
Wm8.0:
)gnidaerDVD(
Wm3.0:
)gnidaerDC/DCV(
Beam divergence: 60 degree
CLASS 1
LASER PRODUCT
1-2erugiF
Note: Use of controls or adjustments or performance of
procedure other than those speci
ed herein, may result in
A
CAUTION VISIBLE AND INVISIBLE LASER RADIATION WHEN OPENAVOID EXPOSURE TO BEAM
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDSÆTTELSE FOR STRÅLING
ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES UNNGÅ EKSPONERING FOR STRÅLEN
VARNING SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN
VARO!AVATTAESSA OLET ALTTIINA NÄKYVÄLLE JA NÄKYMÄTTÖMÄLLE LASER SÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN
VORSICHT SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG WENNABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETSEN
DANGER VISIBLE AND INVISIBLE LASER RADIATION WHEN OPENAVOID DIRECT EXPOSURE TO BEAM
ATTENTION RAYONNEMENT LASER VISIBLE ET INVISIBLE EN CAS D’OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU
Figure 2-2
5-1
Page 17
Standard Notes for Servicing, Lead Free Requirements & Handling Flat Pack IC
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is
indicated as shown.
Top View
Out
2. For other ICs, pin 1 and every fifth pin are
indicated as shown.
Pin 1
3. The 1st pin of every male connector is indicated as
shown.
Pin 1
Input
In
Bottom View
5
10
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an
angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
Information about lead-free soldering
Philips CE is producing lead-free sets from 1.1.2005
onwards.
IDENTIFICATION
Regardless of special logo (not always
indicated)
One must treat all sets from
onwards, according to the next rule:
Serial Number gives a 14-digit. Digit 5&6 shows the
YEAR, and digit 7&8 shows the WEEK.
So fromonwards=from 1 Jan 2005 onwards
0501
Important note : In fact also products of year 2004
must be treated in this way as long as you avoid
mixing solder-alloys (leaded/ lead-free). So best to
always use SAC305 and the higher temperatures
belong to this.
Due to lead-free technology some rules have to be
respected by the workshop during a repair:
Use only lead-free solder alloy Philips SAC305 with
order code 0622 149 00106. If lead-free solderpaste is required, please contact the manufacturer
of your sol
paste within workshops should be avoided because
paste is not easy to store and to handle.
Use only adequate solder tools applicable for lead-
free solder alloy. The solder tool must be able
To reach at least a solder-temperature of 400°C,
To stabilize the adjusted temperature at the solder-
tip
To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature around
360°C
solder joint. Heating-time of the solder-joint should
not exceed ~ 4 sec. Avoid temperatures above
400°C otherwise wear-out of tips will rise drastically
and flux-fluid will be destroyed. To avoid wear-out of
tips switch off un-used equipment, or reduce heat.
Mix of lead-free solder alloy / parts with leaded
solder alloy / parts is possible but PHILIPS
recommends strongly to avoid mixed solder alloy
types (leaded
If one cannot avoid or does not know whether
product is lead-free, clean carefully the solder-joint
from old solder alloy and re-solder with new solder
alloy (SAC305).
Use only original spare-parts listed in the ServiceManuals. Not listed standard-material (commodities)
has to be purchased at external companies.
der-equipment. In general use of solder-
- 380°C is reached and stabilized at the
and lead-free).
1 Jan 2005
6-1
Page 18
Standard Notes for Servicing, Lead Free Requirements & Handling Flat Pack IC
Special information for BGA-ICs:
- always use the 12nc-recognizable soldering
temperature profile of the specific BGA (for desoldering always use the lead-free temperature
profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called
'dry-packaging' (sealed pack including a silica gel
pack) to protect the IC against moisture. After
opening, dependent of MSL-level seen on indicatorlabel in the bag, the BGA-IC possibly still has to be
baked dry. (MSL=Moisture Sensit
will be communicated via AYS-website.
Donotre-useBGAsatall.
For sets produced before 1.1.2005 (except products
of 2004), containing leaded solder-alloy and
components, all needed spare-parts will be available
till the end of the service-period. For repair of such
sets nothing changes.
On our website
www.atyourservice.ce.Philips.com
information to:
BGA-de-/soldering (+ baking instructions)
Heating-profiles of BGAs and other ICs used in
Philips-sets
You will find this and more technical information within
the “magazine”, chapter “workshop news”.
For additional questions please contact your local
repair-helpdesk.
ivity Level). This
you find more
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
2. Remove the flat pack-IC with tweezers while
applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
apply
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use
an appr
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
opriate hot-air flat pack-IC desoldering
6-2
Page 19
Standard Notes for Servicing, Lead Free Requirements & Handling Flat Pack IC
3. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when
removing it.
Hot-air
Flat Pack-IC
Desoldering
CBA
Masking
Tape
Machine
Flat Pack-IC
Tweezers
Fig. S-1-2
With Soldering Iron:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
Flat Pack-IC
Desoldering Braid
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
With Iron Wire:
1. Using desoldering braid, remove
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
3. While heating the pins using a fi
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA
contact pads as shown in Fig. S-1-5.
4. Bottom of the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to
being held by glue. When the flat pack-IC is
removed from the CBA, handle it
because it may be dama
flat pack-IC is fixed with glue to the
ensure that the flat pack-IC is not
the solder from
ne tip soldering
gently
ged if force is applied.
Hot Air Blower
Soldering Iron
Fig. S-1-3
2. Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to whic
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air de
machine. (Fig. S-1-4)
h solder will
soldering
Sharp
Pin
Fine Tip
Soldering Iron
3. Bottom of the flat pa
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
ck-IC is fixed with glue to the
Fig. S-1-4
6-3
To Solid
Mounting Point
CBA
Tweezers
or
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip
Soldering Iron
Flat Pack-IC
Fig. S-1-6
Page 20
Standard Notes for Servicing, Lead Free Requirements & Handling Flat Pack IC
2. Installation
1. Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA
so you can install a replacement flat pack-IC more
easily.
2. The “
(See Fig. S-1-7.) Be sure this mark matches the 1
on the PCB when positioning for installation. Then
presolder the four corners of the flat pack-IC. (See
Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that
none of the pins have solder bridges.
” mark on the flat pack-IC indicates pin 1.
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
Instructions for Handling Semiconductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 M ) that is
properly grounded to remove any static electricity that
may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1 M
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be
with your clothing.
careful to avoid contacting semi-conductors
<Incorrect>
) on the workbench or
CBA
Presolder
Flat Pack-IC
Fig. S-1-8
<Correct>
1M
CBA
Grounding Band
1M
CBA
Conductive Sheet or
Copper Plate
6-4
Page 21
Direction of Use
*The following excerpt of the DFU/QSG serves as an introduction to the set.
The Complete Direction for Use can be download in different languages from
the internet site of Philips Customer care Center : www.support.philips.com
Overview of the main unit
a
b
c
d
e
a Display panel
• Show current status.
b
• Turn on the unit, or switch to standby
mode, or switch to Eco Power standby.
c Remote sensor
d
• Connector for a USB device.
e MP3 LINK
• Connector (3.5mm) for an external
audio device.
f
• Stop play or erase a program.
g /
• Skip to the previous/next track.
• Search within a track.
• Tune to a radio station.
h
• Star t or pause play.
i VOL +/-
• Adjust volume.
• Adjust time.
j DBB
• Turn the dynamic bass enhancement
on or off.
• Select a preset sound effect.
k SOURCE
• Select a source: Disc, USB, tuner, or
MP3 link.
l
• Open or close the disc compar tment.
Overview of remote control
a
l
k
j
i
h
g
f
b
c
d
e
f
g
h
i
j
k
l
m
r
q
p
o
n
a
• Switch the micro system on/off.
• Switch to standby mode or Eco Power
standby.
b DISC/DISC MENU/FM/USB/MP3 LINK
• Select the source.
• Access the main menu of the system.
c
• Access the home menu.
d INFO
• Show the disk information such as title,
chapter, subtitle, time elapsed, total
time etc.
AUDIO / SUBTITLE
e
• For menus: navigate up/down.
• Invert a picture.
AUDIO: Toggle between stereo and
•
mono.
• SUBTITLE: Select a subtitle language
for a video.
• Select a programmed radio station.
f OK
•
Confirm a selection.
7-1
Page 22
/
R +
–
–
L +
g
• Search in a track or disc.
• Fast backward or forward.
• For menus, navigate left/right.
• Rotate a picture.
• Select a preset radio station.
h
• Return to a previous display menu.
i
• Star t, pause or resume play.
/
j
• Skip to the previous/next track, title,
or file.
• Select a programmed radio station.
k VOL +/-
• Adjust the volume.
l Numeric buttons
• Select a title/chapter/track to play.
m PROG/CLOCK SET
• Program radio stations.
• Set clock.
n TIMER/SLEEP
• Set sleep timer.
• Set alarm timer.
o
• Mute.
p
• Stop play.
• Erase a programed radio station.
• Activate/deactivate the demonstration
mode.
q DSC/DBB
• Select a preset sound setting.
• Turn on or off dynamic bass enhancement.
r MODE/OPTIONS
• Select repeat play or random play.
• Accesses options relating to the
current activity or selection.
Connect speakers
Direction of Use
Connect TV
Connect through composite video
Connect the supplied composite video cable to:
• the VIDEO OUT socket on this unit.
• the video input socket on the TV.
Connect audio from TV or other
devices
Connect audio through a digital coaxial cable
Connect a coaxial cable to:
• COAXIAL jack on this product.
• the COAXIAL/DIGITAL input jack on
Connect power
Risk of product damage! Make sure that the power
•
supply voltage corresponds to the voltage printed on
the rear of the main unit.
• Before connecting the AC cord, make sure that you
have completed all other connections.
the TV or other device.
Caution
Note
For optimal sound, use the supplied speakers only.
•
• Connect only speakers with impedance that is the
same or higher than the supplied speakers. Refer to the
Specifications section of this manual.
Note
The type plate is located on the rear of the main unit.
•
1 Connect the power cord to the AC~ jack
Insert the speaker wires completely into the
speaker input sockets on the back of the unit.
on the main unit.
2 Connect the power plug to the wall outlet.
7-2
Page 23
Cabinet Disassembly Instructions
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and
dress the cables as they were originally.
[1].Bottom CAB
Power Board
[2].Front Cover
[3].Display Board
Button
[4].Decoder Board
AMP Board
[5].DVD Loader
[6].Front Pannel
2. Disassembly Method
ID/Loc.
NO.
[1]
Part
Bottom CAB
Power Board
Fig.NO.
D1
Removal
Remove/Unhook
/Unlock/Release/
Unplug/Desolder
8(A01) D 3 X 10 BA
Note
Note:
(1) Identification (location) No. of parts in the figures
(2) Name of the part
(3) Figure Number for reference
(4) Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
Axx = Screw
, CNxx/Jxx/CONxx = Connector
D3.5X12BA is specification of screw.
* = Unhook, Unlock, Release, Unplug, or Desolder
e.g. 7(A01) = seven Screws
A01
A01
Fig. D1
[2]
Front Cover
Display Board
[3]
Button
Decoder Board
[4]
AMP Board
[5]D5
DVD Loader
[6]D6
Front Pannel
D2
1 0 (A02) D3 X 10 BA
D3
8 (A03) D3 X 10 BA
D4
4(A04)D3 X 10 PWA
Fig. D2
8-1
Page 24
A02
Cabinet Disassembly Instructions
A02
Fig. D3
Fig. D4
Fig. D6
A03
A04
Fig. D5
8-2
Page 25
FLOW CHART NO.1
No sound from whole unit
check if speaker is ok
Yes
check if public circuit of whole unit
AMP circuit is ok
Yes
check if power supply circuit of whole
unit is ok
Yes
check staic
noisy circuitCPU circuit and change components
FLOW CHART NO.2
no sound from radio
Troubleshooting
No
check and change speaker and output wire
check radio tube and periphery circuit
No
check and change transormer of power supply and
No
power commutate circuit
check if output of radio is normal
Yes
check radio controlled circuit
Yes
check if power supply of radio is normal
Yes
check if radio circuit components of around
it is normal
FLOW CHART NO.3
no sound from DVD
check if DVD output is normal
Yes
check if DVD controlled circuit is ok
Yes
No
check public circuit and circuit of power supply
No
check and change the related components of radio controlled circuit
No
check and change related components of power supply circuit
No
check and change components of around it
check public circuit
No
components
check and change the related components of DVD
No
controlled circuit
power supply circuit and change related
check if the related components of DVD
signal channel
change Decoder board
tie wiressocket is normal
Yes
check and change the related components of DVD、tie wires
No
、socket
9-1
Page 26
no search from DVD
Troubleshooting
check if supply +12V of Decoding board is normal
Yes
check if laser head ass'y can light normally
No
check if tie wires of laser head ass'y
is loosen and broken
No
laser head ass'y broken
FLOW CHART NO.4
no image from DVD
check if video socket、video wire is normal
No
Yes
Yes
Yes
No
check steady circuit
Decoding board is broken
check and change good laser head ass'y
Decoding is broken
Yes
socket
No
Yes
change tie wires
transformer is broken
change display screen
check and change video wire
No display from display screen
check voltage of filaments transformer
is normal
No
check if the capacitor voltage of filaments filter is short circuit