In the manuals L01.2L AB (3122 785 12710 ES & 3122 785 12720 PT)
and L01.2A AB (3122 785 12750) the wrong PWB mapping information
was published. Therefore in this Service Information, the corrected
PWB bottom overview and mapping are given. You can replace these
pages in the original manuals.
Contents
•PWB bottom overview and mapping L01.2L AB
•PWB bottom overview and mapping L01.2A AB
Service Information
Introdução
Nos manuais L01.2L AB (3122 785 12720) e L01.2A AB (3122 785
12750) foi publicada uma informação errada do mapeamento do PWB.
Por isso neste Service Information segue a vista inferior e mapeamento
do PWB corrigidos. Você deve substituir estas páginas no manual
original.
Conteúdo
•Vista inferior e mapeamente da PWB L01.2L AB
•Vista inferior e mapeamente da PWB L01.2A AB
Información de Service
Introducción
En los manuales L01.2L AB (3122 785 12710 ES & 3122 785 12720
PT) y L01.2A AB (3122 785 12750) la vista general y la distribución de
componentes en la placa fueron publicadas en forma equivocada. Por
lo tanto en esta Información de Service, se dan las versiones
corregidas de la Vista inferior de la Placa Impresa, como así también
la ubicación de los componentes. Usted puede reemplazar estas
páginas en los manuales originales.
Contenidos
•Vista inferior de la placa y ubicación de componentes L01.2L AB
• Vista inferior de la placa y ubicación de componentes L01.2A AB
Copyright 2002 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by RB 0271 Service PaCEPrinted in the NetherlandsSubject to modification3122 785 40730
Copyright 2005 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by JH 0561 Service PaCEPrinted in the NetherlandsSubject to modificationEN 3122 785 12751
Page 8
EN 2L01.2A AB1.
Technical Specifications, Connections, and Chassis Overview
1.Technical Specifications, Connections, and Chassis Overview
Index of this chapter:
1.1 Introduction
1.2 Connections
1.3 Chassis Overview
Note:
•Below described specifications are not valid for one
product, but for the whole product range. See Product
Survey for specific models.
•Figures can deviate slightly from the actual situation, due
to different set executions.
1.1Technical Specifications
1.1.1Reception
Tuning system: PLL
Colour systems: NTSC
: PAL B/G, D/K, I
: SECAM B/G, D/K, K1
Sound systems: FM-mono
: FM-stereo
1.2Connections
1.2.1Front (or Side) Connections and Front (or Top) Control
A/V connections: NTSC 3.58, 4.43
: PAL 60
Channel selections: 100 channels
: U, V, S, H
Aerial input: 75 Ω, IEC-type
1.1.2Miscellaneous
Audio output: 1 x 4 W or,
: 2 x 3 W or,
: 2 x 5 W + 10 W (sw) +
2 x 3 W
Mains voltage: 90 - 276 V or,
: 150 - 276 V
Mains frequency: 50 Hz or,
: 60 Hz
Ambient temperature: + 5 to + 45 °C
Maximum humidity: 90 %
Power consumption: 36 W (14”) to
Technical Specifications, Connections, and Chassis Overview
EN 3L01.2A AB1.
1.2.2Rear Connections
75 Ohm
FM
MONITOR
OUT
V
L
R
AV1
IN
Y
U
V
V
L
R
V
L
RSVHS
Figure 1-2
Monitor Out
1 - Video CVBS (1 Vpp / 75 Ω) kq
2 - Audio L (0.5 Vrms / 1 kΩ) kq
3 - Audio R (0.5 Vrms / 1 kΩ) kq
1.3Chassis Overview
AV2
IN
CL 16532008_005.eps
120601
YUV In (if present)
1 - Y 0.7 Vpp / 75 Ω jq
2 - U 0.7 Vpp / 75 Ω jq
3 - V 0.7 Vpp / 75 Ω jq
AV1 In
4 - Video CVBS (1 Vpp / 75 Ω) jq
5 - Audio L (0.5 Vrms / 10 kΩ) jq
6 - Audio R (0.5 Vrms / 10 kΩ) jq
AV2 In
1 - Video CVBS (1 Vpp / 75 Ω) jq
2 - Audio L (0.5 Vrms / 10 kΩ) jq
3 - Audio R (0.5 Vrms / 10 kΩ) jq
AV2 In (SVHS)
1 - gnd v
2 - gnd v
3 - Y 1 Vpp / 75 Ω j
4 - C 0.3 Vpp / 75 Ω j
CRT PANEL
B
SIDE AV PANEL + HEADPHONE
E1
SIDE AV PANEL
E
(SMALL SCREEN)
Figure 1-3 Chassis overview
MAIN
CHASSIS
PA NE L
POWER SUPPLY
LINE DEFLECTION
FRAME DEFLECTION
TUNER IF
VIDEO + SOUND IF
SYNCHRONISATION
CONTROL (µP)
AUDIO AMPLIFIER
NICAM + 2CS +
BTSC DECODER
A/V SWITCHING
HEADPHONE + FR. CONTROL
REAR I/O CINCH
F_12751_005.eps
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A12
A13
120105
Page 10
EN 4L01.2A AB2.
Safety Instructions, Warnings, and Notes
2.Safety Instructions, Warnings, and Notes
Index of this chapter:
2.1 Safety Instructions For Repairs
2.2 Maintenance Instructions
2.3 Warnings
2.4 Notes
2.1Safety Instructions For Repairs
Safety regulations require that during a repair:
•Due to the ‘hot’ parts of this chassis, the set must be
connected to the AC power via an isolation transformer.
•Safety components, indicated by the symbol h, should be
replaced by components identical to the original ones.
•When replacing the CRT, safety goggles must be worn.
Safety regulations require that after a repair, the set must be
returned in its original condition. Pay particular attention to the
following points:
•General repair instruction: as a strict precaution, we advise
you to re-solder the solder connections through which the
horizontal deflection current is flowing, in particular:
– all pins of the line output transformer (LOT)
– fly-back capacitor(s)
– S-correction capacitor(s)
– line output transistor
– pins of the connector with wires to the deflection coil
– other components through which the deflection current
flows.
Note: This re-soldering is advised to prevent bad connections
due to metal fatigue in solder connections and is therefore only
necessary for television sets more than two years old.
•Route the wire trees and EHT cable correctly and secure
them with the mounted cable clamps.
•Check the insulation of the AC power cord for external
damage.
•Check the strain relief of the AC power cord for proper
function, to prevent the cord from touching the CRT, hot
components, or heat sinks.
•Check the electrical DC resistance between the AC plug
and the secondary side (only for sets that have an isolated
power supply). Do this as follows:
1. Unplug the AC power cord and connect a wire between
the two pins of the AC plug.
2. Turn on the main power switch (keep the AC power
cord unplugged!).
3. Measure the resistance value between the pins of the
AC plug and the metal shielding of the tuner or the
aerial connection of the set. The reading should be
between 4.5 MΩ and 12 MΩ.
4. Switch the TV OFF and remove the wire between the
two pins of the AC plug.
•Check the cabinet for defects, to prevent the possibility of
the customer touching any internal parts.
2.2Maintenance Instructions
It is recommended to have a maintenance inspection carried
out by qualified service personnel. The interval depends on the
usage conditions:
•When the set is used under normal circumstances, for
example in a living room, the recommended interval is
three to five years.
•When the set is used in an environment with higher dust,
grease or moisture levels, for example in a kitchen, the
recommended interval is one year.
•The maintenance inspection includes the following actions:
1. Perform the 'general repair instruction' noted above.
2. Clean the power supply and deflection circuitry on the
chassis.
3. Clean the picture tube panel and the neck of the picture
tube.
2.3Warnings
•In order to prevent damage to ICs and transistors, avoid all
high voltage flashovers. In order to prevent damage to the
picture tube, use the method shown in Fig. 2-1, to
discharge the picture tube. Use a high voltage probe and a
multi-meter (position VDC). Discharge until the meter
reading is 0 V (after approx. 30 s).
V
CL 26532098/042
140792
Figure 2-1
•All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD) w. Careless handling
during repair can reduce life drastically. When repairing,
make sure that you are connected with the same potential
as the mass of the set by a wristband with resistance. Keep
components and tools also at this potential. Available ESD
protection equipment:
– Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable, and ground cable)
4822 310 10671.
– Wristband tester 4822 344 13999.
•Together with the deflection unit and any multi-pole unit,
flat square picture tubes form an integrated unit. The
deflection and the multi-pole units are set optimally at the
factory. Adjustment of this unit during repair is therefore not
recommended.
•Be careful during measurements in the high voltage
section and on the picture tube.
•Never replace modules or other components while the unit
is switched ON.
•When you align the set, use plastic rather than metal tools.
This will prevent any short circuits and the danger of a
circuit becoming unstable.
2.4Notes
2.4.1General
•Measure the voltages and waveforms with regard to the
chassis (= tuner) ground (H), or hot ground (I), depending
on the tested area of circuitry. The voltages and waveforms
shown in the diagrams are indicative. Measure them in the
Service Default Mode (see chapter 5) with a colour bar
signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated
otherwise) and picture carrier at 475.25 MHz for PAL, or
61.25 MHz for NTSC (channel 3).
•Where necessary, measure the waveforms and voltages
with (D) and without (E) aerial signal. Measure the
voltages in the power supply section both in normal
operation (G) and in stand-by (F). These values are
indicated by means of the appropriate symbols.
•The semiconductors indicated in the circuit diagram and in
the parts lists, are interchangeable per position with the
semiconductors in the unit, irrespective of the type
indication on these semiconductors.
Page 11
Safety Instructions, Warnings, and Notes
EN 5L01.2A AB2.
2.4.2 Schematic Notes
•All resistor values are in ohms and the value multiplier is
often used to indicate the decimal point location (e.g. 2K2
indicates 2.2 kohm).
•Resistor values with no multiplier may be indicated with
either an "E" or an "R" (e.g. 220E or 220R indicates 220
ohm).
•All capacitor values are given in micro-farads (µ= x10
nano-farads (n= x10
•Capacitor values may also use the value multiplier as the
decimal point indication (e.g. 2p2 indicates 2.2 pF).
•An "asterisk" (*) indicates component usage varies. Refer
to the diversity tables for the correct values.
•The correct component values are listed in the Spare Parts
List. Therefore, always check this list when there is any
doubt.
2.4.3Rework on BGA (Ball Grid Array) ICs
General
Although (LF)BGA assembly yields are very high, there may
still be a requirement for component rework. By rework, we
mean the process of removing the component from the PWB
and replacing it with a new component. If an (LF)BGA is
removed from a PWB, the solder balls of the component are
deformed drastically so the removed (LF)BGA has to be
discarded.
Device Removal
As is the case with any component that, it is essential when
removing an (LF)BGA, the board, tracks, solder lands, or
surrounding components are not damaged. To remove an
(LF)BGA, the board must be uniformly heated to a temperature
close to the reflow soldering temperature. A uniform
temperature reduces the chance of warping the PWB.
To do this, we recommend that the board is heated until it is
certain that all the joints are molten. Then carefully pull the
component off the board with a vacuum nozzle. For the
appropriate temperature profiles, see the IC data sheet.
Area Preparation
When the component has been removed, the vacant IC area
must be cleaned before replacing the (LF)BGA.
Removing an IC often leaves varying amounts of solder on the
mounting lands. This excessive solder can be removed with
either a solder sucker or solder wick. The remaining flux can be
removed with a brush and cleaning agent.
After the board is properly cleaned and inspected, apply flux on
the solder lands and on the connection balls of the (LF)BGA.
Note: Do not apply solder paste, as this has shown to result in
problems during re-soldering.
Device Replacement
The last step in the repair process is to solder the new
component on the board. Ideally, the (LF)BGA should be
aligned under a microscope or magnifying glass. If this is not
possible, try to align the (LF)BGA with any board markers.
To reflow the solder, apply a temperature profile according to
the IC data sheet. So as not to damage neighbouring
components, it may be necessary to reduce some
temperatures and times.
More Information
For more information on how to handle BGA devices, visit this
URL: www.atyourservice.ce.philips.com (needs subscription,
not available for all regions). After login, select “Magazine”,
then go to “Workshop Information”. Here you will find
Information on how to deal with BGA-ICs.
-9
), or pico-farads (p= x10
-12
2.4.4Lead Free Solder
Philips CE is going to produce lead-free sets (PBF) from
1.1.2005 onwards.
-6
),
).
Figure 2-2 Lead-free logo
This sign normally has a diameter of 6 mm, but if there is less
space on a board also 3 mm is possible.
Regardless of this logo (is not always present), one must treat
all sets from this date onwards according to the following rules.
Due to lead-free technology some rules have to be respected
by the workshop during a repair:
•Use only lead-free soldering tin Philips SAC305 with order
code 0622 149 00106. If lead-free solder paste is required,
please contact the manufacturer of your soldering
equipment. In general, use of solder paste within
workshops should be avoided because paste is not easy to
store and to handle.
•Use only adequate solder tools applicable for lead-free
soldering tin. The solder tool must be able
– To reach at least a solder-tip temperature of 400°C.
– To stabilise the adjusted temperature at the solder-tip.
– To exchange solder-tips for different applications.
•Adjust your solder tool so that a temperature around 360°C
- 380°C is reached and stabilised at the solder joint.
Heating time of the solder-joint should not exceed ~ 4 sec.
Avoid temperatures above 400°C, otherwise wear-out of
tips will rise drastically and flux-fluid will be destroyed. To
avoid wear-out of tips, switch “off” unused equipment or
reduce heat.
•Mix of lead-free soldering tin/parts with leaded soldering
tin/parts is possible but PHILIPS recommends strongly to
avoid mixed regimes. If not to avoid, clean carefully the
solder-joint from old tin and re-solder with new tin.
•Use only original spare-parts listed in the Service-Manuals.
Not listed standard material (commodities) has to be
purchased at external companies.
•Special information for lead-free BGA ICs: these ICs will be
delivered in so-called "dry-packaging" to protect the IC
against moisture. This packaging may only be opened
short before it is used (soldered). Otherwise the body of the
IC gets "wet" inside and during the heating time the
structure of the IC will be destroyed due to high (steam)pressure inside the body. If the packaging was opened
before usage, the IC has to be heated up for some hours
(around 90°C) for drying (think of ESD-protection!).
Do not re-use BGAs at all!
•For sets produced before 1.1.2005, containing leaded
soldering tin and components, all needed spare parts will
be available till the end of the service period. For the repair
of such sets nothing changes.
In case of doubt whether the board is lead-free or not (or with
mixed technologies), you can use the following method:
•Always use the highest temperature to solder, when using
SAC305 (see also instructions below).
•De-solder thoroughly (clean solder joints to avoid mix of
two alloys).
Caution: For BGA-ICs, you must use the correct temperatureprofile, which is coupled to the 12NC. For an overview of these
profiles, visit the website www.atyourservice.ce.philips.com
(needs subscription, but is not available for all regions)
P
b
Page 12
EN 6L01.2A AB3.
Directions for Use
You will find this and more technical information within the
"Magazine", chapter "Workshop information".
For additional questions please contact your local repair help
desk.
2.4.5 Practical Service Precautions
•It makes sense to avoid exposure to electrical shock.
While some sources are expected to have a possible
3.Directions for Use
You can also download this information from the following
websites:
dangerous impact, others of quite high potential are of
limited current and are sometimes held in less regard.
•Always respect voltages. While some may not be
dangerous in themselves, they can cause unexpected
reactions that are best avoided. Before reaching into a
powered TV set, it is best to test the high voltage insulation.
It is easy to do, and is a good service precaution.
Page 13
4.Mechanical Instructions
Mechanical Instructions
EN 7L01.2A AB4.
Index of this chapter:
4.1 Rear Cover Removal
4.2 Service Position Main Panel
4.3 Side I/O Panel Removal
4.4 Rear Cover Mounting
Note: Figures can deviate slightly from the actual situation, due
to different set executions.
4.1Rear Cover Removal
1. Remove all fixation screws of the rear cover.
2. Now pull the rear cover backward and remove it.
4.2Service Position Main Panel
1. Disconnect the strain relief of the AC power cord.
2. Remove the main panel, by pushing the two center clips
outward [1]. At the same time pull the panel away from the
CRT [2].
3. Disconnect the degaussing coil by removing the cable from
(red) connector 0201.
4. Move the panel somewhat to the left and flip it 90 degrees
[3], with the components towards the CRT.
4.3Side I/O Panel Removal
1. Remove the complete Side I/O assembly after unscrewing
the 2 fixation screws [1].
2. Release the two fixation clamps [2] and lift the board out of
the bracket.
CL 06532012_004.eps
030200
Figure 4-2
4.4Rear Cover Mounting
Before you mount the rear cover, perform the following checks:
1. Check whether the mains cord is mounted correctly in its
1
1
2
A
guiding brackets.
2. Replace the strain relief of the AC power cord into the
cabinet.
3. Check whether all cables are replaced in their original
position.
B
Figure 4-1
3
CL 16532016_006.eps
220501
Page 14
EN 8L01.2A AB5.
Service Modes, Error Codes, and Fault Finding
5.Service Modes, Error Codes, and Fault Finding
Index of this chapter:
5.1 Test Points
5.2 Service Modes
5.3 Problems and Solving Tips (Related to CSM)
5.4 ComPair
5.5 Error Buffer
5.6 The Blinking LED Procedure
5.7 Protections
5.8 Repair Tips
5.1Test Points
The chassis is equipped with test points printed on the circuit
board assemblies. These test points refer to the functional
blocks:
Test pointCircuitDiagram
A1-A2-A3-…..
C1-C2-C3-…..
F1-F2-F3-…..
I1-I2-I3-…..
L1-L2-L3-….
P1-P2-P3-…..
S1-S2-S3-…..
V1-V2-V3-…..
TEST POINT OVERVIEW L01
Audio processingA8, A9 / A11
ControlA7
Frame driveA3
Tuner & IFA4
Line driveA2
Power supplyA1
SynchronisationA6
Video processingA5, B1
CL 16532008_044.eps
210501
5.2.1Service Default Mode (SDM)
Purpose
•To create a predefined setting to get the same
measurement results as given in this manual.
•To override SW protections.
•To start the blinking LED procedure.
Specifications
•Tuning frequency:
– 475.25 MHz for PAL/SECAM (AP-PAL).
– 61.25 MHz (channel 3) for NTSC-sets (AP-NTSC).
•Colour system:
– PAL-BG for AP-PAL.
– NTSC for AP-NTSC.
•All picture settings at 50 % (brightness, colour contrast,
hue).
•Bass, treble and balance at 50 %; volume at 25 %.
•All service-unfriendly modes (if present) are disabled, like:
– (sleep) timer,
– child/parental lock,
– blue mute,
– hotel/hospitality mode
– auto switch-off (when no ‘IDENT’ video signal is
received for 15 minutes),
– skip / blank of non-favorite presets / channels,
– auto store of personal presets,
– auto user menu time-out.
Figure 5-1
The numbering is in a logical sequence for diagnostics. Always
start diagnosing within a functional block in the sequence of the
relevant test points for that block.
Perform measurements under the following conditions:
•Service Default Mode (when this mode is not present, set
all controls to 50%, set volume to 25% and select channel
3).
•Video: colour bar signal.
•Audio: 3 kHz left, 1 kHz right.
5.2Service Modes
Service Default Mode (SDM) and Service Alignment Mode
(SAM) offer several features for the service technician, while
the Customer Service Menu (CSM) is used for communication
between dealer and customer.
There is also the option of using ComPair, a hardware interface
between a computer (see requirements) and the TV chassis. It
offers the ability of structured trouble shooting, error code
reading and software version readout for all L01 chassis.
Minimum requirements: a 486 processor, Windows 3.1 and a
CD-ROM drive (see also paragraph 5.4).
SW
cluster
1AP1
1AP2
1AP3
1AP9
3AP1
3AP2
4AP1
Abbreviations: A= Asia Pacific, C= NTSC, N= no TXT, T= TXT
SOFTWARE VERSIONS (L01 AP SMALL SCREEN)
SW nameUOC-typeDiversity
L01AN1-x.yTDA9580/1AP, non TXT, China/AP
L01AN2-x.yTDA9581/2AP, non TXT, Thailand/Vietnam
L01AN3-x.yTDA9580/1AP, non TXT, India
L01AN9-x.yTDA9581AP, non TXT, Middle East
L01AT1-x.yTDA9561/7AP, 10 page TXT, Sgp/Aus/NZ
L01AT2-x.yTDA9567AP, 10 page TXT, Middle East
L01AC1-x.yTDA9580AP, NTSC, Thailand/Philippines
CL 16532008_070.pdf
220801
How to enter SDM
Use one of the following methods:
•Use a standard customer RC-transmitter and key in the
code ‘062596’ directly followed by the MENU button or
•Short wires 9631 and 9641 on the mono carrier (see Fig. 8-
1) and apply AC power. Then press the power button
(remove the short after start-up).
Caution: Entering SDM by shorten wires 9631 and 9641
will override the +8V-protection. Do this only for a short
period. When doing this, the service-technician must know
exactly what he is doing, as it could lead to damaging the
set.
•Or via ComPair.
After entering SDM, the following screen is visible, with SDM at
the upper right side for recognition.
Figure 5-2
Page 15
Service Modes, Error Codes, and Fault Finding
/STA
AAABCDEE X . YSDM
ERRXXXXXXXXXX
MENU
SDM
Ma i n^
• Pic ture>Brightness
• SoundCol our
• Fea t uresCont ras t
• I nst al lSharpness
Co l ou r Temp
Store
v
EN 9L01.2A AB5.
Specifications
•Operation hours counter.
•Software version.
•Option settings.
•Error buffer reading and erasing.
•Software alignments.
How to enter
Use one of the following methods:
•Use a standard customer RC-transmitter and key in the
code ‘062596’ directly followed by the OSD / STATUS
button or
•Via ComPair.
The following screen is visible, with SAM at the upper right side
for recognition.
LLLLAAABCD X. YSAM
ERR XX XX XX XX XX
XXX XXX XXX XXX XXX XXX XXX
CLEARCL EAR ?
OPT I ONS>
AKB0 / 1
TUNER>
WH I T E T ON E>
GEOMETRY>
AUD I O>
OSD
CL 16532020_060.pdf
Figure 5-3
How to navigate
Use one of the following methods:
•When you press the MENU button on the remote control,
the set will switch between the SDM and the normal user
menu (with the SDM mode still active in the background).
Return to the SDM screen with the OSD / STATUS button.
•When you press the OSD / STATUS button on the remote
control, the menu will show or hide the error buffer. This
feature is available to prevent interference during
waveform measurements.
•On the TV, press and hold the 'VOLUME down' and press
the 'CHANNEL down' for a few seconds, to switch from
SDM to SAM and reverse.
How to exit
Switch the set to STANDBY by pressing the power button on
the remote control transmitter (if you switch the set 'off' by
removing the AC power, the set will return in SDM when AC
power is re-applied). The error buffer is cleared.
5.2.2 Service Alignment Mode (SAM)
Purpose
•To perform alignments.
•To change option settings.
•To display / clear the error code buffer.
SDM
220501
TUS
CL 16532020_061.eps
150401
Figure 5-4
1. LLLL This is the operation hours counter. It counts the
normal operation hours, not the standby hours.
2. AAABCD-X.Y This is the software identification of the main
micro controller:
•A = the project name (L01).
•B = the region: E= Europe, A= Asia Pacific, U= NAFTA,
L= LATAM.
•C = the software diversity: C= NTSC, D= DVD, N= no
TXT, T= TXT.
•D = the language cluster number.
•X = the main software version number.
•Y = the sub software version number.
3. SAM Indication of the actual mode.
4. Error buffer Five errors possible.
5. Option bytes Seven codes possible.
6. Clear Erase the contents of the error buffer. Select the
CLEAR menu item and press the CURSOR RIGHT key.
The content of the error buffer is cleared.
7. Options To set the Option Bytes. See chapter 8.3.1 for a
detailed description.
8. AKB Disable (0) or enable (1) the ‘black current loop’ (AKB
= Auto Kine Bias).
9. Tuner To align the Tuner. See chapter 8.3.2 for a detailed
description.
10. White Tone To align the White Tone. See chapter 8.3.3 for
a detailed description.
11. Geometry To align the Geometry. See chapter 8.3.4 for a
detailed description.
12. Audio To align the Audio. See chapter 8.3.5 for a detailed
description.
How to navigate
Use one of the following methods:
•In SAM, select menu items with the CURSOR UP/DOWN
key on the remote control transmitter. The selected item
will be highlighted. When not all menu items fit on the
screen, move the CURSOR UP/DOWN key to display the
next / previous menu items.
•With the CURSOR LEFT/RIGHT keys, it is possible to:
– (De)activate the selected menu item.
– Change the value of the selected menu item.
Page 16
EN 10L01.2A AB5.
Service Modes, Error Codes, and Fault Finding
– Activate the selected submenu.
•When you press the MENU button twice, the set will switch
to the normal user menus (with the SAM mode still active
in the background). To return to the SAM menu press the
OSD / STATUS button [ i+ ].
•When you press the MENU key in a submenu, you will
return to the previous menu.
How to exit
Switch the set to STANDBY by pressing the power button on
the remote control (if you switch the set 'off' by removing the AC
power, the set will return in SAM when AC power is re-applied).
The error buffer is not cleared.
5.2.3 Customer Service Mode (CSM)
Purpose
When a customer is having problems with his TV-set, he can
call his dealer. The service technician can than ask the
customer to activate the CSM, in order to identify the status of
the set. Now, the service technician can judge the severness of
the complaint. In a lot of cases he can advise the customer how
to solve the problem, or he can decide if it is necessary to visit
the customer.
The CSM is a read only mode, therefore modifications in this
mode are not possible.
How to enter
The CSM will be turned on after pressing the MUTE key on the
remote control transmitter and any of the control buttons on the
TV for at least 4 seconds simultaneously. This activation only
works if there is no menu on the screen.
After switching ON the Customer Service Mode, the following
screen will appear:
10. Value indicates parameter levels at CSM entry (only for
stereo sets). TR= TREBLE, BS= BASS
How to exit
Use one of the following methods:
•After you press ‘any’ key of the remote control transmitter
with exception of the CHANNEL and VOLUME keys.
•After you switch-off the TV set with the AC power switch.
5.3Problems and Solving Tips (Related to CSM)
5.3.1Picture Problems
Note: Below described problems are all related to the TV
settings. The procedures to change the value (or status) of the
different settings are described.
No colours / noise in picture
Check CSM line 4. Wrong colour system installed. To change
the setting:
1. Press the MENU button on the remote control.
2. Select the INSTALL sub menu.
3. Select the MANUAL STORE sub menu.
4. Select and change the SYSTEM setting until picture and
sound are correct.
5. Select the STORE menu item.
Colours not correct / unstable picture
Check CSM line 4. Wrong colour system installed. To change
the setting:
1. Press the MENU button on the remote control.
2. Select the INSTALL sub menu.
3. Select the MANUAL STORE sub menu.
4. Select and change the SYSTEM setting until picture and
sound are correct.
5. Select the STORE menu item.
1AAABCD X.YCSM
2 CODES XX XX XX XX XX
3 OPXXX XXX XXX XXX XXX XXX XXX
4 D ETECT ED SYST EM DE TECT ED SOUND
5 NOT TUNED SKIPPED
6TIMER
7
8 CO XX CL XX BR XX HU XX SH XX
9VLXX BL XX AVLDVXX
10 TR XX BS XX
CL 16532008_046.eps
220501
Figure 5-5
1. Software identification of the main micro controller (see
paragraph 5.2.2 for an explanation).
2. Error code buffer (see paragraph 5.5 for more details).
Displays the last seven errors of the error code buffer.
3. In this line, the Option Bytes (OB) are visible. Each Option
Byte is displayed as a decimal number between 0 and 255.
The set may not work correctly when an incorrect option
code is set. See chapter 8.3.1 for more information on the
option settings.
4. Indicates which color and sound system is installed for the
selected pre-set.
5. Indicates if the set is not receiving an ‘IDENT’ signal on the
selected source. It will display ‘Not Tuned’.
6. Indicates if the sleep timer is enabled.
7. Indicates if the V-chip feature is enabled.
8. Value indicates parameter levels at CSM entry. CO=
CONTRAST, CL= COLOR, BR= BRIGHTNESS, HU=
HUE, SH= SHARPNESS
9. Value indicates parameter levels at CSM entry. VL=
VOLUME LEVEL, BL= BALANCE LEVEL, AVL= AUTO
VOLUME LEVEL LIMITER, DV= DELTA VOLUME
TV switches ‘off’ (or ‘on’) or changes the channel without
any user action
(Sleep)timer switched the set ‘off’ or changed channel. To
change the setting:
1. Press the MENU button on the remote control.
2. Select the FEATURES sub menu.
3. Select the TIMER sub menu.
4. Select and change the SLEEP or TIME setting.
Picture too dark or too bright
Increase / decrease the BRIGHTNESS and / or the
CONTRAST value when:
•The picture improves after you have pressed the ‘Smart
Picture’ button on the remote control.
•The picture improves after you have switched on the
Customer Service Mode
The new ‘Personal’ preference value is automatically stored.
White line around picture elements and text
Decrease the SHARPNESS value when:
•The picture improves after you have pressed the ‘Smart
Picture’ button on the remote control.
•The picture improves after you have switched on the
Customer Service Mode
The new ‘Personal’ preference value is automatically stored.
Snowy picture
Check CSM line 5. If this line indicates ‘Not Tuned’, check the
following:
•No or bad antenna signal. Connect a proper antenna
signal.
•Antenna not connected. Connect the antenna.
•No channel / pre-set is stored at this program number. Go
to the INSTALL menu and store a proper channel at this
program number.
Page 17
Service Modes, Error Codes, and Fault Finding
EN 11L01.2A AB5.
•The tuner is faulty (in this case the CODES line will contain
error number 10). Check the tuner and replace / repair if
necessary.
Snowy picture and/or unstable picture
•A scrambled or decoded signal is received.
Black and white picture
Increase the COLOR value when:
•The picture improves after you have pressed the ‘Smart
Picture’ button on the remote control.
•The picture improves after you have switched on the
Customer Service Mode
The new ‘Personal’ preference value is automatically stored.
Menu text not sharp enough
Decrease the CONTRAST value when:
•The picture improves after you have pressed the ‘Smart
Picture’ button on the remote control.
•The picture improves after you have switched on the
Customer Service Mode
The new ‘Personal’ preference value is automatically stored.
5.3.2Sound Problems
No sound or sound too loud (after channel change /
switching on)
Increase / decrease the VOLUME level when the volume is OK
after you switched on the CSM. The new ‘Personal’ preference
value is automatically stored.
5.4ComPair
receive I
television. In this way, it is possible for ComPair to
communicate (read and write) to devices on the I
2
C commands to the micro controller of the
2
C busses
of the TV-set.
•Manually (by asking questions to you): Automatic
diagnosis is only possible if the micro controller of the
television is working correctly and only to a certain extend.
When this is not the case, ComPair will guide you through
the faultfinding tree by asking you questions (e.g. Does the
screen gives a picture? Click on the correct answer: YES /
NO) and showing you examples (e.g. Measure test-point I7
and click on the correct oscillogram you see on the
oscilloscope). You can answer by clicking on a link (e.g.
text or a waveform picture) that will bring you to the next
step in the faultfinding process.
By a combination of automatic diagnostics and an interactive
question / answer procedure, ComPair will enable you to find
most problems in a fast and effective way.
Beside fault finding, ComPair provides some additional features like:
•Up- or downloading of pre-sets.
•Managing of pre-set lists.
•Emulation of the (European) Dealer Service Tool (DST).
•If both ComPair and SearchMan (Electronic Service
Manual) are installed, all the schematics and the PWBs of
the set are available by clicking on the appropriate
hyperlink.
Example: Measure the DC-voltage on capacitor C2568
(Schematic/Panel) at the Monocarrier.Click on the ‘Panel’
hyperlink to automatically show the PWB with a highlighted
capacitor C2568. Click on the ‘Schematic’ hyperlink to
automatically show the position of the highlighted
capacitor.
5.4.1 Introduction
ComPair (Computer Aided Repair) is a service tool for Philips
Consumer Electronics products. ComPair is a further
development on the European DST (service remote control),
which allows faster and more accurate diagnostics. ComPair
has three big advantages:
•ComPair helps you to quickly get an understanding on how
to repair the chassis in a short time by guiding you
systematically through the repair procedures.
•ComPair allows very detailed diagnostics (on I
is therefore capable of accurately indicating problem areas.
You do not have to know anything about I
yourself because ComPair takes care of this.
•ComPair speeds up the repair time since it can
automatically communicate with the chassis (when the
microprocessor is working) and all repair information is
directly available. When ComPair is installed together with
the SearchMan electronic manual of the defective chassis,
schematics and PWBs are only a mouse click away.
5.4.2Specifications
ComPair consists of a Windows based faultfinding program
and an interface box between PC and the (defective) product.
The ComPair interface box is connected to the PC via a serial
or RS232 cable.
In case of the L01 chassis, the ComPair interface box and the
TV communicate via a bi-directional service cable via the
service connector (located on the Main panel, see also figure
8-1 suffix D).
The ComPair faultfinding program is able to determine the
problem of the defective television. ComPair can gather
diagnostic information in two ways:
•Automatic (by communication with the television): ComPair
can automatically read out the contents of the entire error
buffer. Diagnosis is done on I
2
the I
C bus of the television. ComPair can send and
2
C level. ComPair can access
2
C level) and
2
C commands
5.4.3How to Connect
1. First install the ComPair Browser software (see the Quick
Reference Card for installation instructions).
2. Connect the RS232 interface cable between a free serial
(COM) port of your PC and the PC connector (marked with
‘PC’) of the ComPair interface.
3. Connect the AC power adapter to the supply connector
(marked with ‘POWER 9V DC’) on the ComPair interface.
4. Switch the ComPair interface OFF.
5. Switch the television set OFF (remove the AC power).
6. Connect the ComPair interface cable between the
connector on the rear side of the ComPair interface
(marked with ‘I
2
C’) and the ComPair connector on the
mono carrier (see figure 8-1 suffix D).
7. Plug the AC power adapter in the AC power outlet and
switch on the interface. The green and red LEDs light up
together. The red LED extinguishes after approx. 1 second
while the green LED remains lit.
8. Start the ComPair program and read the ‘introduction’
chapter.
The error code buffer contains all detected errors since the last
time the buffer was erased. The buffer is written from left to
right. When an error occurs that is not yet in the error code
buffer, it is written at the left side and all other errors shift one
position to the right.
5.5.1How to Read the Error Buffer
Use one of the following methods:
•On screen via the SAM (only if you have a picture).
Examples:
– ERROR: 0 0 0 0 0: No errors detected
– ERROR: 6 0 0 0 0: Error code 6 is the last and only
detected error
–ERROR: 9 6 0 0 0: Error code 6 was first detected and
error code 9 is the last detected (newest) error
•Via the blinking LED procedure (when you have no
picture). See next paragraph.
•Via ComPair.
5.5.2How to Clear the Error Buffer
The error code buffer is cleared in the following cases:
•By activation of the CLEAR command in the SAM menu:
•When you exit SDM / SAM with the STANDBY command
on the remote control (when leaving SDM / SAM, by
disconnecting the set from AC power, the error buffer is not
reset).
•When you transmit the command DIAGNOSE-99-OK with
ComPair.
•If the content of the error buffer has not changed for 50
hours, it resets automatically.
5.5.3 Error Codes
In case of non-intermittent faults, clear the error buffer before
you begin the repair. These to ensure that old error codes are
no longer present.
If possible, check the entire contents of the error buffer. In
some situations, an error code is only the result of another error
code and not the actual cause (e.g., a fault in the protection
detection circuitry can also lead to a protection).
Via this procedure, you can make the contents of the error
buffer visible via the front LED. This is especially useful when
there is no picture.
When the SDM is entered, the LED will blink the contents of the
error-buffer.
Error-codes ≥ 10 are shown as follows:
– a long blink of 750 ms (which is an indication of the decimal
digit),
– a pause of 1.5 s,
– n short blinks (n = 1 - 9),
– when all the error-codes are displayed, the sequence
finishes with a LED blink of 3 s,
– the sequence starts again.
Example of error buffer: 12 9 6 0 0
After entering SDM:
– 1 long blink of 750 ms followed by a pause of 1.5 s,
– 2 short blinks followed by a pause of 3 s,
– 9 short blinks followed by a pause of 3 s,
– 6 short blinks followed by a pause of 3 s,
– 1 long blink of 3 s to finish the sequence,
– the sequence starts again.
5.7Protections
time, measure the ‘+8V’. If this voltage is missing, check
transistor TS7480.
•Set is non-stop in hiccup mode Set is in over current
mode; check the secondary sensing (opto coupler 7515)
and the ‘MainSupply’ voltage. Signal ‘Stdby_con’ must be
logic low under normal operation conditions and goes to
high (3.3 V) under standby and fault conditions.
•Set turns on, but without picture and sound The screen
shows snow, but OSD and other menus are okay. Blinking
LED procedure indicates error 11, so problem is expected
in the tuner (pos. 1000). Check presence of supply
voltages. As ‘Vlotaux+5V’ at pin 5 and 7 are okay,
‘VT_supply’ at pin 9 is missing. Conclusion: resistor 3460
is defective.
•Set turns on, but with a half screen at the bottom. Sound is okay Blinking LED (set in SDM mode) indicates
error 3. Check ‘Vlotaux+13V’ and ‘+50V’. If they are okay,
problem is expected in the vertical amplifier IC7471.
Measure with a scope the waveform on pin 17 of the UOC.
Measure also at pin 1 of IC7471. If here the signal is
missing, a defective resistor R3244 causes the problem.
If a fault situation is detected an error code will be generated
and if necessary, the set will be put in the protection mode.
Blinking of the red LED at a frequency of 3 Hz indicates the
protection mode. In some error cases, the microprocessor
does not put the set in the protection mode. The error codes of
the error buffer can be read via the service menu (SAM), the
blinking LED procedure or via ComPair. The DST diagnose
functionality will force the set into the Service-standby, which is
similar to the usual standby mode, however the microprocessor
has to remain in normal operation completely.
To get a quick diagnosis the chassis has three service modes
implemented:
•The Customer Service Mode (CSM).
•The Service Default Mode (SDM). Start-up of the set in a
predefined way.
•The Service Alignment Mode (SAM). Adjustment of the set
via a menu and with the help of test patterns.
See for a detailed description Chapter 9 paragraphs Deflection
and Power Supply.
5.8Repair Tips
Below some failure symptoms are given, followed by a repair
tip.
•Set is dead and makes hiccuping sound ‘MainSupply’ is
available. Hiccuping stops when de-soldering L5561,
meaning that problem is in the ‘MainSupply’ line. No output
voltages at LOT, no horizontal deflection. Reason: line
transistor TS7460 is defective.
•Set is dead, and makes no sound Check power supply
IC7520. Result: voltage at pins 1, 3, 4, 5 and 6 are about
180 V and pin 8 is 0 V. The reason why the voltage on
these pins is so high is because the output driver (pin 6)
has an open load. That is why MOSFET TS7521 is not able
to switch. Reason: feedback resistor 3523 is defective.
Caution: be careful measuring on the gate of TS7521;
circuitry is very high ohmic and can easily be damaged!
(first connect measuring equipment to ground, then to the
gate).
•Set is in hiccup mode and shuts down after 8 s. Blinking
LED (set in SDM mode) indicates error 5. As it is unlikely
that µP ‘POR’ and ‘+8V protection’ happen at the same
Page 20
EN 14L01.2A AB5.
Personal Notes:
Service Modes, Error Codes, and Fault Finding
E_06532_012.eps
131004
Page 21
Block Diagrams, Testpoints Overviews, and Waveforms
6.Block Diagrams, Testpoints Overviews, and Waveforms
Block Diagram
EN 15L01.2A AB6.
REAR I/O CINCH
A13
MONITOR
OUTPUT
YUV
INPUT
OR
SIDE AV
V
L
R
TUNER IF
A4
V
LOTAUX
FM
SDA
A7
SCL
A7
SEL-IF-LL-M-TRAP
A7
POWER SUPPLY
A1
150 - 250V
SINGLE RANGE
90 - 276V
FULL RANGE
AUDIO/VIDEO
A10
V
L
V-OUT
G-Y-IN
B-U-IN
R-V-IN
VT
FM
IF
AGC
1
0212
1
2
5500 :
5502
DRAIN
CTRL
CONTROL
IC
A5
A10
A10
A5
A5
A5
STEREO
V
L
R
6001
BZX79-C33
I3
10
I4
11
8
DRIVE R
SENSE
DEMAG
VCC
AV1
AV2
SVHS
6
5
4
1
3527
3523
3525
3522
3531
R
154
V
L
R
A
B
C
1002
1003
1004
1
R
P
+t
2
6500
AC
6502
P2
7101
V
L
R
Y
U
V
E1E
0253
3
0251
3
1
A2
+5V
0265
1
3001
3000
0231
0211
A12
0219
6
3
1
VT_SUPPLY
5001
1000 6, 7 9
2
ERR
10
TV
I1
I2
Degaussing
MAINS
SWITCH
SC1 L-OUT
SC1 R-OUT
FRONT I/O
A
B
C
FM-RADIO
TUNER
+
TV TUNER
5
4
7001
7002
FILTER
SELECTION
Coil
1
1500
T4E
MONO
V
L
7520
TEA1507
3
CVBS1-IN
9
11
10
6
Y-CVBS-IN
5
32
4
CVBS-FRONT-IN
L-FRONT-IN
R-FRONT-IN
FM
VIF_1
VIF_2
SIF1
SIF2
RF_AGC
3504
R
3
+t
3
+t
3503
6501
2503
6503
7521
STP7NB60FP
D
G
S
3526
6520
2521
3519
P3
HOT GROUND COLD GROUND
L1-IN
R1-IN
STATUS2
C-IN
L2-IN
R2-IN
A5
P1
1
2
3
5
6
7
N.C.
3
4
A5
A5
A10
A10
A7
A10
A5
A10
A10
A10
A5
A10
A10
VIDEO IF, SOUND IF
18
19
22
23
24
A13
A12
2
5520
SEL_MAIN_FRNT_RR
A7
A9
A12
A13
A13
A9
A12
A13
A13
A9
SEL_MAIN_FRNT_RR
A7
A12
A13
7209, 7210
FM RADIO
PRE-AMPLIFIER
7200-A
TDA95XX
VIDEO
IF
AGC
QSS
SOUND
IF + AGC
SOUND
FM-DEMOD.
DE-EMPH.
L1-IN
LF FRONT-IN
7580
1515
43
ENERGIZING
1
10
9
13
12
1
7515
TCET1103
2
SOURCE SWITCHING
SC2-CTRL
L-FRONT-IN
L1-IN
L2-IN
SC1-LOUT
R-FRONT-IN
R1-IN
R2-IN
SC1-R-OUT
CVBS-FRONT-IN
Y-CVBS-IN
CIRCUIT
7801
HEF4052BT
9
SWITCH
LOGIC
10
1
5
3
2
4
12
14
15
11
FMR
VIDEO
PLL
DEMOD.
QSS MIXER
AM DEMOD.
AUDIO
SWITCH
28 29
V
6562
6564
5562
6560
556055635561
6561
V
DEFL
7802
HEF4053BT
9
SWITCH
LOGIC
5
2
LOTAUX
7561, 7562
7564
POWER
DOWN
CIRCUIT
A2
7540, 6540
REFERENCE
CIRCUIT
7541, 7542
STANDBY
CIRCUIT
AMPLIFIER
+13V
3564
2564
13
4
VIDEO
SOUND
AMPL.
+ AVL
2561
SY-CVBS-IN
3558
7560
P5
3543
3544
7803
SC1-LIN
A13
SC1 L-OUT
7804
SC1-R IN
A13
SC1 R-OUT
A5
V10
38
+8V
33
48
+3.9V
P4
+3.3V
2567
M_AUX
3570
MAIN AUX
AUDIO SUPPLY GND
ERR
7
POWER DOWN
P6
95V
MAIN SUPPLY
STDBY_CON
A9
A9
7206
3230
MONO/AM_
MONO_SOUND
12V
A8 A9
A6
A7
AUDIO AMPLIFIER
A8
MONO SETS ONLY
MONO/AM-MONO-SOUND
A5
A7
TREBLE-BUZZER-HOSP-APP
A7
NICAM, 2CS BTSC DECODER
A9
QSS-AM-DEM-OUT
FMR
MONO/AM-MONO-SOUND
A11
A5
SC1-L IN
A10
SC1-R IN
A10
SDA
A7
SCL
A7
QSS_AM_DEM_OUT
AUDIO CARRIER
+8V
7201
3208
3211
SYNCHRONISATION
A6
EHT INFO
A2
SANDCASTLE
N.C.
H FLYBK
A2
POWER-DOWN
A7
EHT INFO
A2
EHT o
A2
ERROR CODE LIST
Error Description
0No error
1X-Ray / over voltage protection (USA only)
2High beam (BCI) protection
3Vertical guard protection
4I2C error while communicating with the sound processor
5Power ON reset (POR bit) 3.3V protection / +8V protection
6General I2C error
7Power Down (over current) protection
8EW protection (Large Screen only)
9I2C error EEPROM error
10I2C error PLL tuner
11Black current loop instability protection
BASS-PANORAMA
7834
7835
3834 2847
A7
3833
A6
3832
FILTERS
5201
1200
5.5MHz
1201
6MHz
7202
1202
4.5MHz
3259
3242
7241
3247
7831
MSP34X5G
47
DEMODULATOR
44
41
42
8
7
7203
2254
11
31
S1
34
7941:7943
NICAM, 2CS,
AM, FM
INPUT
SWITCHING
ERR
4
3213
3210
SEL-IF-LL-M-TRAP
7200-D
TDA95XX
VIDEO IDENT
H/V SYNC
SEPARATOR
H-OSC
+PLL
V9
A13
A10
A13
25
24
31
30
4
51
52
2203
C-IN
SY-CVBS-IN
CVBS1-IN
H
V
A10
MAIN-OUT-L
A9
MAIN-OUT-R
MONO/AM-MONO-SOUND
A8
SC1-L OUT
SC1-R OUT
SC2-CTRL
1831
18M432
40
45
44
42
A7
5241
9
H-DRIVE
2nd LOOP
H-SHIFT
TXT/OSD
DISPLAY
V-DRIVE
+
GEOMETRY
EW
+
GEOMETRY
MAIN-OUT-L
OR
A5
A10
A10
A10
7200-C
TDA95XX
I/O
SWITCHING
VIDEO
FILTERS
VIDEO
IDENT
DECODER
+8V
S2
3251
30H DRIVE
S3
3244
17
S4
3249
16
S5
3250
15
OR
V4
Y-DELAY
PAL/NTSC
SECAM
V DRIVE+
V DRIVE-
N.C.
A7
47
R-Y
B-Y
VOLUME MUTE
MAINAUX
OR
R-
R+
L+
L-
7205
BASE
BAND
DELAY
A13
A13
A13
A2
A3
VDRIVE+
VDRIVE-
7901 AN7522N (STEREO)
7902 AN7523N (MONO)
62 L+
8
9
ERR
1
7
A12
L+
L-
R-
R+
E1
0254
0246
1
1
2
2
3
3
4
4
5
5
3222
3221
RGB
MATRIX
RGB
INSERT
Y
BLACK
STRETCH
U
WHITE
V
STRETCH
51 52 53 5054
R-V-IN
G-Y-IN
B-U-IN
FBL-1N.C.
LINE DEFLECTION
V
+13V
LOTAUX
V
A1
DEF
7403
7404
7401
L1
FRAME DEFLECTION
F1
3474
3479
WITHOUT
SIDE AV
A1
A2
4L-
A3
10R-
A4
12R+
HEADPHONE
L+
L-
R-
R+
HEADPHONE
L+
L-
R-
R+
V-OUT
A13
+8V
OSD
RGB
R
CONTROL
G
OSD TEXT
B
INSERT
BLUE
STRETCH
WHITE-P.
ADJ
7204
EHT INFO
PROC.
M_AUX
6406
BAV70
3404
5444
DRIVER
STAGE
HFLYBK
A6
VLOT AUX +13V
7471
TDA9302H
7
1
F2
3475
+HP
0246
4
3
2
1
0255
4
3
2
1
6471
2
+
OP. AMP
-
56
R
57
G
B
58
55
MAIN SUPPLY
L3
7402
BUT11APX
L2
2473
6
FLYBACK
GENERATOR
THERMAL
PROTECTION
4
-13V
95V
L
R
L
R
3201
3202
3203
3204
3235
A12
6692
TSOP1836
V5
V6
V7
V9
BLK-IN
A2
EHT INFO
LINE
OUTPUT
CIRCUIT
FRONT CONTROL
+3.3V
LOCAL
KEYBOARD
0243 0245
1
2
3
4
5
BLK
6
A2
6409
F5
3
F3
5
F4
IRIR
6691
LED
KEYBOARDPROTN
CRT
B
1
2
3
4
5
6
+160V
3416
VIDEOSUPPLY
2
7
1
0221
1
2
HOR.
DEFL.
COIL
ERR
3
V_GUARD
0222
3471
1
2
3471
A7
A13
A1
POWER DOWN
V11
V13
BLKCURINFO
5445
A2
VERT.
DEFL.
COIL
CONTROL
STATUS1
STATUS2
KEYBOARD-
_PROTN
7311:
-
7313
V12
3347
0244
0220
EHT
FOCUSVG 2
8
5
4
N.C.
3
10
9
6
ERR
5
67
N.C.
1
69
5
LED
80
33163326
7321:
-
7323
FILAMENT
321
6402
6410
6405
6423
3411
6413
7200-B
TDA95XX
ROM
RAM
1/10
PAGES
MEMORY
TELE
TEXT
CVBS
R
G
B
BL
COR
3317
7331:
7333
3421
7408
3423
3428 3427
+3.3V
66 61 59
I/O
IIC
BUS
TRANSCEIVER
I/O
PORTS
SYNC
OSD
TELETEXT
DISPLAY
3336
R
-
ERR
11
5341
7407
L7
2417
3413
3412
2419
56035602
PWM-
G
B
VST
DAC
CPU
3317
3327
3337
3422
L8
7406, 7409
7405
5604
687
72
71
3
6
70
78
77
73
63
64
H
V
V15
V16
3349
V
LOTAUX
L4
L5
L6
PROT
CIRCUIT
PROT
CIRCUIT
+3.9V
C4
C5
C1
12MHz
C2
V14
7
5
3
3425
3431
2422
2410
+3.3V
7602
M24C08
EEPROM
8
(NVM)
6
ERR
5
9
36063607
3625
SDA
3624
SCL
ERR
6
SEL-IF-LL-M-TRAP
STANDBY-CON
SEL-MAIN-FRONT-RR
BASS PANORAMA
TREBLE-BUZZER-HOSP-APP
VOLUME/MUTE
SDM
9641
9631
1660
CONNECTION
SDA
SCL
+160V
R
G
B
3348
3350
2
G
V FOCUS
V
+13V
ERR
2
EHT INFO
A5 A6
V
+13V
LOTAUX
V
+5V
LOTAUX
+8V
FILAMENT
-13V
VT_SUPPLY
A4
V
A3
GUARD
BLK-IN
A5
EHT o
A6
ERR
2
CL 16532052_001.eps
3611
36033604
SDA
SCL
A4 A5
A1
A10
A8
A8
A8
SERVICE
COMPAIR
CRT
230801
EHT
A4
A7
A9
0217
25kV
1
2
3
Page 22
Block Diagrams, Testpoints Overviews, and Waveforms
•The Service Default Mode (SDM) and Service Alignment
Mode (SAM) are described in chapter 5.
•Menu navigation is done with the 'CURSOR UP, DOWN,
LEFT or RIGHT' keys of the remote control transmitter.
•Figures can deviate slightly from the actual situation, due
to different set executions or software versions.
8.1General Alignment Conditions
Perform all electrical adjustments under the following
conditions:
•AC voltage and frequency: according to country’s
standard.
•Connect the set to the AC power via an isolation
transformer.
•Allow the set to warm up for approximately 20 minutes.
•Measure the voltages and waveforms in relation to chassis
ground (with the exception of the voltages on the primary
side of the power supply). Never use the cooling fins /
plates as ground.
•Test probe: Ri > 10 MΩ; Ci < 2.5 pF.
•Use an isolated trimmer / screwdriver to perform the
alignments.
8.2.1Vg2 Adjustment
1. Activate the SAM.
2. Go to the WHITE TONE sub menu.
3. Set the values of NORMAL RED, GREEN and BLUE to 40.
4. Go, via the MENU key, to the normal user menu and set
– CONTRAST to zero.
– BRIGHTNESS to minimum (OSD just visible in a dark
room).
5. Return to the SAM via the MENU key.
6. Connect the RF output of a pattern generator to the
antenna input. Test pattern is a 'black' picture (blank
screen on CRT without any OSD info).
7. Set the channel of the oscilloscope to 50 V/div and the time
base to 0.2 ms (external triggering on the vertical pulse).
8. Ground the scope at the CRT panel and connect a 10:1
probe to one of the cathodes of the picture tube socket (see
diagram B).
9. Measure the cut off pulse during first full line after the frame
blanking (see Fig. 8-2). You will see two pulses, one being
the cut off pulse and the other being the white drive pulse.
Choose the one with the lowest value, this is the cut off
pulse.
10. Select the cathode with the highest V
alignment. Adjust the V
of this gun with the SCREEN
cutoff
value for the
DC
potentiometer (see Fig. 8-1) on the LOT to the correct
value (see table below).
11. Restore BRIGHTNESS and CONTRAST to normal (= 31).
8.2Hardware Alignments
0217
D
ComPair
1004
1002
1000 (TUNER)
2403
9631
7602
A
9641
SDM
Figure 8-1
max.
V
CUTOFF
[VDC]
0V Ref.
0231
C
0212
0231
CL 06532130_014.eps
131000
Figure 8-2
5520
Figure 8-3
B
Screen
5445
LOT
Focus
VG2
8.2.2Focusing
1. Tune the set to a circle or crosshatch test pattern (use an
external video pattern generator).
2. Choose picture mode NATURAL (or MOVIES) with the
‘SMART PICTURE’ button on the remote control
16532016_003.eps
120401
transmitter.
3. Adjust the FOCUS potentiometer (see Fig. 8-1) until the
vertical lines at 2/3 from east and west, at the height of the
centreline, are of minimum width without visible haze.
Page 48
EN 42L01.2A AB8.
8.3Software Alignments and Settings
Enter the Service Alignment Mode (see chapter 5). The SAM
menu will now appear on the screen.
Select one of the following alignments:
1. OPTIONS
2. TUNER
3. WHITE TONE
4. GEOMETRY
5. AUDIO
8.3.1Options
SAM
OP1XXX
OP2XXX
OP3XXX
OP4XXX
OP5XXX
OP6XXX
OP7XXX
Figure 8-4
Options are used to control the presence / absence of certain
features and hardware.
How to change an Option Byte
An Option Byte represents a number of different options.
Changing these bytes directly makes it possible to set all
options very fast. All options are controlled via seven option
bytes. Select the option byte (OB1.. OB7) with the MENU UP/
DOWN keys, and enter the new value.
Leaving the OPTION submenu saves changes in the Option
Byte settings. Some changes will only take effect after the set
has been switched OFF and ON with the AC power switch (cold
start).
How to calculate the value of an Option Byte
Calculate an Option Byte value (OB1 .. OB7) in the following
way:
1. Check the status of the single option bits (OP): are they
enabled (1) or disabled (0).
2. When an option bit is enabled (1) it represents a certain
value (see first column ‘value between brackets’ in first
table below). When an option bit is disabled, its value is 0.
3. The total value of an Option Byte is formed by the sum of
its eight option bits. See second table below for the correct
Option Bytes per typenumber.
•OP10: CHINA0: Tuning is not for China set, or this option
bit is not applicable, 1: Tuning is for China set, Default
setting: 0.
•OP11: VIRGIN_MODE0: Virgin mode is disabled or not
applicable, 1: Virgin mode is enabled. Plug and Play menu
item will be displayed to perform installation at the initial
start-up of the TV when VIRGIN_MODE is set to 1. After
installation is finished, this option bit will be automatically
set to 0, Default setting: 0.
•OP12: UK_PNP0: UK's default Plug and Play setting is not
available or not applicable, 1: UK's default Plug and Play
setting is available. When UK_PNP and VIRGIN_MODE
are set to 1 at the initial set-up, LANGUAGE = ENGLISH,
COUNTRY = GREAT BRITAIN and after exiting from
menu, VIRGIN_MODE will be set automatically to 0 while
UK_PNP remains 1, Default setting: 0.
•OP13: ACI0: ACI feature is disabled or not applicable, 1:
ACI feature is enabled, Default setting: 0.
•OP14: ATS0: ATS feature is disabled or not applicable, 1:
ATS feature is enabled. When ATS is enabled, it sorts the
program in an ascending order starting from program 1,
Default setting: 0.
•OP15: LNA0: Auto Picture Booster is not available or not
applicable, 1: Auto Picture Booster is available, Default
setting: 0.
•OP16: FM_RADIO0: FM radio feature is disabled or not
applicable, 1: FM radio feature is enabled, Default setting:
0.
•OP17: PHILIPS_TUNER0: ALPS / MASCO compatible
tuner is in use, 1: Philips compatible tuner is in use, Default
setting: 0.
•OP20: HUE0: Hue/Tint Level is disabled or not applicable,
1: Hue/Tint Level is enabled, Default setting: 0.
•OP21: COLOR_TEMP0: Colour Temperature is disabled
or not applicable, 1: Colour Temperature is enabled,
Default setting: 0.
•OP22: CONTRAST_PLUS0: Contrast+ is disabled or not
applicable, 1: Contrast+ is enabled, Default setting: 0.
•OP23: TILT0: Rotate Picture is disabled or not applicable,
1: Rotate Picture is enabled, Default setting: 0.
•OP24: NOISE_REDUCTION0: Noise Reduction (NR) is
disabled or not applicable, 1: Noise Reduction (NR) is
enabled, Default setting: 0.
•OP25: CHANNEL_NAMING0: Name FM Channel is
disabled or not applicable, 1: Name FM Channel is
enabled, Default setting: 0.
Note: Name FM channel can be enabled only when
FM_RADIO = 1.
•OP26: SMART_PICTURE0: Smart Picture is disabled or
not applicable, 1: Smart Picture is enabled, Default setting:
1
•OP27: SMART_SOUND0: Smart Sound is disabled or not
applicable, 1: Smart Sound is enabled, Default setting: 1
•AP30: AVL0: AVL is disabled or not applicable, 1: AVL is
enabled, Default setting: 0.
•OP31: WSSB0: WSSB is disabled or not applicable, 1:
WSSB is enabled, Default setting: 0.
Note: This option bit can be set to 1 only when
WIDE_SCREEN = 1.
•OP32: WIDE_SCREEN0: Software is used for 4:3 set or
not applicable, 1: Software is used for 16:9 set, Default
setting: 0.
•OP33: SHIFT_HEADER_SUBTITLE0: Shift Header /
Subtitle is disabled or not applicable, 1: Shift Header /
Subtitle is enabled, Default setting: 0.
Note: This option bit can be set to 1 only when
WIDE_SCREEN = 1.
•OP34: CONTINUOUS_ZOOM0: Continuous Zoom is
disabled or not applicable, 1: Continuous Zoom is enabled,
Default setting: 0.
Note: This option bit can be set to 1 only when
WIDE_SCREEN = 1.
•OP35: COMPRESS_16_90: COMPRESS 16:9 selection is
not applicable. Item should not be in the FORMAT menu
list, 1: COMPRESS 16:9 selection is applicable. Item
should not be in the FORMAT menu list, Default setting: 0.
•OP36: EXPAND_4_30: Expand 4:3 selection is not
applicable. Item should not be in the FORMAT menu list, 1:
Expand 4:3 selection is applicable. Item should be in the
FORMAT menu list, Default setting: 0.
Page 50
EN 44L01.2A AB8.
AGCXXX
YDXXX
CLXXX
AFAON / OFF
AFBON / OFF
CL 16532008_050.pdf
220501
X
Alignments
•OP37: EW_FUNCTION0: EW function is disabled. In this
case, only Expand 4:3 is allowed, Compress 16:9 is not
applicable. 1: EW function is enabled. In this case, both
Expand 4:3 and Compress 16:9 are applicable. Default
setting: 0.
•OP40: STEREO_NON_DBX0: For AP_NTSC, chip TDA
9853 is not present, 1: For AP_NTSC, chip TDA 9853 is
present, Default setting: 0.
•OP41: STEREO_DBX0: For AP_NTSC, chip MSP 3445 is
not present, 1: For AP_NTSC, chip MSP 3445 is present,
Default setting: 0.
•OP42: STEREO_PB0: For AP_PAL, chip MSP3465 is not
present, 1: For AP_PAL, chip MSP3465 is present, Default
setting: 0.
•OP43: STEREO_NICAM_2CS0: For EU and AP_PAL,
chip MSP 3415 is not present, 1: For EU and AP_PAL, chip
MSP 3415 is present, Default setting: 0.
•OP44: DELTA_VOLUME0: Delta Volume Level is disabled
or not applicable, 1: Delta Volume Level is enabled, Default
setting: 0.
•OP45: ULTRA_BASS0: Ultra Bass is disabled or not
applicable, 1: Ultra Bass is enabled, Default setting: 0.
•OP46: VOLUME_LIMITER0: Volume Limiter Level is
disabled or not applicable, 1: Volume Limiter Level is
enabled, Default setting: 0.
•OP47: INCR_SUR0: Incredible Surround feature is
disabled, 1: Incredible Surround feature is enabled, Default
setting: 1
•OP50: PIP0: PIP is disabled or not applicable, 1: PIP is
enabled, Default setting: 0.
selection in Manual Store: If MULTI_STANDARD_EUR =
1 then SYSTEM = Europe, West Europe, East Europe, UK,
France otherwise SYSTEM = ‘Europe, West Europe, UK
for West Europe’ (WEST_EU=1) or SYSTEM = ‘Europe,
West Europe, East Europe for East Europe’
(WEST_EU=0)
•OP71: WEST_EU0: For East Europe set, or this option bit
is not applicable, 1: For West Europe set, Default setting: 0.
•OP71 and 70: SYSTEM_LT_1, SYSTEM_LT_2These two
option bits are allocated for LATAM system selection. 00:
NTSC-M 01: NTSC-M, PAL-M 10: NTSC-M, PAL-M, PALN 11: NTSC-M, PAL-M, PAL-N, PAL-BG Default setting: 00
•OP70, 71 and 72: SOUND_SYSTEM_AP_1,
SOUND_SYSTEM_AP_2,
SOUND_SYSTEM_AP_3These three option bits are
allocated for AP_PAL sound system selection. 000: BG
001: BG / DK 010: I / DK 011: BG / I / DK 100: BG / I / DK
/ M Default setting: 00
•OP73: COLOR_SYSTEM_APThis option bit is allocated
for AP-PAL colour system selection. 0: Auto, PAL 4.43,
NTSC 4.43, NTSC 3.58 1: Auto, PAL 4.43, NTSC 4.43,
NTSC 3.58, SECAM Default setting: 0
•OP74: Reserved Default setting: 0.
•OP75: Reserved Default setting: 0.
•OP77 and 76: TIME_WIN1, TIME_WIN200: The time
window is set to 1.2s 01: The time window is set to 2s 10:
The time window is set to 5s 11: not in use Default setting:
01
Note:The time-out for all digit entries depend on this
setting.
•OP51: HOTEL_MODE0: Hotel mode is disabled or not
applicable, 1: Hotel mode is enabled, Default setting: 0.
8.3.2Tuner
•OP52: SVHS0: SVHS source is not available, 1: SVHS
source is available, Default setting: 0.
Note: This option bit is not applicable for EU.
•OP53: CVI0: CVI source is not available, 1: CVI source is
Note: Described alignments are only necessary when the NVM
(item 7602) is replaced.
available, Default setting: 0.
•OP54: AV30: Side/Front AV3 source is not present, 1:
Side/Front AV3 source is present, Default setting: 0.
•OP55: AV20: AV2 source is not present, 1: AV2 source is
present, Default setting: 0.
SAM
Note: For EU, when AV2=1, both EXT2 and SVHS2 should
be included in the OSD loop.
•OP56: AV10: AV1 source is not present, 1: AV1 source is
present, Default setting: 0.
I F PLLXXX
AFW
XX
•OP57: NTSC_PLAYBACK0: NTSC playback feature is not
available, 1: NTSC playback feature is available, Default
setting: 0.
•OP60: Reserved Default setting: 0.
•OP61: SMART_TEXT0: Smart Text Mode and Favourite
Page are disabled or not applicable, 1: Smart Text Mode
and Favourite Page are enabled, Default setting: 1.
•OP62: SMART_LOCK 0: Child Lock and Lock Channel are
disabled or not applicable for EU, 1: Child Lock and Lock
Channel are enabled for EU, Default setting: 1.
•OP63: VCHIP0: VCHIP feature is disabled, 1: VCHIP
feature is enabled, Default setting: 1.
•OP64: WAKEUP_CLOCK0: Wake up clock feature is
disabled or not applicable, 1: Wake up clock feature is
enabled, Default setting: 1.
•OP65: SMART_CLOCK0: Smart Clock Using Teletext and
IF PLL
This adjustment is auto-aligned. Therefore, no action is
required.
Figure 8-7
Smart Clock Using PBS is disabled or not applicable, 1:
Smart Clock Using Teletext and Smart Clock Using PBS is
enabled. For NAFTA, menu item AUTOCHRON is present
AFW (AFC window)
Fixed value is OFF.
in the INSTALL submenu, Default setting: 0.
•OP66: SMART_SURF0: Smart Surf feature is disabled or
not applicable, 1: Smart Surf feature is enabled, Default
setting: 0.
•OP67: PERSONAL_ZAPPING0: Personal Zapping
feature is disabled or not applicable, 1: Personal Zapping
feature is enabled, Default setting: 0.
•OP70: MULTI_STANDARD_EUR0: Not for Europe multi
standard set, or this option bit is not applicable, 1: For
Europe multi standard set. Default setting: 0.
Note: This option bit is used to control the SYSTEM
AGC (AGC take over point)
Set the external pattern generator to a colour bar video signal
and connect the RF output to aerial input. Set amplitude to 10
mV and set frequency to 475.25 MHz (PAL/SECAM) or 61.25
MHz (NTSC).
Connect a DC multimeter to pin 1 of the tuner (item 1000 on
the main panel).
1. Activate the SAM.
2. Go to the TUNER sub menu.
3. Select AFW with the UP/DOWN cursor keys and set to ON.
Page 51
Alignments
A
EN 45L01.2A AB8.
4. Select AGC with the UP/DOWN cursor keys.
5. Adjust the AGC-value (default value is 28) with the LEFT/
RIGHT cursor keys until the voltage at pin 1 of the tuner lies
between 3.8 and 2.3 V.
6. Select AFW with the UP/DOWN cursor keys and set to
OFF.
7. Switch the set to STANDBY.
YD (Y-delay)
Always set to 8.
CL (cathode drive level)
Always set to 7.
AFA
Read only bit, for monitoring purpose only.
AFB
Read only bit, for monitoring purpose only.
8.3.3White Tone
SAM
8.3.4Geometry
The geometry alignments menu contains several items to align
the set, in order to obtain correct picture geometry.
1
2
3
4
5
6
7
VERT. SLOPE
VERT. SHIFT
VERT. AMPLITUDE
V.S-CORRECTION
HOR. SHIFT
HOR. AMPLITUDE
E/W PARABOLE
NORM
COOL > (2)
W A R M> (3)
(1) N O R M A L R E DX X
(2) D C O O LR E DX X
(3) D W A R M R E DX X
L> (1)
NORMAL GRE ENXX
NORMAL B LUEXX
DCOOLGREENXX
DCOOLBLUEXX
DWARMGREENXX
DWARMBLUEXX
CL 16532008_051.pdf
220501
Figure 8-8
In the WHITE TONE sub menu, the values of the black cut off
level can be adjusted. Normally, no alignment is needed for the
WHITE TONE. You can use the given default values.
The colour temperature mode (NORMAL, COOL and WARM)
and the colour (R, G, and B) can be selected with the UP/
DOWN RIGHT/LEFT cursor keys. The value can be changed
with the LEFT/RIGHT cursor keys. First, select the values for
the NORMAL colour temperature. Then select the values for
the COOL and WARM mode. After alignment, switch the set to
standby, in order to store the alignments.
Default settings:
1. NORMAL (colour temperature = 11500 K):
– NORMAL R = 32
– NORMAL G = 35
– NORMAL B = 30
2. COOL (colour temperature = 14000 K):
– DELTA COOL R = 0
– DELTA COOL G = -5
– DELTA COOL B = 5
3. WARM (colour temperature = 8200 K):
– DELTA WARM R = 8
–DELTA WARM G = -3
– DELTA WARM B = 2
8
9
10
11
12
UPPER E/W CORNER
LOWER E/W CORNER
E/W TRAPEZIUM
HOR. PARALLELOGRAM
HOR. BOW
CL 16532044_022.eps
Figure 8-9
Connect an external video pattern generator to the aerial input
of the TV-set and input a crosshatch test pattern. Set the
generator amplitude to at least 1 mV and set frequency to
475.25 MHz (PAL/SECAM) or 61.25 MHz (NTSC).
1. Set 'Smart Picture' to NATURAL (or MOVIES).
2. Activate the SAM menu (see chapter 5).
3. Go to the GEOMETRY sub menu.
4. Choose HORIZONTAL or VERTICAL alignment
Now you can perform the following alignments:
in the top and the bottom; vertical rotation around the
centre.
•Horizontal Bow (HB) Align straight horizontal lines in the
top and the bottom; horizontal rotation around the centre.
•Horizontal Shift (HSH) Align the horizontal centre of the
picture to the horizontal centre of the CRT.
See also Figure 8-9 numbers 11, 12 and 5.
140501
Page 52
EN 46L01.2A AB8.
AT XX
AF-M XX
A2TXX
QSSON / OF F
FM ION / OF F
CL 16532008_055.pdf
220501
HOR I ZON TA L>
VERT I CAL>
SAM
HPXX
HBXX
HSHXX
CL 16532008_059.pdf
Alignments
220501
DEFAULT GEOMETRY VALUES (L01 SMALL SCREEN)
Alignment
Description
HP
Hor. Parallelogram31 31 31 31 31 31 31 31
HB
Hor. Bow3131313131 313131
HSH
Hor. Shift2335233535233535
EWW
East West Width--------
EWP
East West Parabola--------
UCP
Upper Corner Parabola--------
LCP
Lower Corner Parabola--------
EWT
East West Trapezium--------
VSL
Vert. Slope31 33 31 33 33 31 33 33
VAM
Vert. Amplitude26 26 26 26 26 26 26 26
VSC
Vert. S-correction23 23 23 23 23 23 23 23
VSH
Vert. Shift3035303535303535
VX
Vert. Zoom--------
H60
Hor. Shift offset (60 Hz) 09099099
V60
Vert. Shift offset (60 Hz)0 -20-2 -20 -2 -2
Abbreviations: V= visual, RF= Real Flat
13V
14”
14RF
15RF
17”
19V
CL 16532008_072.pdf
20”
21”
220801
Figure 8-10
Vertical:
•Vertical slope (VSL) Align the vertical centre of the picture
to the vertical centre of the CRT. This is the first of the
vertical alignments to perform. For an easy alignment, set
SBL to ON.
•Vertical Amplitude (VAM) Align the vertical amplitude so
that the complete test pattern is visible.
•Vertical S-Correction (VSC) Align the vertical linearity,
meaning that vertical intervals of a grid pattern must
be equal over the entire screen height.
•Vertical Shift (VSH) Align the vertical centring so that the
test pattern is located vertically in the middle. Repeat the
'vertical amplitude' alignment if necessary.
•Service blanking (SBL) Switch the blanking of the lower
half of the screen ON or OFF (to be used in combination
with the vertical slope alignment).
•H60 Align straight horizontal lines if NTSC input (60 Hz) is
used i.s.o. PAL (50 Hz).
•V60 Align straight vertical lines if NTSC input (60 Hz) is
used i.s.o. PAL (50 Hz).
See also Figure 8-9 numbers 1, 3, 4 and 2.
SAM
HOR I ZON TA L>
VERT I CAL>
VSLXX
VAMXX
VSCXX
VSHXX
SBLON /OF F
VSXXX
H60XX
V60XX
CL 16532008_060.pdf
220501
Figure 8-12
8.3.5 Audio
SAM
Figure 8-13
No alignments are needed for the audio sub menu. Use the
given default values.
AT
Default value is 8.
AF-M
Default value is 44.
A2T
Default value is 250.
QSS
OFF for mono sets, ON for stereo sets.
FMI
OFF for mono sets, ON for stereo sets.
Figure 8-11
In the table below, you will find the GEOMETRY default values
for the different sets.
Page 53
Circuit Descriptions, Abbreviation List, and IC Data Sheets
9.Circuit Descriptions, Abbreviation List, and IC Data Sheets
EN 47L01.2A AB9.
Index of this chapter:
9.1 Introduction
9.2 Audio Signal Processing
9.3 Video Signal Processing
9.4 Synchronisation
9.5 Deflection
9.6 Power Supply
9.7 Control
9.8 Abbreviation list
Note:
•Figures can deviate slightly from the actual situation, due
to different set executions.
•For a good understanding of the following circuit
descriptions, please use the block diagram in chapter 6, or
the electrical diagrams in chapter 7. Where necessary, you
will find a separate drawing for clarification.
9.1Introduction
The L01 (small screen) chassis is a global TV chassis for the
model year 2001 and is used for TV sets with screen sizes from
14” - 21”. The standard architecture consists of a Main panel, a
Picture Tube panel, a Side (or Front) I/O panel and a Front
Control panel. The Main panel consists primarily of
conventional components with hardly any surface mounted
devices.
The L01 is divided into 2 basic systems, i.e. mono and stereo
sound. While the audio processing for the mono sound is done
in the audio block of the UOC, an external audio processing IC
is used for stereo sets.
The tuning system features 100 channels with on-screen
display. The main tuning system uses a tuner, a
microcomputer, and a memory IC mounted on the main panel.
Also, in some type numbers, an FM radio is implemented with
40 pre-set channels.
The microcomputer communicates with the memory IC, the
customer keyboard, remote receiver, tuner, signal processor IC
and the audio output IC via the I
the settings for favourite stations, customer-preferred settings,
and service/factory data.
The on-screen graphics and closed caption decoding are done
within the microprocessor, and then sent to the signal
processor IC to be added to the main signal.
The chassis uses a Switching Mode Power Supply (SMPS) for
the main voltage source. The chassis has a ‘hot’ ground
reference on the primary side and a cold ground reference on
the secondary side of the power supply and the rest of the
chassis.
2
C bus. The memory IC retains
9.2Audio Signal Processing
9.2.1Stereo
Figure 9-1
The functions for video processing, microprocessor (µP) and
teletext (TXT) decoder are combined in one IC (TDA958xH),
the so-called Ultimate One Chip (UOC). This chip is (surface)
mounted on the copper side of the main panel.
In stereo sets, the signal goes via the SAW filter (position 1004
in case of QSS demodulation and 1003 in case of Intercarrier
demodulation), to the audio demodulator part of the UOC
IC7200. The stereo audio output on pin 33 (or 38 for QSS)
goes, via TS7206 or (TS7201 for QSS), to the stereo decoder
7831.
The switch inside the stereo decoder 7831 selects (via I
either the internal decoder or an external source.
The NICAM + 2CS AM/FM stereo decoder is an ITT MSP34X5.
The output is fed to the to the audio amplifier (AN7522 at
position 7901). The volume level is controlled at this IC (pin 9)
by a control line (VolumeMute) from the microprocessor. The
audio signal is then sent to the speaker/headphone output
panel.
2
C)
Figure 9-2
Page 54
EN 48L01.2A AB9.
Circuit Descriptions, Abbreviation List, and IC Data Sheets
FM ANT.
0265
RF ANT.
1000
11
POWER
SUPPLY
EXT. AUDIO
INPUT
TUNER
1
EXT. VIDEO
INPUT
AUDIO SOURCE SELECTION
FMFMR
10
11
AGC
VIDEO SOURCE
SELECTION
V
BAT
AUDIO
12V
3.9V
3.3V
7801
7209
7210
FM IF
BUFFER
SAW
FILTER
SAW
FILTER
1200 : 1202
SOUND
TRAP
INT_CVBS
EXT_CVBS
7802
7861
7831
CONTROL
AUDIO DECODING
AND
PROCESSING
SELECTION
4724
MATR. SWITCH
7834
7200
SIF
23
24
VIF
18
19
22
38
40
42
VIDEO
SWITCH
33
SOUND
IF
DEMOD.
VISION
IF
DEMOD.
7835
µP
I2C
VIDEO
PROCESSING
SYNC
PROCESSING
16 17 15 30
25
RGB/YUV
PROCESSING
7901
AUDIO
AMPL.
EXT. AUDIO OUT
68
50:53
56:58
H
EW
V+
V-
7602
7330
7460
7471
NVM
VIDEO
AMPL.
HOR.
DEFL.
EW
VERT.
DEFL.
EHT
+
EXT RGB/YUV INPUT
9.2.2 Mono
In mono sets, the signal goes via the SAW filter (position 1004
in case of QSS demodulation and 1003 in case of Intercarrier
demodulation), to the audio demodulator part of the UOC
IC7200. The mono audio output on pin 48 goes directly, via the
EXT. AUDIO
OUTPUT
FM IF
FMFMR
BUFFER
SAW
FILTER
SAW
FILTER
FM ANT.
0265
RF ANT.
1000
11
EXT. AUDIO
INPUT
TUNER
1
10
11
AGC
CL 16532008_039.eps
220501
Figure 9-3
smart sound circuit (7941 for Bass and 7942 for Treble) and
buffer (7943), to the audio amplifier (AN7523 at position 7902).
The volume level is controlled at this IC (pin 9) by a
‘VolumeMute’ control line from the microprocessor.
The audio signal is then sent to the speaker/headphone output
panel.
7941
7942
7943
SMART
SND
7200
SIF
23
24
18
19
22
SOUND
IF
DEMOD.
VIF
VISION
IF
DEMOD.
AUDIO SWITCH
µP
48
AVL
68
7902
AUDIO
AMPL.
9
VOLUME MUTE
7602
NVM
Figure 9-4
CL 16532008_040.eps
220501
Page 55
Circuit Descriptions, Abbreviation List, and IC Data Sheets
EN 49L01.2A AB9.
9.2.3 FM radio (if present)
The FM radio uses the 10.7 MHz concept. This SIF frequency
is available at pin 10 of the tuner. Via a pre-amplifier (TS7209
and TS7210), the signal is fed for demodulation to either the
UOC (for mono FM radio) or by the Micronas MSP34X5 (for
stereo FM radio).
9.3Video Signal Processing
9.3.1 Introduction
The video signal-processing path consists of the following
parts:
•RF signal processing.
•Video source selection.
•Video demodulation.
•Luminance/Chrominance signal processing.
•RGB control.
•RGB amplifier
The processing circuits listed above are all integrated in the
UOC TV processor. The surrounding components are for the
adaptation of the selected application. The I
defining and controlling the signals.
9.3.2RF Signal Processing
The incoming RF signal goes to the tuner (pos. 1000), where
the IF signal is developed and amplified. The IF signals then
exits the tuner from pin 11 to pass through the SAW filter
(position 1002 in case of QSS demodulation and 1003 in case
of Intercarrier demodulation). The shaped signal is then applied
to the IF processor part of the UOC (pos. 7200).
Tuner AGC (Automatic Gain Control) will reduce the tuner gain
and thus the tuner output voltage when receiving strong RF
signals. Adjust the AGC take-over point via the Service
Alignment Mode (SAM). The tuner AGC starts working when
the video-IF input reaches a certain input level and will adjust
this level via the I
tuner (pin 1) via the open collector output (pin 22) of the UOC.
The IC also generates an Automatic Frequency Control (AFC)
signal that goes to the tuning system via the I
frequency correction when needed.
The demodulated composite video signal is available at pin 38
and then buffered by transistor 7201.
9.3.3Video Source Selection
The Composite Video Blanking Signal (CVBS) from buffer
7201 goes to the audio carrier trap filters (1200, 1201, or 1202
depending on the system used) to remove the audio signal.
The signal then goes to pin 40 of IC7200. The internal input
switch selects the following input signals:
•Pin 40: terrestrial CVBS input
•Pin 42: external AV1 CVBS input
•Pin 44: external Side I/O CVBS or AV2 Luminance (Y)
input
•Pin 45: external AV2 Chrominance (C) input
2
C bus. The tuner AGC signal goes to the
2
C bus is for
2
C bus, to provide
7200
UOC
RGB/YUV _IN
AV1_CVBS1_1
CVBS_FRONT_IN
AV2 CVBS_IN
SVHS
Y_IN
C_IN
0225-B
FRONT AUDIO IN
AV1 AUDIO IN
AV1 AUDIO IN
INTERNAL_CVBS_IN
1, 12
5, 14
2, 15
7802
7801
SY_CVBS_IN
9
SEL-MAIN-FRNT-RR
SC2-CTRL
910
3, 13
C-IN 45
SC1-IN
5153
41, 42
40
42
44
70
7831
4
QSS_AM_DEM_OUT
47
SOUND
DEC
RGB/YUV
INSERT
VIDEO
PROC.
P
Figure 9-5
Once the signal source is selected, a chroma filter calibration is
performed. The received colour burst sub-carrier frequency is
used for this. Correspondingly, the chroma band pass filter for
PAL/NTSC processing or the cloche filter for SECAM
processing is switched on. The selected luminance (Y) signal
is supplied to the horizontal and vertical synchronisation
processing circuit and to the luminance processing circuit. In
the luminance-processing block, the luminance signal goes to
the chroma trap filter. This trap is switched 'on' or 'off'
depending on the colour burst detection of the chroma
calibration circuit.
The group delay correction part can be switched between the
BG and a flat group delay characteristic. This has the
advantage that in multi-standard receivers no compromise has
to be made for the choice of the SAW filter.
9.3.4Video Demodulation
The colour decoder circuit detects whether the signal is a PAL,
NTSC or SECAM signal. The result is made known to the auto
system manager. The PAL/NTSC decoder has an internal
clock generator, which is stabilised to the required frequency
by using the 12 MHz clock signal from the reference oscillator
of the microcontroller/teletext decoder.
The base-band delay line is used to obtain a good suppression
of cross colour effects.
The Y signal and the delay line outputs U and V are applied to
the luminance/chroma signal processing part of the TV
processor.
9.3.5Luminance/Chrominance signal Processing
The output of the YUV separator is fed to the internal YUV
switch, which switches between the output of the YUV
separator or the external YUV (for DVD or PIP) on pins 51-53.
Pin 50 is the input for the insertion control signal called ‘FBL-1’.
When this signal level becomes higher than 0.9 V (but less than
3 V), the RGB signals at pins 51, 52 and 53 are inserted into
the picture by using the internal switches.
Also some picture improvement features are implemented in
this part:
•Black stretch. This function corrects the black level of
incoming signals, which have a difference between the
black level and the blanking level. The amount of extension
depends upon the difference between actual black level
and the darkest part of the incoming video signal level. It is
detected by means of an internal capacitor.
•White stretch. This function adapts the transfer
characteristic of the luminance amplifier in a non-linear way
depending on the average picture content of the luminance
RGB
5658
V-OUT
47
L/R OUT
30, 31
MAIN_OUT
24,25
CL 16532016_011.eps
MON. OUT
7901
AUDIO
AMPL.
120401
CRT
PANEL
Page 56
EN 50L01.2A AB9.
Circuit Descriptions, Abbreviation List, and IC Data Sheets
signal. It operates in such a way that maximum stretching
is obtained when signals with a low video level are
received. For bright pictures, stretching is not active.
•Dynamic skin tone correction. This circuit corrects
(instantaneously and locally) the hue of those colours
which are located in the area in the UV plane that matches
the skin tone. The correction is dependent on the
luminance, saturation and distance to the preferred axis.
The YUV signal is then fed to the colour matrix circuit, which
converts it to R, G and B signals.
The OSD/TXT signal from the microprocessor is mixed with the
main signal at this point, before being output to the CRT board
(pins 56, 57 and 58).
9.3.6RGB Control
The RGB control circuit enables the picture parameters
contrast, brightness and saturation to be adjusted, by using a
combination of the user menus and the remote control.
Additionally automatic gain control for the RGB signals via cutoff stabilisation is achieved in this functional block to obtain an
accurate biasing of the picture tube. Therefor this block inserts
the cut-off point measuring pulses into the RGB signals during
the vertical retrace period.
The following additional controls are used:
•Black current calibration loop. Because of the 2-point
black current stabilisation circuit, both the black level and
the amplitude of the RGB output signals depend on the
drive characteristics of the picture tube. The system checks
whether the returning measuring currents meet the
requirements, and adapt the output level and gain of the
circuit when necessary. After stabilisation of the loop, the
RGB drive signals are switched on. The 2-point black level
system adapts the drive voltage for each cathode in such a
way that the two measuring currents have the right value.
This is done with the measurement pulses during the frame
flyback. During the first frame, three pulses with a current
of 8 µA are generated to adjust the cut off voltage. During
the second frame, three pulses with a current of 20 µA are
generated to adjust the ‘white drive’. This has as a
consequence, that a change in the gain of the output stage
will be compensated by a gain change of the RGB control
circuit. Pin 55 (BLKIN) of the UOC is used as the feedback
input from the CRT base panel.
•Blue stretch. This function increases the colour
temperature of the bright scenes (amplitudes which
exceed a value of 80% of the nominal amplitude). This
effect is obtained by decreasing the small signal gain of the
red and green channel signals, which exceed this 80%
level.
•Beam current limiting. A beam current limiting circuit
inside the UOC handles the contrast and brightness control
for the RGB signals. This prevents the CRT from being
overdriven, which could otherwise cause serious damage
in the line output stage. The reference used for this
purpose is the DC voltage on pin 54 (BLCIN) of the TV
processor. Contrast and brightness reduction of the RGB
output signals is therefore proportional to the voltage
present on this pin. Contrast reduction starts when the
voltage on pin 54 is lower than 2.8 V. Brightness reduction
starts when the voltage on pin 54 is less than 1.7 V. The
voltage on pin 54 is normally 3.3 V (limiter not active).
During set switch-off, the black current control circuit
generates a fixed beam current of 1 mA. This current
ensures that the picture tube capacitance is discharged.
During the switch-off period, the vertical deflection is
placed in an over-scan position, so that the discharge is not
visible on the screen.
9.3.7RGB Amplifier
From outputs 56, 57 and 58 of IC7200, the RGB signals are
applied to the analogue output amplifiers on the CRT panel.
The R-signal is amplified by a circuit built around transistors
TS7311, 7312 and 7313, which drives the picture tube
cathodes. For the other two signals see the blockdiagram in
chapter 6.
The supply voltage for the amplifier is +160 V and is derived
from the line output stage.
9.4Synchronisation
Inside IC7200 (part D), the vertical and horizontal sync-pulses
are separated. These ‘H’ and ‘V’ signals are synchronised with
the incoming CVBS signal. They are then fed to the H- and Vdrive circuits and to the OSD/TXT circuit for synchronisation of
the On Screen Display and Teletext (or Closed Caption)
information.
9.5Deflection
9.5.1Horizontal Drive
The horizontal drive signal is obtained from an internal VCO,
which is running at twice the line frequency. This frequency is
divided by two, to lock the first control loop to the incoming
signal.
When the IC is switched ‘on’, the ‘Hdrive’ signal is suppressed
until the frequency is correct.
The ‘Hdrive’ signal is available at pin 30. The ‘Hflybk’ signal is
fed to pin 31 to phase lock the horizontal oscillator, so that
TS7401 cannot switch ‘on’ during the flyback time.
When the set is switched on, the ‘+8V’ voltage goes to pin 9 of
IC7200. The horizontal drive starts up in a soft start mode. It
starts with a very short T
transistor. The T
normal operation. The starting frequency during switch on is
therefore about 2 times higher than the normal value. The ‘on’
time is slowly increased to the nominal value in 1175 ms. When
the nominal value is reached, the PLL is closed in such a way
that only very small phase corrections are necessary.
The ‘EHTinformation’ line on pin 11 is intended to be used as a
‘X-ray’ protection. When this protection is activated (when the
voltage exceeds 6 V), the horizontal drive (pin 30) is switched
'off' immediately. If the ‘H-drive’ is stopped, pin 11 will become
low again. Now the horizontal drive is again switched on via the
slow start procedure.
The ‘EHTinformation’ line (Aquadag) is also fed back to the
UOC IC7200 pin 54, to adjust the picture level in order to
compensate for changes in the beam current.
The filament voltage is monitored for ‘no’ or ‘excessive’ voltage.
This voltage is rectified by diode 6413 and fed to the emitter of
transistor TS7405. If this voltage goes above 6.8 V, TS7405 will
conduct, making the ‘EHT0’ line ‘high’. This will immediately
switch off the horizontal drive (pin 30) via the slow stop
procedure.
The horizontal drive signal exits IC7200 at pin 30 and goes to
TS7401, the horizontal driver transistor. The signal is amplified
and coupled to the base circuit of TS7402, the horizontal output
transistor. This will drive the line output transformer (LOT) and
associated circuit. The LOT provides the extra high voltage
(EHT), the VG2 voltage and the focus and filament voltages for
the CRT, while the line output circuit drives the horizontal
deflection coil.
OFF
time of the horizontal output
ON
of the transistor is identical to the time in
Page 57
Circuit Descriptions, Abbreviation List, and IC Data Sheets
9.5.2 Vertical Drive
A divider circuit performs the vertical synchronisation. The
vertical ramp generator needs an external resistor (R3245, pin
20) and capacitor (C2244, pin 21). A differential output is
available at pins 16 and 17, which are DC-coupled with the
vertical output stage.
To avoid damage of the picture tube when the vertical
deflection fails, the ‘V_GUARD’ output is fed to the beam
current limiting input. When a failure is detected, the RGBoutputs are blanked. When no vertical deflection output stage
is connected, this guard circuit will also blank the output
signals.
These ‘V_DRIVE+’ and ‘V_DRIVE-‘ signals are applied to the
input pins 7 and 1 of IC7471 (vertical deflection amplifier).
These are voltage driven differential inputs. As the driver
device (IC7200) delivers output currents, R3474 and R3479
convert them to voltage. The differential input voltage is
compared with the voltage across measuring resistor R3471
that provides internal feedback information. The voltage across
this measuring resistor is proportional to the output current,
which is available at pin 5 where it drives the vertical deflection
coil (connector 0222).
IC7471 is supplied by +/-13 V. The vertical flyback voltage is
generated at pin 3.
9.6Power Supply
V
LINE
V
IN
C
IN
V
CC
TEA1507
VccDrain
1
Gnd
2
Ctrl
3
Demag4
Driver
Sense
8
HVS
7
6
5
N
P
N
S
C
D
C
SS
R
SS
R
SENSE
N
Vcc
EN 51L01.2A AB9.
1
V
CC
S1
2
GND
3
CTRL
2.5 V
TEA1507
M-level
burst
detect
SUPPLY
MANAGEMENT
internal
UVLO start
supply
VOLTAGE
CONTROLLED
OSCILLATOR
FREQUENCY
CONTROL
OVER-
TEMPERATURE
PROTECTION
−1
POWER-ON
RESET
UVLO
MAXIMUM
ON-TIME
PROTECTION
LOGIC
LOGIC
SQ
R
START-UP
CURRENT SOURCE
VALLEY
Q
short
winding
100 mV
DRIVER
LEB
blank
OCP
clamp
OVER-
VOLTAGE
PROTECTION
0.75 V
OVERPOWER
PROTECTION
Figure 9-7
9.6.1Introduction
The supply is a Switching Mode Power Supply (SMPS). The
frequency of operation varies with the circuit load. This ‘QuasiResonant Flyback’ behaviour has some important benefits
compared to a ‘hard switching’ fixed frequency Flyback
converter. The efficiency can be improved up to 90%, which
results in lower power consumption. Moreover the supply runs
cooler and safety is enhanced.
The power supply starts operating when a DC voltage goes
from the rectifier bridge via T5520, R3532 to pin 8. The
V
OUT
operating voltage for the driver circuit is also taken from the
‘hot’ side of this transformer.
The switching regulator IC 7520 starts switching the FET ‘on’
and ‘off’, to control the current flow through the primary winding
of transformer 5520. The energy stored in the primary winding
during the ‘on’ time is delivered to the secondary windings
during the ‘off’ time.
The ‘MainSupply’ line is the reference voltage for the power
supply. It is sampled by resistors 3543 and 3544 and fed to the
input of the regulator 7540 / 6540. This regulator drives the
feedback optocoupler 7515 to set the feedback control voltage
on pin 3 of 7520.
The power supply in the set is ‘on’ any time AC power goes to
the set.
I
ss
0.5 V
soft
start
S2
CL 16532020_073.eps
060701
8
DRAIN
HVS
7
n.c.
4
DEM
6
DRIVER
5
I
sense
Figure 9-6
CL 16532020_074.eps
120401
Derived Voltages
The voltages supplied by the secondary windings of T5520 are:
•‘MainAux’ for the audio circuit (voltage depends on set
execution, see table below),
•3.3 V and 3.9 V for the microprocessor and
•‘MainSupply’ for the horizontal output (voltage depends on
set execution, see table below).
Other supply voltages are provided by the LOT. It supplies +50
V (only for large screen sets), +13 V, +8 V, +5 V and a +200 V
source for the video drive. The secondary voltages of the LOT
are monitored by the ‘EHTinformation’ lines. These lines are
fed to the video processor part of the UOC IC 7200 on pins 11
and 34.
This circuit will shut ‘off’ the horizontal drive in case of overvoltage or excessive beam current.
Page 58
EN 52L01.2A AB9.
Circuit Descriptions, Abbreviation List, and IC Data Sheets
Mains AC
Input
A1
Degaussing
Control
Circuit
A1
Main
Power
Supply
+3.9V+3.3V
Main Supply
Main Aux
3V3 Reg.
V
IN
C
I
IN
EHT
A2
Focus
VG2
VideoSupply
Filament
Lot
VlotAux +13V
VlotAux -13V
*VlotAux +50V
VlotAux +5V
+8V
VT_Supply
+6.8V
B1/B2
CRT
Panel
A15
Tilt&
Rotation
A1
Degaussing
Circuit
A2
EW
Correction
A2
Horizontal
Deflection
A3
Frame
Deflection
A4
Tuner
A7
uP
A5
Video
Processing
A9
Sound
Processing
A11
A8
Audio
Amplifier
A10
Source
Selection
Switch
CL 16532008_004.eps
Vaux
+3.3V
+3.9V
Vaux
250401
V
GATE
V
GATE
V
D
0
I
L
Magnetization
0
t
0
L
L
P
D
C
OUT
n⋅V
OUT
V
D
C
D
n⋅V
OUT
Valley
V
IN
Demagneti-
zation
3
2
1
t
t
2
1
T
4
t
3
CL 16532020_084.eps
t
00
110401
Figure 9-8
Figure 9-9
Degaussing
When the set is switched on, the degaussing relay 1515 is
immediately activated as transistor 7580 is conducting. Due to
the RC-time of R3580 and C2580, it will last about 3 to 4
seconds before transistor 7580 is switched off.
9.6.2 Basic IC Functionality
For a clear understanding of the Quasi-Resonant behaviour, it
is possible to explain it by a simplified circuit diagram (see
Figure below). In this circuit diagram, the secondary side is
transferred to the primary side and the transformer is replaced
by an inductance L
the resonance capacitor C
. CD is the total drain capacitance including
P
, parasitic output capacitor C
R
the MOSFET and the winding capacitance C
transformer. The turns ratio of the transformer is represented
by n (N
P/NS
).
CL 16532008_063.pdf
of the
W
230501
OSS
of
Figure 9-10
In the Quasi-Resonant mode each period can be divided into
four different time intervals, in chronological order:
•Interval 1: t0 < t < t1 primary stroke At the beginning of the
first interval, the MOSFET is switched ‘on’ and energy is
stored in the primary inductance (magnetisation). At the
end, the MOSFET is switched ‘off’ and the second interval
starts.
•Interval 2: t1 < t < t2 commutation time In the second
interval, the drain voltage will rise from almost zero to
V
+n•(V
IN
+VF). VF is the forward voltage drop of de
OUT
diode that will be omitted from the equations from now on.
The current will change its positive derivative,
corresponding to V
corresponding to -n•V
, to a negative derivative,
IN/LP
/LP.
OUT
•Interval 3: t2 < t < t3 secondary stroke In the third interval,
the stored energy is transferred to the output, so the diode
starts to conduct and the inductive current I
will decrease.
L
In other words, the transformer will be demagnetised.
When the inductive current has become zero the next
interval begins.
•Interval 4: t3 < t < t00 resonance time In the fourth interval,
the energy stored in the drain capacitor C
resonate with the inductance L
. The voltage and current
P
will start to
D
waveforms are sinusoidal waveforms. The drain voltage
will drop from V
IN
+n•V
to VIN-n•V
OUT
OUT
.
Frequency Behaviour
The frequency in the QR-mode is determined by the power
stage and is not influenced by the controller (important
parameters are L
voltage V
IN
and CD). The frequency varies with the input
P
and the output power P
. If the required output
OUT
power increases, more energy has to be stored in the
transformer. This leads to longer magnetising t
demagnetising t
times, which will decrease the frequency.
SEC
PRIM
and
See the frequency versus output power characteristics below.
The frequency characteristic is not only output power-, but also
input voltage dependent. The higher the input voltage, the
smaller t
, so the higher the frequency will be.
PRIM
Page 59
Circuit Descriptions, Abbreviation List, and IC Data Sheets
f
MAX
switching
frequency
f
MIN
Point P1 is the minimum frequency f
specified minimum input voltage and maximum output power
required by the application. Of course the minimum frequency
has to be chosen above the audible limit (>20 kHz).
Start-Up Sequence
When the rectified AC voltage V
to pin 8) reaches the Mains dependent operation level (Mlevel:
between 60 and 100 V), the internal ‘Mlevel switch’ will be
opened and the start-up current source is enabled to charge
capacitor C2521 at the V
The ‘soft start’ switch is closed when the V
7 V and the ‘soft start’ capacitor C
and the sense resistor R3526), is charged to 0.5 V.
Once the V
start
CC
(11 V), the IC starts driving the MOSFET. Both internal
current sources are switched ‘off’ after reaching this start-up
voltage. Resistor R
capacitor, such that the peak current will slowly increase. This
to prevent ‘transformer rattle’.
During start-up, the V
moment that the primary auxiliary winding takes over this
voltage.
V
CC
1
C
Vcc
V
CC
C
charged
Vcc
by current
V
SENSE
I
L
V
OUT
V
GATE
P2
V
IN_MAX
V
IN_MIN
P
OUT_MIN
QR frequency characteristics at different input voltages
P
power
P1
OUT_MAX
CL 16532020_077.eps
100401
Figure 9-11
that occurs at the
MIN
(via the centre tap connected
IN
pin as shown below.
CC
SS
reaches a level of
CC
(C2522, between pin 5
capacitor is charged to the start-up voltage V
(3524) will discharge the ‘soft start’
SS
capacitor will be discharged until the
CC
V
IN
I
in(Vcc)
8
I
Mlevel
SS
0.5V
soft start
V
R
SENSE
SS
5
C
+
V
OCP
-
2
SS
I
L
R
SENSE
Start-up sequence
V
=11V
(start)
≈
7V
τ
Charging of VCC capacitor
taken over by the windin g
⋅
= R
C
SS
SS
CL 16532020_078.eps
110401
Figure 9-12
CC-
EN 53L01.2A AB9.
The moment that the voltage on pin 1 drops below the ‘under
voltage lock out‘ level (UVLO = ± 9 V), the IC will stop switching
and will enter a safe restart from the rectified mains voltage.
Operation
The supply can run in three different modes depending on the
output power:
•Quasi-Resonant mode (QR) The QR mode, described
above, is used during normal operation. This will give a
high efficiency.
•Frequency Reduction mode (FR) The FR mode (also
called VCO mode) is implemented to decrease the
switching losses at low output loads. In this way the
efficiency at low output powers is increased, which enables
power consumption smaller than 3 W during stand-by. The
voltage at the pin 3 (Ctrl) determines where the frequency
reduction starts. An external Ctrl voltage of 1.425 V
corresponds with an internal VCO level of 75 mV. This
fixed VCO level is called V
reduced in relation to the VCO voltage between 75 mV and
50 mV (at levels larger than 75 mV, Ctrl voltage < 1.425V,
the oscillator will run on maximum frequency f
kHz typically). At 50 mV (V
reduced to the minimum level of 6 kHz. Valley switching is
still active in this mode.
•Minimum Frequency mode (MinF) At VCO levels below 50
mV, the minimum frequency will remain on 6 kHz, which is
called the MinF mode. Because of this low frequency, it is
possible to run at very low loads without having any output
regulation problems.
= 175 kHz
f
oscH
kH
switching
frequency
f
oscL
= 6 kHz
MinF FR QR
V
VCO,max
P
OUT_MIN
Multi mode operation
Figure 9-13
Safe-Restart Mode
This mode is introduced to prevent the components from being
destroyed during eventual system fault conditions. It is also
used for the Burst mode. The Safe-Restart mode will be
entered if it is triggered by one of the following functions:
•Over voltage protection,
•Short winding protection,
•Maximum ‘on time’ protection,
•V
reaching UVLO level (fold back during overload),
CC
•Detecting a pulse for Burst mode,
•Over temperature protection.
When entering the Safe-Restart mode, the output driver is
immediately disabled and latched. The V
charge the V
capacitor anymore and the VCC voltage will
CC
drop until UVLO is reached. To recharge the V
internal current source (I
(restart)(VCC)
initiate a new start-up sequence as described before. This
Safe-Restart mode will persist until the controller detects no
faults or burst triggers.
Standby
The set goes to Standby in the following cases:
•After pressing the ‘standby’ key on the remote control.
•When the set is in protection mode.
. The frequency will be
VCO,start
) the frequency is
VCO,max
frequency lim it
V
VCO,start
P
power
CL 16532020_080.eps
winding will not
CC
capacitor, the
CC
) will be switched ‘on’ to
oscH
= 175
OUT_MAX
100401
Page 60
EN 54L01.2A AB9.
R
1
R
2
D
V
CC
windi ng
I
(ovp)(demag)
I
(opp)(demag)
Demag4
Ctrl
Gn
d
Vcc Drain
HVS
Driver
Sens
3
2
1
5
6
7
8
configurat ion
A
B
0V
OUT
S
Vcc
V
N
N
⋅
IN
P
Vcc
V
N
N
⋅
Demagnetization
V
GATE
V
WINDING
Magnetization
V
demag
Comparator
threshold
V
demag
0.7V
0V
-0.25V
Circuit Descriptions, Abbreviation List, and IC Data Sheets
In Standby, the power supply works in ‘burst mode’.
Burst mode can be used to reduce the power consumption
below 1 W at stand-by. During this mode, the controller is active
(generating gate pulses) for only a short time and for a longer
time inactive waiting for the next burst cycle.
In the active period the energy is transferred to the secondary
and stored in the buffer capacitor C
in front of the linear
STAB
stabiliser (see Figure below). During the inactive period, the
load (e.g. microprocessor) discharges this capacitor. In this
mode, the controller makes use of the Safe-Restart mode.
V
IN
V
CC
Vcc Drain
1
C
Vcc
2
3
Gnd
Ctrl
Demag4
Driver
Sense
8
7
HVS
6
5
R
1
Basic Burst mode conf iguration
V
STAB
Linear
C
STAB
Current pulse
generator
stabilizer
Burst-Mode stand-b y on/off
from microprocessor
Figure 9-14
The system enters burst mode standby when the
microprocessor activates the ‘Stdby_con’ line. When this line is
pulled high, the base of Q7541 is allowed to go high. This is
triggered by the current from collector Q7542. When Q7541
turns ‘on’, the opto-coupler (7515) is activated, sending a large
current signal to pin 3 (Ctrl). In response to this signal, the IC
stops switching and enters a ‘hiccup’ mode. This burst
activation signal should be present for longer than the ‘burst
blank’ period (typically 30 µs): the blanking time prevents false
burst triggering due to spikes.
Burst mode standby operation continues until the
microcontroller pulls the ‘Stdby_con’ signal low again. The
base of Q7541 is unable to go high, thus cannot turn ‘on’. This
will disable the burst mode. The system then enters the startup sequence and begins normal switching behaviour.
For a more detailed description of one burst cycle, three time
intervals are defined:
•t1: Discharge of V
when gate drive is active During the
CC
first interval, energy is transferred, which result in a rampup of the output voltage (V
) in front of the stabiliser.
STAB
When enough energy is stored in the capacitor, the IC will
be switched ‘off’ by a current pulse generated at the
secondary side. This pulse is transferred to the primary
side via the opto coupler. The controller will disable the
output driver (safe restart mode) when the current pulse
reaches a threshold level of 16 mA into the Ctrl pin. A
resistor R
(R3519) is placed in series with the opto
1
coupler, to limit the current going into the Ctrl pin.
Meanwhile the V
above V
UVLO
•t2: Discharge of V
second interval, the V
capacitor is discharged but has to stay
CC
.
when gate drive is inactive During the
CC
is discharged to V
CC
voltage will decrease depending on the load.
•t3: Charge of V
when gate drive is inactive The third
CC
interval starts when the UVLO is reached. The internal
current source charges the V
start capacitor is recharged). Once the V
charged to the start-up voltage, the driver is activated and
a new burst cycle is started.
capacitor (also the soft
CC
CC
CL 16532020_081.eps
. The output
UVLO
capacitor is
V
µ
C
100401
t2
Active/
inactive
I
L
V
STAB
V
CC
t1
Burst mode waveforms
t3
Soft start
CL 16532020_082.eps
Figure 9-15
9.6.3Protection Events
The SMPS IC 7520 has the following protection features:
Demagnetisation sense
This feature guarantees discontinuous conduction mode
operation in every situation. The oscillator will not start a new
primary stroke until the secondary stroke has ended. This is to
ensure that FET 7521 will not turn on until the demagnetisation
of transformer 5520 is completed. The function is an additional
protection feature against:
•saturation of the transformer,
•damage of the components during initial start-up,
•an overload of the output.
The demag(netisation) sense is realised by an internal circuit
that guards the voltage (Vdemag) at pin 4 that is connected to
V
winding by resistor R1 (R3522). The Figure below shows
CC
the circuit and the idealised waveforms across this winding.
e
Figure 9-16
Over Voltage Protection
The Over Voltage Protection ensures that the output voltage
will remain below an adjustable level. This works by sensing
the auxiliary voltage via the current flowing into pin 4 (DEM)
during the secondary stroke. This voltage is a well-defined
replica of the output voltage. Any voltage spikes are averaged
by an internal filter.
If the output voltage exceeds the OVP trip level, the OVP circuit
switches the power MOSFET ‘off’.
Next, the controller waits until the ‘under voltage lock out‘ level
(UVLO = ± 9 V) is reached on pin 1 (V
). This is followed by a
CC
safe restart cycle, after which switching starts again. This
process is repeated as long as the OVP condition exists. The
output voltage at which the OVP function trips, is set by the
demagnetisation resistor R3522.
Over Current Protection
The internal OCP protection circuit limits the ‘sense’ voltage on
pin 5 to an internal level.
V
µC
V
(start)
V
(UVLO)
100401
Page 61
Circuit Descriptions, Abbreviation List, and IC Data Sheets
EN 55L01.2A AB9.
Over Power Protection
During the primary stroke, the rectified AC input voltage is
measured by sensing the current drawn from pin 4 (DEM). This
current is dependent on the voltage on pin 9 of transformer
5520 and the value of R3522. The current information is used
to adjust the peak drain current, which is measured via pin
I
.
SENSE
Short Winding Protection
If the ‘sense’ voltage on pin 5 exceeds the short winding
protection voltage (0.75 V), the converter will stop switching.
Once V
drops below the UVLO level, capacitor C2521 will be
CC
recharged and the supply will start again. This cycle will be
repeated until the short circuit is removed (safe restart mode).
The short winding protection will also protect in case of a
secondary diode short circuit.
This protection circuit is activated after the leading edge
blanking time (LEB).
LEB time
The LEB (Leading Edge Blanking) time is an internally fixed
delay, preventing false triggering of the comparator due to
current spikes. This delay determines the minimum ‘on’ time of
the controller.
Over Temperature protection
When the junction temperature exceeds the thermal shutdown
temperature (typ. 140º C), the IC will disable the driver. When
the V
voltage drops to UVLO, the VCC capacitor will be
CC
recharged to the V
the V
voltage will drop again to the UVLO level (Safe-Restart
CC
level. If the temperature is still too high,
(start)
mode). This mode will persist until the junction temperature
drops 8 degrees typically below the shutdown temperature.
Mains dependent operation enabling level
To prevent the supply from starting at a low input voltage, which
could cause audible noise, a mains detection is implemented
(Mlevel). This detection is provided via pin 8, that detects the
minimum start-up voltage between 60 and 100 V. As previous
mentioned, the controller is enabled between 60 and 100 V.
An additional advantage of this function is the protection
against a disconnected buffer capacitor (C
supply will not be able to start-up because the V
). In this case, the
IN
capacitor
CC
will not be charged to the start-up voltage.
9.7.1Introduction
The microprocessor part of the UOC, has the complete control
and teletext on board. User menu, Service Default Mode,
Service Alignment Mode and Customer Service Mode are
generated by the µP. Communication to other ICs is done via
2
the I
C-bus.
2
9.7.2I
C-Bus
The main control system, which consists of the microprocessor
part of the UOC (7200), is linked to the external devices (tuner,
NVM, MSP, etc) by means of the I
2
C-bus. An internal I2C-bus
is used to control other signal processing functions, like video
processing, sound IF, vision IF, synchronisation, etc.
9.7.3User Interface
There are two control signals, called ‘KEYBOARD_protn’ and
‘IR’. Users can interact either through the Remote Control
transmitter, or by activation of the appropriate keyboard
buttons.
The L01 uses a remote control with RC5 protocol. The
incoming signal is connected to pin 67 of the UOC.
The 'Top Control' keyboard, connected to UOC pin 80, can also
control the set. Button recognition is done via a voltage divider.
The front LED (6691) is connected to an output control line of
the microprocessor (pin 5). It is activated to provide the user
information about whether or not the set is working correctly
(e.g., responding to the remote control or fault condition)
9.7.4Sound Interface
There are three control signals, called ‘Volume_Mute’,
‘Treble_Buzzer_Hosp_app’ and ‘Bass_panorama’.
The ‘Volume_Mute’ line controls the sound level output of the
audio amplifier or to mute it in case of no video identification or
from user command. This line also controls the volume level
during set switch ‘on’ and ‘off’ (to prevent audio plop).
The ‘Treble’ and ‘Bass’ lines are used (in mono 4:3 sets) to
switch between different smart sound modes.
9.7Control
User
Interface
Deflection
16:9
Sound
Amplifier
Processing
ITV
Pip
Expansion
Slot
9.7.5In- and Output Selection
For the control of the input and output selections, there are
Signal
Processing
LED
IR
KEYBOARD/
(EW protection
PANORAMA
VOLUME/
MUTE
TREBLE/Tilt
BASS
Tilt
BUZZ
PANORAMA
ITV-DATA-OUT
or
ITV-DATA-IN
ITV-CLOCK
RESET
uP - Control
internal I2C Bus
STATUS 1
STATUS 2
SEL-MAIN-FRNT-RR
POWER_DOWN
STBY_CON
WRITE Enable
SEL-IF-LL/M-TRAP
I2C Bus
I/O
Power
Supply
NVM
Tuner / IF
CL 16532016_015.eps
220301
three lines:
•STATUS1 This signal provides information to the
microprocessor on whether a video signal is available on
the SCART1 AV input and output port (only for Europe).
This signal is not connected in NAFTA sets.
•STATUS2 This signal provides information to the
microprocessor on whether a video signal is available on
the SCART2 AV input and output port (only for Europe).
For sets with an SVHS input it provides the additional
information if a Y/C or CVBS source is present. The
presence of an external Y/C source makes this line ‘high’
while a CVBS source makes the line ‘low’.
•SEL-MAIN-FRNT-RR This is the source select control
signal from the microprocessor. This control line is under
user control or can be activated by the other two control
lines.
9.7.6Power Supply Control
The microprocessor part is supplied with 3.3 V and 3.9 V both
derived from the ‘MainAux’ voltage via a 3V3 stabiliser (7560)
and a diode.
Figure 9-17
Two signals are used to control the power supply:
•Stdby_con This signal is generated by the microprocessor
when over-current takes place at the ‘MainAux’ line. This is
Page 62
EN 56L01.2A AB9.
Circuit Descriptions, Abbreviation List, and IC Data Sheets
done to enable the power supply into standby burst mode,
and to enable this mode during a protection. This signal is
‘low’ under normal operation conditions and goes to ‘high’
(3.3 V) under ‘standby’ and ‘fault’ conditions.
•POWER_DOWN This signal is generated by the power
supply. Under normal operating conditions this signal is
‘high’ (3.3 V). During ‘standby’ mode, this signal is a pulse
train of approx. 10 Hz and a ‘high’ duration of 5 ms. It is
used to give information to the UOC about the fault
condition in the Audio amplifier supply circuit. This
information is generated by sensing the current on the
‘MainAux’ line (using voltage drop across R3564 to trigger
TS7562). This signal goes ‘low’ when the DC-current on
the ‘MainAux’ line exceeds 1.6 - 2.0 A. It is also used to
give an early warning to the UOC about a power failure.
Then the information is used to mute the sound amplifier to
prevent a switch off noise and to solve the switch-off spot.
9.7.7Tuner IF
Pin 3 of the UOC (SEL-IF-LL’_M-TRAP), is an output pin to
switch the SAW-filter to the appropriate system.
•If UOC pin 3 is ‘low’, the selected system is:
– West Europe: PAL B/G, I, SECAM L/L’
– East Europe: PAL B/G
– Asia Pacific: NTSC M
•If UOC pin 3 is ‘high’, the selected system is:
– West Europe: SECAM L’, L’-NICAM
– East Europe: PAL D/K
– Asia Pacific: PAL B/G, D/K, I
9.7.8Protection Events
Several protection events are controlled by the UOC:
•BC protection, to protect the picture tube from a too high
beam current. The UOC has the capability of measuring
the normal back level current during the vertical flyback. So
if for some reason the CRT circuit is malfunctioning (i.e.
high beam current), the normal black current will be out of
the 75 µA range, and the UOC will trigger the power supply
to shut down. However, this is a high beam-current
situation, the TV screen will be bright white before the set
is shut down.
•E/W protection, two protection mechanisms are built in,
over-current and over-voltage.
– In case of over-current due to defective parts in the line
deflection output stage, a high current will flow through
resistors 3405//3406. If this current is large enough to
create a voltage drop of 0.7 V across 3405//3406,
transistor TS7606 (in A7 diagram) will conduct and pin
80 of the UOC will be pulled down. Thereafter, the
UOC will shut down the power supply. In case of further
current increase, the fused resistor 3411 is built-in for
double protection.
– In case of a high voltage appearing across capacitor
2401 (dependent of the tube size), which is high
enough to trigger zener diode 6401 into conduction,
transistor TS7606 (in A7 diagram) will conduct and
UOC is triggered to shut down the power supply.
2
•I
C protection, to check whether all I2C IC's are
functioning.
In case one of these protections is activated, the set will go into
‘standby’.
The ‘on’ and ‘standby’ LEDs are controlled via the UOC.
algorithm that installs TV sets directly
from cable network by means of a
predefined TXT page
ADCAnalogue to Digital Converter
AFCAutomatic Frequency Control: control
signal used to tune to the correct
frequency
AFTAutomatic Fine Tuning
AGCAutomatic Gain Control: algorithm that
controls the video input of the feature
box
AMAmplitude Modulation
APAsia Pacific
ARAspect Ratio: 4 by 3 or 16 by 9
ATSAutomatic Tuning System
AVExternal Audio Video
AVLAutomatic Volume Level
BC-PROTBeam Current Protection
BCLBeam Current Limitation
B/GMonochrome TV system. Sound
carrier distance is 5.5 MHz
BLC-INFORMATIONBlack current information
BTSCBroadcast Television Standard
Committee. Multiplex FM stereo sound
system, originating from the USA and
used e.g. in LATAM and AP-NTSC
countries
B-TXTBlue teletext
CCClosed Caption
ComPairComputer aided rePair
CRTCathode Ray Tube or picture tube
CSMCustomer Service Mode
CTIColour Transient Improvement:
manipulates steepness of chroma
transients
CVBSComposite Video Blanking and
Synchronisation
DACDigital to Analogue Converter
DBEDynamic Bass Enhancement: extra
low frequency amplification
DBXDynamic Bass Expander
D/KMonochrome TV system. Sound
carrier distance is 6.5 MHz
DFUDirection For Use: description for the
end user
DNRDynamic Noise Reduction
DSPDigital Signal Processing
DSTDealer Service Tool: special remote
control designed for dealers to enter
e.g. service mode
DVDDigital Versatile Disc
EEPROMElectrically Erasable and
Programmable Read Only Memory
EHTExtra High Tension
EHT-INFORMATION Extra High Tension information
EUEurope
EWEast West, related to horizontal
deflection of the set
EXTExternal (source), entering the set via
PCBPrinted Circuit board
PIPPicture In Picture
PLLPhase Locked Loop. Used for e.g.
PORPower-On Reset
Progressive ScanScan mode where all scan lines are
PTPPicture Tube Panel (or CRT-panel)
RAMRandom Access Memory
RCRemote Control handset
RC5Remote Control system 5, signal from
RGBRed Green Blue
ROMRead Only Memory
SAMService Alignment Mode
SAPSecond Audio Program
SCSandcastle: pulse derived from sync
S/CShort Circuit
SCAVEMScan Velocity Modulation
SCLSerial Clock
SDASerial Data
the same as ‘Tint’)
carrier distance is 6.0 MHz
to form one frame. Each field contains
half the number of the total amount of
lines. The fields are written in “pairs”,
causing line flicker.
carrier distance is 6.5 MHz. L’ is Band
I, L is all bands except for Band I
carrier distance is 4.5 MHz
sound decoder
Audio Multiplexing. This is a digital
sound system, mainly used in Europe.
Committee. Colour system mainly
used in North America and Japan.
Colour carrier NTSC M/N = 3.579545
MHz, NTSC 4.43 = 4.433619 MHz
(this is a VCR norm, it is not
transmitted off-air)
TV related data e.g. alignments
mainly used in West Europe (colour
carrier = 4.433619 MHz) and South
America (colour carrier PAL M =
3.575612 MHz and PAL N = 3.582056
MHz)
FST tuning systems. The customer
can give directly the desired frequency
displayed in one frame at the same
time, creating a double vertical
resolution.
the remote control receiver
signals
SDMService Default Mode
SECAMSEequence Couleur Avec Memoire.
Colour system mainly used in France
and East Europe. Colour carriers =
4.406250 MHz and 4.250000 MHz
SIFSound Intermediate Frequency
SSSmall Screen
STBYStandby
SVHSSuper Video Home System
SWSoftware
THDTotal Harmonic Distortion
TXTTeletext
µPMicroprocessor
UOCUltimate One Chip
VAVertical Acquisition
VBATMain supply voltage for the deflection
stage (mostly 141 V)
V-chipViolence Chip
VCRVideo Cassette Recorder
WYSIWYRWhat You See Is What You Record:
record selection that follows main
picture and sound
XTALQuartz crystal
YCLuminance (Y) and Chrominance (C)
signal
Page 64
EN 58L01.2A AB10.
10. Spare Parts List
Spare Parts List
Mono Carrier [A]
Various
00403139 124 23601 Cinch housing
0127
h4822 265 11253 Fuse holder
01364822 492 70788 Fix IC
01374822 492 70289 IC spring
01384822 492 70788 Fix IC
01393122 121 24785 Spring for bracket
01523139 121 08841 Dipmate cable