Philips HD7870/81, HD7870/62, HD7870/60, HD7870/61, HD7870/10 Service Manual

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Senseo Twist
HD7870/80 HD7870/81
Philips Consumer Lifestyle
Service Manual
PRODUCT INFORMATION
• This product meets the requirements regarding interference suppression on radio and TV.
• After the product has been repaired, it should function properly and has to meet the safety requirements as officially laid down at this moment.
TECHNICAL INFORMATION
• Voltage : 220 - 240 V
• Frequency : 50 Hz
• Power consumption : 1450 W
• Standby power : 0.25 W
• Color setting : Chinese Fire
• Weight : 2,05 Kg
• Dimensions H x W x D
- Appliance : 31,5 x 24,9 x 30,8 cm
- F-Box : 36 x 29 x 29,5 cm
• Length of cord : 80 cm
• Contents water reservoir : 930 cc (ml)
ACCESSORIES
• CRP475/01 1-cup pod holder Black
• HD5015/01 2-cup pod holder Black
• CRP862/01 Drip tray cover Black
• CRP872/01 Collector
• CRP864/01 Water container small
• CRP869/01 Water container lid Deep Black
OPTIONAL (accessories)
• CRP865/01 Water container big (incl. bucket, optional Britta Filter to be purchased separately)
• CRP866/01 Water container lid (for Water container big)
Published by Philips Consumer Lifestyle Printed in the Netherlands © Copyright reserved Subject to modification
13/02
TECHNICAL INFORMATION
Volume adjustment
The PCB circuit board makes it possible to adjust the volume output by means of pushing the one-cup and two­cup user controls. How to adjust the volume output:
1. Make sure the boiler is  lled properly, otherwise perform  ll procedure see DFU for instructions.
2. Switch appliance on and wait until the unit is ready to brew.
3. Make sure a pod holder is placed, but without a Coffee POD. (Only adjusting with plain water)
4. Place a cup on the drip tray cover and push the one­cup button.
5. When the appliance has  nished it is stabilized to perform the volume adjustment.
6. Empty the cup, pod holder and push again for one cup setting, measure the volume output with a graduated beaker. In the table you can  nd the requirements for the minimum / maximum volume output cc/mL values depending from the country version: (see Technical speci cations)
7. Unplug the appliance from the mains.
8. Press the 1- and 2 cup button simultaneously and plug the mains on.
9. When above step succeeded the LED will turn on continuously.
10. Depending if the volume has to de- or increase you have to push the one- or two cup button. Every time you push the 1- or 2 cup button the LED will turn off for 0.5 second (feedback to user) and the pump time will be shortened or lengthened for 0.5 seconds depending which button was pushed. Pushing 1 cup button pump, time will be shorten with 0.5 sec is approximately − 3.5 cc/mL (less coffee). Pushing 2 cup button pump, time will be lengthen with 0.5 sec is approximately + 3.5 cc/mL (more coffee). When the volume has to increase with 10 cc for example, push the 2 cup button 3 times. The new value will be stored when you switch the appliance off by pushing the main switch (LED will turn off).
11. Turn appliance on again and brew one cup, measure the volume. In case the volume is not within speci cation repeat steps 6 - 11.
HD7870/80 / HD7870/81
Note:
Changing a newly installed PCBA (by default delivered with General version settings) into a French or Spanish setting requires a decrease of the pump time by 2,5 seconds (or  ve pushes of the 1-cup button).
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SCHEMATICS
HD7870/80 / HD7870/81
UI PCBA
On/Off button
1-cup button
2-cup button
Toggle button
On/Off LED
1-cup LED
2-cup LED
Toggle LED
Regular LED
Strong LED
Memory LED
Descale LED
Buzzer
Water level
sensor
Communi
cation
L
N
DISASSEMBLY- AND RE-ASSEMBLY ADVISE
Before you start dismantling! For your
!
safety be sure the plug is disconnected from the mains! The product is designed for easy access to the internal components. Make sure that all accessories like tank, pod holder, drip tray, spout and collector have been removed.
Pump
NTC
Water
Supply
System
TCO
Boiler
PCBA
Fuse
M
Fuse
Caution, the hinge spring on the back side of the appliance may come out when the brewhead lid cover is being removed. When reinstalling it, mind your  ngers as this is a strong spring.
To remove the boiler (24):
Caution the boiler may still be hot!
To remove the back cover (31):
Place the appliance facing its backside. Using a small screwdriver remove screw cover (28) and unscrew both screws A. You can now remove the back cover from the appliance, please be aware that the Water level sensor (32) is still attached to the back cover.
To remove the brewhead lid cover:
Place a screwdriver on the positions (see picture) and work your way to the bottm. Please be aware that due to the construction of the brewhead, the space inside is limited. There is a chance Hose (a) will come off the pillar when opening the brewhead (22).
• Remove the back cover.
• Disconnect the Hose (a) to the brewhead.
• Unhook the 3-way valve (27) from its seat on the bottom of the brewhead.
• Unhook the boiler from the snap hook on the bottom of the brewhead.
• Disconnect the following leads:
- (x) Boiler +
- (y) Boiler –
- (w) Earth
• Remove Hose (b) from the bottom side of the boiler. The boiler will not drain as long as the 3-way valve is still connected to the top. You can now safely remove the boiler from the appliance.
Note:
Please note, after replacing the boiler the appliance has to be restored to factory default. The  lling procedure (cold  ush), known from the predecessor Senseo’s is no longer available after the  ush before  rst use has been executed. When the “restore to factory default” procedure is not carried out, a new and empty boiler can be switched on, without having the protection of the initial  ush procedure, causing the thermal fuses in the heating element to fail. After a boiler replacement or drained system, carry out the “Boiler reset” procedure! Then the initial  ush procedure can be carried out.
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DISASSEMBLY- AND RE-ASSEMBLY ADVISE
HD7870/80 / HD7870/81
To remove the brewhead assembly:
• Remove the back cover.
• Remove the boiler, or simply lay it aside.
• Use both thumbs to push the brewhead upwards; you may need to tilt the brewhead forward to remove it from the appliance.
To remove the PCB assembly (34):
• Remove the back cover
• Remove the boiler
• Remove the brewhead assembly
• Remove the Main PCBA cover (33)
• Disconnect the following leads:
- NTC ( at cable)
- Water level sensor ( at cable)
- (z) UI PCBA ( at cable)
- (s) Live
- (t) Pump
- (u) Neutral
- (v) Earth
• You can now unhook the snap hooks holding the PCBA in place.
To access components located in the base of the appliance (UI Panel, Pump, Water container interface)
Open the Base:
• Remove the back cover
• Remove the boiler
• Remove the brewhead assembly
• Remove the Main PCBA cover (33)
• Remove the PCB assembly
• Unscrew the two screws (B) holding the Front housing (23) in place. Remove the front housing
• Take the base of the appliance, using a small screw driver start at the point indicated in the picture. Gently push it between the tray panel assembly (36) and base plate (41), the hidden snap should click open.
• Now use the screwdriver to trace around the edge of the tray panel assembly and base plate until you reach the position of the drip tray. Repeat the process for the other side. All snap hooks will come undone.
Please note that the water container interface is still connected to the tray panel assembly and to the pump on the base plate
To access the capacitive UI PCBA:
• Remove the back cover
• Remove the boiler
• Remove the brewhead assembly
• Remove the Main PCBA cover (33)
• Remove the PCB assembly
• Unscrew the two screws (B) holding the Front housing (23) in place. Remove the front housing
• Open the Base
• Turn the Tray panel assembly upside down and open the clicks of the UI PCBA Cover
• Here you will find:
- UI PCBA (38)
- UI Panel frame
- Light distributor
Descaling
Descaling is an important element in Senseo maintenance. It should be done at least once every 3 months, up to 6times a Year! This will prolong the life of your appliance and will guarantee optimal brewing results for a long time. Use the correct descaling agent. Only citric acid-based descalers are suitable for descaling the SENSEO This type of descaler descales the appliance without damaging it. For the correct amount, see the instructions in the packaging of the descaler.
We advise you to use the special SENSEO® Descaler (HD7011 or HD7012). Read the instructions on the package of the descaling agent. Never use a descaling agent based on mineral acids such as sulphuric acid, hydrochloric acid, sulphamic acid and acetic acid (e.g. vinegar). These descaling agents may damage your SENSEO® coffee machine. Follow the steps in the section headed “Descale the appliance” see DFU (Direction for Use manual).
®
machine.
• Undo the two click connections visible on the bottom side of the appliance.
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