Philips FWM417X/78 Schematic

Page 1
MP3 Mini Hi-Fi System
�
FWM417X/78
FWM417/55
CONTENTS
Technical specification ..................................................................1-2
Service measurement setup..........................................................1-3
Service aids .................................................................................1-4
Instructions on CD playability ................................................2-1..2-2
Block diagram ................................................................................3-1
Wiring diagram ..............................................................................4-1
Disassembly diagram............ ................................................5-1..5-2
Main board
Circuit diagram ..................................................................6-1..6-2
Layout diagram ..................................................................6-3..6-4
Display board
Circuit diagram .........................................................................7-1
Layout diagram ..................................................................7-2..7-3
CD board
Circuit diagram .........................................................................8-1
Layout diagram ..................................................................8-2..8-3
MCU board
Circuit diagram .........................................................................9-1
Layout diagram .........................................................................9-2
Tuner Board
Circuit diagram. ......................................................................
Layout diagram .......................................................................
Power Board
Circuit diagram. ......................................................................
Layout diagram .......................................................................
HF Board
Circuit diagram. ......................................................................
Layout diagram .......................................................................
Exploded view diagram ...............................................................13-1
Mechanical parts list ...........................................................13-2..13-3
Electrical parts list...............................................................14-1..14-2
10-1 10-2
11-1 11-2
12-1 12-2
©
Copyright 2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
Published by LX 0919 Service Audio Subject to modification
Version 1.0
3141 785 34070
Page 2
Tuner
Tuning range FM: 87.5 - 108MHz;
AM: 531 - 1602kHz (9KHz); 530 - 1700KHz (10KHz)
Tuning grid 100KHz (FM);
9KHz/10KHz (AM) Number of presets 40 (FM + AM) FM 75ohm wire AM loop antenna
Speakers
Speaker Impedance 6ohm Woofer 2 x 5.25” Tweeter 2 x 1.75” Dimensions
(W x H x D)
249 x 344 x 250mm
Weight 3.58kg each
General information
AC power 110 - 127/220 - 240V,
50/60Hz Operation power
consumption
180W
Standby power consumption
<2W
USB direct Version 2.0/1.1 Dimensions
Main Unit (W x H x D)
265 x 310 x 403mm
Weight (without speakers)
6.09kg
Amplifier
Total output power 280W RMS Frequency response 60 - 16kHz Signal-to- noise ratio >67dB A (IEC) Aux input 1500mV/2000mV
Disc
Laser type Semiconductor Disc diameter 12cm/8cm Support disc CD-DA, CD-R,
CD-RW, MP3-CD,
WMA-CD Audio DAC 24Bits / 44.1kHz Total harmonic
distortion
<1.5%
Frequency response 60Hz -16kHz (44.1kHz) S/N ratio >75dBA
TECHNICAL SPECIFICATION
1 - 2
Page 3
e
MEASUREMENT SETUP
Tuner FM
1-3
Bandpass
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
DUT
250Hz-15kHz
e.g. 7122 707 48001
Ri=50:
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50:
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc (replaces test disc 3)
DUT
L
R
SBC429 4822 397 30184
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
-
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
or Universal Test Cassette
LF Generator
e.g. PM5110
Fe SBC420 4822 397 30071
DUT
L
R
S/N and distortion met
e.g. Sound Technology ST170
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Page 4
SERVICE AIDS
1-4
GB
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
WARNING
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used
Safety components are marked by the symbol
!
.
ESD
CLASS 1
LASER PRODUCT
Lead free
Page 5
INSTRUCTIONS ON CD PLAYABILITY
Customer complaint
"CD related problem"
Set remains closed!
check playability
1
2 - 1
playability
ok ?
Y
Play a CD
for at least 10 minutes
check playability
playability
ok ?
Y
N
"fast" lens cleaning
check playability
playability
ok ?
N
3
N
Y
For flap loaders (= access to CD drive possible) cleaning method
4 is recommended
add Info for customer
"SET OK"
2
return set
1 - 4 For description - see following pages
Exchange CDM
Page 6
INSTRUCTIONS ON CD PLAYABILITY
2 - 2
1
PLAYABILITY CHECK
For sets which are compatible with CD-RW discs
use CD-RW Printed Audio Disc ....................7104 099 96611
TR 3 (Fingerprint) TR 8 (600µ Black dot) maximum at 01:00
• playback of these two tracks without audible disturbance playing time for: Fingerprint
Black dot from 00:50 to 01:10
• jump forward/backward (search) within a reasonable time
For all other sets
use CD-DA SBC 444A..................................4822 397 30245
TR 14 (600µ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000µ wedge)
• playback of all these tracks without audible disturbance playing time for: 1000µ wedge 10seconds
Fingerprint 10seconds Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time
10seconds
4
LIQUID LENS CLEANING
Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens.
Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use “Cleaning Solvent
The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don’t press too hard) with a soft and clean cotton bud moistened with the special lens cleaner.
The direction of cleaning must be in the way as indicated in the picture below.
2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet.
The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.
Page 7
SET BLOCK DIAGRAM
3-1 3
-1
TUNER
SI4730/31
USB
RTC
HT1381
16M
SDRAM
8M NOR
FALSH
RC
SENSOR
RC5/RC6 CODE
IIC
3CDC MOTOR
DRIVER
TDA7073A
MOTOR DRIVER
BA5826
PICK UP
PICK UP
DA11
DA11
MOTOR
MOTOR
CONTR OL DAT A
CD SERVO
BU9543
IIC
BX8800
CD PCM BCK, LRCK,DATE
I/O Expand IC 74HC4094
*3
-
PCM BCK ,LRCK ,DATE PCM
CD PCM
MUX
74LVC157
ADC
WM8782
CD L/R
LCD
DRIVER
E T8862
LCD
KEY PART
IIC
TUNER L/R
FUNCTION IC
TDA7468D
INPUT
AUX
AUDIO L&R
INPUT
MICRO PHONE
MAIN L/R
AMPFILER
STK-433-
090E(SANYO)
AMPFILER
STK-433-
090E(SANYO)
FL
FR
SL
SR
Page 8
SET WIRING DIAGRAM
4-1
4-1
Page 9
DISMANTLING INSTRUCTIONS
Dismantling of the CDC Module and Front Panel
5-1
5-1
1) Loosen 4 screws to remove the Cover Top of the set.
2) Loosen 2 screws to remove the Panel Left and 2 screws to
remove the Panel Right of the set.
3) Slide out the CDC Tray as shown in the diagram below with
the help of a flat head screw driver.
5) Loosen 2 screws A and 2 screws B to remove the CDC
Module as indicated.
6) Remove 2 screws at the bottom to separate the
Front Panel Assembly from the Plate Bottom.
Front View CDC
Sliding Out The CDC Tray
Remove CDC Module
4) Remove the Cover Tray CDC as indicated.
Remove Cover Tray CDC
Page 10
Dismantling of Rear portion
1) Remove 2 screws C a s indicated to loosen the Front Ca binet.
2) Remove 2 screws D a s indicated to loosen the Tuner Modu le.
3) Remove 9 screws E &I as indicated to lo osen the Main B oard.
4) Remove 8 screws G &H as indicated to lo osen the P OWE R Board.
5) Remove 3 screws F a s indicated to loosen the Bottom C abinet.
5-2
C
D
E
5-2
H
G
F
I
Dismantling of the PCB Board
1) Remove 14 screw s J as indicated to loo sen the DISPL AY1 Board.
2) Remove 11 screw s K as indicated to loo sen the KEY Boa rd.
3) Remove 2 screws L a s indicated to loos en the USB Jack B oard.
J
K
L
Page 11
CIRCUIT DIAGRAM - MAIN BOARD PART 1
6-1
6-1
Page 12
CIRCUIT DIAGRAM - MAIN BOARD PART 2
6-2
6-2
Page 13
LAYOUT DIAGRAM - MAIN BOARD TOP SIDE
6-3
6-3
Page 14
LAYOUT DIAGRAM - MAIN BOARD BOTTOM SIDE
6-4
6-4
Page 15
CIRCUIT DIAGRAM - DISPLAY BOARD
7-1
7-1
Page 16
LAYOUT DIAGRAM - DISPLAY BOARD TOP SIDE
7-2
7-2
Page 17
LAYOUT DIAGRAM - DISPLAY BOARD BOTTOM SIDE
7-3
7-3
Page 18
CIRCUIT DIAGRAM - CD BOARD
8-1
8-1
Page 19
LAYOUT DIAGRAM - CD BOARD TOP SIDE
8-2
8-2
Page 20
LAYOUT DIAGRAM - CD BOARD BOTTOM SIDE
8-3
8-3
Page 21
CIRCUIT DIAGRAM - MCU BOARD
9-1
9-1
Page 22
LAYOUT DIAGRAM - MCU BOARD
9-2
9-2
Page 23
CIRCUIT DIAGRAM - TUNER BOARD
10-1
10-1
Page 24
LAYOUT DIAGRAM - TUNER BOARD
10-2
10-2
Page 25
CIRCUIT DIAGRAM - POWER BOARD
11-1
11-1
Page 26
LAYOUT DIAGRAM - POWER BOARD
11-2
11-2
Page 27
CIRCUIT DIAGRAM - HF BOARD
12-1
12-1
Page 28
LAYOUT DIAGRAM - HF BOARD
12-2
12-2
Page 29
SET EXPLODED VIEW
13-1
13-1
0
6
1204
1
Page 30
MECHANICAL PARTSLIST
002 996510025308 PCBA-POWER 003 996510025313 PCBA-MAIN FWM417/55 006 996520035928 PCBA-TUNER "FWM417/55" 007 996510025032 3CD MECHA PART DA11VF(NO PCBA) 008 996520035926 PCBA-CD
009 996520035929 PCBA-MCU "FWM417/55" 082 994000003669 CD MECHANISM (SANYO) DA11VF 102 996510014310 MAGNET 27x16x4mm 546g 110 996510014336 SPRING-GUIDING 111 996510014337 SPRING-DISC
201 994000001276 PANEL LEFT 202 994000001277 PANEL RIGHT 203 996510019319 REAR CABINET (HIPS) 204 996510022977 3CDC DOOR 205 996510022978 COSMETIC COVER UP
206 996510022974 COSMETIC COVER DOWN 207 994000001285 TOP COVER 208 996510015502 CD BUTTON 209 996510014357 JAZZ-POP BUTTON 210 996510014361 ROCK-CLASSIS BUTTON
211 996510015489 ALBUM BUTTON 212 996510015490 TITLE BUTTON 213 996510015491 STOP BUTTON 214 996510015492 PLAY BUTTON
215
996510015493
MODE BUTTON
216 996510015494 PROGRAM BUTTON 217 996510015495 POWER BUTTON 218 996510015498 CLUSTER BUTTON 219 996510022973 VOL KNOB 220 996510022975 MAX SOUND BUTTON
221 996510022984 USB REC BUTTON 222 996510020805 MIC KNOB 223 996510020806 USB DELETE BUTTON 224 996510014362 DISPLAY LENS (PMMA) 225 996510014363 POWER LIGHT GUIDE
226 996510000439 PHILIPS LOGO 227 996510014365 MIDDLE STRAP OF SOUND BUTTON 228 996510015500 MIDDLE STRAP L 229 996510015501 MIDDLE STRAP R
230 996510025305 DISPLAY TOP BAR
231 996510021305 USB RING 232 996510021316 VOL RING 1203 996510025312 FRONT CABINET-BK 1204 996510021312 CHASSIS PLASTIC 8001 994000004487 16P FFC 1MM L=170MM
8003 994000004457 5P FFC L=200MM(AA) J002 996510015477 26P FFC.1.25mm L=80mm J003 996510025146 5P FFC. P=1.25MM L=100MM J005 996510015486 18P FFC.1.25mm L=150mm J0055 996510025309 14P FFC.1.25mm L=200mm
J006 996510025314 10P FFC.1.25mm L=200mm T001
!
996510025304 TRANSFORMER EI76 127/240V
13 - 2
Page 31
ACCESSORIES
J010
!
996500037714 AC CORD SET VDE/BRAZIL APP 1.8
J001
!
994000001478 AC PLUG ADAPTOR J011 996510009429 FM ANT (GREY) 1.5M CE/75 010 994000001192 AM LOOP ANTENNA LAN-031 J012 996510002103 CONN. CORD 3.5 ST/PLUGx2 500mm
RC 996510020798 REMOTE CONTROL SK 996510025307 SPK BOX (L+R)
Note: Only these parts mentioned in the list are
normal service parts.
13 - 3
Page 32
ELECTRICAL PARTSLIST
MAIN BOARD ASSEMBLY
102 996510025065 DC FAN JD6025MS1 AUX701 994000001221 V/RCA JACK 2P IC601 994000001202 IC TDA7468D IC602 994000001201 IC NJM4556AM IC603 996510018852 IC UTC7808
IC606 996510018962 IC UTC7805 IC607 994000001247 IC HEF4094BT IC608 994000001247 IC HEF4094BT IC609 994000001201 IC NJM4556AM IC702 996510005546 IC (SANYO) STK433-090E
IC703 994000001201 IC NJM4556AM Q605 994000004145 TRANSISTORS B772Y (160-320) Q609 994000004145 TRANSISTORS B772Y (160-320) SPK701 996510001315 SPK JACK (R/R/BLUE/BLUE/BLKx4)
POWER BOARD ASSEMBLY
103 996510002038 FM ANT CONTACT PIN C801 996510001309 E.CAP 4700UF 25V +-20% (PH) C806 996510025311 E.CAP 4700UF 50V +-80% -20% C821 996510025311 E.CAP 4700UF 50V +-80% -20% F802
!
994000004599 FUSE RADIAL T3.15A 250V
F804
!
996510002426 CERAMIC FUSE 3.9x10.5mmW
F805!996510002426
CERAMIC FUSE 3.9x10.5mmW
F806
!
994000000585 CERAMIC FUSE W/LEAD 2A/250V IC801 994000002839 IC LM1117S-3.3 J001 996510014304 AC SOCKET UL APP
SW801 994000001323 SWITCH
CD BOARD ASSEMBLY
IC501 996510009311 IC BU9543KV (SMD) IC502 996510009310 IC BA5826FP IC505 994000001247 IC HEF4094BT SW501 994000004552 DETECT SWITCH SW502 994000004552 DETECT SWITCH
SW503 994000004552 DETECT SWITCH SW504 994000004552 DETECT SWITCH U532 996510003998 IC TDA7073A/N4
MCU BOARD ASSEMBLY
IC101 996510015478 IC BX8800 IC102 996510009337 IC SST39VF800A-70 8M 3.3V TSOP IC103 996510001318 IC 74LVC157APW IC104 996510020772 IC SI636165TS IC105 996510022969 IC HWD809R 2.63V
IC106 996510015480 IC WM8782SEDS IC107 996510009335 IC LM1117S-1.8V SOT-223 IC108 996510015479 IC 74LVC2G04GW IC191 996510015481 IC HT1381 X101 996510008326 CRYSTAL 12 MHzHC-49/US H=3.5mm
X102 996510015482 CRYSTAL 11.2896MHz X191 996510012559 CRYSTAL 32.768KHZ
14 - 1
Page 33
ELECTRICAL PARTSLIST
DISPLAY BOARD ASSEMBLY
CN905 996510000344 USB SOCKET CN908 994000001244 V/PHONE JACK 3.5MM CN909 994000001244 V/PHONE JACK 3.5MM CN910 994000001244 V/PHONE JACK 3.5MM D904 996510021295 LED LAMP 5mm
D914 996510000438 LED LAMP IC901 996510020783 IC ET8862Q IR901 994000000325 OPTIC SENSER (OPTO..) LCD901 996510014305 LCD DISPLAY SW901 994000001243 TACT SWITCH
SW902 994000001243 TACT SWITCH SW903 994000001243 TACT SWITCH SW904 994000001243 TACT SWITCH SW905 994000001243 TACT SWITCH SW906 994000001243 TACT SWITCH
SW907 994000001243 TACT SWITCH SW908 994000001243 TACT SWITCH SW909 994000001243 TACT SWITCH SW910 994000001243 TACT SWITCH SW911 994000001243 TACT SWITCH
SW912 994000001243 TACT SWITCH SW913 994000001243 TACT SWITCH
SW914
994000001243
TACT SWITCH
SW915 994000001243 TACT SWITCH SW916 994000001243 TACT SWITCH
SW917 994000001243 TACT SWITCH SW918 994000001243 TACT SWITCH SW919 994000001243 TACT SWITCH SW920 994000001243 TACT SWITCH SW921 994000001243 TACT SWITCH
SW922 994000001243 TACT SWITCH SW923 994000001243 TACT SWITCH SW925 994000001243 TACT SWITCH SW926 994000001243 TACT SWITCH SW927 994000001243 TACT SWITCH
SW928 994000001243 TACT SWITCH SW929 994000001243 TACT SWITCH SW930 994000001243 TACT SWITCH VR1 996510003986 ROTARY VOLUME VR902 996510003986 ROTARY VOLUME
VR903 996510021317 ROTARY ENCODER
TUNER BOARD ASSEMBLY
IC301 996510022983 IC SI4730 JCN302 994000001353 COAXIAL JACK IF-01A T301 996510000886 AM ANT BLACK 7mm 7M4A1951X X301 996500042441 X'TAL 32.768KHZ -20PPM
HF BOARD ASSEMBLY
IC701 996510005546 IC (SANYO) STK433-090E
Note: Only these parts mentioned in the list are
normal service parts.
14- 2
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