Philips FC 9103 ABC, FC9103AC Service Manual

Page 1
Specialist Vacuum cleaner
FC9103 /A /B /C
Philips Domestic Appliances and Personal Care
Service Manual
PRODUCT INFORMATION
- This product meets the requirements regarding interference suppression on radio and TV.
- After the product has been repaired, it should function properly and has to meet the safety requirements as officially laid down at this moment.
TECHNICAL INFORMATION
- Colour /A : Aqua blue / light grey Version /B : 2000 W logo Colour /C : Aqua blue / flint grey
- Maximum air displacement : 37 l/sec.
- Maximum vacuum water column : 310 cm
- Power consumption (IEC) 230 V : 1500 W
- Duststorage capacity : 3 L
- Type number dustbag : FC8021
- Cord length (depends on version) : 7 metres
- Filter system : Paper dustbag : Exhaust AFS air filter : Motor inlet filter
- Dimensions of cleaner : 460 x 315 x 270 mm
- Dimensions of packaging : 595 x 395 x 295 mm
- Net weight : 5.88 kg
- Gross weight : 9.135 kg
OPTIONAL (accessories)
- FC8021 S-bags
- FC8025 S-fresh perfume
- FC8030 AFS-filter
- FC8031 HEPA Air Filter
- FC8034 Upgrate kit Active Carbon Filter
- FC8042 Polishing nozzle
- FC8043 Turbo brush nozzle
DISASSEMBLY- AND RE-ASSEMBLY ADVISE
- Open the appliance, first remove
the exhaust filter grille (item 20), and then remove the 2 screws -
C of the switch control panel
(item 15).
- Undo and remove the 9 screws -
C in the upper housing (item 8).
You will require a screwdriver with a 14.5 cm-long shank for this. Depending on the version screwdriver 9965 000 08332 for cross head or onwards 0234 screwdriver 4322 009 08490 for T15 can be used.
- The component configuration shown in the exploded view may differ in case of specific versions. The components are distinguished by means of code numbers.
- When the repair is finished, check whether all functions of the appliance work properly.
- To disassemble the cord winder, use TORX screwdriver no. T10, which is one of a set consisting of T20; T15; T10; T9; T8; T7 and T6 (code number 4822 395 50145).
C 2x
C 9x
Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands © Copyright reserved Subject to modification
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REPAIR INSTRUCTION
FC9103 /A /B /C
- Item 4, cotton dustbag, is used in countries in which paper
dustbags are not available.
- If the reel half spring unit is replaced, shaft A must be lubricated with silicone grease. Do not apply any silicone grease to or spill any grease on terminals (43) or conductors (42).
- Item 40 is provided with a long cord-winder spring, but both long and short cords can be used in combination with this spring. (L = 9.3 m)
- Depending on the original cord, the spare cord must be shortened to the length of the original cord.
- The cord winder spring must be tensioned to the maximum level and then be rewound approx. 1.5 turn
- Item 13, air valve, opens to cool the motor if the air displacement is too low or if the airflow is blocked.
- To adjust the telescopic tube (item 59) to the required length, push the adjustment collar in the direction of the arrow while sliding the top section of the telescopic tube into or out of the lower section.
- If the function of the electronic control unit (item 12) is not required, the Triac must be short-circuited in the manner shown in the circuit diagram.
- When the vacuum cleaner is used to suck up fine dust the pores of the dustbag may become clogged, causing the passage of air through the dustbag to become obstructed. As a result, the dustbag-full indicator will indicate that the dustbag needs to be replaced, eventhough the dustbag is not full at all.
- Appliances provided with an electronic speed regulator, the minimum Rotatio Per Minute can be adjusted by means of the potentiometer mounted on the PCB. RPM is correctly adjusted if the motor starts automatically and continues to run smoothly with the on/off position and the adjustable potentiometer in miniumum position.
- Item 72, sealing ring must be replaced if appliance
whistles.
- Due to introduction of a new switch (item 11) 0320
onwards, which is not interchangable with the old switch soldered on the PCB (item 12).
- The switch lever assy (item 11a) is also modified.
To recognize the switches:
Old New
13 mm
To replace the knobs:
10 mm
2
1
New spares are:
11 Switch soldered version - 4322 006 50600 11a Switch lever assy - 4322 009 08980 parts of 15 Switch and Cord winder knob - 4322 009 09000
ELECTRICAL DIAGRAM
MOTOR POWER
MODULE
= changed
Black
Black
Blue
Brown
M
CORD WINDER
Triac
Short-circuit
2-6
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PARTS LIST
FC9103 /A /B /C
Pos Service code Description
1
4322 009 08670
2
4322 003 18280 4322 003 22130
3
4322 003 18150 4322 003 22180
4
4822 480 10113 4322 004 93290
5
4322 003 18300
6
4322 001 73310
7
4322 005 12550
8
4322 003 18050 4322 003 22080
8a
4322 003 20410 4322 003 22150
9
4322 000 37300
10
4322 009 07040
11
4322 006 21480 4322 006 50600
11a
4322 009 08420 4322 009 08980
12
4322 006 22560
13a
4322 005 12200
13b
4322 005 12210
14
4322 003 18090 4322 003 22110
15
4322 009 08660
16
4322 003 17890 4322 003 22050
17
4322 003 18100 4322 003 22120
18
4322 000 37450
19
4322 005 14690 4322 005 12180
20
4322 009 08680
20a
4322 005 14370
4322 005 15150
21
4322 000 37460
22
4322 004 92910
23
4322 001 73280
24
4322 003 18000
25
4322 000 37420
26
4322 000 37430
27
4322 003 18070 4322 003 22100
28
4322 003 18910
Dust cover (standard) aqua blue Dust cover lock grey Dust cover lock fl . grey Dustbag holder Dustbag holder fl . grey
S-paper dustbags FC8021 Cotton dustbag Cordwinder lever Sealing rim Dustbag detector
Upper housing l.grey Upper housing fl .grey Clamp upper/lower housing Clamp upper/lower housing fl .grey Triple fi lter
Grill + triple fi lter Switch soldered version Switch sold. vers. 0320 onwards Switch lever assy Switch lever assy 0320 onwards
PCB slide turn 230V Dustbag full indicator Air valve Handle l.grey Handle fl .grey
Panel slide (standard) aqua blue Lower housing l.grey Lower housing fl .grey Handle lock Handle lock fl .grey
Silencer 4 wall Caster assy (standard) Caster assy l.grey Exhaust grille (standard) aqua blue Cilinder assy
Cilinder assy fl .grey Exhaust diffusor Electr.static fi lter FC8030 Filter sealing S-class sealing
Silencer 1 wall Silencer 2 bottom Cord outlet l.grey Cord outlet fl .grey Rear wheel lock red
Pos Service code Description
29
4322 003 11990
30
4322 003 17950
30
4322 003 22060
31
4322 001 73300
32
4322 003 18040
33
4322 003 18010
34
4322 003 18020
35
4322 001 73290
36
4322 009 06430
37
4322 000 37440
38
4322 003 18030
40
4322 009 07940
41
4322 001 72360
42
4322 009 07950
43
4322 009 07970
44
4322 006 01440 4322 006 01760
45
4322 006 01680
46
4322 006 01720
47
4322 006 01410
48
4322 006 01670
49
4322 006 01460
50
4322 003 18850
51
4322 005 12720
54
4322 007 16000
55
4322 004 22570
56
4322 003 18870
57
4322 005 12530
59
4322 004 22510
60
4322 001 99120
61
4322 007 45550
62
4322 004 22560
63
4322 004 22490
72
4322 003 19110
A
5322 390 20011
B
4322 002 82550
C
4322 002 82080
= changed
Receipt. housing A.C. Rear wheel l.grey Rear wheel fl .grey Motor buffer back Inlet sealing
Motor cap top ANS disc Motor bufferring front Motor A 1441 230V Silencer 3 ans
Motor cap bottom Reel half spring unit (L = 9m) Brake tyre Reel half contact unit Contact ring plate
Argentina L = 9.3 m Australia L = 9.3 m Taiwan L = 6.3 m U.K. / H.K. L = 9.3 m Euro 4.8 mm pins L = 9.3 m
Swiss L = 9.3 m Italy L = 9.3 m C-bend B1 C-bend B1 hose sw assy Leaf spring assy
Plumeau assy Crevice nozzle Acc. bridge assy Telesc. tube st. silver complete Tube bush
Tube spring Small nozzle R&C nozzle standard l.grey
Sealing ring
Silicon grease for shaft Screw 3.5 x 12 T10 Screw 3.5 x 19
3-6
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EXPLODED VIEW
1
2
3
FC9103 /A /B /C
14
15
9
4
5
8a
6
7
C
10 11a
11
12
Z
Y
13a
13b
20a
20
21
22
23
8
17
18
4-6
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EXPLODED VIEW
40
41
FC9103 /A /B /C
B
42
A
44÷49
B
43
16
24
25
26
27
brownblue
Z
32
33
34
35
28
black
36
Y
29
19
31
30
37
38
5-6
Page 6
EXPLODED VIEW
Argentina
Australia
44
FC9103 /A /B /C
Europe Ø 4.8mm 47
Taiwan 45
50
Swiss 48
46U.K. / H.K.
51
72
Italy 49
54
55
57
56
59
62
63
60
61
6-6
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