Philips FC9022 Service Manual

Universe Vacuum cleaner

FC9022 /A /B

Philips Domestic Appliances and Personal Care

Service Manual

PRODUCT INFORMATION

- This product meets the requirements regarding interference suppression on radio and TV.

- After the product has been repaired, it should function properly and has to meet the safety requirements as officially laid down at this moment.

TECHNICAL INFORMATION

- Colour /A : Crystal white /B : Blue-berry purple

- Maximum air displacement : 37 l/sec.

- Maximum vacuum water column : 310 cm

- Power consumption (IEC) 230 V : 1500 W

- Duststorage capacity : 3 L

- Type number dustbag : FC8021

- Cord length (depends on version) : 7 metres

- Filter system : Paper dustbag : Exhaust HEPA air filter : Motor inlet filter

- Dimensions of cleaner : 460 x 315 x 270 mm

- Dimensions of packaging : 595 x 395 x 295 mm

- Net weight : 5.88 kg

- Gross weight : 9.135 kg

OPTIONAL (accessories)

- FC8021 S-bags

- FC8030 AFS-filter

- FC8031 HEPA Air Filter

- FC8034 Upgrate kit Active Carbon Filter

- FC8042 Polishing nozzle

- FC8043 Turbo brush nozzle

= changed

DISASSEMBLY- AND RE-ASSEMBLY ADVISE

- Open the appliance, first remove the exhaust filter grille

(item 20), and then remove the 2 screws - C of the switch control panel (item 15).

C 2x

C 9x

- To remove the the panel, pos 14a + b must be removed by using a screwdriver to separate the two covers from the panel as shown in the picture.

Undo and remove the 9 screws (T15) - C in the upper housing (item 8). You will require a screwdriver with a 14.5 cm-long shank for this. Srewdriver 4322 009 08490 can be used.

- Item 8 Spare part is standard supplied without a hole, you must drill a hole 2mm dia, so the air can reach the sensor on the PCB via the pressure tube.

- Item 22 Replace the HEPA filter as soon as the pilot light of the filterfull indicator goes on.

- The component configuration shown in the exploded view may differ in case of specific versions. The components are distinguished by means of code numbers.

- When the repair is finished, check whether all functions of the appliance work properly.

- To disassemble the cord winder, use TORX screwdriver no. T10, which is one of a set consisting of T20; T15; T10; T9; T8; T7 and T6 (code number 4822 395 50145).

14a + b

Ø 2mm

Published by Philips Domestic Appliances and Personal Care Printed in the Netherlands © Copyright reserved Subject to modification

03/07

REPAIR INSTRUCTION

- Item 4, cotton dustbag, is used in countries in which paper

dustbags are not available.

- If the reel half spring unit is replaced, shaft A must be lubricated with silicone grease. Do not apply any silicone grease to or spill any grease on terminals (43) or conductors (42).

- Item 40 is provided with a long cord-winder spring, but both long and short cords can be used in combination with this spring. (L = 9.3 m)

- Depending on the original cord, the spare cord must be shortened to the length of the original cord.

- The cord winder spring must be tensioned to the maximum level and then be rewound approx. 1.5 turn

- Item 13, air valve, opens to cool the motor if the air displacement is too low or if the airflow is blocked.

- If the function of the electronic control unit (item 12) is not required, the Triac must be short-circuited in the manner shown in the circuit diagram.

- When the vacuum cleaner is used to suck up fine dust the pores of the dustbag may become clogged, causing the passage of air through the dustbag to become obstructed. As a result, the dustbag-full indicator will indicate that the dustbag needs to be replaced, eventhough the dustbag is not full at all.

FC9022 /A /B

- Due to introduction of a new switch (item 11) 0320

onwards, which is not interchangable with the old switch soldered on the PCB (item 12).

- The switch lever assy (item 11a) is also modified.

To recognize the switches:

Old New

∅ 13 mm

New spares are:

Switch soldered version - 4322 006 50600 Switch lever assy - 4322 009 08980

∅ 10 mm

= changed

ELECTRICAL DIAGRAM

MOTOR POWER

MODULE

Black

Blue

Brown

CORD WINDER

Triac

Short-circuit

2-7

PARTS LIST

FC9022 /A /B

Pos Service code Description

4322 005 14530

4322 005 16570

4322 003 21620

4322 003 21730

8838 021 00000

4322 004 93290

4322 003 18300

4322 001 73310

4322 005 12550

4322 003 21610

4322 003 21740

4322 000 37300

4322 009 07040

4322 006 21480

4322 006 50600

11a

4322 009 08420

4322 009 08980

4322 006 22560

13a

4322 005 12200

13b

4322 005 12210

14a

4322 003 21710

14b

4322 003 21700

4322 009 08640

4322 009 09050

4322 003 21600

4322 000 37450

4322 005 12190

4322 009 08590 21 22

4322 004 92920

4322 001 73280 24

4322 003 18000 25

4322 000 37420 26

4322 000 37430 27

4322 003 21660

4322 003 18910 29 30

4322 003 21690 31

4322 001 73300 32

4322 003 18040

4322 003 18010 34

4322 003 18020

not available

Dust cover Crystal white /A Dust cover B.b. purple /B

Dust cover lock c.grey Dustbag holder s.grey S-paper dustbags FC8021

Cotton dustbag Cordwinder lever Sealing rim Dustbag detector Upper housing c.grey

Clamp upper/lower housing Triple ﬁ lter Grill + triple ﬁ lter Switch soldered version

Switch sold. vers. 0320 onwards

Switch lever assy

Switch lever assy 0320 onwards

PCB slide turn 230V Dustbag full indicator Air valve

Cover R c.grey Cover L c.grey Panel assy turn Crystal white /A

Panel assy turn B.b. purple /B

Lower housing c.grey

Silencer 4 wall Caster assy m.grey Exhaust grille c.grey

HEPA air ﬁ lter FC8031

Filter sealing S-class sealing Silencer 1 wall Silencer 2 bottom Cord outlet c.grey

Rear wheel lock red Receipt. housing A.C. Rear wheel c.grey Motor buffer back Inlet sealing

Motor cap top ANS disc

Pos Service code Description

4322 001 73290

4322 009 06430

4322 000 37440

4322 003 18030

4322 009 07940

4322 001 72360

4322 009 07950

4322 009 07970

4322 006 01440 4322 006 01760

4322 006 01680

4322 006 01720

4322 006 01410

4322 006 01670

4322 006 01460

4322 003 18850

4322 005 13510

4322 007 16000

4322 004 22570

4322 003 18870

4322 005 13410

4322 004 41140

4322 004 22510

4322 001 99120

4322 007 45550

4322 004 22560

4322 004 22490

4322 004 22970

4322 005 11040

8838 041 01010

9965 000 03349

4822 358 10205

4822 479 20201

4322 004 22590

5322 390 20011

4322 002 82550

2522 200 02018

Motor bufferring front Motor A 1441 230V Silencer 3 ans Motor cap bottom Reel half spring unit (L = 9m)

Brake tyre Reel half contact unit Contact ring plate Argentina L = 9.3 m Australia L = 9.3 m

Taiwan L = 6.3 m U.K. / H.K. L = 9.3 m Euro 4.8 mm pins L = 9.3 m Swiss L = 9.3 m Italy L = 9.3 m

C-bend B1 C-bend B1 hose assy Leaf spring assy Plumeau assy (opt.) Crevice nozzle

Acc. bridge assy Metal tube (opt.) Telesc. tube Tube bush Tube spring

Small nozzle R&C nozzle standard l.grey Polishing nozzle (opt.) Polishing disc (opt.) Polishing brushes (opt.)

Coupl. piece (standard) (opt.) Drive belt (opt.) Brush assy (opt.) Turbo nozzle (opt.)

Silicon grease for shaft Screw 3.5 x 12 T10 Screw 3.5 x 19 T15

= changed

3-7

+ 4 hidden pages