Pfeiffer Hipace 2300 User Manual

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Translation of the original instructions

PT 0243 BEN/E (1207)

HiPace 2300

Turbopump

Operating Instructions

Table of contents

1 About this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 Transport and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

7 Maintenance / replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

8 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

9 Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

10 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

11 Spare parts HiPace 2300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

12 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

13 Technical data and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

1.1 Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.2 Protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.3 Proper use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.4 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3.1 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.1 Product identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

4.3 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

5.1 Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.2 Preparatory work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.4 Filling up the operating fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

5.5 Connections to the turbopump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6.1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.2 Operation modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.3 Function description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.4 Monitoring of the operation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.5 Switching off and venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

7.1 Maintenance intervals and responsibilities . . . . . . . . . . . . . . . . . . . . . . . . 27

7.2 Changing the operating fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7.3 Replacing the electronic drive unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8.1 Shutting down for longer periods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

8.2 Re-starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

8.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

9.1 Rectifying malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

13.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

13.2 HiPace 2300 / HiPace 2300 U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

13.3 HiPace 2300 C / HiPace 2300 U C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

13.4 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

1 About this manual

1.1 Validity

This operating manual is for customers of Pfeiffer Vacuum. It describes the functioning of the designated product and provides the most important information for safe use of the unit. The description follows applicable EU guidelines. All information provided in this operating manual refer to the current state of the product's development. The documentation remains valid as long as the customer does not make any changes to the product.

Up-to-date operating instructions can also be downloaded from www.pfeiffer-vacuum.com.

Applicable documents

1.2 Conventions

HiPace 2300 Operating instructions

Operating instructions "Electronic drive unit TC 1200" PT 0239 BN* Declaration of conformity Part of this document

*also available via www.pfeiffer-vacuum.com

About this manual

Safety instructions The safety instructions in Pfeiffer Vacuum operating instructions are the result of risk

evaluations and hazard analyses and are oriented on international certification standards as specified by UL, CSA, ANSI Z-535, SEMI S1, ISO 3864 and DIN 4844. In this document, the following hazard levels and information are considered:

DANGER

Imminent danger

Indicates an imminent hazardous situation that will result in death or serious injury.

WARNING

Possibly imminent danger

Indicates an imminent hazardous situation that can result in death or serious injury.

CAUTION

Possibly imminent danger

Indicates an imminent hazardous situation that can result in minor or moderate injury.

NOTICE

Command or note

Command to perform an action or information about properties, the disregarding of which may result in damage to the product.

About this manual

Pictograph definitions

Instructions in the

 Work instruction: here you have to do something.

Prohibition of an action or activity in connection with a source of danger, the disregarding of which may result in serious accidents

Warning of a displayed source of danger in connection with operation of the unit or equipment

Command to perform an action or task associated with a source of danger, the disregarding of which may result in serious accidents

Important information about the product or this document

text

Abbreviations used DCU: Display and control unit

HPU: Handheld programming unit TC: Electronic drive unit for turbopump PB: Profibus version DN: DeviceNet version

Symbols used The following symbols are used consistently throughout the diagrams:

High vacuum flange

Fore-vacuum flange

Electric connection

Cooling water connection

Venting connection

Sealing gas connection

2 Safety

2.1 Safety precautions

Duty to inform

Each person involved in the installation, operation or maintenance of the vacuum pump must read and observe the safety-related parts of these operating instructions.

 The operator is obligated to make operating personnel aware of dangers originating

from the vacuum pump, the pumped medium and the entire system.

Installation and operation of accessories

Pfeiffer Vacuum pumps can be equipped with a series of adapted accessories. The installation, operation and maintenance of connected devices are described in detail in the operating instructions of the individual components.

 For information on order numbers of components, see "Accessories".  Use original accessory parts only.

Checking the safety system against excess rotation speed

To provide the functioning of the integrated safety system for avoiding excess rotation speed, the pump must run-up from the standstill at least once a year.

 Switch off the pump and await the complete standstill (rotation speed = 0 Hz).  Run-up the pump according to this operating instructions.

Safety

NOTICE

WARNING

Danger of unsafe electrical installation

Safe operation after installation is the responsibility of the operator.

 Do not independently modify or change the pump and electrical equipment.  Make sure that the system is integrated in an emergency off safety circuit.  Consult Pfeiffer Vacuum for special requirements.

WARNING

Danger due to lack of power disconnection device as defined in SEMI-S2

Pump and electronic drive unit are not equipped with a power disconnection device. Installation of a user-supplied power disconnection device in accordance with SEMI-S2.

 Fit a circuit breaker with an interruption rating of min. 10,000 A.

WARNING

Danger of electric shock

In case of defect, the parts connected to the mains supply are under voltage.

 Always keep the mains connection freely accessible so you can disconnect it at any

time.

● Do not expose any body parts to the vacuum.

● Observe all safety and accident prevention regulations.

● Regularly check the proper observance off all safety measures.

● Always ensure a safe connection to the protective earthing conductor (PE, protection

class I).

● Do not loosen any plug connection during operations.

● Wait for the rotor to reach standstill before peforming work on the high vacuum flange.

● Keep leads and cables well away from hot surfaces (> 70 °C).

● Never fill or operate turbopump with cleaning agent.

● Do not operate the turbopump with open high vacuum flange.

Safety

● Do not carry out any unauthorized modifications or conversions to the pump.

● When returning the turbopump observe the shipping instructions.

2.2 Protective equipment

Determined situations concerning the handling of vacuum pumps require wearing of personal protective equipment. The owner, respectively the employer are obligated to provide adequate equipment to any operating persons.

Danger to health by hazardous substances during maintenance or installation

Depending on the process vacuum pumps, components or operating fluids can be contaminated by toxic, reactive or radioactive substances.

 Wear adequate protective equipment during maintenance and repairs or in case of

reinstallation.

Risk of injury through falling objects

When transporting vacuum pumps by hand, there is a danger through loads slipping and falling down.

 Carry small and mid-size vacuum pumps two-handed.  Carry vacuum pumps > 20 kg by a suitable lifting device.  Wear safety shoes with steel toe cap according to directive EN 347.

DANGER

WARNING

2.3 Proper use

CAUTION

Risk of injury through hot surfaces

Vacuum pumps can become hot during operation.

 Allow the pump to cool before maintenance and repairs.  If necessary wear protective gloves according to directive EN 420.

CAUTION

Risk of injury through sharp edges

Rotor and stator disks of turbopumps have very sharp edges.

 Before any working wait for the complete standstill of the pump.  Do not reach in the high vacuum flange.  If necessary wear protective gloves according directive EN 420.

NOTICE

CE conformity

The manufacturer's declaration of conformity becomes invalid if the operator modifies the original product or installs additional components.

 Following installation into a plant and before commissioning, the operator must check

the entire system for compliance with the valid EU directives and reassess it accordingly.

● The vacuum pump may only be used to generate a vacuum.

● Only operate the turbopump with an approved backing pump.

2.4 Improper use

Safety

Improper use will cause all claims for liability and warranties to be forfeited. Improper use is defined as usage for purposes deviating from those mentioned above, especially:

● transport, installation or operation of the pump in invalid orientation

● pumping of corrosive gases (exception: pumps in C version)

● pumping of corrosive gases without sealing gas (only pumps in C version)

● pumping of explosive media

● pumping of condensing vapors

● operation with improper high gas throughput

● operation with improper high fore-vacuum pressures

● operation with improper gas mode.

● operation with improper high levels of insulated heat input

● venting with improper high venting rates

● operation of the devices in areas with ionizing radiation

● operation in potentially explosive areas

● operation of the devices in systems where the turbopumps are subjected to impact-

like stress and vibrations or the effect of periodically occurring forces

● use of accessories or spare parts, which are not named in this manual

● fixing the pump at its bottom part

warranty seal

Closure seal

The product is sealed at the factory. Damaging or removal of a closure seal leads to the loss of liability and warranty entitlements.

 Do not open the product within its warranty period!  For process-related shorter maintenance intervals please contact the Pfeiffer Vacu-

um Service.

Transport and storage

60°

max

3 Transport and storage

3.1 Transport

Two pieces of eye bolts are srewed with the pump on delivery.

Observe type-specific mounting orientations!

Incorrect mounting orientations result in contamination of the process vacuum or damage to the pump.

 Pay attention to the properties after the model designation on the name plate!  Observe the pictographs on the pump housing!  Do not transport or tilt the pump filled with operating fluid!

NOTICE

60°

max

3.2 Storage

Fig. 1: Transport of HiPace 2300 Fig. 2: Transport of HiPace 2300 U

WARNING

Danger from falling and swinging loads!

When lifting the pump there is a danger of falling parts.

 Make sure that there are no persons under the suspended load.  Close off and supervise the area under the pump.

 Only transport the turbopump in the valid orientation and with vertical rotor axis.

 Fix a suitable lifting device on both eye bolts.

– Observe the approved fixing (e.g. maximum opening angle towards the longitudinal

axis of the pump).

– Do not lift any additional weights (e.g. vacuum chamber).

 Lift the pump perpendicularly out of the packing.  Reuse the transport container. Vacuum pumps should be transported or shipped in the

original packing only.

 Only remove the protective covers from the high vacuum and the fore-vacuum side

immediately before connection.

 Keep the original protective covers.  After the transport the eye bolts can be removed.

 Close the flange openings by using the original protective covers.  Close further connection ports by using the corresponding protective covers.  Store the pump only indoors at temperatures between -25 °C and +55 °C.  In rooms with moist or aggressive atmospheres, the pump must be airproof shrink-

wrapped in a plastic bag together with a bag of desiccant.

Product description

4 Product description

4.1 Product identification

Variants The product designation consists of a family designation (1), the size (2), which is orient-

ed on the pumping speed, and if applicable the additional properties (3) of the pump.

HiPace

(1)

2300

(2)

U C

(3)

1. Family designation 2. Model designation 3. Property designation

HiPace 2300 = Model designation of

the pump related to its pumping speed class

none = Standard version U = Upside-down installation orientation C = Corrosive gas version P = Process M = Active magnetic bearing T = Temperature management system

● HiPace 2300

● HiPace 2300 C, corrosive gas version

● HiPace 2300 U, for upside-down installation orientation

● HiPace 2300 U C, for upside-down installation orientation and corrosive gases

Pump features

This product has been tested to the requirements of CAN/CSA-C22.2 No. 61010-1, second edition, including Amendment 1, or a later version of the same standard incorporating the same level of testing requirements.

For information about other certifications, if applicable, please see the signet on the product or:

● www.tuvdotcom.com

● TUVdotCOM-ID 0000021320

Characteristics HiPace 2300

HV flange DN 250 ISO-K DN 250 ISO-F DN 250 CF-F

Flange material Aluminium Aluminium Stainless steel

To correctly identify the product when communicating with Pfeiffer Vacuum, always have the information from the rating plate available.

D-35614 Asslar

Mod.:

HiPace 300 DN 100 ISO-K, 3P

M.-No.:

PM P03 900

Ser. -No.:

Fig. 3: Example for a rating plate

---

Oil:

S(N

260 l/s

60000 1/min, 1000 Hz

n,f:

6.7 kg

Weig ht:

Made in Germany

Scope of delivery ● Turbopump with electronic drive unit and integrated power supply

● Protective cover for the high vacuum flange and the fore-vacuum flange

● Mating plug for the connection "remote"on the TC 1200 (type dependent)

● Mating plug for the connection "E74" on the TC 1200 (type dependent)

● HAN3A socket for mains power supply

● Sealing gas valve

● Operating fluid (50 ml) with filling syringe

● Screw-in nozzle (2x) with seal ring for cooling water connection

● Eye bolts

● Operating instructions

Product description

415

13h

410

421

4.2 Function

The turbopumps HiPace 2300 form a complete unit together with the electronic drive unit. The voltage is supplied via the integrated power supply pack.

Fig. 4: HiPace 2300 mit TC 1200

2 High vacuum flange 4a Sealing gas connection 8 Operating fluid pump

13 Electronic drive unit TC 1200 13h Mains connection "AC in" 43 Venting screw

410 Cooling water connection 415 Fore-vacuum flange 421 Earthing connection

Cooling ● Water cooling

In the case of excess temperature the electronic drive unit reduces the drive power automatically.

Rotor bearing Hybrid bearing turbopump

● High vacuum side: maintenance-free permanent magnetic bearing

● Fore-vacuum side: ceramic ball bearing

Drive Electronic drive unit TC 1200

4.3 Range of application

The pump HiPace 2300 must be installed and operated under the following ambient conditions:

Installation location weather protected (indoors) Protection class IP 54 Temperature +5 °C to +40 °C Relative humidity max. 80 %, at T ≤ 31 °C, to max. 50% at T ≤ 40 °C Atmospheric pressure 75 kPa - 106 kPa Installation altitude 2000 m max. Degree of pollution 2 Permissible surrounding magnetic field ≤7 mT Overvoltage category II Connection voltage 100-120/200-240 (± 10%) V AC

Remarks to ambient conditions

The denoted permissible ambient temperatures apply to operation of the turbopump at maximum permissible fore-vacuum pressure or gas throughput depending on the cooling method. The turbopump is intrinsically safe by a redundant temperature monitoring.

● By reducing the fore-vacuum pressure or gas throughput, the turbopump can be operated at higher ambient temperatures.

● If the maximum permissible operating temperature of the turbopump is exceeded, it reduces drive power first and switches off then, if necessary.

Product description

Installation

5Installation

Risk of the turbopump being torn-off

In case of sudden blocking of the rotor, torques of up to 16000 Nm can occur, which can lead with incorrect attachment to tearing the turbopump off. The energy released thereby can hurl the entire pump or fragments from their inside around the area. This can cause severest injuries (possibly resulting in death) and large property damage.

 Precisely follow installation instructions.  Only use Pfeiffer Vacuum original components (accessories) for installation.

Installation and operation of accessories

 For information on order numbers of components, see "Accessories".  Use original accessory parts only.

Operating fluid filling

The pump is delivered without operating fluid filling. The operating fluid is part of the delivery consignment.

 Do not fill the pump with operating fluid until the installation is done on site!

WARNING

5.1 Set-up

When installing the pump, observe the following conditions:

● the ambient conditions specified for the range of application

● The attachment of the pump at its bottom part is not permitted.

● It is not allowed to operate the device in systems where impact-like stresses and vi-

5.2 Preparatory work

 Ensure sufficient cooling for the turbopump.  Where magnetic fields > 7 mT are involved, a suitable shielding must be used. Check

 The maximum permissible rotor temperature for the turbopump is 120 °C. If high tem-

5.3 Assembly

● Ensure the greatest possible cleanliness when installing any high vacuum parts. Un-

● All flange components must be grease-free, dust-free and dry at installation.

brations or periodically forces occur.

installation location and consult Pfeiffer Vacuum if needed!

peratures arise for process reasons, the radiated heat input must not exceed 24 W. Install suitable screening sheets, if necessary (design information on request).

clean components prolong the pump-down time.

Installation

SC = Safety Connection

Vacuum chamber

Earthquake safety An earthquake can result in contact with the safety bearings. All forces occuring hereby

are safely absorbed by the properly installed flange connections.

 The vacuum chamber must be secured by the customer against shifting and tipping.

Fig. 5: Example: How to secure against shifting and tipping by external tremors

Use of a splinter shield or protection screen

Vibration damper

Mounting orientation

The installation of a Pfeiffer Vacuum centering ring with splinter shield or protection screen in the high vacuum flange protects the turbopump against foreign bodies coming from the chamber. The pumping speed is reduced.

Volume flow rate reduction in %

Splinter shield DN 250 7 11 23 25

Protection screen DN 250 2 3 6 7

He N

WARNING

Danger from the turbopump and vibration damper being torn-off

In case of sudden blocking of the rotor, an applied vibration damper cannot compensate any of the occurring forces. There is a danger of the turbopump being torn-off and thereby resulting severest injuries and property damages. Applicable safeguards must be taken to compensate possible occurring torques.

 Definitely consult with Pfeiffer Vacuum.  Do not exceed the max. permissible temperature at the vibration damper (100° C).

NOTICE

Observe type-specific mounting orientations!

Incorrect mounting orientations result in contamination of the process vacuum or damage to the pump.

 Pay attention to the properties after the model designation on the name plate!  Observe the pictographs on the pump housing!  Do not transport or tilt the pump filled with operating fluid!

Installation

90°

8.06

90°

Fig. 6: Standard and C-versions Fig. 7: U- and U C-versions

Simple recognition of the valid mounting orientation

The valid mounting orientation of a turbopump can be deduced by the orientation of its operating fluid pump:

● Horizontal longitudinal axis of the operating fluid pump

● Vertical longitudinal axis with the sight glass 8.06 pointing downwards.

Installing the high vacuum flange

Horizontal mounting orientation

VV VV

25° max

 For horizontal installation, the fore-vacuum flange must point vertically downward (±

25°), since otherwise the turbopump can be contaminated.

 Support pipes in front of the vacuum pump or remove them. No force from the pipe

system may be exerted on the fixed pump.

The maximum axial loading capacity of the high vacuum flange is 2000 N (equals 200 kg). A one-sided load on the high vacuum flange is not permitted.

In the case the rotor suddenly blocks, the torques arising from the system and the high vacuum flange must be absorbed. Only the components listed in the following can be used to fasten the turbopumps to the high vacuum flange. The components for installing the turbopumps are special designs of Pfeiffer Vacuum. Observe the minimum strength of 170 N/mm

for the flange material.

DANGER

Danger to life - impermissible fastening

Twisting or tearing-off is possible in case the rotor is suddenly blocked due to the fastening of pumps on a vacuum chamber with different flange variants.

 The combination of different flange types is impermissible in any case.  Pfeiffer Vacuum will not accept any liability for all damages resulting from impermis-

sible fastening.

Installation

1.5d

2.5d

NOTICE

Observe shape tolerances for the counter flange!

Unevennesses of the customer supplied counter flange can lead to warping of the pump casing despite proper fastening. Leakiness and negative running characteristics can be the result.

 Do not exceed an evenness of max. 0.05 mm for the whole surface.

Mounting of ISO flanges

If the rotor suddenly blocks the connection of high vacuum flanges of types ISO-KF or ISO-K can lead to twisting despite proper installation.

● The tightness of the high vacuum flange is not at risk thereby.

Installation of ISO-K flange with ISO-K flange

Installation of ISO-F with ISO-F flange

For the installation of the flange connections the following components are available:

● the valid mounting kit of the Pfeiffer Vacuum accessories programme

● protection screen or splinter shield are optionally

 Mind that the sealing surfaces are not damaged.  Connect the flanges according to the drawing and with the component parts of the

mounting kit.

 Use the required number of 22 claw clamps.

 Tighten the claw clamps crosswise in three steps.  Tightening torque: 5, 15, 25 ±2 Nm

The connection types for installation of ISO-F to ISO-F flange are "hex screw and blind hole", "stud screw and blind hole" as well as "stud screw and through hole". The following elements are required:

● the valid mounting kit of the Pfeiffer Vacuum accessories programme

● protection screen or splinter shield are optionally

Hexagon screw and blind hole

 Mind that the sealing surfaces are not damaged.  Connect the flanges according to the drawing and with the component parts of the

mounting kit.

 Use the required number of 12 hex screws with washer.

 For a flange material with a strength of > 270 N/mm

screw in the hex screw 1.5 d into

the blind hole.

 Tighten the hex screws crosswise in three steps.  Tightening torque DN 250: 10, 20, 38 ± 3 Nm

Stud screw and blind hole

 Mind that the sealing surfaces are not damaged.  Connect the flanges according to the drawing and with the component parts of the

mounting kit.

 Use the required number of 12 stud screws and nuts.

 For a flange material with a strength of 170 - 270 N/mm

screw in the hex screw 2.5 d

into the blind hole.

 Tighten the nuts crosswise in three steps.  Tightening torque DN 250: 10, 20, 38 ± 3 Nm

Installation

Installation of CFflanges

Stud screw and through hole

 Mind that the sealing surfaces are not damaged.  Connect the flanges according to the drawing and with the component parts of the

mounting kit.

 Use the required number of 12 stud screws and nuts.

 Tighten the nuts crosswise in three steps.  Tightening torque DN 250: 10, 20, 38 ± 3 Nm

NOTICE

Preservation of sealing capacity

Observe the following to preserve sealing capacity:

 Touch seals only with gloves.  Make sure sealing lips are undamaged.

The connection types for installation of CF to CF flange are "stud screw and blind hole" as well as "hex screw and through hole". The following elements are required:

● the valid mounting kit of the Pfeiffer Vacuum accessories programme

● A copper seal

● protection screen or splinter shield are optionally

Stud screw and blind hole

 If used: Insert protective screen or splinter shield with the clamping lugs downward

into the high vacuum flange of the turbopump.

 Place the seal exactly in the hollow.

 Connect the flange using 32 stud screws (M8) with washers and nuts and tighten cir-

cularly with a torque of 22 ±2 Nm. After this, check the torque, since flowing of the sealing material may make it necessary to tighten the screws.

Hexagon screw and through hole

 If used: Insert protective screen or splinter shield with the clamping lugs downward

into the high vacuum flange of the turbopump.

 Place the seal exactly in the hollow.

 Connect the flange using 32 hex screws (M8) with washers and nuts and tighten cir-

cularly with a torque of 22 ±2 Nm. After this, check the torque, since flowing of the sealing material may make it necessary to tighten the screws.

5.4 Filling up the operating fluid

Toxic vapours!

Danger of poisoning when igniting and heating synthetic operating fluids (e.g. F3) above 300°C.

 Observe the application instructions.  Do not allow operating fluid to make contact with tobacco products; observe safety

precautions when handling chemicals.

WARNING

Installation

109

110

8.23a / 8.35

50 ml

NOTICE

Danger of the pump being destroyed

The pump can be destroyed by missing or deficient operating fluid supply.

 Before starting up for the first time, fill the pump with the adequate amount of opera-

ting fluid.

 For type and amount of the operating fluid please refer to the rating plate.

NOTICE

Danger of the pump being destroyed

The filling capacity of operating fluid depends on the orientation of the mounted vacuum pump.

 Only fill in the operating fluid, when the vacuum pump is mounted.  The operating fluid capacity for a vertically mounted pump is 40 ml.  The operating fluid capacity for a horizontally mounted pump must be 50 ml !

Fig. 8: Removing the protective cover of the operating fluid pump at standard and U-versions

8 Operating fluid pump 109 Protective cover 110 Allen head screw

 Turn off the vacuum pump, vent to atmospheric pressure and allow to cool, if neces-

sary.

 Screw out the allen head screws (2x) of the operating fluid pump and remove the pro-

tective cover.

Design of the operating fluid pump

The operating fluid pump is as far as possible mirror symmetric. Screws for filling the operating fluid are located at the sides of the operating fluid pump. Screws for draining the operating fluid are located at the front wall of the operating fluid pump.

● So, dependantly of the orientation of the turbopump, you can use the respectively higher positioned screw for filling or the respectively lower positioned screw for draining the operating fluid.

Fig. 9: Filling the operating fluid with vertical and horizontal installation orientation

8.23a Operating fluid filler screw 8.35 O-ring

 Unsrew the respectively higher positioned filler screw 8.23a of the operating fluid

pump. – Observe the O-ring 8.35 !

Installation

 Fill in the operating fluid (max. 50 ml) into the operating fluid pump by using the filling

syringe.

 Lock the filler screw 8.23a again.

– Observe the O-ring 8.35 !

5.5 Connections to the turbopump

Electronic drive unit Turbopumps with integrated electronic drive unit are designed for various applications.

Therefore different connection panels are available.

● TC 1200 in standard version

● TC 1200 PB for Profibus linking

● TC 1200 E74 in dependence on specification SEMI E74

● TC 1200 DN for DeviceNet linking

Detailed description for function, configuration and operation with the respective connection panel are given in the specific operating instructions for the electronic drive unit.

Electrical connection

WARNING

Danger of unsafe electrical installation

Safe operation after installation is the responsibility of the operator.

Fig. 10: Pin assignment of the mains connection plug

 Order the mains cable separately (see "accessories").  Assemble mains cable for yourself using the supply socket (delivery) if necessary.

1 Phase L 2 Neutral conductor 3n.c.

PE Protective earth

Remote plug The shipment includes a mating plug for the 26-pin connection with the designation

"remote" on the TC 1200. The mating plug bridges the following connections with the

supply voltage (Pin 1), allowing the turbopump to operate without an additional operating unit or remote control:

● Pin 2, Enable venting "on"

● Pin 3, Motor pump "on"

● Pin 4, Pumping station "on"

● Pin 14, Remote access request

 Place and fix the mating plug on the connection "remote" on the TC 1200.

CAUTION

Automatic start

After bridging the contacts Pin 1, 3, 4, 14 on the connection "remote" or using the mating plug supplied and setting up the supply voltage, the turbopump will run up immediately.

 Switch on the mains supply on the turbopump immediately before operation.

Installation

Y-Connector

for Accessories

415b

415a

415.2

415.1

415

Accessory connection

Connecting the forevacuum side

Up to 4 accessories can be connected to the electronic drive unit TC 1200. M12 sockets

with the designation "accessory" are available for this purpose. The accessory connec-

tions have been preconfigured at the factory. If the units listed below are connected with the preconfigured connection, they are immediately ready for operation according to the factory settings. It is possible to connect other accessories; to do so, settings must be made on the electronic drive unit.

 To connect two units to one accessory connection, use the appropriate Y-Connector

from the Pfeiffer Vacuum range of accessories.

 Connect the adapter to the appropriate red-coded connection on the TC 1200.

 Settings can be made via the interfaces of the TC 1200 (remote, RS-485, Profibus or

DeviceNet).

Accessory connection Connection with Y-connector Preset accessory unit

Accessory A1 Acc. A to Y-1 Sealing gas valve Accessory A2 Acc. A to Y-2 Backing pump Accessory B1 Acc. B to Y-1 Venting valve Accessory B2 Acc. B to Y-2 Casing heating unit

Overview of factory preset accessory connections on the TC 1200

Recommendation: As backing pump, use a dry-compressing vacuum pump or a rotary

vane pump from the Pfeiffer Vacuum programme. The backing pump must generate a vacuum pressure of ≤ 2 hPa.

WARNING

Damage to health due to poisonous gases

Process gases can damage health and contaminate the environment.

 Safely lead away the gas emission from the backing pump!  Observe all safety recommendations of the gas producer.

Fig. 11: Connecting the backing pump

415 Fore-vacuum connection 415a Backing pump

415b Backing pump relay box

415.1 Centering ring

415.2 Clamping ring

NOTICE

Design of the fore-vacuum connection regarding sudden twisting of the pump

If the rotor suddenly blocks the connection of high vacuum flanges of types ISO-KF or ISO-K can lead to twisting despite proper installation.

 Keep masses small, which can be installed directly to the pump.  First connect flexible line elements directly to the turbopump, if necessary.

 With rigid pipe connections: Install bellows for attenuation of vibrations in the connec-

tion line.

Installation

 Connect the fore-vacuum line with small-flange components or threaded hose cou-

plings. Do not narrow the free cross section of the fore-vacuum flange!

 The backing pump is connected electrically via a relay box.  Plug in and fix the accessory’s control lead to the corresponding accessory connection

port on the TC 1200.

 Default for the backing pump is "accessory A2".

 Establish the mains supply for the relay box according to the accessory operating in-

structions. – Observe the valid supply voltage of the backing pump.

 Make the settings and control via the interfaces of the electronic drive unit.

Venting valve The Pfeiffer Vacuum venting valve is used for automatic venting in case of shut-down or

power failure.

The permissible connection pressure is max. 150 kPa absolute.

43a

Fig. 12: Connecting the venting valve

17 Seal ring 43 Venting screw 43a Venting valve

 Unscrew the venting screw with seal ring from the venting connection.  Screw in the venting valve with seal ring.  Plug in and fix the accessory’s control lead to the corresponding accessory connection

port on the TC 1200.

 Default for the venting valve is "accessory B1".

 If neccessary install a venting gas supply (e.g. inert gas) to the intake (G 1/8") of the

solenoid valve.

Heating jacket The turbopump and vacuum chamber can be heated to reach the final pressure more

quickly. Use of a heating jacket is only permissible for pumps with the high vacuum flange in stainless steel design. The heating duration depends on the degree of contamination as well as the final pressure to be reached and should be at least 4 hours.

NOTICE

Dangerous excess temperatures

Process-related high temperatures can result in impermissible excess temperatures and thus damage to the turbopump.

 Always use water cooling when a casing heating is used or when the pump is con-

nected to a heated vacuum chamber.

Installation

2d (2x)

CAUTION

Risk of burns

High temperatures arise when the turbopump or vacuum chamber are baked out. As a result, there is a danger of burns from touching hot parts, even after the casing heating is switched off!

 Thermally insulate heating jacket, pump housing and vacuum chamber, if possible

during installation.

 Do not touch heating jacket, pump casing and vacuum chamber during bake out.

● When using a casing heating and a water cooling unit the temperature of the connected flange of the vacuum chamber must not exceed 120 °C.

● The maximum permissible rotor temperature for the turbopump is 120 °C. If high temperatures arise for process reasons, the radiated heat input must not exceed 24 W. Install suitable screening sheets, if necessary (design information on request).

Fig. 13: Connecting the heating jacket

2 Pump casing 2a Heating jacket

2b Fixing screw 2c Heating relay box

2d Warning sticker

 Bend open the outer heating jacket on the tensioning strap and place it sidewards on

to the cylindrical segment of the pump casing. – Do not bend the heating straps! – The heating jacket must seat completely on the casing segment.

 Fix the heating jacket with the fixing screw on the casing.

– Observe the tightening torque for the fixing screw!

Fixing screw Tightening torque

in cold condition

M5 6 Nm 7 Nm 7 Nm M6 11 Nm 12 Nm 12 Nm

Tightening torques for fixing screws of heating jackets

Tightening torque during the heating-up

Singular retightening after the cooling down

 Plug in and fix the accessory’s control lead to the corresponding accessory connection

port on the TC 1200.

 Default for the casing heating is "accessory B2".

 Establish the mains supply for the relay box according to the accessory operating in-

structions.

Installation

145a

Sealing gas connection

The turbopump must be operated with sealing gas to protect it, such as in the case of unclean processes or high gas throughput. The supply is made via a sealing gas valve or alternatively via a sealing gas throttle without control. The activation of the control valve for the sealing gas connection is pre-installed in the electronic drive unit. The sealing gas valve is already part of the delivery consignment.

The permissible connection pressure is max. 150 kPa absolute.

● When operating the pump with more than 50 % of the maximum gas throughput, sealing gas must be used to ensure rotor cooling.

● The sealing gas flow rate amounts 17.5-20 sccm for the HiPace 2300.

Sealing gas supply with control valve

145

Fig. 14: Connecting the sealing gas valve

17 Seal ring 18 Locking screw 145 Sealing gas valve

 Unscrew the locking screw with seal ring out of the sealing gas connection.  Screw the sealing gas valve with seal ring into the sealing gas connection.  Plug in and fix the accessory’s control lead to the corresponding accessory connection

port on the TC 1200.

 Default for the sealing gas valve is "accessory A1".

 Install the sealing gas supply (e.g. inert gas) via a connection adapter or on the inlet

side (G 1/8") of the control valve.

Sealing gas supply without control valve

Fig. 15: Connecting the sealing gas throttle

17 Seal ring 18 Locking screw 145a Sealing gas throttle

 Unscrew the locking screw with seal ring out of the sealing gas connection.  Screw the sealing gas throttle with sealing ring into the sealing gas connection.

Installation

403, G1/4”

403a

150

155

403b

Water cooling The turbopumps HiPace 2300 with TC 1200 have water cooling as standard equipment.

Cooling water requirements

Cooling water connection Hose nozzles G 1/4" Hose lines Internal diameter 7-8 mm with hose clamp

Cooling water quality filtrated, mechanically clean, optically

Oxygen content max. 4 mg/kg Chloride content max. 100 mg/kg Water hardness max. 10 °dH

Consumption of potassium permanganate max. 10 mg/kg Carbon dioxide content max. undetectable Ammonia content max. undetectable pH-value 7 - 9 Fore-line overpressure max. 600 kPa Cooling water temperature refer to "Technical Data" Cooling water consumption at max. gas throughput refer to "Technical Data"

clear, no turbidity, no sediments, chemically neutral

12.53 °e

17.8 °fH 178 ppm CaC0

Connecting to a cooling water system

Fig. 16: Connectin g the cooling water

150 Screw-in nozzle 155 Seal ring

403 Cooling water connection 403a Fore-line

403b Return-line

 Connect the cooling water connection alternatively:

– Direct connection on the pump with G1/4" internal thread. – Using screw-in nozzles with seal ring (2 pcs. each in the scope of delivery) for hose

internal diameters of 7 - 8 mm.

– Tightening torque: max. 15 Nm.

 Recommendation: install dirt trap in the fore-line.

 Connect the cooling water fore-line to the designated connector.  Connect the cooling water return-line to the designated connector.

Operation

6 Operation

6.1 Commissioning

The following important settings are programmed in the electronic drive unit ex factory.

● Parameter [P:027] Gas mode: 0 = heavy gases

● Parameter [P:700] Set value max. run-up time monitoring: 8 min

● Parameter [P:701] Rotation speed switchpoint: 80% of the nominal roation speed

● Parameter [P:707] Set value rotation speed setting mode: 65 % % of the nominal ro-

● Parameter [P:708] Set value power consumption: 100 %

● Parameter [P:720] Venting rotation speed at delayed venting: 50% of the nominal ro-

● Parameter [P:721] Venting time: 3600 s

 When water cooling is used: Open cooling water supply and check the flow.  When sealing gas is used: Open the sealing gas supply and check the flow.  Switch on the pump by connecting the mains cable with the mains supply.

tation speed

NOTICE

Connecting to the mains power supply

Danger of the pump being destroyed

Pumping of gases with a higher molecular mass in the wrong gas mode can lead to destruction of the pump.

 Ensure the gas mode is correctly set.  Contact Pfeiffer Vacuum before using gases with a greater molecular mass (> 80).

CAUTION

Automatic start

After bridging the contacts Pin 1, 3, 4, 14 on the connection "remote" or using the mating plug supplied and setting up the supply voltage, the turbopump will run up immediately.

 Switch on the mains supply on the turbopump immediately before operation.

WARNING

Danger of electric shock

In case of defect, the parts connected to the mains supply are under voltage.

 Always keep the mains connection freely accessible so you can disconnect it at any

time.

 Insert the mains cable into the mains connection AC in.

 Lock the mains cable with the mounting bracket.  Connect the mains cable to the mains.  Always ensure a safe connection to the protective earthing conductor (PE, protection

class I).

After the mains voltage is applied, the TC 1200 performs a self-test to check the supply voltage. The turbopump is set into operation.

Drive power reduction depending on the mains connection voltage

Mains connection voltage Drive power

100 - 120 V AC 700 - 930 W 200 - 240 V AC 1200 W

The power of the electronic drive unit depends on the provided mains voltage.

6.2 Operation modes

The following operation modes are available:

● Operation without operating unit

● Operation via "remote" connection

● Operation via RS-485 and Pfeiffer Vacuum display and control units or PC

● Operation via field bus

6.3 Function description

Danger due to open high vacuum flange

The rotor of the turbopump turns at high speed. If the high vacuum flange is open, there is a danger of cut injuries and that the pump can be destroyed by objects falling into it.

 Never operate the pump with an open high vacuum flange.

Operation

WARNING

Operation without operating unit

Operation via "remote" connection

Operation with DCU or HPU

Operation via field bus

 For operation without the control unit, the 26-pole D-Sub plug must be in the "remote"

connection on the TC 1200.

After operating voltage is applied, the TC 1200 performs a self-test to check the supply voltage. Once the self-test has been successfully completed on the TC 1200, the turbopump and the backing pump - if connected - begin to operate.

Remote control options are provided via the 26-pole D-sub connector with the designa-

tion ”remote“ on the electronic drive unit.

 Consider the following manuals for the operation via remote control:

● Operating instructions "Electronic drive unit TC 1200"

 Consider the following manuals for the operation via Pfeiffer Vacuum display and con-

trol units:

● Operating instructions "DCU"

● Operating instructions "HPU"

● Operating instructions "Electronic drive unit TC 1200"

 Switch on the pump by connecting the mains cable with the mains supply.  Settings are possible via the RS-485 by using DCU, HPU or PC.

Integrating and operating Pfeiffer Vacuum turbopumps in the customer's field bus system is possible for electronic drive units with a corresponding field bus panel.

 Consider the following manuals for the operation via field bus:

● Operating instructions for the electronic drive unit with the respective connection

panel

Operation

6.4 Monitoring of the operation conditions

Operating mode display via LED

LEDs in the front panel of the electronic drive unit show basic operating conditions of the turbopump. A differentiated malfunction and warning display is possible only for operation with DCU or HPU.

Temperature monitoring

LED Symbol Steady OFF Flashing

(1/12 s active)

Green insufficient

power supply

Yellow no warning Warning

Red no malfunction Malfunction

Pumping station "OFF" Rotation speed ≤ 1Hz

The drive power is reduced in case of impermissible motor temperature or impermissibly high housing temperature. This can cause falling below the rotation speed switchpoint

Blinking (1/2 s active)

Pumping station "OFF" Rotation speed > 1 Hz

Steady ON

Pumping station "ON"

and so result in turning off the turbopump.

6.5 Switching off and venting

Switching off After the turbopump is switched off, it must be vented to avoid contamination due to par-

ticles streaming back from the fore-vacuum area.

 Close the fore-vacuum line: Switch off the backing pump or close a fore-vacuum

valve.

 Switch off the turbopump on the control unit or via remote control.  Venting (possibilities, see below)  Leave open the cooling water supply until the halt of the rotor (rotation speed < 1 Hz).

Venting Manually venting

 Open the venting screw (included) in the venting connection of the turbopump about

one turn.

Venting with Pfeiffer Vacuum Venting Valve

 Enable venting via the functions of the electronic drive unit.  Settings are possible via the RS-485 by using DCU, HPU or PC.

Venting rotation speed Switch off the pumping station Mains power failure

50% of the nominal rotation speed

When mains power is restored the venting procedure is aborted.

Basic information for the rapid venting

Venting of the vacuum chamber in two steps. Ask for details on individual solutions from Pfeiffer Vacuum.

 Vent for 20 seconds at a rate of pressure rise of max. 15 hPa/s.

– The valve cross section for the venting rate of 15 hPa/s must be adapted to the size

of the vacuum chamber.

– For small vacuum chambers, use the Pfeiffer Vacuum venting valve.

 Then vent with an additional venting valve of any desired size.

Venting valve opens for 3600 s (1 h, works setting)

7 Maintenance / replacement

Contamination of parts and operating fluid by pumped media is possible.

Poisoning hazard through contact with materials that damage health.

 In the case of contamination, carry out appropriate safety precautions in order to pre-

vent danger to health through dangerous substances.

 Decontaminate affected parts before carrying out maintenance work.

Toxic vapours!

Danger of poisoning when igniting and heating synthetic operating fluids (e.g. F3) above 300°C.

 Observe the application instructions.  Do not allow operating fluid to make contact with tobacco products; observe safety

precautions when handling chemicals.

Disclaimer of liability

Pfeiffer Vacuum accepts no liability for personal injury or material damage, losses or operating malfunctions due to improperly performed maintenance. The liability and warranty entitlement expires.

Maintenance / replacement

WARNING

NOTICE

7.1 Maintenance intervals and responsibilities

● Clean the turbopump externally with a lint-free cloth and little industrial alcohol.

● Change the operating fluid yourself.

● Change the operating fluid at least every 4 years.

● Change the turbopump bearing at least every 4 years.

– Contact Pfeiffer Vacuum Service.

● Clarify shorter maintenance intervals for extreme loads or impure processes with Pfeiffer Vacuum Service.

● For all other cleaning, maintenance or repair work, please contact your Pfeiffer Vacuum service location.

Maintenance / replacement

7.2 Changing the operating fluid

Poisoning hazard through contact with materials that damage health.

Operating fluid and parts of the pump may contain toxic substances from the pumped media.

 Dispose of operating fluid in accordance with the applicable regulations. Safety data

sheet on request or under www.pfeiffer-vacuum.com

 Prevent health hazards or environmental damage due to contamination by means of

appropriate safety precautions.

 Decontaminate affected parts before carrying out maintenance work.

WARNING

109

110

Fig. 17: Removing the protective cover of the operating fluid pump at standard and U-versions

8 Operating fluid pump 109 Protective cover 110 Allen head screw

 Turn off the vacuum pump, vent to atmospheric pressure and allow to cool, if neces-

sary.

 Screw out the allen head screws (2x) of the operating fluid pump and remove the pro-

tective cover.

Design of the operating fluid pump

● So, dependantly of the orientation of the turbopump, you can use the respectively higher positioned screw for filling or the respectively lower positioned screw for draining the operating fluid.

8.23b / 8.35

Fig. 18: Draining the operating fluid with vertical and horizontal installation orientation

8.23b Operating fluid drain screw 8.35 O-ring

 Unsrew the respectively lower positioned drain screw 8.23b of the operating fluid

pump. – Observe the O-ring 8.35 !

 Drain the operating fluid in a suitable tank.  Lock the drain screw 8.23b again.

– Observe the O-ring 8.35 !

Maintenance / replacement

8.23a / 8.35

Fig. 19: Filling the operating fluid with vertical and horizontal installation orientation

8.23a Operating fluid filler screw 8.35 O-ring

 Unsrew the respectively higher positioned filler screw 8.23a of the operating fluid

pump. – Observe the O-ring 8.35 !

 Fill in the operating fluid (max. 50 ml) into the operating fluid pump by using the filling

syringe.

 Lock the filler screw 8.23a again.

– Observe the O-ring 8.35 !

7.3 Replacing the electronic drive unit

Observe mounting orientations when replacing the electronic drive unitl

Electronic drive unit replacement can be carried out at the installed pump. When dismounting the pump from the system, observe:

 Drain pump operating fluid before dismounting from the system.  Pay attention to the properties after the model designation on the name plate!  Observe the pictographs on the pump housing!  Replace the electronic drive unit at the horizontally oriented pump with the fore-vacu-

um connection pointing downward (± 25°).

50 ml

NOTICE

Damages to the pump and drive

Even after the mains power is switched off, the subsequently running pump delivers electric power to the electronic drive unit. There is a danger of electric body contact by premature separating the pump from the electronic drive unit.

 Never separate the electronic drive unit from the pump when the mains power is con-

nected or the rotor is running.

Operating parameters of the electronic drive unit

The factory operating parameters are always preset with replacement shipments.

 The use of a HPU enables the storing and the reuse of an existing parameter record.  Reset any individually changed application parameters.  Refer to the manual "Electronic drive unit".

 Do not exercise any mechanical load on the electronic drive unit.  Turn off the vacuum pump, vent to atmospheric pressure and allow to cool, if neces-

sary.

 Only separate the pump and the electronic drive unit from each other after disconnect-

ing the supply voltage and the complete standstill of the pump.

 Remove the vacuum pump from the system, if necessary.

Maintenance / replacement

94 96

8713

94 96

Fig. 20: Disassembly of th e TC 1200

4 Pump bottom part 13 Electronic drive unit

87 O-ring 94 Allen head screw

96 Allen head screw

 Unscrew Allen head screws (7x) from the electronic drive unit.  Pull the electronic drive unit straight off the pump.

– Observe the plug connection! – Observe O-ring 87!

 Don’t touch any electrostatic sensitive devices.

 Fix the O-ring 87 in the groove of the pump bottom part, if necessary. Ensure correct

seating!

 Set the new electronic drive unit 13 with the straight edge at the height of the operating

fluid pump and fold carefully to the pump bottom part. – Observe the plug connection!

 Tighten the electronic drive unit 13 with allen head screws 94 (5x) and 96 (2x).

– Tightening torque 2.5 Nm.

Maintenance / replacement

NOTICE

Visual inspection - avoid malfunction!

Incorrect assembling of the electronic drive unit may lead to malfunctions!

 The base plate of the electronic drive unit must be seated planar on the cooling plate

of the pump.

 If necessary loosen and reassemble the electronic drive unit. Observe the O-ring!

Rotation speed set value

The typical nominal rotation speed of a turbopump is factory-set in the electronic drive unit. If the electronic drive unit is replaced or a different pump type is used, the reference set value of the nominal rotation speed must be confirmed. This procedure is part of a redundant safety system for avoiding excess rotation speeds.

HiPace Nominal rotation speed confirmation [P:777]

1200 / 1500 630 Hz 1800 / 2300 525 Hz

 Adjust the parameter [P:777] according to the pump type.  Alternatively: If no display and control unit is available, please use the "SpeedCon-

figurator" of the spare parts delivery.

Decommissioning

8 Decommissioning

8.1 Shutting down for longer periods

Contamination of parts and operating fluid by pumped media is possible.

Poisoning hazard through contact with materials that damage health.

 In the case of contamination, carry out appropriate safety precautions in order to pre-

vent danger to health through dangerous substances.

 Decontaminate affected parts before carrying out maintenance work.

If the turbopump should be shut down for longer than a year:

 Remove the vacuum pump from the system, if necessary.  Drain the operating fluid.  Close the high vacuum flange of the turbopump.  Evacuate turbopump via the fore-vacuum flange.  Vent turbopump via the venting connection with oil-free, dry air or inert gas.  Close the flange openings by using the original protective covers.  Close further connection ports by using the corresponding protective covers.  Store the pump only indoors at temperatures between -25 °C and +55 °C.  In rooms with moist or aggressive atmospheres, the pump must be airproof shrink-

wrapped in a plastic bag together with a bag of desiccant.

WARNING

8.2 Re-starting

8.3 Disposal

NOTICE

Re-starting

The serviceability of the operating fluid without operation is a maximum of 4 years. Be-

fore restarting after a shut-down of 4 years or longer, carry out the following work.

 Replace the operating fluid.  Replace bearings.  Follow the maintenance instructions and inform Pfeiffer Vacuum.

 Check turbopump for contamination and moisture.  Clean the turbopump externally with a lint-free cloth and little industrial alcohol.  If necessary, have Pfeiffer Vacuum Service clean the turbopump completely.  If necessary, have the bearings replaced. Take into account the total running time.  Installation and commissioning in accordance with the operating instructions.

Products or parts thereof (mechanical and electrical components, operating fluids, etc.) may cause environmental burden.

 Safely dispose of the materials according to the locally applicable regulations.

Malfunctions

9 Malfunctions

If malfunctions on the pump occur, you will find possible causes and instructions for repair in the following table.

9.1 Rectifying malfunctions

Problem Possible causes Remedy

Pump will not start; none of the built-in LEDs on the TC 1200 lights up

Pump will not start; green LED on the TC 1200 is flashing

Pump does not attain the final rotational speed within the specified run-up time

Pump does not attain the ultimate pressure

Unusual noises during operation ● Bearing damage  Contact the Pfeiffer Vacuum Service

Red LED on the TC 1200 is on ● Collective fault  Reset by switching the mains OFF/ON

● Electrical supply interrupted  Check plug contacts on the power supply

● Operating voltage incorrect  Apply correct operating voltage

● No operating voltage applied  Apply operating voltage

● TC 1200 defective  Request an exchange of the TC 1200

● At operation without control panel: Pins 1-

3, 1-4 or 1-14 are not connected on the "remote" connection

● At operation via RS-485: Bridge at Pin 114 prevents control commands

● At operation via RS-485 (without counter plug): Parameters of the electronic drive unit not set

● Fore-vacuum pressure too high  Ensure function and suitability of the backing

● Leak  Perform leak detection

● Gas load too high  Reduce process gas supply

● Rotor runs hard, bearing defective  Check the bearing for noises

● Setpoint for run-up time to low  Extend the run-up time via DCU, HPU or PC

● Thermal overload:

– Lack of air ventilation – Water flow too low – Fore-vacuum pressure too high – Ambient temperature too high

● Pump is dirty  Bake out the pump

● Vacuum chamber, pipes or pump are

leaky

● Rotor damage  Contact the Pfeiffer Vacuum Service

● Splinter shield or protective screen are

loose

If no Pfeiffer Vacuum display and control unit is available, please contact the Pfeiffer Vacuum Service.

 Check supply lines on the power supply

 Observe the rating plate

 Contact the Pfeiffer Vacuum Service  Connect the pins 1-3, 1-4 or 1-14 on the "re-

mote" connection

 Install the mating plug (scope of delivery) to the

"remote" connection.

 Remove the bridge at the "remote" connection  Remove the mating plug from the "remote" con-

nection.

 Set parameters [P: 010] and [P: 023] "ON" via

interface RS-485.

 Please refer to operating instructions of the

electronic drive unit.

pump

 Check sealings and flange fastenings  Eliminate leaks

 Contact the Pfeiffer Vacuum Service

 Reduce thermal loads

– Ensure adequate cooling – Ensure the cooling water flow – Lower the fore-vacuum pressure – Adjust ambient conditions

 Cleaning in case of heavy contamination

– Contact the Pfeiffer Vacuum Service

 Leak detection starting from the vacuum cham-

ber

 Eliminate leaks

 Correct the seat of the splinter shield or the pro-

tective screen

 Observe the installation notes

 Reset via pin 13 on the "REMOTE" connection  Differentiated malfunction display is possible via

"RS 485"

 Contact the Pfeiffer Vacuum Service

Service

10 Service

Pfeiffer Vacuum offers first-class service!

● Operating fluid and bearing change on the spot by Pfeiffer Vacuum FieldService

● Maintenance / repair in the nearby ServiceCenter or ServicePoint

● Fast replacement with exchange products in mint condition

● Advice on the most cost-efficient and quickest solution

Detailed information, addresses and forms at: www.pfeiffer-vacuum.com (Service).

Maintenance and repair in the Pfeiffer Vacuum ServiceCenter

The following steps are necessary to ensure a fast, smooth servicing process:

 Download the forms "Service Request" and "Declaration on Contamination".  Fill out the "Service Request" form and send it by fax or e-mail to your Pfeiffer Vacuum

service address.

 Include the confirmation on the service request from Pfeiffer Vacuum with your ship-

ment.

 Fill out the declaration on contamination and include it in the shipment (required!).  Dismantle all accessories.  Drain the operating fluid (applies for turbopumps with pumping speed > 700 l/s).  Leave electronic drive on the pump.  Close the flange openings by using the original protective covers.  If possible, send pump or unit in the original packaging.

Sending of contaminated pumps or devices

No units will be accepted if they are contaminated with micro-biological, explosive or radioactive substances. “Hazardous substances” are substances and compounds in accordance with the hazardous goods directive (current version). If pumps are contaminated or the declaration on contamination is missing, Pfeiffer Vacuum performs decontamination at the shipper's expense.

 Neutralise the pump by flushing it with nitrogen or dry air.  Close all openings airtight.  Seal the pump or unit in suitable protective film.  Return the pump/unit only in a suitable and sturdy transport container and send it in

while following applicable transport conditions.

Exchange unit

The factory operating parameters are always preset with exchange units. If you use changed parameters for your application, you have to set these again.

Service orders

All service orders are carried out exclusively according to our repair conditions for vacuum units and components.

Forms under www.pfeiffer-vacuum.com

Spare parts HiPace 2300

150

155

142

143

145

146

144

11 Spare parts HiPace 2300

Item Designation Size Order number Notes Pieces Order

qty.

13 Electronic drive unit TC 1200 according to the rating plate depends on the connection panel 1 142 Syringe 50 ml PM 006 915 -U 1 143 Operating fluid F3 50 ml PM 006 336 -T other quantities on request 1

Mating plug "remote" PM 061 378 -X with bridges 1 145 Sealing gas valve 17.5 - 20 sccm PM Z01 313 1 146 Mains connection socket HAN 3 PM 061 200 -T 1 150 Screw-in nozzle G 1/4" P 0998 067 for hose internal Ø of 7-8 mm 2 155 Seal ring P 3529 145 -A for screw-in nozzle 2

Please also specify model number of the the rating plate when ordering accessories or spare parts.

Accessories

12 Accessories

Designation DN 250 ISO-K DN 250 ISO-F DN 250 CF-F

DCU 002, Display control unit PM 061 348 -T PM 061 348 -T PM 061 348 -T HPU 001, handheld programming unit PM 051 510 -T PM 051 510 -T PM 051 510 -T Accessories package for HPU - Power supply, software and PC cable PM 061 005 -T PM 061 005 -T PM 061 005 -T Mains cable 230 V AC with Euro-style safety plug, VII-HAN 3A, 3 m P4 564 309 HA P4 564 309 HA P4 564 309 HA Mains cable with UL-plug (115 V AC), 3 m PM 061 187 -X PM 061 187 -X PM 061 187 -X Mains cable 208 V AC with UL plug, NEMA-HAN 3A, 3 m P4 564 309 HB P4 564 309 HB P4 564 309 HB Venting valve screened, 24 V DC, G 1/8", for connection to TC 400/1200 and TM

700 TTV 001, air drier for venting turbopumps PM Z00 121 PM Z00 121 PM Z00 121 Venting flange, DN 10 KF, G 1/8" PM 033 737 -T PM 033 737 -T PM 033 737 -T Heating jacket for HiPace 1800/2300 with TC 1200, 230 V AC, Euro-style safety

plug Heating jacket for HiPace 1800/2300 with TC 1200, 208 V AC, UL plug PM 061 564 -T Heating jacket for HiPace 1800/2300 with TC 1200, 115 V AC, UL plug PM 061 565 -T Backing pump relay box, single phase 5 A, for TC 400/1200 and TM 3000 PM 061 374-T PM 061 374-T PM 061 374-T Backing pump relay box, single phase 20 A, for TC 400/1200, TCP 350 and TM

3000 TVV 001 fore-vacuum safety valve, 230 V AC PM Z01 205 PM Z01 205 PM Z01 205 TVV 001 fore-vacuum safety valve, 115 V AC PM Z01 206 PM Z01 206 PM Z01 206 Sealing gas valve, screened, for HiPace 1200-2300 with TC 1200 PM Z01 313 PM Z01 313 PM Z01 313 Sealing gas throttle for HiPace 1200-2300 PM Z01 318 PM Z01 318 PM Z01 318 Centering ring, with multifunction coating, DN 250 ISO-K/-F PM 016 225-U PM 016 225-U Centering ring, with multifunction coating and integrated protection screen, DN

250 ISO-K/-F Centering ring, with multifunction coating and integrated splinter shield, DN 250

ISO-K/-F Protection screen for turbopumps, DN 250 CF-F PM 016 345 Splinter screen for turbopumps, DN 250 CF-F PM 016 324 Vibration damper for HiPace 1500 and HiPace 2300, DN 250 ISO-K PM 006 670 -X PM 006 670 -X Vibration damper for HiPace 1500 and HiPace 2300, DN 250 CF-F PM 006 671 -X USB converter to RS-485 interface PM 061 207 -T PM 061 207 -T PM 061 207 -T Interface cable, M12m/M12, 3 m PM 061 283 -T PM 061 283 -T PM 061 283 -T Interface cable, 3 m, M12, straight, 90° PM 061 791 -T PM 061 791 -T PM 061 791 -T Y-Connector M12 to RS-485 P 4723 010 P 4723 010 P 4723 010 Y-Connector M12 for accessories P 4723 012 P 4723 012 P 4723 012 Remote plug for TC 400/1200, with bridges PM 061 378 -X PM 061 378 -X PM 061 378 -X Remote adapter for RS-485 PM 061 649 -T PM 061 649 -T PM 061 649 -T Connection cable, plug M12, RJ 45, 3 m PM 051 726 -T PM 051 726 -T PM 051 726 -T Mains supply socket PM 061 200 -T PM 061 200 -T PM 061 200 -T Mounting kit for HiPace 2300, DN 250 ISO-K, including coated centering ring,

bracket screws Mounting kit for HiPace 2300, DN 250 ISO-K, including coated centering ring,

protection screen, bracket screws Mounting kit for HiPace 2300, DN 250 ISO-K, including coated centering ring,

splinter shield, bracket screws Mounting kit for HiPace 1500, HiPace 2300 and HiPace 2400 MC, DN 250 ISO-

F, including coated centering ring, hexagon screws Mounting kit for HiPace 1500, HiPace 2300 and HiPace 2400 MC, DN 250 ISO-

F, including coated centering ring, protection screen, hexagon screws Mounting kit for HiPace 1500, HiPace 2300 and HiPace 2400 MC, DN 250 ISO-

F, including coated centering ring, splinter shield, hexagon screws Mounting kit for HiPace 1500, HiPace 2300 and HiPace 2400 MC, DN 250 ISO-

F, including coated centering ring, stud screws Mounting kit for HiPace 1500, HiPace 2300 and HiPace 2400 MC, DN 250 ISO-

F, including coated centering ring, protection screen, stud screws Mounting kit for HiPace 1500, HiPace 2300 and HiPace 2400 MC, DN 250 ISO-

F, including coated centering ring, splinter shield, stud screws Set of hexagon screws for trough hole, DN 250 CF-F PM 016 694 -T Set of stud screws for trough hole, DN 250 CF-F PM 016 695-T Set of stud screws for trough hole, DN 250 CF-F PM 016 737-T

PM Z01 291 PM Z01 291 PM Z01 291

PM 061 563 -T

PM 061 375 -T PM 061 375 -T PM 061 375 -T

PM 016 227 -U PM 016 227 -U

PM 016 226 -U PM 016 226 -U

PM 016 415 -T

PM 016 417 -T

PM 016 416-T

PM 016 480 -T

PM 016 482 -T

PM 016 481 -T

PM 016 485 -T

PM 016 487 -T

PM 016 486 -T

Technical data and dimensions

13 Technical data and dimensions

13.1 General

Basic principles for the Technical Data of Pfeiffer Vacuum Turbopumps:

● Recommendations of PNEUROP committee PN5

● ISO 21360; 2007: "Vacuum technology - Standard methods for measuring vacuum-

pump performance - General description"

● ISO 5302; 2003: "Vacuum technology - Turbomolecular pumps - Measurement of performance characteristics"

● Ultimate pressure: using a test dome and a 48 hrs. period of baking out

● Gas throughput: water cooling; backing pump = rotary vane pump (120 m

● Cooling water consumption: at max. gas throughput, cooling water temp. 25 °C

● Integral leak rate: using a Helium concentration of 100 %, period 10 s

● Sound pressure level: Distance 1 m to the pump

13.2 HiPace 2300 / HiPace 2300 U

Parameter HiPaceTM 2300 / U HiPaceTM 2300 / U HiPaceTM 2300 / U

Flange (in) DN 250 ISO-K DN 250 ISO-F DN 250 CF-F Flange (out) DN 40 ISO-KF DN 40 ISO-KF DN 40 ISO-KF Pumping speed for Ar 1850 l/s 1850 l/s 1850 l/s Pumping speed for CF Pumping speed for H

Pumping speed for He 2050 l/s 2050 l/s 2050 l/s Pumping speed for N

Compression ratio for Ar > 1 · 10 Compression ratio for CF Compression ratio for H

Compression ratio for He 3 · 10 Compression ratio for N

Gas throughput at full rotational speed for Ar 16 hPa l/s 16 hPa l/s 16 hPa l/s Gas throughput at full rotational speed for CF

Gas throughput at full rotational speed for He 20 hPa l/s 20 hPa l/s 20 hPa l/s Gas throughput at full rotational speed for H Gas throughput at full rotational speed for N

Fore-vacuum max. for Ar 2.4 hPa 2.4 hPa 2.4 hPa Fore-vacuum max. for CF Fore-vacuum max. for H

Fore-vacuum max. for He 1 hPa 1 hPa 1 hPa Fore-vacuum max. for N

Run-up time 4 min 4 min 4 min Ultimate pressure with OnTool

DryPump < 1 · 10-7hPa < 1 · 10-7hPa < 5 · 10 Rotation speed ± 2 % 31500 rpm 31500 rpm 31500 rpm Rotation speed: variable 50-100 % 50-100 % 50-100 % Power characteristic line in gas mode 1, vertex A 750/31500 W/rpm 750/31500 W/rpm 575/31500 W/rpm Power characteristic line in gas mode 1, vertex B 750/31500 W/rpm 750/31500 W/rpm 619/11340 W/rpm Power characteristic line in gas mode 0, vertex C 750/31500 W/rpm 750/31500 W/rpm 518/31500 W/rpm Power characteristic line in gas mode 0, vertex D 750/31500 W/rpm 750/31500 W/rpm 584/10560 W/rpm Sound pressure level ≤ 50 dB (A) ≤ 50 dB (A) ≤ 50 dB (A) Relative humidity of air 5-85, non- condensing % 5-85, non- condensing % 5-85, non- condensing % Protection category IP 54 IP 54 IP 54 Connection pressure max. for venting/sealing gas valve 150 kPa 150 kPa 150 kPa Integral leak rate < 2 · 10 Power consumption max. 1350 VA 1350 VA 1350 VA Mains requirement: frequency (range) 50/60 Hz 50/60 Hz 50/60 Hz Mains requirement: voltage (range) 100-120/200-240 V AC 100-120/200-240 V AC 100-120/200-240 V AC Current consumption max. 10 A 10 A 10 A

1450 l/s 1450 l/s 1450 l/s 1850 l/s 1850 l/s 1850 l/s

1900 l/s 1900 l/s 1900 l/s

> 1 · 10 2 · 10

> 1 · 10

> 1 · 10 > 1 · 10 2 · 10 3 · 10 > 1 · 10

14 hPa l/s 14 hPa l/s 14 hPa l/s

> 30 hPa l/s > 30 hPa l/s > 30 hPa l/s 20 hPa l/s 20 hPa l/s 20 hPa l/s

2.8hPa 2.8hPa 2.8hPa

0.55 hPa 0.55 hPa 0.55 hPa

1.8hPa 1.8hPa 1.8hPa

-8

hPa l/s < 2 · 10-8hPa l/s < 2 · 10-8hPa l/s

/h)

-10

hPa

Technical data and dimensions

Parameter HiPaceTM 2300 / U HiPaceTM 2300 / U HiPaceTM 2300 / U

Mounting orientation Standard (0°-90°) Standard (0°-90°) Standard (0°-90°) Venting connection G 1/8" G 1/8" G 1/8" Weight 34 kg 35 kg 47 kg Cooling method, standard Water Water Water Cooling water temperature 15-35 °C 15-35 °C 15-35 °C Cooling water consumption 100 l/h 100 l/h 100 l/h Permissible magnetic field max. 7 mT 7 mT 7 mT Interfaces RS-485, Remote RS-485, Remote RS-485, Remote

13.3 HiPace 2300 C / HiPace 2300 U C

Parameter HiPaceTM 2300 C / U C HiPaceTM 2300 C / U C HiPaceTM 2300 C / U C

Flange (in) DN 250 ISO-K DN 250 ISO-F DN 250 CF-F Flange (out) DN 40 ISO-KF DN 40 ISO-KF DN 40 ISO-KF Pumping speed for Ar 1850 l/s 1850 l/s 1850 l/s Pumping speed for CF Pumping speed for H

Pumping speed for He 2050 l/s 2050 l/s 2050 l/s Pumping speed for N

Compression ratio for Ar > 1 · 10 Compression ratio for CF Compression ratio for H

Compression ratio for He 3 · 10 Compression ratio for N

Gas throughput at full rotational speed for Ar 16 hPa l/s 16 hPa l/s 16 hPa l/s Gas throughput at full rotational speed for CF

Gas throughput at full rotational speed for He 20 hPa l/s 20 hPa l/s 20 hPa l/s Gas throughput at full rotational speed for H Gas throughput at full rotational speed for N

Fore-vacuum max. for Ar 2.4 hPa 2.4 hPa 2.4 hPa Fore-vacuum max. for CF Fore-vacuum max. for H

Fore-vacuum max. for He 1hPa 1hPa 1hPa Fore-vacuum max. for N

Run-up time 4 min 4 min 4 min

Ultimate pressure with OnTool

DryPump < 1 · 10-7hPa < 1 · 10-7hPa < 1 · 10-8hPa Rotation speed ± 2 % 31500 rpm 31500 rpm 31500 rpm Rotation speed: variable 50-100 % 50-100 % 50-100 % Power characteristic line in gas mode 1, vertex A 750/31500 W/rpm 750/31500 W/rpm 575/31500 W/rpm Power characteristic line in gas mode 1, vertex B 750/31500 W/rpm 750/31500 W/rpm 619/11340 W/rpm Power characteristic line in gas mode 0, vertex C 750/31500 W/rpm 750/31500 W/rpm 518/31500 W/rpm Power characteristic line in gas mode 0, vertex D 750/31500 W/rpm 750/31500 W/rpm 584/10560 W/rpm Sound pressure level ≤ 50 dB (A) ≤ 50 dB (A) ≤ 50 dB (A) Relative humidity of air 5-85, non- condensing % 5-85, non- condensing % 5-85, non- condensing % Protection category IP 54 IP 54 IP 54 Connection pressure max. for venting/sealing gas valve 150 kPa 150 kPa 150 kPa Integral leak rate < 2 · 10 Power consumption max. 1350 VA 1350 VA 1350 VA Mains requirement: frequency (range) 50/60 Hz 50/60 Hz 50/60 Hz Mains requirement: voltage (range) 100-120/200-240 V AC 100-120/200-240 V AC 100-120/200-240 V AC Current consumption max. 10 A 10 A 10 A Venting connection G 1/8" G 1/8" G 1/8" Weight 34 kg 35 kg 47 kg Cooling method, standard Water Water Water Cooling water temperature 15-35 °C 15-35 °C 15-35 °C Cooling water consumption 100 l/h 100 l/h 100 l/h Permissible magnetic field max. 7 mT 7 mT 7 mT Interfaces RS-485, Remote RS-485, Remote RS-485, Remote

1450 l/s 1450 l/s 1450 l/s 1850 l/s 1850 l/s 1850 l/s

1900 l/s 1900 l/s 1900 l/s

> 1 · 10 2 · 10

> 1 · 10

> 1 · 10 > 1 · 10 2 · 10 3 · 10 > 1 · 10

14 hPa l/s 14 hPa l/s 14 hPa l/s

> 30 hPa l/s > 30 hPa l/s > 30 hPa l/s 20 hPa l/s 20 hPa l/s 20 hPa l/s

2.8 hPa 2.8 hPa 2.8 hPa

0.55 hPa 0.55 hPa 0.55 hPa

1.8 hPa 1.8 hPa 1.8 hPa

-8

hPa l/s < 2 · 10-8hPa l/s < 2 · 10-8hPa l/s

13.4 Dimensions

151.1

G1/8

DN 40 ISO-KF

DN 250 ISO-K

G1/4

G1/8

Ø311

Ø290

F F

151.1

DN 40 ISO-KF

G 1/4

G 1/8

DN 250 ISO-F

Ø311

335Ø

H H

Technical data and dimensions

Fig. 21: HiPace 2300, DN 250 ISO-K

Fig. 22: HiPace 2300, DN 250 ISO-K

DN 250 CF-F

G 1/4

151.1

167.5

40°

5 2

° 0 1

Fig. 23: HiPace 2300, DN 250 CF-F

. 4 1 4

1 4 3

. 3 7 2

G 1/8

DN 40 ISO-KF

. 0 7

G 1/8

Declaration of conformity

according to the EC directive:

● Machinery 2006/42/EC (Annex II, no. 1 A)

We hereby declare that the product cited below satisfies all relevant provisions of EC

directive "Machinery" 2006/42/EC.

In addition, the product cited below satisfies all relevant provisions of EC directive "Elec-

tromagnetic Compatibility" 2004/108/EC .

The agent responsible for compiling the technical documentation is Mr. Jörg Stanzel, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Aßlar.

HiPace 2300

Guidelines, harmonised standards and national standards and specifications which have been applied:

Signatures:

(M.Bender) Managing Director

DIN EN ISO 12100 : 2011-03

DIN EN 1012-2 : 1996

DIN EN 61010-1 : 2002

(Dr. M. Wiemer) Managing Director

Pfeiffer Vacuum GmbH Berliner Straße 43 35614 Asslar Germany

CE/2011

Leading. Dependable. Customer Friendly

Pfeiffer Vacuum stands for innovative and custom vacuum solutions worldwide. For German engineering art, competent advice and reliable services.

Ever since the invention of the turbopump, we´ve been setting standards in our industry. And this claim to leadership will continue to drive us in the future.

You are looking for a perfect vacuum solution? Please contact us:

Pfeiffer Vacuum GmbH

Headquarters • Germany T +49 6441 802-0 info@pfeiffer-vacuum.de

www.pfeiffer-vacuum.com

Pfeiffer Hipace 2300 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1 About this manual

1.1 Validity

1.2 Conventions

2 Safety

2.1 Safety precautions

2.2 Protective equipment

2.3 Proper use

2.4 Improper use

3 Transport and storage

3.1 Transport

3.2 Storage

4 Product description

4.1 Product identification

4.2 Function

4.3 Range of application

5Installation

5.1 Set-up

5.2 Preparatory work

5.3 Assembly

5.4 Filling up the operating fluid

5.5 Connections to the turbopump

6 Operation

6.1 Commissioning

6.2 Operation modes

6.3 Function description

6.4 Monitoring of the operation conditions

6.5 Switching off and venting

7 Maintenance / replacement

7.1 Maintenance intervals and responsibilities

7.2 Changing the operating fluid

7.3 Replacing the electronic drive unit

8 Decommissioning

8.1 Shutting down for longer periods

8.2 Re-starting

8.3 Disposal

9 Malfunctions

9.1 Rectifying malfunctions

10 Service

11 Spare parts HiPace 2300

12 Accessories

13 Technical data and dimensions

13.1 General

13.2 HiPace 2300 / HiPace 2300 U

13.3 HiPace 2300 C / HiPace 2300 U C

13.4 Dimensions

Declaration of conformity