Pfaff Series 580, Series 1180, Series 3701, Series 5480 Supplement To The Instruction Manual
Page 1
296-12-18 988/002
Betriebsanleitung engl. 03.11
-948/26
Supplement to the instruction manual for
the series
580, 1180, 3701, 5480
This instruction manual applies to machines
from software version P350 EDX # 1_052_13
onwards
Page 2
The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or
in part, is only permitted with our previous authorization and with written reference to the
source.
PFAFF Industriesysteme
und Maschinen AG
Hans-Geiger-Str. 12 - IG Nord
D-67661 Kaiserslautern
Page 3
Index
Contents ..................................................................................Page
1 Proper use............................................................................................................................. 4
1.01 Using standard presser feet .................................................................................................. 4
2 Controls ................................................................................................................................ 5
2.01 Puller functions ......................................................................................................................5
2.02 Aligning the puller .................................................................................................................. 5
2.03 Control panel ..........................................................................................................................6
2.03.01 Symbols on the display ..........................................................................................................6
2.03.02 Plus-minus keys ..................................................................................................................... 7
2.03.03 Function keys ......................................................................................................................... 7
3 Commissioning .................................................................................................................... 9
3.01 Basic position of the machine drive .......................................................................................9
4 Setting up ........................................................................................................................... 10
4.01 Entering the puller feed stroke (stitch length) ...................................................................... 10
4.02 Setting the puller pressure ................................................................................................... 10
4.03 Entering the maximum speed ............................................................................................. 11
4.04 Entering the start and end backtacks ................................................................................... 11
4.05 Setting the stitch counting function for the bobbin thread control....................................... 12
5 Sewing ................................................................................................................................ 13
5.01 Manual sewing..................................................................................................................... 13
5.02 Programmed sewing ............................................................................................................ 14
5.03 Error messages .................................................................................................................... 15
5.03.01 Description of the error messages ...................................................................................... 15
6 Parameter input .................................................................................................................. 16
6.01.01 Example of how to enter the parameters ............................................................................ 16
6.01.02 Selecting the user level ........................................................................................................ 17
6.02 Parameter list ....................................................................................................................... 18
7 Service functions ................................................................................................................ 27
7.01 Reset / Cold start ................................................................................................................. 27
7.02 Hardware-test ...................................................................................................................... 28
7.02.01 Test block 1 – inputs ............................................................................................................28
7.02.02 Test block 2 – outputs ..........................................................................................................29
7.02.03 Test block 3 – speed control unit .........................................................................................29
7.02.04 Test block 4 – actual value transmitter .................................................................................30
7.02.05 Test block 5 – light barrier .................................................................................................... 30
7.02.06 Test block 6 – thread monitor (only on subclass -926/06) .................................................... 31
7.02.07 Test block 7. - puller ........................................................................................................... 31
7.02.08 Test block 8 – data transfer ...............................................................................................32
8 Circuit diagrams ................................................................................................................. 33
Page 4
Proper use
4
1.01 Using standard presser feet
● With the adapter 1 which belongs to
the accessories, standard presser feed
can also be used(Ordering number
91-154 790-22).
● Mount adapter 1 as shown in Fig. 1-01.
● Loosen screw 2 and push puller arm 3
back.
● Screw the presser foot onto adapter 1.
● Adjust puller arm 3 so that there is a
clearance of approx. 1 mm between the
puller roller and the presser foot.
● Tighten screw 2.
When using the adapter, the
height of the puller roller must
be adjusted as described in
Chapter 2.02.
Fig. 1 - 01
1 Proper use
With the puller the workpiece is fed continously, which makes it possible to sew to a great
extent without shifting and puckering. The puller’s linear motor enables an individual clearan-
ce space between the needle plate and the puller roller.
All adjustments, such as e.g. puller feed stroke, puller roller clearance etc. are carried out by
altering the parameter values, see Chapter 2.03.03 Selecting and altering parameters.
Any use of these machines which is not approved by the manufacturer shall be
considered as improper use! The manufacturer shall not be liable for any dam-
age arising out of improper use! Proper use shall also be considered to include
compliance with the operation, adjustment, service and repair measures speci-
fi ed by the manufacturer!
1
2
3
Page 5
5
Controls
Fig. 2 - 01
Engaging/disengaging the puller
● Raise the puller drive unit 1 until it locks
into place and swing puller arm 2 back as
far as possible. To engage the puller, fol-
low the instructions in the reverse order.
Switching the puller on/off
● The puller is automatically switched on
or off when the puller unit is engaged or
disengaged.
Setting the puller feed motion
● The feed motion of the puller is set
by means of parameters (see Chap.
6 Parameter settings)
Fig. 2 - 02
2.02 Aligning the puller
Puller crosswise to sewing direction
● Loosen screw 1.
● Align puller 2 to the seam.
● Tighten screw 1.
Height of the puller roller
● Loosen screw 3
● Align puller 2, so that there is a clearan-
ce of approx. 0.3 mm between the puller
roller 4 and the cloth plate.
● Tighten screw 3.
2 Controls
2
.01 Puller functions
1
1
3
2
4
2
Page 6
6
Controls
Fig. 6 - 02
1
3
2
2.03.01 Symbols on the display
In addition to texts and set values, the following symbols are shown on the display. The symbols only appear in the programmed sewing mode, see Chapter 5.02 Programmed Sewing.
Current program number
Current seam sector
Number of stitches in current seam sector
Maximum speed in current seam sector
Number of seam sectors in current seam program
Program number of the seam program to be linked
2.03 Control panel
The control panel is used to display and call up the machine functions for setting up and for
sewing operation, for entering parameter values and for reading error messages and service
settings.
The control panel has the following control and display elements:
● The display screen 1 consists of a two-line, alphanumerical LCD display with 16 symbols
per line and is used to show relevant information and selection parameters.
● The plus-minus keys 2 are used to select or alter the functions and parameters shown on
the display.
● The function keys 3 are used to switch the relevant function on or off. Activated functions
are shown in each case by an illuminated LED.
Page 7
7
Controls
2.03.02 Plus-minus keys
The relevant plus-minus keys are used for the selection and alteration of the set values con-
cerned (e.g. when entering bartack stitches). In this case the relevant plus or minus key
is pressed and held while the set value shown above the key slowly changes. If the key is
pressed longer, the set value changes more quickly.
2.03.03 Function keys
The activated function is always shown by the relevant illuminated LED.
Description of the individual functions:
Start bartack
If this key is pressed, the securing stitches at the beginning of the seam (start bartacks) are
switched on or off. The number of forward stitches (A) or reverse stitches (B) for the start
bartack can be changed in each case by pressing the +/- key underneath. To change from
double tacks to single tacks set the forward stitches (A) at zero.
End bartack
● If this key is pressed, the securing stitches at the end of the seam (end bartacks) are
switched on or off. The number of reverse stitches (C) or forward stitches (D) can be
changed in each case by pressing the +/- key underneath. To change from double tacks to
single tacks set the forward stitches (D) at zero.
Raised needle position after sewing stop
● If this key is pressed, the "raised needle position after sewing stop" function is switched
on or off. If the function is switched on, the needle positions in t.d.c. after sewing stops
Raised foot position after sewing stop
● If this key is pressed, the "raised foot position after sewing stop" function is switched on
or off. If the function is switched on, the sewing foot is raised after sewing stops.
Foot position up at end of seam section (with programmed sewing)
● The "Foot position up at end of seam section" function is turned on or off by pressing this
button. If the function is switched on, the sewing foot is raised at the end of the seam
sector.
Thread trimming
● If this key is pressed, the "thread trimming" function is switched on or off
A B C D
3 3 3 3
Page 8
8
Controls
Program speed (only in programmed sewing)
● If this key is pressed, the relevant function is switched on or off.
If the function is activated, the pedal forwards function is used to select the program
speed as a fi xed speed. The pedal setting for stopping the fi xed speed is chosen with
parameter 206.
● If the function is switched off, the speed is regulated with the pedal until program speed
is reached.
Reverse sewing direction (only in programmed sewing)
● If this key is pressed, the relevant function is switched on or off. If the function is activa-
ted during programmed sewing, the relevant seam sector is sewn in reverse
Manual sewing sector (only in programmed sewing)
● If this key is pressed, the relevant function is switched on or off.
If the function is activated, switching to the next seam sector is not carried out by stitch
counting or sensor, but manually with the pedal setting "-2".
Programmed sewing stop (only in programmed sewing)
● If this key is pressed, the relevant function is switched on or off.
If the function is activated, the machine stops at the end of the seam sector.
Sewing with light barrier
● In the manual sewing mode with light barrier, the number of stitches entered with pa-
rameter 111 corresponds to the light barrier compensation stitches. In the programmed
sewing mode, the number of stitches in the seam sector is used as the number of com-
pensation stitches.
Stitch counting (only in programmed sewing)
● If this key is pressed, the relevant function is switched on or off.
● If the function is activated, in the programmed sewing mode the machine switches to
the next seam sector after the number of stitches entered have been sewn.
TE/Speed
● In the programmed sewing mode, the number of stitches is entered by stitching them
off.
● If this key is pressed once, the machine changes to parameter input.
● If this key is pressed twice (within 5 seconds) the machine changes to stitch input.
Scroll
● Press this key to scroll through the sub-menus of the program.
PM / Operating mode
● If this key is pressed, the machine switches between manual and programmed sewing. If
the LED is illuminated, programmed sewing is active.
F1 - F4
No function at present.
Page 9
9
Commissioning
3 Commissioning
3
.01 Basic position of the machine drive
● Switch on the machine.
● Press the TE/Speed key twice to call up the parameter input function (LED on).
● Select the technician level B (value "1") with parameter "798", see Chapter 6 parameter
input.
2x
No VAL
B 798 1
● By pressing the corresponding +/- key select the parameter group "700".
No
B 700 0
● Sew a stitch by operating the pedal.
● Turn the balance wheel in the direction of sewing until the needle point is level with the
top edge of the needle plate.
● Press the TE/Speed key to take over the setting and to conclude the input.
400 0 PUL 30%
2.0mm
Page 10
Setting up
10
4 Setting up
4
.01 Entering the puller feed stroke (stitch length)
● Switch on the machine.
● Enter the feed stroke by pressing the corresponding +/- key.
The puller feed stroke setting must match the stitch length setting of the basic
machine!
● Switch on the machine.
● Set the desired puller pressure by pressing the corresponding +/- key.
The value for the current puller pressure (in %) can be read on the display.
4.02 Setting the puller pressure
400 0 PUL 30%
2.0mm
400 0 PUL 30%
2.0mm
Page 11
Setting up
11
4.03 Entering the maximum speed
● Switch on the machine.
● Enter the maximum speed by pressing the corresponding +/- key.
The max. speed is limited with parameter 607.
4.04 Entering the start and end backtacks
● Switch on the machine.
● Press the TE/Speed key twice to select the input menu for start and end backtacks.
A B C D
3 3 3 3
● By pressing the corresponding +/- key select the desired value for the number of forward
stitches (A) of the start backtack.
● By pressing the corresponding +/- key select the desired value for the number of reverse
stitches (B) of the start backtack.
● By pressing the corresponding +/- key select the desired value for the number of reverse
stitches (C) of the end backtack.
● By pressing the corresponding +/- key select the desired value for the number of forward
stitches (D) of the end backtack.
In the programmed sewing mode it is possible to call up the input menu for
start and end backtacks by pressing the scroll key, see Chapter 5.02 Program-
med sewing.
2x
400 0 PUL 30%
2.0mm
Page 12
Setting up
12
4.05 Setting the stitch counting function for the bobbin thread control
● Switch on the machine.
● Press the TE/Speed key twice to call up the parameter input function (LED on).
● By pressing the corresponding +/- key select the parameter "760".
No VAL
A 101 ON
2x
● Press the corresponding +/- key to set the number of remaining stitches, which
can still be sewn after recognition by the bobbin thread control function.
The selected value is multiplied by 10* or 200** and the result is the number of stitches.
● Example display 5 x 200** = 1000 stitches. The setting depends among other things on
the thread strength.
● If the TE/Speed key is pressed, the value is taken over and the machine changes into the
sewing mode.
The bobbin thread rest counter can only be used, if parameter "660" is set at
value "1" or "2".
* If for parameter 660 the value is "1", the multiplier is 10
** If for parameter 660 the value is "2", the multiplier is 200
No VAL
A 760 5
Page 13
Sewing
13
5 Sewing
In the sewing mode all relevant adjustments for the sewing operation are shown on the
display and can be altered directly. Functions can be switched on and off by pressing the key.
The "PM" function key is used to choose between manual sewing (LED off) and programmed sewing (LED on).
5.01 Manual sewing
After the machine has been switched on, the maximum speed, the puller feed stroke and
the puller pressure can be adjusted with the corresponding +/- keys.
Further functions in manual sewing, also see Chapter 2.03.03 Function keys:
Start backtacks on/off
Presser foot raised at end of seam
on/off
End backtacks on/off Thread trimming on/off
Needle position raised
on/off
Sensor on/off
Presser foot raised on/off
On the basic machine the stitch length is adjusted with the balance wheel.
The stitch length for the puller is adjusted on the control panel
400 0 PUL 30%
2.0mm
Page 14
Sewing
14
5.02 Programmed sewing
In the programmed sewing mode 99 programs, each with 9 seam sections and 999 stitches,
can be programmed.
The fi xed programs are used for the quick and easy production of seams with different
numbers of stitches. The pedal setting "0" is used to switch to the next seam section.
After the machine has been switched on and the programmed sewing mode has been
selected with the PM key, the display appears for selecting the program number, seam
section and number of stitches.
With the scroll key other menus can be selected for entering the values for start and end
backtacks and the maximum speed in the corresponding seam section.
1 1 13
1000 5 0
Further functions in programmed sewing, also see Chapter 2.03.03 Function keys:
Start backtacks on/off Seam section speed on/off
End backtacks on/off Reverse sewing direction on/off
Needle position raised
on/off
Manual sewing on/off
Presser foot raised
on/off
Stop on/off
Presser foot raised after
thread trimming on/off
Sensor on/off
Thread trimming on/off Stitch count on/off
Page 15
Sewing
15
5.03 Error messages
When an error occurs, an error code appears on the display together with short instructions.
An error message is caused by incorrect settings, defective elements or seam programs as
well as by overload conditions. See Chapter 5.03.01 Description of the error messages for
a description of the error codes.
● Eliminate error.
● Acknowledge error elimination by pressing the TE/speed key.
5.03.01 Description of the error messages
Error
code
Cause Remedy
E001 Pedal not in rest position when
machine is switched on
Check pedal
E009 Start inhibitor at standstill Bring sewing head to its basic position
E010 Machine class altered Switch control unit off, then on again.
E062 Voltage of power supply unit (24 V)
too low
Check connected consumers
E063 Power supply unit (24 V) overloaded Check connected consumers
E064 "Mains off" signal when machine is
switched on
Contact service
E065 IGBT error when machine is swit-
ched on
Contact service
E066 IGBT test with error recognition Contact service
E067 Mains off Switch on mains
E068 Overcurrent motor during operation Contact service
E069 No increments Contact service
E070 Motor blocking Check machine for binding
E071 Incremental transmitter of motor
not connected
Check plug of incremental transmitter
E074 No synchronization impulse from
sewing head
Check transmitter
E088 RAM defective Contact service
E092 Start inhibitor running during drive Check end switch
E173 Motor not connected Check motor connection
E009
PRESS TE-SPEED
Page 16
Parameter input
16
2x
No VAL
A 101 ON
No
A 600
No VAL
A 660 2
6 Parameter input
6
.01.01 Example of how to enter the parameters
● Switch on the machine.
● Press the "TE/Speed" key twice to call up the parameter input function (LED on).
● Select the parameter, e.g. Parameter 660 for bobbin thread monitoring, by pressing the
relevant plus-minus keys.
● Enter the desired value for the selected parameter, e.g. "2" for " bobbin thread rest coun-
ter on", by pressing the relevant plus-minus keys.
● Conclude the parameter input (LED off).
Page 17
Parameter input
17
6.01.02 Selecting the user level
● Switch on the machine.
● Press the TE/Speed key twice (LED on) to call up the parameter input function.
2x
No VAL
A 101 ON
No
A 798 0
No VAL
B 798 1
● The standard set value is set at "0" (= operator level "A"). Press the relevant plus-minus
keys to select the desired user level.
Set value "0" = User level "A"
Set value "1" = Mechanic level "B"
Set value "11" = Service level "C"
The selected user level is shown next to the parameter number.
● Conclude the parameter input (LED off).
If the main switch is switched off and on again, the machine changes back
automatically to user lever "A".
● Select parameter 798 by pressing the relevant plus-minus keys.
Page 18
Parameter input
18
6.02 Parameter list
Only appropriately trained personnel is authorized to alter the set values in the
parameters of user level "B" and "C"
With this control unit following machine types are programmable:
Machine type 1 = series 1181, 3701
Machine type 2 = series 1183
Machine type 3 = 5480
Machine type 4 = 480 Clean Cut
Machine type 5 = 583
Group
Parameter
Description
Machine type
User level
Setting range
Set value
1
101 Acoustic signal of control panel keys 1, 2, 3, 4, 5 A ON - OFF OFF
105 Speed at seam start 1, 2, 3, 45BB300 - 2000
300 - 2000
120 0
140 0
106 Speed at seam start
ON = variable (pedal-controlled)
OFF = constant (as for parameter 105)
1, 2, 3, 4, 5 B ON - OFF OFF
107 Speed at seam start
ON = limited by parameter 105
OFF = limited by parameter 607
1, 2, 3, 4, 5 B ON - OFF OFF
110 Speed at seam end 1, 2, 3, 45BB300 - 2000
300 - 2000
120 0
140 0
111 Light barrier compensating stitches 1, 2, 3, 4, 5 A 1 - 30 8
112 No. of stitches for blocking out light
barrier for knitted fabrics
1, 2, 3, 4, 5 A 0 - 100 0
113 Start with light barrier
ON = only if light barrier dark
OFF = also when light barrier bright
1, 2, 3, 4, 5 B ON - OFF OFF
116 Soft starting stitches (soft start) 1, 2, 3, 45A
A
0 - 30
0 - 30
0
1
117 Speed for soft starting stitches (soft
start)
1
2, 3, 4, 5BB
30 - 640
30 - 2000
400
1000
163 Sewing with light barrier 1, 2, 3, 4, 5 B ON - OFF OFF
Page 19
Parameter input
19
Group
Parameter
Description
Machine type
User level
Setting range
Set value
1
199 Speed for light barrier compensating
stitches
1, 2, 3, 4, 5 B 300 - 2000 1200
2
203 Speed for seam program
ON = variable (pedal-controlled)
OFF = constant
1, 2, 3, 4, 5 B ON - OFF ON
206 Interrupt /stop seam sector at fi xed speed
ON = with pedal -2,
OFF = with pedal 0
1, 2, 3, 4, 5 B ON - OFF OFF
252 Puller roller clearance
for front backtack approx. 4 mm
1, 2, 3, 45B
B
5 - 200
5 - 200
19
25
254 Puller roller clearance
after trimming approx. 7 mm
1, 2, 3, 45B
B
10 - 255
10 - 2552550
3
301 Start voltage of solenoid for feed
changeover
ON = 24 V, OFF = 32 V
1, 2, 3, 4, 5 C ON - OFF OFF
302 Holding power of puller roller when
rising
1, 2, 3, 4, 5 B 50 - 200 119
311 Stop stitch counting
ON = with thread trimming
OFF = without thread trimming
1, 2, 3, 4, 5 B ON - OFF ON
313 Programs as tack programs 1, 2, 3, 4, 5 B ON - OFF OFF
318 Puller lifts with automatic presser foot
lift and starts with a holdoff depending
on parameter 445
1 = on, 0 = off
1, 2, 3, 4, 5 B 0 - 99 1
356 Input is:
ON = Presser foot,
OFF = suction
1, 2, 3, 4, 5 B ON - OFF ON
364 TFeed adjustment means
ON = t ack,
OFF = condensed stitches
1, 2, 3, 4, 5 B ON - OFF ON
382 Switch shaft of analogue input for
thread monitor
1, 2, 3, 4, 5 B 0 - 100 15
387 Output motor operation activated
ON = with pedal = 1D (motor running)
OFF = with pedal = 1 (lower presser foot)
1, 2, 3, 4, 5 B ON - OFF ON
Page 20
Parameter input
20
Group
Parameter
Description
Machine type
User level
Setting range
Set value
4
445 Number of stitches before puller roller
touches down after machine start
(only when parameter 318 is set to "1")
1, 2, 3, 4, 5 B 0 - 99 15
446 Input is:
1 = needle raised without trimming
2 = needle position change
3 = single stitch
4 = single stitch with shortened stitch
length
5 = tack inversion
6 = tack suppression
7 = switchover position
1, 2, 3, 4, 5 B 1 - 7 1
494 Function of external key
0 = Feed switch-over by hand
1 = Thread clamp at seam start
1, 2, 3, 4, 5 B 0 - 1 0
499 Stitch count for slowed down lowering
of puller after operating the knee switch
1, 2, 3, 4, 5 A 0 - 99 0
5
522 Needle position at stop during
ornamental tack
ON = raised; OFF = lowered
1, 2, 3, 4, 5 B ON - OFF OFF
523 Tack
ON = ornamental tack (stitch-in-stitch)
OFF = standard tack
1, 2, 3, 4, 5 A ON - OFF OFF
530 Maximum speed for ornamental tack 1, 2, 3, 4, 5 B 300 - 2000 1000
538 Tacting output(thread tension release) 1, 2, 3, 45B
B
10 - 50
10 - 50
30
50
584 Tack
ON = quadruple,
OFF = double
1, 2, 3, 4, 5 B ON - OFF OFF
585 Speed limitation with tack 1, 2, 3, 4, 5 B 300 - 2500 1000
6
605 Actual speed value in display
ON = on,
OFF = off
1, 2, 3, 4, 5 B ON - OFF ON
606 Minimum speed 1, 2, 3, 4, 5 B 30 - 650 180
Page 21
Parameter input
21
Group
Parameter
Description
Machine type
User level
Setting range
Set value
6
607 Maximum speed 1, 2, 3, 45BB300 - 5500
300 - 6000
▲
▲
608 Speed level curve (pedal characteristic)
1 = linear, 2 = non-linear
1, 2, 3, 4, 5 B ON - OFF ON
609 Trimming speed 1 1, 2, 3, 45B
B
60 - 300
60 - 300
180
220
615 End recognition with light barrier
ON = from bright to dark,
OFF = from dark to bright
1, 2, 3, 4, 5 B ON - OFF OFF
618 Return after seam end 1, 2, 3, 4, 5 B ON - OFF OFF
623
Switch-on delay for return in [ms]
1, 2, 3, 4, 5 B 0 - 2000 30
626
Clean cut
4 B ON - OFF OFF
627
Stitch count for clean cut at seam start
4 B 1 - 2 1
642 Presser foot lift time from switch-on to
tension reduction
1, 2, 3, 4, 5 B 10 - 100 100
643 Feed adjustment time from switch on
to tension reduction
1, 2, 3, 4, 5 B 10 - 100 100
651 Automatic lowering of presser foot at
machine standstill
1, 2, 3, 4, 5 B ON - OFF ON
653 Bearing position before sewing 1, 2, 3, 4, 5 B ON - OFF OFF
660 Bobbin thread monitoring
0 = OFF,
1 = by sensor
2 = by stitch counting
1, 2, 3, 4, 5 B 0 - 2 0
668 Thread wiper 1, 2, 3, 4, 5 B ON - OFF OFF
7
700* Needle position 0
Needle reference position
1, 2, 3, 4, 5 B 0 - 255 0
702 1st needle position (lowered) 1, 2, 5,
3,
4
B
B
B
0 - 255
0 - 255
0 - 255
90
100
80
▲ = See Chapter 3 Specifi cations of the Instruction Manual for the machine
Page 22
Parameter input
22
Group
Parameter
Description
Machine type
User level
Setting range
Set value
7
703 Thread take-up lever position raised 1, 2,
3,
4,
5
B
B
B
B
0 - 255
0 - 255
0 - 255
0 - 255
226
208
227
222
705 End of cutting signal 1, 2, 3, 45B
B
0 - 255
0 - 255
200
175
706 Start of cutting signal 1, 2, 3,
4,
5
B
B
B
0 - 255
0 - 255
0 - 255
136
127
135
707 Start thread tension release 1, 2, 3,
4,
5
B
B
B
0 - 255
0 - 255
0 - 255
164
140
190
710 Needle position raised 1, 2, 3, 45B
B
0 - 255
0 - 255
227
184
715 Switch-on time [ms] for thread wiper 1, 2, 3, 4, 5 B 0 - 2000 60
718 Stop brake tacting
( 0 = brake off)
1, 2, 3, 4, 5 B 0 - 100 0
719 Tacting output (presser foot)
100 = 100 % starting
1, 2, 4, 53B
B
10 - 60
10 - 90
40
90
721 Tacting output (feed adjustment)
100 = 100 % starting
1, 2, 4, 53B
B
10 - 60
10 - 90
40
90
722 Acceleration ramp for sewing motor
1 = fl at, 50 = steep
1, 2, 3, 4, 5 B 1 - 60 50
723 Brake ramp for sewing motor
1 = fl at, 50 = steep
1, 2, 3, 4, 5 B 1 - 60 40
729 Start delay after lowering presser
foot [ms]
1, 2, 4, 53BB10 - 2000
10 - 2000
120
70
730 Lift delay for presser foot at end of
seam
1, 2, 4, 53BB10 - 2000
10 - 2000500
734 Tacting output(cutting magnetic) 1, 2, 4, 53B
B
10 - 40
10 - 90
10
90
* = T
hese parameters remain unchanged when the set parameter values are reset,
see Chapter 7
.01 Reset / Cold start.
Page 23
Parameter input
23
Group
Parameter
Description
Machine type
User level
Setting range
Set value
7
746 Needle position for switchover
Zig-zag or triple stitch
1
2, 3, 4, 5
B
-
0 - 255
-
90
-
748 Input is:
1 = needle raised without trimming
2 = needle position change
3 = single stitch
4 = single stitch with shortened
stitch length
5 = tack inversion
6 = tack suppression
7 = switchover position
1, 2, 3, 4, 5B
B
1 - 7
1 - 7
5
1
751 Time for blowing after attaching (ms) 4 B 0 - 2000 120
752 Stop time for catcher off after attaching
(ms)
4 B 0 - 2000 150
760 Remaining no. of stitches after reaction
of bobbin thread monitor during bobbin
thread monitoring
1 = Multiplying factor for fi xed
value x 10 during direct monitoring
2 = Multiplying factor for fi xed
value x 200 during indirect
monitoring
1, 2, 3, 4, 5 A 0 - 250 5
761 Extension thread tension release /
thread pulling [ms]
1, 2, 3, 4, 5 B 0 - 80 0
770 Lifting delay for presser foot when
pedal position is "-1" [ms]
1, 2, 3, 4, 5B
B
10 - 250
10 - 25080110
771 Factor when lowering the puller to a po-
sition
1, 2, 3, 4, 5B
B
1 - 15
1 - 15
10
7
772 Factor when raising the puller to a po-
sition
1, 2, 3, 4, 5B
B
1 - 15
1 - 15
7
6
775 Stop time for ornamental tack [ms] 1, 2, 3, 4, 5 B 10 - 1000 100
786 Catcher position off 4 B 0 - 255 220
789 Needle position 10 (bearing position) 1, 2, 3, 4, 5 B 0 - 255 248
793 Delay for feed adjustment on till trim-
ming with shortened trim stitch [ms)
1
2, 3, 4, 5,B-
0 - 2000-140
-
Page 24
Parameter input
24
Group
Parameter
Description
Machine type
User level
Setting range
Set value
7
797 Hardware-test 1, 2, 3, 4, 5 C ON - OFF OFF
798 User level
0 = user level A
1 = mechanic level B
11 = service level C
1, 2, 3, 4, 5 B 0 - 20 0
799* Selected machine class(see Table of
machine types on Page 18)
1
2
3
4
5
C
C
C
C
C
1 - 5
1 - 5
1 - 5
1 - 5
1 - 5
1
2
3
4
5
8
800* Motor rotating direction when looking
at V-belt pulley
1= anti-clockwise, 0 = clockwise
1, 2
3, 4, 5
C
C
0 - 1
0 - 1
0
1
801 Reversing angle at end of seam 1, 2, 3, 4, 5 B 10 - 212 32
814 Change-over of positioning method
1 = Ramp braking in target position
2 = Max. braking at positioning speed
and wait till target position is
reached.
1, 2, 3, 4, 5 C 1 - 2 2
815 Motor starting method after mains on
1 = sinus method,
2 = impulse method
1, 2, 3, 4, 5 C 1 - 2 1
880 Max. starting current [A] 1, 2, 3, 4, 5 C 1 - 10 8
881 Adjust positioning behaviour of motor
to the machine to avoid vibrations
1, 2, 3, 4, 5 C 3 - 24 10
884 Proportional amplifi cation of speed
control of sewing motor
1, 2, 3, 4, 5 B 3 - 24 10
885 Integral amplifi cation of speed control
of sewing motor
1, 2, 3, 4, 5 C 10 - 80 50
886 Proportional amplifi cation of positioning
controller(sewing motor)
1, 2, 3, 4, 5 C 1 - 15 8
887 Differential amplifi cation of positioning
controller(sewing motor)
1, 2, 3, 4, 5 C 1 - 15 8
* = These parameters remain unchanged when the set parameter values are reset,
see Chapter 7.01 Reset / Cold start.
Page 25
Parameter input
25
Group
Parameter
Description
Machine type
User level
Setting range
Set value
8
889 Time for positioning control in [ms],
0 = always
1, 2, 3,
4,
5
C
C
C
0 - 2500
0 - 2500
0 - 2500
400
200
300
890 Proportional amplifi cation of stop brake 1, 2, 3, 4, 5 C 1 - 25 15
897* MINI-motor variant
1 = long, 0 = short
1, 2, 3, 4, 5 C 0 - 1 0
898 Motor current limitation
ON = 15A, OFF = 10A
1, 2, 3, 4, 5 C ON - OFF OFF
9
900 Proportional amplifi cation of speed
controller during trimming
1, 2, 3, 4, 5 B 1 - 24 14
901 Trimming release-speed 1, 2, 3, 4, 5 B 30 - 500 300
933 Switchover of display on screen
ON = diagnosis display
OFF = standard display
1, 2, 3, 4, 5 C ON - OFF OFF
939 Hold-back time (premature electrical
switchover) for feed adjustment when
switching on [ms]
1, 2, 3, 4, 5B
B
10 - 200
10 - 2003034
940 Time until catch advances for "clean
cut"
4 B 0 - 2000 150
969 Switch off position for presser foot
when thread is clamped at beginning
of seam
1, 2, 3, 4, 5 B 0 - 255 100-
985 Switch on position for thread clamp 1, 2, 3, 4, 5 B 0 - 255 67
986 Switch off position for thread clamp 1, 2, 3, 4, 5 B 0 - 255 206
989 Thread clamp at beginning of seam
0 = Thread clamp off
1 = Thread clamp without presser foot
lift
2 = Thread clamp with presser foot lift
1, 2,
3, 4, 5
B
B
0 - 2
0 - 2
1
0
* = These parameters remain unchanged when the set parameter values are reset,
see Chapter 7.01 Reset / Cold start.
Page 26
Parameter input
26
Group
Parameter
Description
Machine type
User level
Setting range
Set value
10 1000 Number of stepping motors 1, 2, 3, 4, 5 C 0 - 1 1
10
1001 Stepping motor starting angle 1,
2, 5,
3
B
B
B
B
0 - 255
0 - 255
0 - 255
0 - 255
22
170
144
100
1003 Feed roller radius 1, 2, 3, 4, 5 C 5 - 50 15
11 1100 Operating mode stepping motor 1 1, 2, 3, 4, 5 C 0 - 2 1
1101* Rotation direction stepping motor 1
1 = anti-clockwise, 0 = clockwise
1, 2, 3, 4, 5 B ON - OFF OFF
1102 Stepping mode stepping motor 1
1 = full-step,
2 = half-step,
3 = quarter step,
4 = eighth step
1, 2, 3, 4, 5 B 1 - 4 3
1103 Maximum current stepping motor in % 1, 2, 3, 4, 5 C 1 - 100 80
1104 Reducing current stepping motor in % 1, 2, 3, 4, 5 C 0 - 50 30
1105 Stepping motor 1, start-stop-time
time for 1
st
step at start-stop-speed)
1, 2, 3, 4, 5 C 10 - 1000 300
1106 Maximum speed stepping motor 1 1, 2, 3, 54CC10 - 4000
10 - 4000
843
32
1107 Acceleration in % of max. speed on.
stepping motor 1
1, 2, 3, 4, 5 C 1 - 50 28
1108 Number of brake steps of stepping
motor 1
1, 2, 3, 4, 5 C 1 - 50 5
1160 Feed motion compensation at begin-
ning of seam
1, 2, 3, 4, 5 A 0 - 99 20
* = These parameters remain unchanged when the set parameter values are reset,
see Chapter 7.01 Reset / Cold start.
Page 27
Service functions
27
7 Service functions
7
.01 Reset / Cold start
After selecting the Reset menu, by pressing the relevant plus key it is possible to delete
seam parameters and seam programs or to carry out a cold start.
● Press and hold plus-minus keys "A+" and "D+" and switch on the machine.
A+
D+
1 = Reset seam parameters
● Press plus key "A+".
All seam parameters are deleted, the message "MASTER-RESET 1" appears briefl y
on the display.
2 = Reset seam programs
● Press plus key "B+".
All seam programs are deleted, the message "MASTER-RESET 2" appears briefl y on the
display.
3 = Cold start
● Press plus key "D+".
The values of the machine control unit, except the machine class, are set back to their
basic values. The message "COLD START" appears briefl y on the display.
After the cold start all programmed values are set back to their status at the
time of delivery. For this reason, after a cold start the parameters 799, 800 and
700 must by checked and reset if necessary.
A+
D+
B+
Select Reset
1 2 3
Page 28
Service functions
28
A
B
E 1 X 5: 5 0
7
.02.01 Test block 1 – inputs
For the allocation of the functions of the outputs displayed, see Chapter 8 Cir-
cuit diagrams.
Input
Input number
Connector
Input status
0 = switch open
1 = switch closed
Contact number
E 1 X 5: 5 0
7
.02 Hardware-test
The hardware test is a test program which, with the aid of the control panel, makes it possi-
ble to check various components of the control unit and the machine installation. The check
involves the test of seven test blocks.
● Switch on the machine.
● Select service level "C", see Chapter 9.01.02 Selecting the user level.
● Select parameter 797 and set at "ON" by pressing the relevant plus-minus key. The fi rst
test block appears on the display.
● Further test blocks can be called up by pressing the plus-minus keys "A".
● The relevant inputs or outputs are selected by pressing the plus-minus keys "B".
Page 29
Service functions
29
7.02.02 Test block 2 – outputs
● Press plus key "D+" to switch on the relevant output for 200 ms.
For the allocation of the functions of the outputs displayed, see Chapter 8 Cir-
cuit diagrams.
A1 X 5: 28 0
Output
Output number
Connector
Output status
Contact numberr
D+
7.02.03 Test block 3 – speed control unit
● By pressing pedal operation all 16 control steps can be called up.
If all displays from -2, -1, 0, 1, 1D to 12D appear, the speed control unit is in order.
SWG -2
Speed control unit
Pedal position
Page 30
Service functions
30
7.02.04 Test block 4 – actual value transmitter
● The actual value can be checked by pressing Turn on the balance wheel.
If the increments from 0 – 255 appear on the display, the actual value transmitter is in
order.
IWG 0
Actual value transmitter
Increments
7.02.05 Test block 5 – light barrier
LS 0
Light barrier
Light barrier status
0 = light barrier off
1 = light barrier on
● The light barrier status can be checked here.
Page 31
Service functions
31
7.02.06 Test block 6 – thread monitor (only on subclass -926/06)
● The analogue value of the thread monitor is shown here in %.
Fw 30%
Thread monitor
Analogue value of thread monitor
7.02.07 Test block 7. - puller
Puller Srp
1 1
Input puller release
Input knee switch
● The input status can be checked here.
Page 32
Service functions
32
● If the plus key "B+" is pressed, all data from the control unit is transferred to the program-
ming device.
● If the plus key "D+" is pressed, all data from the programming device is transferred to the
control unit.
Before the data transfer, the Instruction Manual of the programming device
must be observed!
B+
D+
update Data
B+ ->QP D+ QP->
7
.02.08 Test block 8 – data transfer
Page 33
33
8 Circuit diagrams
8
.01 Reference lists for the circuit diagrams of the 1180 and 3701 series
(Connection diagram 91-191 504-95)
A1 Controller Quick P350 ED
A2 BDF S3 control panel
A14 Sewing head recognition unit (OTE)
H1 Sewing lamp
H10 LED Stitch counter
M1 Sewing motor
M2 Linear motor lift puller
M3 Stepping motor roller presser
Q1 Main switch
S1 Pedal set value transmitter
S3 Puller release
S6 Start inhibitor E6 (stop)
S41 Manual backtacking key
S42 Needle position change key (threading key)
S43 Single stitch switch
S60 Edge guide key (optional)
X0 PC-interface (RS 232)
X1 Motor
X2 Incremental transmitter
X3 Speed control unit
X4/A M3 stepping motor puller roller
X5 Outputs-Inputs
X6 Bobbin thread monitor (optional)
X7 Light barrier (optional)
X8 M2 linear motor lift puller
X13 S3 puller release
X16 S6 start inhibitor E6 (stop)
X23 Y23-900/.. Thread trimmer
X24 Y24-910/.. Automatic foot lift
X25 Y25-911/.. Backtacking/condensed stitches
X40 Keyboard S41-S43 + H11
X50 A14 sewing head recognition unit (OTE)
X60 S60 + Y60 Edge guide (optional)
Y2 -900/..Thread trimmer
Y4 -910/..Automatic presser foot lift
Y5 -911/Backtacking / condensed stitches
Y60 Edge guide (optional
Circuit diagrams
Page 34
34
Circuit diagrams Version 03.08.06 91-191 504-95 Part 1
Page 35
35
91-191 504-95 Part 2 Version 03.08.06 Circuit diagrams
Page 36
36
Circuit diagrams Version 03.08.06 91-191 504-95 Part 3
Page 37
37
Circuit diagrams
8.02 Reference lists for the circuit diagrams of the 5480
(Connection diagram 91-191 503-95)
A1 Controller Quick P350 ED
A2 Control panel BDF S3
A14 Sewing head recognition unit (OTE)
H1 Sewing lamp
H10 LED Stitch counter
M1 Sewing motor
M2 Linear motor lift puller
M3 Stepping motor roller presser
Q1 Main switch
S1 Pedal set value transmitter
S3 Puller release
S41 Manual backtacking key
S42 Needle position change key (threading key)
S43 Single stitch switch
S60 Edge guide key (optional)
X0 PC-interface (RS 232)
X1 Motor
X2 Incremental transmitter
X2.1 Inkrementalgeber Adapter
X2.2 Synchronisator Adapter
X3 Speed control unit
X4 A2 control panel BDF S3
X4/A M3 stepping motor puller roller
X5 Outputs-Inputs
X6 Bobbin thread monitor (optional)
X7 Light barrier (optional)
X8 M2 linear motor lift puller
X13 S3 puller release
X23 Y23-900/.. Thread trimmer
X24 Y24-910/.. Automatic foot lift
X25 Y25-911/.. Backtacking/condensed stitches
X40 Keyboard S41-S43 + H11
X50 A14 sewing head recognition unit (OTE)
X60 S60 + Y60 Edge guide (optional)
Y2 -900/..Thread trimmer
Y4 -910/..Automatic presser foot lift
Y5 -911/Backtacking / condensed stitches
Y60 Edge guide (optiona
Page 38
38
Circuit diagrams Version 30.06.06 91-191 503-95 Part 1
Page 39
39
91-191 503-95 Part 2 Version 30.06.06 Circuit diagrams
Page 40
40
Circuit diagrams Version 30.06.06 91-191 503-95 Part 3
Page 41
41
Circuit diagrams
8.03 Referenzliste zu den Stromlaufplänen der Baureihe 580
(Schaltplan 91-191 557-95)
A1 Controller P350 EDxC
A2 Control panel BDF S3
A14 Sewing head recognition unit (OTE)
M1 Sewing motor
M2 Linear motor lift puller
M3 Stepping motor roller presser
Q1 Main switch
S1 Pedal set value transmitter
S5 Start inhibitor E5 (Stop)
S8 Puller release
S9 Knee switch puller
S11 Manual backtacking key
X0 PC-interface (RS 232)
X1 M1 Sewingmotor
X2 M1 Incremental transmitter
X3 S1 Speed control unit
X4 A2 control panel BDF S3
X4/A M3 stepping motor puller roller
X5 Outputs-Inputs
X6 Bobbin thread monitor (optional)
X8 S3 puller release
X11 S11 Manual backtacking key
X12 Y2 Automatic foot lift
X13 Y3 Thread trimmer
X14 Y4 Tension release
X15 Y5 Automatic foot lift
X16 Y6 Thread clamp
X17 S5 Start inhibitor
Y2 -911/.. Automatic foot lift
Y3 -900/.. Thread trimmer
Y4 FSL Tension release
Y5 -910/.. Automatic foot lift
Y6 FK Thread clamp
Page 42
42
Circuit diagrams Version 07.02.11 91-191 557-95 Part 1
Page 43
43
91-191 557-95 Part 2 Version 07.02.11 Circuit diagrams
Page 44
44
Circuit diagrams Version 07.02.11 91-191 557-95 Part 3
Page 45
Note
Page 46
© PFAFF Industriesysteme und Maschinen AG 2009, PFAFF is the exclusive trademark of VSM Group AB.PFAFF Industriesysteme und Maschinen AG is an authorized licensee of the PFAFF trademark.
PFAFF Industriesysteme
und Maschinen AG
Hans-Geiger-Str. 12 - IG Nord
D-67661 Kaiserslautern
Telefon: +49 - 6301 3205 - 0
Telefax: +49 - 6301 3205 - 1386
E-mail: info@pfaff-industrial.com
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