PEUGEOT Geopolis User Manual

Sales division

Technical network leadership

WORKSHOP MANUAL

-

	TABLE OF CONTENTS.
TABLE OF CONTENTS.
TABLE OF CONTENTS. ...................................................................................................................................	1
PRODUCTS DANGER SYMBOLS USED.........................................................................................................	4
CHARACTERISTICS.........................................................................................................................................	6
Engine........................................................................................................................................................	6
Capacities ..................................................................................................................................................	6
Chassis ......................................................................................................................................................	7
Dimensions and weight..............................................................................................................................	7
Tyres ..........................................................................................................................................................	7
SERVICE SCHEDULE AND COMMISSIONING...............................................................................................	8
Check.........................................................................................................................................................	8
Change ......................................................................................................................................................	8
Check and lubricate ...................................................................................................................................	9
Reading the ECU fault codes.....................................................................................................................	9
Test machine .............................................................................................................................................	9
Time required for maintenance ..................................................................................................................	9
Battery preparation (Except battery without maintenance)*.....................................................................	10
Checks before handing over to the customer ..........................................................................................	10
SPECIAL IMPORTANT POINTS.....................................................................................................................	11
Oil and fuel...............................................................................................................................................	11
Starting up after overhauling the engine ..................................................................................................	11
Electricity..................................................................................................................................................	11
Special features .......................................................................................................................................	11
TIGHTENING TORQUES. ...............................................................................................................................	12
Engine part...............................................................................................................................................	12
Body panels .............................................................................................................................................	13
Cycle part.................................................................................................................................................	13
Standard ..................................................................................................................................................	13
SPECIAL TOOLS ............................................................................................................................................	14
ELECTRICITY..................................................................................................................................................	15
4 stroke indirect injection system functional diagram...............................................................................	15
ABS/MBS system schematic diagram .....................................................................................................	16
Fuses and energy distribution..................................................................................................................	17

1 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

TABLE OF CONTENTS.
LOCATION OF COMPONENTS......................................................................................................................	18
BODY PANELS ...............................................................................................................................................	19
Location of body components ..................................................................................................................	19
Body component sequence of disassembly.............................................................................................	20
Removal of the storage compartment......................................................................................................	21
Removal of a RH or LH side cover ..........................................................................................................	21
Removal of the tank covers .....................................................................................................................	22
Removal of a RH or LH footboard............................................................................................................	23
Removal of the front shield panel ............................................................................................................	24
Removal of the rear shield panel .............................................................................................................	25
Removal of the dirt shield ........................................................................................................................	25
Removal of the instrument cluster ...........................................................................................................	26
Removal of the battery holder..................................................................................................................	26
SERVICE OPERATIONS.................................................................................................................................	27
Changing the engine oil and replacing the oil filter ..................................................................................	27
Draining the relay box ..............................................................................................................................	29
Replacing the air filter ..............................................................................................................................	30
Removal of the transmission air filter.......................................................................................................	32
Changing the drive pulley bearings..........................................................................................................	32
Removal of the spark plug .......................................................................................................................	33
Draining the cooling circuit.......................................................................................................................	33
Installing the valve clearance...................................................................................................................	34
Replacing the brake pads ........................................................................................................................	36
Front brake........................................................................................................................................................	36
Rear brake ........................................................................................................................................................	36
Checking the brake fluid level ..................................................................................................................	40
SERVICING THE ABS/MBS SYSTEM............................................................................................................	41
Reminder .................................................................................................................................................	41
Removal of the brake modulator..............................................................................................................	41
Re-installing the modulator ......................................................................................................................	42
Bleed procedure.......................................................................................................................................	43
Draining the rear brake circuit...........................................................................................................................	43
Bleeding the assistance circuit..........................................................................................................................	45
Draining the front brake circuit ..........................................................................................................................	46

2 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

	TABLE OF CONTENTS.
MISCELLANEOUS OPERATIONS .................................................................................................................	49
Procedure for reducing the fuel circuit pressure ......................................................................................	49
Checking fuel pressure ............................................................................................................................	50
Removal of the fuel pump ........................................................................................................................	51
Removal of the fuel gauge .......................................................................................................................	52
Removal of the throttle box ......................................................................................................................	53
Removal of the lambda sensor ................................................................................................................	53
Removal of the regulator..........................................................................................................................	54
Removal of the radiator............................................................................................................................	55
Removal of the engine mounting assembly .............................................................................................	56
Removal of the engine .............................................................................................................................	58
Removal of the fork..................................................................................................................................	62
Replacing the bearings of the steering system ........................................................................................	62
Steering system tightening method..........................................................................................................	64

3 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

PRODUCTS DANGER SYMBOLS USED

PRODUCTS DANGER SYMBOLS USED

Protection of individuals and of the environment.

			Means that the product or the package
	Möbius band	Recyclable	can be recycled. However, this does not
			guarantee that the product will be
			recycled.
			Avoid contact with the skin and clothes.
		The product can irritate the	Wear gloves, safety glasses and
	Irritant	skin, eyes and repiratory	appropriate clothes such as a cotton
		organs	overall. Do not breath fumes. If in contact,
			wash thoroughly with water.
			Keep it away from any flame or heat
	Flammable	The product is flammable	source (barbecue, radiator, heating
			device, etc.). . . . Do not leave the product
			in the sun.
			Avoid contact with the skin and clothes.
	Corrosive	The product can damage living	Wear gloves, safety glasses and
		tissues or other surfaces	appropriate clothes such as a cotton
			overall. Do not breath fumes.
		The product can explode under
	Explosive	certain circumstances (flame,	Avoid impacts, friction, sparks and heat.
		heat, impact, friction)
	Hazardous to	The product affects fauna and	The ideal solution is to bring this product
		flora. Do not dump it in	to your nearest household waste recycling
	the environment
		garbage cans, sinks or nature.	centre.
		The product can seriously	Avoid direct contact with body even by
	Toxic	affect health if it is inhaled,	inhalation. If you feel unwell, seek medical
		ingested or in contact with skin	advice immediately.
		One of the product's	This symbol informs the consumer that the
	Do not throw		used product shall not be thrown away into
		component is toxic and can be
	away into a		a garbage can, but shall be brought back
	garbage can	hazardous to environment. Ex.	to the merchant or dropped at a specific
		Used batteries	collection point
	Compulsory	Operation that can be	People's safety can be seriously affected if
			the recommendations are not fully
	gloves	dangerous for people
			respected.

4 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

PRODUCTS DANGER SYMBOLS USED

GLUE

		Operation that can be	People's safety can be seriously affected if
	People's safety dangerous for people		the recommendations are not fully
			respected.
		Operation that can be	Indicate the specific procedures that shall
	Important		be followed in order not to damage the
		hazardous to the vehicle
			vehicle
	Good operating	The operation must be carried	Serious damage to the vehicle and in
	condition of the	out in strict compliance with the	certain cases a cancellation of the
			warranty can be involved if the
	vehicle	documents	recommendations are not fully respected.
	Note	Operation that can be difficult	Indicate a note which gives key
			information to make the procedure easier
		Lubricate the parts to be	Indicate the specific procedures that shall
	Lubricate		be followed in order not to damage the
		assembled
			vehicle.
		Grease the parts to be	Indicate the specific procedures that shall
	Grease		be followed in order not to damage the
		assembled
			vehicle.
			Indicate the specific procedures that shall
	Glue	Glue the parts to be assembled be followed in order not to damage the
			vehicle.

N			Indicate the specific procedures that shall
	New part	Use a new part	be followed in order not to damage the
			vehicle.

5 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

CHARACTERISTICS

CHARACTERISTICS

Engine

		400 cc
	Marking	M564M
	Type	4-stroke single-cylinder
		4 valves per cylinder with chain driven overhead camshaft
	Cooling	Liquid
	Bore x stroke	85.8 x 69 mm
	Cubic capacity	399 cc
	Max. power output	25 kW at 7500 rpm
	Max. torque rating	5500 rpm
	Lubrication	Trochoidal pump
	Transmission	By 2 variable pulleys and V-type belt
	Clutch	Centrifugal automatic
	Exhaust	Catalytic
	Starter motor	Mitsuba 900 W
		1 spark plug
	Spark plug	NGK CR7EKB
		Electrode gap
		0.7-0.8 mm
	Magneto flywheel	Mitsuba 350 W
	Fuel supply	Indirect electronic injection
		Magneti-Marelli

Capacities

	Engine oil	1.7 l SAE 5W40.
		Minimum grade: API SJ.
	Relay box oil	0.25 l SAE 80W90.
		Minimum grade: API GL4.
	Coolant	1.4 l Peugeot coolant part number 754614.
	Fork oil	212 cc per tube (Esso Univis 46 or Agip HLift 46)
	Fuel tank	13.2 l / Version ABS 10.5 l

6 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

		CHARACTERISTICS
Chassis
Chassis		Double cradle out of high-resistance steel tube
Front suspension		Hydraulic telescopic fork. Ø37 mm
Travel		100 mm
Rear suspension		2 adjustable combined spring hydraulic shock absorbers
Travel		100 mm
Dimensions and weight
Overall length		2180 mm
Width at handlebar		755 mm
Height.(without rear-view		1486 mm
mirrors)
Wheelbase		1527 mm
Ground clearance		157 mm
Saddle height		805 mm
Unladen weight		200 kg.
Tyres
Front wheel rim		16 inch aluminium alloy
Front tyre		110/70 - 16
Front tyre pressure		2.2 bars
Rear wheel rim		14 inch aluminium alloy
Rear tyre		150/70 - 14
Rear tyre pressure		2.4 bars

Chassis markings

1

1. Manufacturer's plate.(Left side)

-VIN number of the RH side of the vehicle

Engine marking

M461M

xxxxxxxxxx

2

2. Engine number

7 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

SERVICE SCHEDULE AND COMMISSIONING

SERVICE SCHEDULE AND COMMISSIONING

Heavy duty servicing applies to vehicles used under rugged operating conditions: door-to-door deliveries, intensive urban use (courier), short journeys with engine cold, dusty areas, ambient temperature over 30°C.

	Service operations	1000 kms or	Every	Every	Every
		1 months	5000 kms	10000 kms	20000 kms
	Heavy duty servicing	500 kms	Every	Every	Every
			2500 kms	5000 kms	10000 kms
	Check
	Throttle cable play	C	C	C	C
	Steering column play	C	C	C	C
	Operation of electrical equipment	C	C	C	C
	Condition of front and rear brake	C	C	C	C
	hydraulic controls
	Condition of petrol pipes	C	C	C	C
	Condition of oil pipes	C	C	C	C
	Tyre pressures	C	C	C	C
	Tyre condition, pressure and wear		C	C	C
	Condition of the front suspension	C	C	C	C
	Condition of the rear suspension	C	C	C	C
	Brake fluid level	C	C	C	C
	Battery electrolyte level *	C	C	C	C
	Coolant level	C	C	C	C
	Engine oil level		C
	Valve clearances				C
	Transmission air filter			N	N
	Intake silencer drain	N	N	N	N
	Tightening the engine mounting and		C	C	C
	linkrod
	Tightness of nuts and bolts	C	C	C	C
	Change
	Spark plug			R	R
	Inlet silencer/air filter			N	N
	Front brake pads		C	C	C
	Rear brake pads		C	C	C
	Drive pulley bearings and guides			C	C
	Transmission belt			R	R
	Belt anti-flapping roller			C	C
	Engine oil	R		R	R
	Engine oil filter	R		R	R
	Relay box oil	R		C	C
	Brake fluid and coolant		Once every 2 years

8 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

SERVICE SCHEDULE AND COMMISSIONING

	Service operations	1000 kms or	Every	Every	Every
		1 months	5000 kms	10000 kms	20000 kms
	Heavy duty servicing	500 kms	Every	Every	Every
			2500 kms	5000 kms	10000 kms
	Check and lubricate
	Drive pulley/Movable face			C	C
	Driven pulley: Movable face			C	C
	Driven pulley caged needle bearing			G	G
	Reading the ECU fault codes
	Injection and ABS/MBS system*	C	C	C	C
	Test machine
	On road (at least 2 km)	C	C	C	C
	Time required for
	maintenance
	Code	9100	9300	9400	9600
	Time required for maintenance	1.0	0.8	2.2	2.5

C: Check.

N: Clean.

R: Change.

G: Check and lubricate.

* Depending on equipment.

# Change if necessary.

9 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

SERVICE SCHEDULE AND COMMISSIONING

Battery preparation (Except battery without maintenance)*

Remove the battery.

Remove the 6 filler caps and the vent plug.

Fill all the battery cells with electrolyte to the upper level shown on the battery "UPPER LEVEL". Electrolyte: (35% sulfuric acid = 1.28g/cm3). 1 litre can P/N 752740. 5 litre can P/N 752741. Leave the battery to stand for around half an hour.

Top up if necessary.

Charge the battery for at least 2 hours with a current of 1.4 A. Refit the battery and connect the vapour vent pipe.

Connect the red wire lug to the battery's + terminal,and the green wire lug to the battery's - terminal. Then, the battery level should be topped up if necessary, after fully charging, using distilled water only.

Checks before handing over to the customer

Check the wheel nuts are tight. Check nuts and bolts are tight.

Check brake adjustment and efficiency. Check the tyre pressures cold.

Check operation of the lights, flashers, horn, and brake light. Check the different warning lights work.

Carry out a road test. Depending on equipment.

10 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

SPECIAL IMPORTANT POINTS

SPECIAL IMPORTANT POINTS

Oil and fuel

This engine is designed to run on 95 or 98 unleaded fuel only.

Fuel pipes must absolutely be changed if there are any signs of wear, cracks, etc.

The clips are specific, they must always be changed each time they are removed and replaced with new genuine parts clips.

Petrol is highly inflammable, do not smoke in the working area and avoid proximity to flames or sparks.

Before carrying out any work, leave the engine to cool for at least 2 hours.

Starting up after overhauling the engine

When starting the engine hot or cold do not accelerate. Check the coolant level in the header tank.

After road-testing the machine, check there are no fault codes left in the ECUs (using the diagnostic tool).

Electricity

All components of the electrical system are powered with 12 volts DC.

The battery must not be disconnected while the engine is running and the voltage must be at least 7 volts for the ECU to function and enable engine starting.

Special features

An immobiliser built in the ECU provides the antitheft function by means of a transponder.

The ECU has a diagnostic function which via the instrument cluster LED or the diagnostic tool, enables reading of the faults in the memory.

11 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

TIGHTENING TORQUES.

TIGHTENING TORQUES.

Engine part

Drive pulley	17 m.daN
Driven pulley	9.6 m.daN
Clutch plate and shoes	7 m.daN
Belt anti-flapping roller	1.8 m.daN
Transmission cover;
• 6 mm diameter screw	1.2 m.daN
• 8 mm diameter screw	2.4 m.daN
Relay box cover	2.5 m.daN
Relay box drain plug	1.5 m.daN
Flywheel magneto cover	1.2 m.daN
Stator	1 m.daN
Engine speed sensor	0.5 m.daN
Rotor	12 m.daN
Freewheel	1.4 m.daN
Starter motor	1.2 m.daN
Automatic tensioner	1.2 m.daN
Automatic tensioner plug	0.5 m.daN
Spark plug	1.2 m.daN
Camshaft gear	3.2 m.daN
Chain tensioner	1.2 m.daN
Camshaft stop plat	0.5 m.daN
Cylinder head. (Guide pins	Procedure
Cylinder head bolts and nuts	1.2 m.daN
Cylinder head cover	0.8 m.daN
Inlet manifold	1.2 m.daN
Engine temperature sensor	1.1 m.daN
Injection ECU	1.2 m.daN
Injection rail	0.3 m.daN
Oil pressure switch	1.2 m.daN
Oil pump	0.6 m.daN
Oil filter	1.4 m.daN
Oil pump cover	0.9 m.daN
Crankcase	1.2 m.daN
Conrod and crankshaft assembly gear	1.1 m.daN
Balancing shaft	2.8 m.daN
Engine drain plug	2.5 m.daN
Water pump cap	0.4 m.daN
Water pump impeller	0.5 m.daN
Cooling system bleeder screw	0.3 m.daN

12 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

	TIGHTENING TORQUES.
Body panels
Front mudguard	0.8 to 1.2 m.daN
Handlebar cover	0.2 to 0.4 m.daN
Front shield panels	0.2 to 0.4 m.daN
Rear shield	0.2 to 0.4 m.daN
Bottom panel	0.2 to 0.4 m.daN
Floor panel	0.4 to 0.6 m.daN
Saddle storage compartment	0.8 to 1.2 m.daN
Rear panels	0.2 to 0.4 m.daN
Grab handle	2 to 2.5 m.daN
Rear mudguard	0.4 to 0.6 m.daN
Cycle part
Front wheel spindle	6.5 m.daN
Rear wheel bolt	2.5 m.daN
Rear wheel spindle nut	13.5 m.daN
Linkrod to engine pivot	8 m.daN
Linkrod to frame pivot	8 m.daN
Linkrod connecting pin	8 m.daN
Linkage torque arms	3.8 m.daN
Shock absorber top mount	4.5 m.daN
Shock absorber bottom mount	4.5 m.daN
Exhaust to cylinder head mounting nut	2.2 m.daN
Exhaust to casing mounting bolt	2.2 m.daN
Exhaust system strap	1.8 m.daN
Exhaust clamp	1.8 m.daN
Centre stand holder	2.2 m.daN
Suspension arm	2.8 m.daN
Lambda sensor	4.5 m.daN
Upper cone (in 2 operations)	4/2.2 m.daN
Upper cone locknut	Hand tightened
Steering locknut	7.5 m.daN
Front brake caliper	2.5 m.daN
Rear brake caliper	2.5 m.daN
Front brake disc	3 m.daN
Rear brake disc	3 m.daN
Handle bar	4 m.daN
Standard
Nut and bolt 5 mm diameter	0.6 m.daN
Nut and bolt 6 mm diameter	1 m.daN
Nut and bolt 8 mm diameter	2.2 m.daN
Nut and bolt 10 mm diameter	3.5 m.daN
Nut and bolt 12 mm diameter	5.5 m.daN

13 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

SPECIAL TOOLS

SPECIAL TOOLS

						Tool N°	Designation	Used
								with
						750539	Tie-wrap
							pliers
							Balance
						754278	support with
							pins Ø15 and
							Ø17 mm
						755996	Hose clamp
							Fuel injector
						756017	power supply
							harness
						756715	Tank gauge
						(*)	spanner
						757860	Steering tool

(*) New or modified tool.

TEP 2005

1	2	3	4	5
6	7	8	9	10
11	12	13	14	15
16	17	18	19	20
21	22	23	24	25
26
	BM 2005
	by	xxo

	Tool N°	Designation	Used
			with
	757877	Pressure
		gauge
	758358	TEP 2005
	758585	Power supply
		cable tool
		Steeing head
	758810	cup
		installation
		tool
	758924	24 way
		terminal block

14 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

ELECTRICITY

ELECTRICITY

4 stroke indirect injection system functional diagram

			12
13	ON		-
	OFF		RG
	6	3

		RG-NR	30A
		7,5A
	14		F1a
		NR
			RG
		F5
	1		NR
	3
	2	VE

15	A3
VE	A1 B1

16

		60	80	100					8
	40		50
				8
				6070120
Km	2	20						120
	0				0	140
M		10			09		80		7
Hrs				0	1	160
	0						40
									11

BA-NR

BE 1

BA	17
	18

RG-BA

VE													10
		12V	- 25A					12V - 25A
	11														9
			3	1	4	2	5	3	2	4	1	5	1	2
	15A												VI-BA
		GR-RG
	F2
					GR-RG									8
								VE-NR							12V	- 25A
				NR										3
														2
														4
														1
MR-BA	GR-RG							VI-NR						5
	NR	BC											VI
16 7	5 6	20		8											+	7

1

	24	VI
	4	BA-VE	1	6
	11	BE-NR	2
	22

17				26	12	9	13	15	14
	0	1	VE-NR		GR-VE
							RG	MR	OR
		2	GR-VE	GR-VE
	1				BA-BE
				VE
		1
		2									JN
	0
			GR-VE
18	1										VE-NR
			VE								VE
							1	2	2	1	2	1

2	R
1	5

	19	2
				3	4
1.	Injection ECU.		11.	Injection relay.
2.	Engine speed and position sensor.		12.	Battery.
3.	Petrol injector.		13.	Ignition switch.
4.	Fuel pump.		14.	Transponder antenna.
5.	Ignition coil.		15.	Diagnostic plug.
6.	Lambda sensor.		16.	Instrument panel.
7.	Starter motor switch.		17.	Kickstand switch.
8.	Starter motor relay.		18.	Emergency stop switch
9.	Cooling fan.		19.	Engine temperature sensor.
10.	Fan relay.

15 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

ELECTRICITY

ABS/MBS system schematic diagram

7

12V

-

25A

10 4

			80	100
	40	60	50
				60	80
					70120
Km	20	20			09	140	80	120
M		10
Hrs	0				100	160
							40

17

14

5

VE

ON
OFF
6	3
RG/NR	RG

3 VE	5
-

12V

-

25A

	RG
F1a 30A	F1b 30A	3	1	4	2	5
		RG

3 1 4 2 5

VI VI

24

8

JN/VE

START

6

2

GR

MR/BA

VI	3
BA	14
OR	5
	17
JN/BA
A2 B3
A3
A1 B1	9
VE

1

10

13

1

9

11

23

RG

BE

RG

		RG/NR
19	PIN	VE
21
20

25

VE

1.Pressure control unit.

2.Speed sensor and pulse wheel.

3.Battery.

4.Ignition switch.

5.ABS/MBS relay.

6.Starter motor switch.

7.Starter motor relay.

8.Injection ECU.

9.Diagnostic plug.

10.Instrument panel (diagnostic lamp, machine speed).

16 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

ELECTRICITY

Fuses and energy distribution

-

F5-7.5A NR

		F4-15A
RG-NR				GR-NR

F7-10A GR-RG

RG

RG F1a-30A

+B

F1b-30A
F2-15A	GR-RG

F3-15A GR-BE

X

X	X	X	X
X	X		X

X

X

X X

		Geopolis 400cc
	F1a	Regulator
		Ignition switch
	30A
		F7
	F1b	ABS relay
	30A	Pressure control unit
	F2	Injection ECU.
		Power supply relay
	15A
		Fan relay
	F3	Instrument panel
		Lighting relay
	15A
		Starter motor relay control relay
		Instrument panel
		Dip switch (main/low headlight)
	F4	Horn
	15A	Number plate light
		Sidelight
		Stop light contact switch
		Injection ECU
	F5	Transponder antenna
		Diagnostic plug
	7.5A
		Injection relay
		Lighting relay
	F7	Accessory socket
	10A

17 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

LOCATION OF COMPONENTS

LOCATION OF COMPONENTS

20	100120
	140
0	40

11

20

4 12

-

13

7

6

17

24

21

16

19

14

1

23

10

8

18

12V

- 25A

15

9

2

3

22

5

1.	Injection ECU.	14. Oil pressure switch.
2.	Engine speed and position sensor.	15. 10 A fuse.(Accessory socket. 12V.)
3.	Engine temperature sensor.	16. Fuses.
4.	Battery.	17. Motor-driven fan.
5.	Lambda sensor.	18. Lighting relay/Fan relay/Power supply
6.	Petrol injector.	relay.
7.	Ignition coil.	19. Voltage regulator.
8.	Transponder antenna.	20. Horn.
9.	Fuel pump.	21. Saddle lock.
10. Fuel gauge.		22. Machine speed sensor.
11. Diagnostic lights.		23. Emergency stop switch.
12. Diagnostic plug.		24. Kickstand switch.
13. Starter motor relay.

18 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles

BODY PANELS

BODY PANELS

Location of body components

2

3

1

4

5

6

19

7

11

9

10

12

13

8

1.Handlebar front fairing.

2.Wind protector.

3.Counter panel.

4.Lower handlebar cover.

5.Front top cover panel.

6.Front shield panels.

7.Mudguard.

8.Bottom panel.

9.Saddle.

10.Tank streamlining.

15	18	14

17

16

11.Rear shield.

12.Footboard.

13.Access door.

14.Luggage carrier.

15.Helmet compartment.

16.Mudflap.

17.Rear cover.

18.Side panels.

19.Front mudguard.

19 Reproduction or translation, even partial, is forbidden without the written consent of Peugeot Motocycles