Perma Pure M225 User Manual

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INSTRUCTION MANUAL

CLASSIC THERMO-ELECTRIC COOLERS
Model M225

Version 4.07

Perma Pure LLC Tel: [phone]
8 Executive Dr, PO Box 2105 Tel: [phone] (toll free US)
Toms River, NJ 08754 Fax: [phone]

www.permapure.com

Email: [e-mail]

TABLE OF CONTENTS

A: Specifications................................................................................................................3

B: Limited Warranty........................................................... Error! Bookmark not defined.

C: Principle of Operation................................................................................................... 5

D: Installation .................................................................................................................... 8

E: Start-up Procedure .......................................................................................................9

F: LED Indicators ............................................................................................................10

G: I/O Terminal Block Description................................................................................... 11

H: Test & Adjustment Procedures...................................................................................12

I: Description of Options.................................................................................................. 15

J: “New Jersey” Thermocouple Option............................................................................ 16

K: Troubleshooting.......................................................................................................... 17

L: Spare Parts .................................................................................................................19

Appendix A: Classic Model M225 ...................................................................................21

Appendix B: Sample Conditioning System...................................................................... 22

Table of Contents 2

A: SPECIFICATIONS

Physical Description

Single (Series) / Dual (Parallel) Channel System
2 x 5” Heat Exchangers connected in series or parallel
2 Active (cooled to 4
LCD temperature display (optional)

Operating Specifications

°

C) Heat Exchangers

Sample Gas Flow Range 3-5 LPM

6.5-10.8 SCFH

Inlet Dew Point at Rated
Flow

°

140

F @ 20% H2O, 5 LPM

60°C

Maximum Cooling Rate 112 BTU/Hr

118kJ/Hr

Dimensions 11.20 x 7.25 x 11.20 in. HWD

28.5 x 18.4 x 28.5 cm

Weight 17 lbs

7.7 kg

°

Maximum Inlet Sample
Temperature

392
Impingers
280

F (200

°

F (138

°

C) SS, Glass

°

C) Kynar Impinger

Maximum Inlet Pressure 45 psig

3 bar / 2250 mmHg

Maximum Heat Exchanger

<+1 in. H2O
Pressure Drop
Ambient Temperature
Range
Outlet Sample Gas Dew
Point

33-104

0.56-40°C

41

5°C

°

F

°

F

Inlet Tubing Connection ⅜ in. FPT
Outlet Tubing Connection ¼ in. FPT
Drain Tubing Connection ⅜ in. FPT
Voltage 110 (220 optional) VAC

50/60 Hz
Thermoelectric Elements 40 mm
Power Supply 250W
Cooling Down Time Less than 3 minutes

Section A: Specifications 3

B: LIMITED WARRANTY

Perma Pure LLC

WARRANTY and DISCLAIMERS

Perma Pure (Seller) warrants that product supplied hereunder shall, at the time of delivery to Buyer,
conform to the published specifications of Seller and be free from defects in material and
workmanship under normal use and service. Seller’s sole obligation and liability under this warranty is
limited to the repair or replacement at its factory, at Seller’s option, of any such product which proves
defective within one year after the date of original shipment from seller’s factory (or for a normal
usable lifetime if the product is a disposable or expendable item) and is found to be defective in
material or workmanship by Seller’s inspection.

Buyer agrees that (1) any technical advice, information, suggestions, or recommendations given to
Buyer by Seller or any representative of Seller with respect to the product or the suitability or
desirability of the product for an particular use or application are based solely on the general
knowledge of Seller, are intended for information guidance only, and do not constitute any
representation or warranty by Seller that the product shall in fact be suitable or desirable for any
particular use or application; (2) Buyer takes sole responsibility for the use and applications to which
the product is put and Buyer shall conduct all testing and analysis necessary to validate the use and
application to which Buyer puts the product for which Buyer may recommend the use or application of
the product by others; and (3) the characteristics, specifications, and/or properties of the product may
be affected by the processing, treatment, handling, and/or manufacturing of the product by Buyer or
others and Seller takes no responsibility for he nature or consequence of such operations or as to the
suitability of the product for the purposes intended to be used by Buyer or others after being
subjected to such operations.

SELLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, OF THE PRODUCT
SUPPLIED HEREUNDER, INCLUDING, WITHOUT LIMITATION, IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE, AND ALL SUCH
WARRANTIES ARE HEREBY EXPRESSLY EXCLUDED. SELLER SHALL HAVE NO LIABILITY
FOR LOSS OF PROFITS, OR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES UNDER
ANY CIRCUMSTANCES OR LEGAL THEORY, WHETHER BASED ON NEGLIGENCE, BREACH
OF WARRANTY, STRICT LIABILITY, TORT, CONTRACT, OR OTHERWISE. SELLER SHALL IN
NO EVENT BE LIABLE IN RESPECT OF THIS ORDER AND OR PRODUCT DELIVERED ON
ACCOUNT OF THIS ORDER FOR ANY AMOUNT GREATER THAN THAT PAID TO SELLER ON
ACCOUNT OF THIS ORDER.

Section B: Limited Warranty 4

)

C: PRINCIPLE OF OPERATION

Thank you for purchasing the Perma Pure Baldwin™ Classic Series Thermo-Electric
Cooler. Our Classic Model M225 features a unique slim design leaving additional
space to install or access other sample conditioning system components. A unique
drop-down door on the M225 provides easy access to electronic boards and the
power supply. The electronic control board is mounted on the door for easy access.

The process of sampling combustion product stack gas or exhaust from internal
combustion engines requires a method to remove the moisture from the sample,
without removing the gas components of interest. The Baldwin-Series Classic
Thermo-Electric Cooler is an ideal way to decrease the dew point of combustion
gases to a repeatable, stable, constant low dewpoint. This cooler prevents water
condensation in sample pre-filters, sample pumps, and gas analyzers. For gas
analyzers where water vapor is an interferent, a stable, repeatable dewpoint
becomes a part of the gas analyzer performance specification. Perma Pure coolers
provide this constant low water concentration, resulting in an accurate component
gas measurement.

All Baldwin-Series coolers use thermo-electric elements (Peltiers) to cool the
sample gas to the desired dew point temperature. A Classic Thermo-Electric Cooler
is best illustrated as a small
heat pump with no moving
parts. The Peltiers operate on
direct current and may be used
for heating or cooling by
reversing the direction of
current flow. This is achieved
by moving heat from one side
of the module to the other with
current flow and the laws of
thermodynamics. A typical
single stage Peltier (Figure 1)
consists of two ceramic plates
with p- and n-type
semiconductor material
(bismuth telluride) between the
plates. The elements of
semiconductor material are
connected electrically in series and thermally in parallel.

When a positive DC voltage is applied to the n-type thermo-electric element,
electrons pass from the p- to the n-type thermo-electric element and the cold side
temperature will decrease as heat is absorbed. The heat absorption (cooling) is
proportional to the current and the number of thermo-electric elements. This heat is

Figure 1: Thermo-electric element (Peltier

Section C: Principle of Operation 5

transferred to the hot side of the Peltier element where it is dissipated into the heat
sink and surrounding environment.

Baldwin-Series Classic Thermo-Electric Coolers remove the moisture from the
sample gas by cooling the gas as it passes through a laminar impinger (heat
exchanger). A diagram showing the gas flow path through an impinger is shown in
the Appendix. The heat exchanger, made of 316L stainless steel, Durinert® (a
corrosion-resistant inert coating over 316L stainless steel), PVDF (Kynar), or glass,
is mounted within a thermally insulated heat transfer block bored to receive the heat
exchanger without a mechanical lock. This assembly allows the easy removal of any
heat exchanger simply by slipping it out of the cooling block by hand. The heat
transfer block cools the heat exchanger through the heat pumping action of the
peltier element. The heat transfer block is on the cold side of the thermo-electric
element and the heat sink is on the hot side of the thermo-electric element. The
heat from the heat transfer block is pumped to the heat sink where it is then
dissipated into the air by the heat sink fan. See Figure 2. The desired temperature
is maintained by a closed loop control system, which is implemented through an
analog proportional controller. The controller uses a type K thermocouple in the
heat transfer block located very close to the cold side of the peltier element as the
input sensor.

Figure 2: Heat Exchanger, Impinger and Heat Sink Assembly

The sample gas is passed to the Classic Thermo-Electric Cooler via the heated filter
sample probe and heated sample line. The Classic Thermo-Electric Cooler lowers
the sample dew point to 5

Section C: Principle of Operation 6

o

C (41°F). As the gas cools and the moisture vapor

condenses, the condensate exits the heat exchanger through the bottom drain
connection. Particulate matter passing through the sample cooler is removed by an
optional Perma Pure pre-filter, located downstream from the cooler along with an
optional water slip sensor. The conditioned sample gas can then be directed to the
gas analyzers.

Section C: Principle of Operation 7

D: INSTALLATION

The Model M225 should be installed away from heat sources in a well ventilated
area of an instrument rack or enclosure. The more stable the ambient temperature
environment around the Model M225, the better the output dew point stability.

Sample tubing connections to the Model M225 depend on the heat exchanger
material of construction. A cooler with a stainless steel heat exchanger uses a
stainless steel inlet fitting. The outlet is Kynar® standard compression type tube
fitting with Teflon® ferrules. A PVDF (Kynar®) heat exchanger uses Kynar® standard
compression type tube fittings with Teflon® ferrules. Perma Pure cannot warrantee
against damage to the Peltier element or heat exchanger if our supplied Kynar® tube
fittings are not used.

The inlet and outlet tubing for all metal or Kynar heat exchangers is 1/4" NPT; the
user should always use the compression type fittings provided for that purpose by
the factory. The inlet of the Channel 1 heat exchanger uses a 3/8” tube x ¼” MNPT
fitting to mate with most standard 3/8” sample lines.

The condensate drain connection is a Kynar® elbow (or straight), 3/8” MNPT x 1/4”
barbed tube fitting. An automatic condensate drain, Perma Pure Model 3KPB-003
Peristaltic Pump, dual head, is recommended for water removal. This pump uses
size 17 tubing.

CAUTION: Do no reduce the size of the condensate tubing since doing so restricts
water flow resulting in water slip (moisture carryover) in the sample.

CAUTION: If using a stainless steel sample line, place 2 inches of Teflon® tubing in
between the exchanger inlet fitting and the heated line. This prevents the sample
cooler from heat sinking the incoming heated line, which adds undue load to the
cooler.

.

Section D: Installation 8

E: START-UP PROCEDURE

Plug in the power cord to a properly grounded main circuit. The Ready Green LED
will come on within 3 minutes, indicating the relay temperature (10°C) has been
achieved. After approximately 3 minutes, the set point of +5°C. (41°F) is achieved.
The sample gas flow may be started immediately after the READY Green LED
comes on.

The Model M225 is virtually maintenance free. However, in the event of electrical
problems, refer to the troubleshooting guide in this manual. All voltages can be read
at the PCB terminal strip. Any deviations from the correct voltages indicate a
problem.

Section E: Start-up Procedure 9

F: LED INDICATORS

The Model M225 has four green and two red LED operating indicators. These
indicators are arranged vertically on the front of the cooler with the right side
corresponding to CH1 and the left to CH2. The bottom green LED’s indicate the
READY operating temperature status, normally set for 10°C (50°F). After the set­point temperature is reached, the sample pump may be turned on by other devices.
When the impinger temperature is below 10°C (50°F) the ready LED’s will be on.
Above this temperature, the ready LED’s will be off. The middle green LED’s
(applicable when the alarm relay option is installed) are ON when there is NO water
carry over and OFF when there IS water carry over. The red LED’s at the top are
the thermocouple failure indicators. When this occurs, the red LED stays illuminated.

The M225 cooler has an analog voltage output. This output is factory standard at 0-

2.5 VDC = 0-25°C. The connector for this output is located on the bottom of the
cooler. It is labeled “Analog Out” (TB1).

Section F: LED Indicators 10

G: I/O TERMINAL BLOCK DESCRIPTION

The I/O terminal blocks are found on the bottom panel of the cooler:

TB1 TB1 is the standard analog output (low voltage DC output) for all Classic

Series Thermo-Electric Coolers. Model M225 has two active 5” heat exchangers.
The output is 0vdc to 2.5vdc for a temperature range of 0°C to 25°C.

C Terminal 1 is earth ground. This terminal should be used to ground the shield of the

shielded twisted pair cable that is used to connect the analog output to a receiving
instrument.

C Terminal 2 is the signal return.
C Terminal 3 is the channel 1 output.
C Terminal 4 is the channel 2 output.

TB2 TB2 is the I/O terminal block (low level DC voltage or current or no voltage

contact) used for all installed options, such as the alarm relay/water slip option or
auxiliary analog output option.

C Terminal 1 is earth ground. This terminal should be used to ground the shield of the

shielded twisted pair cable that is used to connect the analog output board of the
auxiliary analog output to a receiving instrument.

C Terminal 2 is the signal return for the auxiliary analog voltage output.
C Terminal 3 is the auxiliary analog voltage output.
C Terminal 4 is the negative side of the auxiliary analog 4-20mA output.
C Terminal 5 is the positive side of the auxiliary analog 4-20mA output.
C Terminals 6 & 7 are the dry contact form A relay output used for computer sense for

the alarm relay/water slip option.

C Terminals 8 & 9 are the water slip sensor input for the alarm relay / water slip

(moisture carryover) option.

C Terminal 10 is earth ground. This terminal should be used to ground the shield of the

twisted pair cable that is used to connect the water slip sensor to terminals 8 & 9.

TB3 TB3 is the switched AC terminal block (line AC voltage output) used for

sample pump control when the alarm relay/water slip option is installed.

C Terminal 1 is the AC LINE voltage.
C Terminal 2 is the AC NEUTRAL.
C Terminal 3 is the EARTH GROUND.

TB4 Note: The description for TB4 is the same as for TB2. TB4 is used for

Channel 2's I/O.

TB5 Note: The description for TB5 is the same as for TB3. TB5 is used for

Channel 2's switched AC.

Section G: I/O Terminal Block Description 11

H: TEST & ADJUSTMENT PROCEDURES

NOTE: All test and adjustment procedures have been performed at the factory.
Therefore, no adjustment should be necessary.

A. Main Control board

(1) WARNING: Before connecting power to the cooler, be aware of the

HAZARDOUS LIVE VOLTAGE on the control board. Disconnect power from the

cooler before opening the swing-down "L-door". Note: The auxiliary output board

must be removed if the cooler is so equipped. Remove the thermocouples from TB1
and TB2. The thermocouple generator should not be connected to either of the
thermocouple inputs at this time. Connect power to the cooler. After 10 to 20
seconds, the red LED(s) (thermocouple failure indicators) should be on.

(2) Connect the thermocouple generator to the Channel 1 thermocouple input, (TB1
terminal), inserting the yellow wire into the terminal marked Y and the red wire into
the terminal marked R. Turn on the generator. The red LED should turn off.
Connect a voltmeter between the ground test point, TP7 and TP1, the red lead to
TP1 and the black lead to TP7. Set the thermocouple generator to 0
voltmeter to 20vdc range.

(3) Adjust POT1 (the zero pot) to obtain a 0vdc reading on the voltmeter.

(4) Set the thermocouple generator to 10°C.

(5) Adjust POT3 (the span pot) to obtain a 1.0vdc reading on the voltmeter.

(6) Move the positive lead (red lead) of the voltmeter to TP5.

(7) Adjust POT8 (the ready pot) to obtain a 1.0vdc reading on the voltmeter.

(8) Move the positive lead (red lead) of the voltmeter to TP3.

(9) Adjust POT5 (the set pot) to obtain a 0.5vdc reading on the voltmeter.

(10) Set the thermocouple generator to 11°C. The bottom green LED should be off.

(11) Set the thermocouple generator to 8°C. The bottom green LED should be on.

°C. Set the

Section H: Test & Adjustment Procedures 12

B. Display Board (not standard on the Model M225)
(1) WARNING: Before connecting power to the cooler, be aware of the

HAZARDOUS LIVE VOLTAGE on the control board. Disconnect power from the
cooler before opening the swing-down "L-door". Remove display cover from the
front of the swing-down "L-door". Connect a voltmeter between the ground test
point, TP7 on the main control board and TP1 on the display board, the red lead to
TP1 and the black lead to TP7.

(2) Connect power to the cooler and allow the temperature of the cooler to stabilize
around 5°C.

(3) Adjust POT1 on the display board so the display corresponds to the voltmeter
reading. That is, if the voltmeter reads 0.5vdc, adjust the pot so that the display
reads 0.5.

C. Auxiliary Analog Output Board (not standard on the model M225)
(1) WARNING: Before connecting power to the cooler, be aware of the

HAZARDOUS LIVE VOLTAGE on the control board. Disconnect power from the
cooler before opening the swing-down "L-door". Remove the thermocouples from
TB5 and TB6 on the auxiliary analog output board. The thermocouple generator
should not be connected to either of the thermocouple inputs at this time. Connect
power to the cooler. After 10 to 20 seconds, the red LED(s) (thermocouple failure
indicator) on the auxiliary analog output board should be on.

(2) Connect the thermocouple generator to the Channel 1 thermocouple input (TB5
terminal), inserting the yellow wire into the terminal marked Y and the red wire into
the terminal marked R. Turn on the generator. The red LED (CR5) should turn off.
Set the thermocouple generator to 0°C.

For Voltage Output
(3) If the auxiliary analog output board is set for voltage output, set the voltmeter to
20vdc range. Connect the voltmeter to TB2 (the channel 1 voltage output terminal),
the black lead to the negative (-) terminal and the red lead to the positive (+)
terminal.

(4) Adjust POT4 (the zero pot) to obtain a 0vdc reading on the voltmeter.

(5) Set the thermocouple generator to 25°C.

(6) Adjust POT1 (the span pot) to obtain a full scale voltage reading on the
voltmeter. This value will depend on the gain that was specified for the cooler at the
time of manufacture. Available gains are 0-1.0vdc, 0-2.5vdc, 0-10.0vdc for a 0°C-
25

°C temperature range.

Section H: Test & Adjustment Procedures 13

For Current Output
(3a) If the auxiliary analog output board is set up for current output, set the ammeter
to 200ma range. Connect the ammeter to TB1 (the channel 1 current output
terminal), the black lead to the negative (-) terminal and the red lead to the positive
(+) terminal.

(4a) Adjust POT4 (the zero pot) to obtain a 4mA reading on the ammeter.

(5a) Set the thermocouple generator to 25°C.

(6a) Adjust POT1 (the span pot) to obtain a 20mA reading on the ammeter.

Section H: Test & Adjustment Procedures 14

I: DESCRIPTION OF OPTIONS

Baldwin™-Series Classic Series Thermo-Electric Coolers have three available
options: (1) temperature display; (2) alarm relay/water slip, and (3) auxiliary analog
output. Classic Series Coolers may be equipped with any one or all of the options.
All external I/O connections for these options are available through the terminal
blocks on the bottom of the cooler.

1. Display Option

The display option is a secondary board that is mounted on the main control board.
This board has a three-digit LCD display that displays the temperature (in degrees
C) of the active channel(s). If the cooler has two active channels, there will be a
toggle switch installed to select Channel 1 or 2.

2. Alarm Relay/Water Slip Option

The alarm relay/water slip option is a secondary board that is mounted on the main
control board. This board has two inputs and three outputs per channel. The first
input, which comes from the main control board, is the ready input. The second
input, which comes from the water slip sensor, is the water slip input. The first
output, which is fed back to the main control board, controls the ready and water slip
LED(s). The second output is a 1/4 amp SPST form A dry contact relay. This relay

is used for computer sensing and is NOT intended for the controlling of electrical

loads. The third output is a 6-amp DPST form C dry contact relay. This relay can be
used for sample pump or other heavier electrical load control. This relay output
terminal is normally wired for a 120vac sample pump (ground, neutral, and line). If
there is water carry over (water slip LED), computer sense and load control relays
will be turned off. If the temperature of the cooler rises above 10°C (50°F), the ready
LED, computer sense and load control relays will be turned off. This means that the
relays operate in a fail-safe manner.

Note: If the alarm relay/water slip option is not installed, the SLIP LED(s) on the

front of the cooler will be off.

3. Auxiliary Analog Output Option

The auxiliary analog output option is a secondary board that is mounted on the main
control board. This board has one input and two outputs per channel. The input is
for a K type thermocouple. The first output is an analog voltage output that can be
configured for either 0vdc to 2.5vdc or 0vdc to 10vdc for a 0°C (32°F) to 25°C (77°F)
temperature range. The second output is a 4-20 mA for the same temperature
range. The K type thermocouple is normally a 1/32-inch diameter hypodermic type
thermocouple that is installed in a special impinger so the actual sample dew point
temperature can be measured.

Note: This option is sometimes referred to as the New Jersey thermocouple outlet

temperature option.

Section I: Description of Options 15

J: “NEW JERSEY” THERMOCOUPLE OPTION

Some air quality management districts (e.g., those in New Jersey and Southern
California) require temperature measurement of the gas stream at the outlet of the
last heat exchanger on the cooler. Baldwin offers a 1/32-inch diameter hypodermic­style type K thermocouple that can be inserted into a special heat exchanger (i.e., it
has a small port for insertion of the thermocouple) so the actual sample dew point
temperature can be measured. This is sometimes referred to as the New Jersey
thermocouple outlet temperature option.

The second 5” heat exchanger on the M225 can be upgraded to include the New
Jersey thermocouple option. This heat exchanger will have a New Jersey
thermocouple to sense the temperature inside the heat exchanger (upgrade option:
4C-NJ/K-5). In the part number, the “NJ” identifies the upgrade for a NJ type
thermocouple. The “K” identifies the thermocouple itself as a type “K” thermocouple.
The “-5” is the height of the heat exchangers.

In addition, Perma Pure offers an optional temperature transmitter board for signal or
voltage temperature output. This board has one input and two outputs per channel.
The input is for the type K thermocouple. The first output is an analog voltage output
that can be configured for either 0-2.5vdc or 0-10vdc for a 0°C (32°F) to 25°C (77°F)
temperature range. The second output is a 4-20mA for the same temperature
range. The M225 utilizes a single-channel NJ thermocouple transmitter board
(3CCB-012).

Model M225 New Jersey Thermocouple Option

Part No. Description

4C-NJ/K-5 Heat exchanger upgrade to include NJ thermocouple port
3CXS-002 Heat exchanger, 5” SS w/ NJ thermocouple port
3CXD-002 Heat exchanger, 5” Durinert® w/ NJ thermocouple port
3CXK-002 Heat exchanger, 5” Kynar® w/ NJ thermocouple port
3CCB-012 Temperature transmitter board, single stream
3KTC-001 Thermocouple, Type K, replacement kit

Section J: “New Jersey” Thermocouple Option 16

K: TROUBLESHOOTING

Symptom Check Action

No LED(s) and no fan. AC power input. Ensure that AC power is

connected.

No LED(s) and fan on. AC input fuse on control board.

DC output fuse on control board.
VC on control board.

LED(s) on and no fan. AC input fuse on power supply.

+12vdc TB4 on control board.

Impinger remains at
ambient temperature.
Thermocouple failure LED is
on.
Impinger frozen and cooler
indicates ambient
temperature.
Impinger does not reach set
temperature, but is below
ready temperature.

Impinger temperature cycles
up and down.

Ready LED does not come on
when impinger is below 7°C.
Water carryover in system. Impinger temperature. Should be

Slip LED does not come on

(alarm relay/water slip option
installed).

Pump does not start. Ready

and slip LED(s) are on (alarm

relay/water slip option
installed).

Peltier current draw. Should be
above 6 amps.
Thermocouple connection TB1, 2. Ensure proper connection.

Thermocouple placement in heat
exchanger block.

System loading.

Calibration and set temperature
adjustment.
Peltier connections on control
board.

Ready temperature adjustment. Adjust as necessary.

below 6°C.
Water carryover in system.

Water slip sensor connections.

Pump electrical connections. Ensure proper connections.

Replace fuse as necessary.
Replace fuse as necessary.
Replace control board.

Replace fuse as necessary.
Replace power supply.

Replace Peltier element.

Replace thermocouple.
Ensure proper placement.
Replace control board.

Ensure system loading is not
exceeding cooler capacity.
Adjust as necessary.

Ensure a firm connection on
flag connectors on control
board. Ensure system loading
is not exceeding cooler
capacity.

Ensure system loading is not
exceeding cooler capacity.
Ensure system loading is not
exceeding cooler capacity.
Ensure that all water slip sensor
connections are made.
Clean tip of sensor.
Replace alarm relay/water slip
board.

Replace board.

Section J: Troubleshooting 17

For further service assistance, contact:

Perma Pure LLC
P.O. Box 2105
8 Executive Drive (08755)
Toms River, NJ 08754
Tel: [phone] (toll free U.S.)
Tel: [phone]
Fax: [phone]
Email: [e-mail]
or your local representative

Section J: Troubleshooting 18

L: SPARE PARTS

Classic Model M225

Part No. Description

2FAN-004 Fan: Muffin, 4” x 1 ½”, 12 VDC
3CXD-001 Heat Exchanger: 5" Durinert®
3CXG-005 Heat Exchanger: 5" Glass, threaded w/ fittings
3CXK-001 Heat Exchanger: 5" Kynar
3CXS-001 Heat Exchanger: 5" Stainless Steel
3KPE-004* Peltier Element Kit, 40 mm
1PSD-027* Power Supply: 240 W, 15 VDC
3TCB-002* Temperature Control Board: Dual Channel
1TTC-003 Thermocouple, Temperature, Control, Type K 36”

* Recommended Spares

Sample Conditioning Systems w/ Model M225 Classic Thermo-Electric Cooler

Model C1 (Model 4S-M225-9AC1, 4S-M225-9DC1)

Part No. Description

3KFA-001 Filter Assembly, Sample in-line, 2-micron
3FHG-001 Filter Bowl, Glass
3FEC-002** Filter Element: Ceramic, 2-micron
3KPB-003 Peristaltic Pump: Dual, Kit, 115V Complete w/ Enclosure
2PBM-003 Peristaltic Pump: Head Only, Standard
2PBM-001 Peristaltic Pump: Motor Only, 115V AC 60 Hz
2PBT-002PK* Peristaltic Pump: Tubing, Norprene, Size 17 (10 feet)
3KPA-001* Sample Pump: Assembly, Single Head w/ Check Valve, 115V
2PAS-008 Sample Pump: Single Head, Mini-Dia-Vac, 115V (bare)
2PAM-001* Sample Pump: Repair Kit, Single

* Recommended Spares **Consumables

Model CD (Models 4S-M225-9ACD, 4S-M225-9DCD)

Part No. Description

3KFA-001 Filter Assembly, Sample in-line, 2-micron
3FHG-001 Filter Bowl, Glass
3FEC-002* Filter Element: Ceramic, 2-micron
3KPB-003 Peristaltic Pump: Dual, Kit, 115V Complete w/ Enclosure
2PBM-003 Peristaltic Pump: Head Only, Standard
2PBM-001 Peristaltic Pump: Motor Only, 115V AC 60 Hz
2PBT-002PK* Peristaltic Pump: Tubing, Norprene, Size 17 (10 feet)
3KPA-002* Sample Pump: Assembly, Dual Head w/ Check Valve, 115V
2PAD-006 Sample Pump: Dual Head, Mini-Dia-Vac, 115V (bare)
2PAM-002* Sample Pump: Repair Kit, Dual

* Recommended Spares **Consumables

Section L: Spare Parts 19

Model CD2 (Models 4S-M225-9ACD2, 4S-M225-9DCD2)

Part No. Description

3KFA-001 Filter Assembly, Sample in-line, 2-micron
3FHG-001 Filter Bowl, Glass
3FEC-002** Filter Element: Ceramic, 2-micron
3KPB-003 Peristaltic Pump: Dual, Kit, 115V Complete w/ Enclosure
2PBM-003 Peristaltic Pump: Head Only, Standard
2PBM-001 Peristaltic Pump: Motor Only, 115V AC 60 Hz
2PBT-002PK Peristaltic Pump: Tubing, Norprene, Size 17 (10 feet)
3KPA-002* Sample Pump: Assembly, Dual Head w/ Check Valve, 115V
2PAD-006 Sample Pump: Dual Head, Mini-Dia-Vac, 115V (bare)
2PAM-002* Sample Pump: Repair Kit, Dual

* Recommended Spares **Consumables

Section L: Spare Parts 20

APPENDIX A: CLASSIC MODEL M225

21

Modular Series Thermo-Electric Coolers
Control Board

D

C

B

A

TB15

1

2

Q6

Q5

U9A

R25

VCC

14

VCC

1M

VCC

POT7

20K

READY TEMP.

MAC8D

AC_NEUTRAL

1 2

3

R27

200

6

4

OPTO3

MOC3023

1

2

RN6C

220

5 6

12

MC74HC1 1

1

2

13

TC_1_OK

CHN1_READY

Q3

2N3904

10K

R23

100K

CHN_ 1_CO NT ROL_ OU T

CHN_ 2_CO NT ROL_ OU T

RN3C

4.7K

1

U7B

7

6

C38

78

RN2D

10K

1

1

TB12

TB14

AC_LINE

CHAN 2 AC OUTPUT

VCC

C48

.1uf

JP2

LM339

.1uf

C39

.001uf

.1uf

C42

RN2C

10K

1

6

54321

F2

2 amp 250vdc

1

C47

TB10

.1uf X type 250vac

1

AC_NEUTRAL

L1

F1

TP8

8

56

RN4C

PWR1

VCC

1

VCC

7

6

+V

OSC

NC1+CAP2GND3-CAP

+

C29

1M

3

ACL

ACN2ACG

-OUT4+OUT

5

+

C44

68uf

+

C45

68uf

1 amp

VEE

C43

C40

+

5

D7

LV

Vout

ICL7660

4

15uf

15

VCC

VCC

C28

TEMP_2

5V_AC/DC

1

TP7

.1uf

15uf

SA5. 0

GREEN

RN3D

4.7K

2

U7A

312

.1uf

5

C32

34

RN2B

10K

D6

470

4

AC_LINE

100uH

1

TP9

U6

1

TB11

TB13

AC_LINE

CHAN 1 AC OUTPUT

D2

RED

RN5C

RN5D

7 8

A4

U8A

8

LM339

.001uf

470

TC_2_OK

CHN2_READY

5 6

18

16

14

12

Y1

Y2

Y3

Y4

G1A1

A2

A3

MC74HC240A

2

4

6

TC2_SENSE

RN4D

7 8

.1uf

C33

.1uf

C35

RN2A

10K

1 2

1

TP6

MAC8D

AC_NEUTRAL

1 2

3

R28

200

6

4

OPTO4

MOC3023

1

2

RN6D

220

7 8

6

U9B

MC74HC1 1

345

Q4

R26

VCC

2

4

6

8

2

4

6

1

3

5

1

3

5

7

TC_2_OK

TC_1_OK

CHN1_READY

2

JP1

1

R20

6

R29

200K

U5B

5 6

2N3904

10K

R24

100K

10

8

121210

7

9911

NOTE 2

11

CHN2_READY

CHN_ 2_CO NT ROL_ OU T

CHN_ 1_CO NT ROL_ OU T

CLK_ 1

CLK_ 2

4

2

4

1

3

NOTE 3

3

1

TP4

POT6

1M

5

20K

7

LF347N

CHAN 1 DC OUTPUT

1

1

TB6

+12vdc

VCC

C46

.1uf

VCC

TB8

VCC

RN4B

1M

3 4

Q1

MPT50N06V

+12vdc

RN3A

4.7K

12

U7D

11

SE T TEMP .

RN1A

1 2

TEMP_1

GREEN

13

D5

470

10

C31

10K

CHAN 1 DC OUTPUT

1

TB16

+12vdc

R21

2K

5

OPTO1

1

VCC

U10A

RN5B

CHN1_READY

3 4

5

3

Y3

Y4

A2

A3

A4

U8B

13

15

17

LM339

C34

.001uf

C30

34

CHAN 2 DC OUTPUT

1

Q7

TB17

4

2

RN6B

3 4

3

1

TC_1_OK

TC_1_OK

9

7

Y2

11

TC1_SENSE

.1uf

.1uf

RN1B

10K

MPT50N06V

+12vdc

MOC8113

220

VCC

C49

MM74C08

2

CHN_ 1_CO NT ROL_ OU T

D1

RED

RN5A

470

1 2

Y1

G19A1

MC74HC240A

13

VCC

RN4A

1M

1 2

VCC

POT8

20K

1

TP5

1

1

TB7

+12vdc

R22

2K

.1uf

RN3B

4.7K

READY TEMP.

TB9

5

OPTO2

1

U10B

JP3

U7C

9

RN1C

5 6

4

2

VCC

RN6A

1 2

6

4

2

4

2

4

1

3

1

3

TC_2_OK

TC_1_OK

CHN_ 1_CO NT ROL_ OU T

14

8

C37

10K

Q2

MPT50N06V

MOC8113

220

MM74C08

5

6

8

6

8

5

7

NOTE 2

5

7

CHN_ 2_CO NT ROL_ OU T

CHN_ 1_CO NT ROL_ OU T

LM339

.1uf

C41

.001uf

.1uf

C36

RN1D

10K

78

CHAN 2 DC OUTPUT

1

1

TB18

+12vdc

TB5

R30

200K

Q8

TB19

+12vdc

1

2

+12vdc power input

CLK_ 1

R19

9

U5C

8

MPT50N06V

For JP3, jumper pins 3 & 4 and pins 7 & 8 for channel 2 control.

R12 & R13 are removed and jumper wires are installed when the controller board is used for heating.

NOTE 1: R12 & R13 are installed when the controller board is used for cooling.

NOTE 2: For JP3, jumper pins 1 &2 and pins 5 & 6 for channel 1 control.

+12vdc

D9

D8

TB4

1N4006

1N4006

1

2

fan power output

R7

100K

C10

.1uf

7

U3B

LM358A

5

6

TEMP_1

VCC

1

TP3

1M

POT5

10

20K

SE T TEMP .

LF347N

C22

.1uf

if one channel is used for cooling and the other channel is used for heating, jumper pins 3 & 4.

if the channel is used for heating, C13 or C24 is a 3.3uf monoceramic cap.

that is cooling or heating, only CLK_1 is used for both channels.

For JP2, jumper pins 3 & 4, pins 7 & 8, and pins 11 & 12 for channel 2 control.

For JP2, jumper pins 1 &2, pins 5 & 6, and pins 9 & 10 for channel 1 control.

NOTE 3: if both channels are used for either cooling or heating, then jumper pins 1 & 2.

TB3

200

VEE

VCC

VEE

TEMP_2

Refer t o N OTE 3

NOTE 4: if the channel is used for cooling, C13 or C24 is a .01uf monoceramic cap.

NOTE 5: if both the channels are used for the same function,

TEMP1 output

TEMP2 output

GND

1

2

3

R2

200

R8

R1

100K

C9

.1uf

1

U3A

LM358A

8 4

3

2

TEMP_2

TEMP_1

C26

.1uf

REV C

PN 3TCB-001

M-class Cooler Control Board

Numbe r RevisionSize

C

Title

VCC

Date : 14-Sep- 2001 Sheet of

File : C:\D RAWI N~1\. .\3 TCB001 C.SCH D ra wn By :

NOT E: PCB PN 1 CBT-0 01 REV B

Header for Relay Alarm Board

TC_2_OK

CHN2_READY

1234567

P3

C15

U4A

C14 .1u f

C19

CLK_ 1

R9

5

OUT

CON3TRG6THRES2RST

+

15uf

12345

P2

1uf

200K

1

DIS

LM556C

4

VCC

C13

.01uf

1

TP2

1

U5A

VCC

411

3

LF347N

VEE

C21

2

.1uf

SPAN

100K

POT4

R13

200K

FOR ZE RO / SP AN ADJ.

C17

.1uf

R15

R17

24.9K

D3

GREEN

TC2_SENSE

14

-IN

+IN1+C2+T3COM4-T5-C6V-

U2

C6

2

3

YEL

RED

VCC

10

12

9

11

13

8

FB

Vo

V+

-ALM

COMP

+ALM

R4

100

1

C12

AD595AQ

7

WATER_SLIP2

VCC

TC_1_OK

CHN1_READY

WATER_SLIP1

WATER_SLIP2

8

R6

4.7K

VCC

.1uf

+

C4 15uf

TB2

Channe l 2

NOTE 1

VCC

.1uf

2K

D4

R14

100K

POT2

20K

VCC

VEE

ZER O

VCC

VEE

C1

.1uf

+

C2

15uf

123

P1

GREEN

WATER_SLIP1

C8

.1uf

+

C7

15uf

Header for Current Transmitter Board

1

TP1

14

U5D

LF347N

C20

12

13

.1uf

SPAN

100K

POT3

R12

200K

FOR ZE RO / SP AN ADJ.

C16

.1uf

R10

R16

24.9K

TC1_SENSE

14

-IN

+IN1+C2+T3COM4-T5-C6V-

U1

C5

2

3

YEL

RED

VCC

10

12

9

11

13

8

FB

Vo

V+

-ALM

COMP

+ALM

R3

100

1

C11

AD595AQ

7

R5

4.7K

VCC

.1uf

+

C3 15uf

TB1

Channe l 1

NOTE 1

VCC

.1uf

2K

R11

100K

POT1

20K

VCC

VEE

ZER O

+

C27

Header for Display Board

15uf

6

CLK_ 2

C25

1uf

R18

200K

13

9

NOTE 5

U4B

C23 .1u f

DIS

OUT

CON11TRG8THRES12RST

LM556C

10

C18

.1uf

C24

.01uf

1 2 3 4 5 6

VCC

NOTE 4

NOTE 4

D

C

B

A

D

654321

C

B

A

REV C

Assy. PN 3CCB-016

M-class Relay Board

Number RevisionSiz e

1uf

B

Date : 14- Sep-2001 Sheet of

File : C:\D RAWIN~1\ .. \3CCB01 6C. SCH Dr awn By:

Note : PCB PN 1CBC- 009

Title

TB3

1

2

Chn2 Pump Relay

3

TB1

2

VCC

Chn2 Computer Sense

1

RELAY2

1

+

3

--

5
7

D3 D2

470

Q5

TC_2_OK

2N7000

Q6

2N7000

2.2M

+

C2

VCC

R2

Q9

2N7000

RELAY1

52

VCC

D1

413

1N916

CHN2_READY

NOTE 1

JP2

LM311

334

112

Q4

2N7000

R5

VCC

U1

4
2

Q8

2N7000

R4

VCC

2K

7

5

1

6

RN2 A

1 2

84

1M

VCC

2

3

RN2 B

1M

34

WATER_SLIP2

1uf

TB6

112
334

1

2

3

D6 D5

RELAY4

52

VCC

JP3

2
4

NOTE 1

D4

Chn1 Pump Relay

413

1N916

TB4

2

VCC

Chn1 Computer Sense

1

RELAY3

1

+

3

--

5
7

470

Q2

TC_1_OK

2N7000

Q3

2N7000

2.2M

+

C1

VCC

R1

Q10

2N7000

CHN1_READY

2N7000

112
334

7

Q1

JP1

2
4

U2

LM311

Q7

R3

VCC

2K

5

2N7000

NOTE 1

R6

VCC

1

6

RN2 C

5 6

84

1M

VCC

2

3

RN2 D

1M

78

WATER_SLIP1

C5

.001ufC4.1uf

C3

.1uf

RN1 A

100K

RN1 B

100K

1 2

1 3

VCC

VCC

1

2

TB2

Water Slip 2

VCC

TC_2_OK

CHN2_READY

1234567

P1

CHN1_READY

TC_1_OK

WATER_SLIP1

WATER_SLIP2

8

1

2

TB5

Water Slip 1

RN1 C

1 4

VCC

C6

.001ufC7.1uf

100K

RN1 D

1 5

VCC

C8

.1uf

100K

1 2 3 4 56

jumper pins 1 & 2 on JP1, JP2 and JP3.

For dual sample streams, jumper pins 3 & 4 on JP1, JP2 and JP3.

NOTE 1: For single sample streams only, if separate water slip and temperature alarms are required,

D

C

B

A

APPENDIX B: SAMPLE CONDITIONING SYSTEM

22

AIR DIMENSIONS INCORPORATED

1371 West Newport Center Dr., Suite 101, Deerfield Beach, FL 33442 - Phone [phone] or 800-423-6464 Fax [phone]

http://www.airdimensions.com e-mail address [e-mail]

MINI DIA-VAC®

MAINTENANCE AND DISASSEMBLY INSTRUCTIONS

A. General Operations Characteristics

1. Normal motor coil temperatures may be 160 - 180 degrees F. Winding insulation is Class B.
Please note the two fans are different, so before removing the fans, note which side they belong on.

2. To check pumping efficiency, employ suitably damped gauges connected so as to dead-end either
pressure or vacuum.
NOTE: Check each separately, One or the other port must be open during this test.
Use 0-60 PSI pressure gauge and 0-30 inch hg. vacuum gauge, (or mercury manometer).
Maximum pressure should be at least 33 PSIG for the .160 eccentric.
Maximum vacuum should be 21 inches Hg when using the .160 eccentric.

3. Match electrical power to motor

4. Do not start pump and motor with load of pressure or vacuum on pump head.

5. Pumps are intended for gaseous operation, eliminate liquids entering pump.

6. Nominal running amps for Mini Dia-Vac® at 115/230 volts are 1.7/0.8

B. Maintenance Procedures

1. Motor oiling - No oiling or other lubrication addition is necessary at all. All bearings are pre­lubricated and shielded from external contamination.

2. Diaphragm Replacement (also see Maintenance Procedure Below):

a. Standard EPDM (part 4302 or kit 11309) - Operating life can be five years or more under
conditions of light pressure or vacuum loads and infrequent operation. Over 20 PSI and constant
operation may require 3 month diaphragm inspection procedure. High ambient conditions over 100
degrees F may also decrease diaphragm life.

b. Teflon coated EPDM (part 4301 or kit 11305) - Satisfactory operation can be attained for periods
of 12 months or more under conditions of light pressure of vacuum loads.

c. Viton/Nomex (part 4303 or kit 11307) - same as b above.

Where critical processes may involve the pumping of corrosive or toxic gas media, it is
recommended that a monthly check of the diaphragm be part of a scheduled maintenance procedure.

Air Dimensions Inc. will supply recommendations on the choice of diaphragm material and or pump
head construction on request.

*Diaphragms require close precision tolerance, therefore only ADI diaphragms should be used as
replacements.

C. Disassembly of Head Section and Service Diaphragm

1. Remove head section by unscrewing the four large bolts. A flat-bladed screw driver may be
needed to gently pry the head free of the service diaphragm. **If you have Teflon coating on the
heads use caution not to scratch the surface.

2. The valve body can then be removed by unscrewing the two smaller screws (also accessible on
the top of the head section). This part may be freed by gently tapping on these two screws after they
have been loosened about three or four turns. When the valve body is removed, check all internal
surfaces for any accumulation of dirt. The two valve discs can be wiped clean and replaced as long
as they appear unaffected by usage. The valve gasket can be easily removed and should be
inspected. As a matter of good practice, the valve discs and valve gasket should be replaced during
any routine maintenance check of the head section. A once a year routine procedure is
recommended.

3. The service diaphragm is secured by the single screw in its center. Remove this screw with a
5/32" Allen wrench. The diaphragm and its clamping plate should be easily lifted off. Some slight
adherence to the metal may occur if the diaphragm has been in use for a long period.

4. When replacing the service diaphragm, a Teflon washer (part# 23001) should be inserted under
the head of the diaphragm cap screw. This is added insurance against small gas leaks through screw
heads and may be essential in vacuum applications where outside air contamination cannot be
tolerated. After tightening the screw, the excess Teflon should be trimmed away.

NOTE: When replacing the service diaphragm, be sure the four projecting studs of the base casting
are properly located in the four outer holes provided in the diaphragm before the part is clamped in
place. Be sure the diaphragm plate is firmly replaced with its center screw.

D. Disassembly and Replacement of the Connecting Rod

1. Remove head section and service diaphragm as described in (C) above. When this is done and the
front screen has been removed, the connecting rod assembly may be taken out (refer to exploded
view drawing). Gently pry up and remove the connecting rod cap (part# 3301) which is held in place
by the diaphragm screw.

2. Loosen but do not remove the counterweight screw. This is accessible from the top of the pump
base casting and will require a 5/32" hex allen wrench. The connecting rod eccentric assembly,
including counterweight and fan, will then slide of the motor shaft.

3. When replacing the eccentric assembly, be careful to align the flat section on the motor shaft with
the counterweight screw. The eccentric assembly should be aligned so the fan is on the outer side
from the motor. Slide this assembly as far onto the motor shaft as it will go before tightening the
counterweight screw onto the flat of the motor.

NOTE: After prolonged use, the eccentric assembly may freeze up on the motor shaft. A wheel
puller may be needed to free the part. When replacing the eccentric assembly, the motor shaft should
be lightly coated with a graphite or MDS based lubricant.

E. Related Torque Values

1. Head bolts - 110 inch pounds.

2. Valve body screws and Diaphragm plate screws - 70 inch pounds

Dia-Vac® is a Registered Trademark of Air Dimensions Inc.

1. Single Pump Head Loading

Note:

Use only MASTERFLEX Precision Tubing with MASTERFLEX
Pumps to insure optimum performance. Use of other tubing may void
applicable warranties.

Contents:

one mounting hardware package, manual and tubing loading key.

Supplied tubing loading key required for assembly.

a) Separate the end bells (the pump head halves). Hold the end bell

b) Place tubing in the right groove and against the first two rollers.

c) Push down and turn key counterclockwise (ccw) completely

d) Position the other end bell on top and press the end bells together.

e) With key in slot on rotor shaft, turn key to align tang on rotor

One pump head, one 15 in (38 cm) length of silicone tubing,

containing the rotor as shown with the tubing retainer grooves
facing down.

Hold tubing with thumb. Near groove, insert smaller prong of
loading key between the top of the rotor and tubing. Push key in
as far as possible.

around the rotor. The key will push the tubing uniformly into the
end bell assembly. Hold the second end of tubing. Remove key.

Be careful not to pinch the tubing. If end bells do not snap tightly
together, reload tubing. If necessary, turn key in slot on rotor shaft
to adjust tubing (as in Step e).

shaft with slot in motor drive shaft. Point tubing retainer grooves
up. Shift the pump head slightly till it snaps on the alignment pins
(if present). Secure with four provided screws. Tighten with
fingers only.

2. Multi-Channel Mounting

Flat bladed screwdriver required for mounting.

Tubing loading key required for mounting.

Note:

Other special mounting hardware for multi-channel pumping.
See “ 3. Replacement Parts and Accessories”.

a) Load the pump heads with tubing.

b) Install the four correct length-mounting screws in drive.

c) Slide the first pump head into the mounting screws.

d) Place key in slot on mounting shaft. Twist to align tang on rotor

shaft with slot in motor drive shaft. Shift the pump housing
around till it drops over the alignment pins (if present).

e) Repeat for each additional pump head, aligning pump head tang

with slot on previously mounted pump head.

f) Slide the four flat washers onto screws and secure with the four

wingnuts. Tighten with fingers only.

g) A support bracket is supplied with 3 and 4 channel mounting

hardware for additional support. Mount over bottom two screws.
Inert one of the three different adjustments screws depending
upon drive height.

3. Replacement Parts and Accessories

A. End Bells

Pump Head #

07013-00, -20
07013-10, -21
07014-00, -20
07014-10, -21
07015-00, -20
07015-10, -21
07016-00, -20
07016-10, -21
07017-00, -20
07017-10, -21
07018-00, -20
07018-10, -21
07024-00, -20
07024-10, -21
07035-02, -20
07035-12, -21

B. Rotor assemblies

Pump Head number Pu mp Head suffix

07013, 07014, 07016
07018

07015, 07024, 07035

(order two end bells for a complete head assembly).

PC Order number

MN-07013-81
MN-07013-91

MN-07014-81
MN-07014-91

MN-07015-81
MN-07015-91

MN-07016-81
MN-07016-91

MN-07017-81
MN-07017-91

MN-07018-81
MN-07018-91

MN-07024-81
MN-07024-91

MN-07035-81
MN-07035-91

-00

-10, -50

-20

-21, -52

-00, -02

-10, -50, -12

-20

-21, -52

Pump Head #

-

07013-50, -52

-

07014-50, -52

-

07015-50, -52

-

07016-50, -52

-

07017-50, -52

-

07018-50, -52

-

07024-50, -52

-

-

PC Order
number

MN-07013-92

MN-07014-92

MN-07015-92

MN-07016-92

MN-07017-92

MN-07018-92

MN-07024-92

Order number
MN-07013-75
MN-07013-76
MN-07013-80
MN-07013-95
MN-07013-75
MN-07013-76
MN-07013-80
MN-07013-90

-

-

-

-

-

-

-

-

-

Set contains four #8-32 screws, four washers, and four wingnuts.

Number of heads

To be mounted

1
2
3
4

Cold- rolled steel

Order number

MN-07013-02
MN-07013-03
MN-07013-03
MN-07013-07

Stainless steel

Order number

MN-07013-04
MN-07013-05
MN-07013-08
MN-07013-09

4. Specifications

Maximum continuous
discharge pressure-psi(bar): 20(1.4) 25(1.7)
Maximum intermittent
discharge pressure-psi(bar): 35(2.4) 40(2.7)
Maximum vacuum: 660(510’)m Hg 26(20’)in Hg
Maximum suction lift: 8.8(6.7’)m H2O 29(22’)ft H2O
Number of rollers: 3
Occlusion: Standard fixed
Maximum pump speed (rpm): 600
Nominal torque load: 6.5 kg-cm(90 oz-in)
Housing materials: Polycarbonate (PC) all models, or Polyphenylene
sulfide (PPS) all models except 07035
Roller/rotor materials: Cold rolled Stl (CRS) or Stainless Stl (SS)
Operating temperature: 0 to 40° (32 to 104°F)
*Thin wall: tubing 13, 14, 16, 17, 18 Thick wall: tubing 15, 24, 35
┼With tubing 17 & 18
╪ Use in this temperature range for continuous duty operation with no
decrease in performance or product life. Pump heads will work outside
this range with some possible reductions in performance or product
life.

Thin wall* Thick wall*

5. Warranty and Return Items

Warranty

Use only MASTERFLEX Precision Tubing with MASTERFLEX Pumps
to insure optimum performance. Use of other tubing may void
applicable warranties.

The manufacturer warrants this product to be free from any significant
deviations from published specifications. If repair or adjustment is
necessary within the warranty period, the problem will be corrected at
no charge if it is not due to misuse or abuse on your part, as determined
by the manufacturer. Repair costs outside the warranty period, or those
resulting from product misuse or abuse, may be invoiced to you.
The warranty period for this product is noted on the Warranty Card.

Product Return

To limit charges and delays, contact the seller or manufacturer for
authorization and shipping instructions before returning the product,
either within or outside the warranty period. When returning the
product, please state the reason for the return. For your protection, pack
the product carefully and insure it against possible damage or loss. Any
damages resulting from improper packaging are your responsibility.

C. MN-07021-04 Thrust washers.

Pack of 10.

D. MN-07013-90 Tubing loading key.
E. Mounting hardware for standard pump heads

Technical Assistance

.

If you have any questions about the use of this product, contact the
manufacturer or authorized dealer.

DEGREES C

DEGREES F

VOLUME %

DEGREES C

DEGREES F

VOLUME %

CHART OF VOLUME PERCENT WATER CONCENTRATIONS

AT SATURATION FOR VARIOUS TEMPERATURES

AT STANDARD PRESSURE (ATMOSPHERIC PRESSURE)

+100 + 212 100.00 + 2 + 36 0.696

+ 90 + 194 69.20 + 1 + 34 0.649
+ 80 + 176 46.70 0 + 32 0.602
+ 75 + 167 38.70 - 1 + 30 0.555
+ 70 + 158 30.70 - 2 + 28 0.510
+ 65 + 149 25.20 - 3 + 27 0.469
+ 60 + 140 19.70 - 4 + 25 0.431
+ 55 + 131 15.50 - 5 + 23 0.396
+ 50 + 122 12.20 - 6 + 21 0.363
+ 45 + 113 9.45 - 7 + 19 0.333
+ 40 + 104 7.25 - 8 + 18 0.305
+ 35 + 95 5.55 - 9 + 16 0.281
+ 30 + 86 4.19 - 10 + 14 0.256
+ 29 + 84 3.95 - 11 + 12 0.234
+ 28 + 82 3.73 - 12 + 10 0.214
+ 27 + 81 3.62 - 13 + 9 0.196
+ 26 + 79 3.32 - 14 + 7 0.179
+ 25 + 77 3.13 - 15 + 5 0.163
+ 24 + 75 2.94 - 16 + 3 0.148
+ 23 + 73 2.77 - 17 + 1 0.135
+ 22 + 72 2.61 - 18 0 0.123
+ 21 + 70 2.46 - 19 - 2 0.112
+ 20 + 68 3.31 - 20 - 4 0.102
+ 19 + 66 2.17 - 22 - 8 0.084
+ 18 + 64 2.04 - 24 - 11 0.069
+ 17 + 63 1.91 - 26 - 15 0.057
+ 16 + 61 1.79 - 28 - 18 0.046
+ 15 + 59 1.68 - 30 - 22 0.038
+ 14 + 57 1.58 - 32 - 26 0.031
+ 13 + 55 1.48 - 34 - 30 0.025
+ 12 + 54 1.38 - 36 - 34 0.019
+ 11 + 52 1.29 - 38 - 37 0.016
+ 10 + 50 1.21 - 40 - 40 0.013

+ 9 + 48 1.13 - 42 - 44 0.011
+ 8 + 46 1.06 - 44 - 47 0.008
+ 7 + 45 0.988 - 46 - 51 0.006
+ 6 + 43 0.922 - 48 - 54 0.005
+ 5 + 41 0.861 - 50 - 58 0.004
+ 4 + 39 0.803 - 52 - 62 0.003
+ 3 + 37 0.751 - 54 - 65 0.002

MOISTURE CONVERSION TABLE

DEWPOINT

F C

-110 -166 .0000010 .00132 .0000053 .00082

-108 -162 .0000018 .00237 .0000096 .0015

-106 -159 .0000028 .00368 .000015 .0023

-104 -155 .0000043 .00566 .000023 .0035

-102 -152 .0000065 .00855 .000035 .0053

-100 -148 .0000099 .0130 .000053 .0081

-98 -144 .000015 .0197 .000080 .012

-96 -141 .000022 .0289 .00012 .018

-94 -137 .000033 .0434 .00018 .027

-92 -134 .000048 .0632 .00026 .039

-90 -130 .00007 .0921 .00037 .057

-88 -126 .00010 .132 .00054 .082

-86 -123 .00014 .184 .00075 .11

-84 -119 .00020 .263 .00107 .16

-82 -116 .00029 .382 .00155 .24

-80 -112 .00040 .562 .00214 .33

-78 -108 .00056 .737 .00300 .46

-76 -105 .00077 1.01 .00410 .83

-74 -101 .00105 1.38 .00559 .86

-72 -98 .00143 1.88 .00762 1.17

-70 -94 .00194 2.55 .0104 1.58

-68 -90 .00261 3.43 .0140 2.13

-66 -87 .00349 4.59 .0187 2.84

-64 -83 .00464 6.11 .0248 3.79

-62 -80 .00614 8.08 .0328 5.01

-60 -76 .00808 10.6 .0430 6.59

-58 -72 .0106 13.9 .0565 8.63

-56 -69 .0138 18.2 .0735 11.3

-54 -65 .0178 23.4 .0948 14.5

-52 -62 .0230 30.3 .123 18.8

-50 -58 .0295 38.8 .157 24.1

-48 -54 .0378 49.7 .202 30.9

-46 -51 .0481 63.3 .257 39.3

-44 -47 .0609 80.0 .325 49.7

-42 -44 .0768 101 .410 62.7

-40 -40 .0966 127 .516 78.9

-38 -36 .1209 159 .644 98.6

-36 -33 .1507 198 .804 122.9

-34 -29 .1873 246 1.00 152

-32 -26 .2318 305 1.24 189

-30 -22 .2859 376 1.52 234

-28 -18 .351 462 1.88 287

-26 -15 .430 566 2.30 351

-24 -11 .526 692 2.81 430

-22 -8 .640 842 3.41 523

-20 -4 .776 1020 4.13 633

-18 0 .939 1240 5.00 770

-16 +3 1.132 1490 6.03 925

-14 +7 1.361 1790 7.25 1110

-12 +10 1.632 2150 8.69 1335

-10 +14 1.950 2570 10.4 1596

-8 +18 2.326 3060 12.4 1900

-6 +21 2.765 3640 14.7 2260

-4 +25 3.280 4230 17.5 2680

-2 +28 3.880 5100 20.7 3170
0 +32 4.579 6020 24.4 3640

+2 +36 5.294 6970 28.2 4330
+4 +39 6.101 8030 32.5 4990
+6 +43 7.013 9230 37.4 5730

+8 +46 8.045 10590 42.9 6580
+10 +50 9.029 12120 49.1 7530
+12 +54 10.52 13840 56.1 8600
+14 +57 11.99 15780 63.9 9800
+16 +61 13.63 17930 72.6 11140
+18 +64 15.48 20370 82.5 12650
+20 +68 17.54 23080 93.5 14330
+22 +71 19.827 26088 16699
+24 +75 33.377 29443 18847
+26 +79 25.209 33169 21232
+28 +8

VAPOR PRESSURE

(WATER/ICE in

EQUALIBRIUM)

mm MERCURY

PPM on VOLUME
BASIS at 760 mm
of Hg PRESSURE

RELATIVE
HUMIDITY

at 70 F

PPM on WEIGHT

BASIS in AIR