Perfect FRY PFA720, PFA570, PFA375 User Manual

PFA SERIES MODELS

OWNER’S MANUAL

Be sure ALL operators read, understand and have access to this manual at all times.

PHONE: [phone]

MAILING ADDRESS: P.O. Box 501, Concord, NH 03302-0501

SHIPPING ADDRESS: 10 Ferry St., Concord, NH 03301

FAX: [phone]

GENERAL INFORMATION: [e-mail]

CUSTOMER SUPPORT: [e-mail]

WEB: www.perfectfry.com

©2012 PERFECT FRY COMPANY	L20-391 R0

OWNER’S MANUAL FOR ALL PFA MODELS
TABLE OF CONTENTS
THANK YOU FOR PURCHASING A PERFECT FRYER!...............................................................................................................................	1
WARRANTY REGISTRATION ...........................................................................................................................................................................	1
FRYER ACTIVATION ......................................................................................................................................................................................	1
OWNERS RESPONSIBILITIES......................................................................................................................................................................	2
REGULATIONS & RECYCLING.....................................................................................................................................................................	3
SAFETY FIRST ..............................................................................................................................................................................................	4
INSTALLATION..............................................................................................................................................................................................	5
ELECTRICAL POWER SUPPLY (NORTH AMERICAN MODELS) .............................................................................................................................	5
ELECTRICAL SPECIFICATIONS (NORTH AMERICAN MODELS) ............................................................................................................................	5
ELECTRICAL POWER SUPPLY (INTERNATIONAL MODELS).................................................................................................................................	6
ELECTRICAL SPECIFICATIONS (INTERNATIONAL MODELS) ................................................................................................................................	6
ACCESSORY OUTLETS (NORTH AMERICAN MODELS).......................................................................................................................................	7
PREPARE COUNTER-TOP AREA .....................................................................................................................................................................	8
UNPACK.......................................................................................................................................................................................................	8
ASSEMBLY..................................................................................................................................................................................................	11
COOKING ....................................................................................................................................................................................................	17
CLEANING...................................................................................................................................................................................................	18
DAILY MAINTENANCE ..................................................................................................................................................................................	18
WEEKLY MAINTENANCE ..............................................................................................................................................................................	18
PERIODIC MAINTENANCE.............................................................................................................................................................................	20
TIPS ON DEEP FRYING ..............................................................................................................................................................................	21
OIL FACTS...................................................................................................................................................................................................	22
OPERATING INSTRUCTIONS .....................................................................................................................................................................	25
STARTING UP.............................................................................................................................................................................................	26
MANUAL MODE...........................................................................................................................................................................................	26
PRESET TIMES ...........................................................................................................................................................................................	27
PRESET MODE ...........................................................................................................................................................................................	27
PRESET LOCKED MODE ..............................................................................................................................................................................	28
RAPIDFRYTM MODE.....................................................................................................................................................................................	28
RAPIDFRYTM 2GO ......................................................................................................................................................................................	29
DUAL LOAD ................................................................................................................................................................................................	30
COOKING TIME CORRECTION.......................................................................................................................................................................	31
OPEN DRAWER LID – PAUSED COOK CYCLE.................................................................................................................................................	31
STANDBY MODE .........................................................................................................................................................................................	32
SHUTTING DOWN........................................................................................................................................................................................	32
USER DEFINED OPTIONS ..........................................................................................................................................................................	33
BACKGROUND MENU - ACCESSING ..............................................................................................................................................................	34
CTSTM (COOK TIME SENSITIVITY) ................................................................................................................................................................	34
BACKGROUND MENU - MAP.........................................................................................................................................................................	34
OPTION CHANGES ......................................................................................................................................................................................	39
CUSTOMIZING PRESETS ..............................................................................................................................................................................	40
CUSTOMIZING PRESETS ON THE FRONT LABEL .............................................................................................................................................	41
HELP............................................................................................................................................................................................................	42
SYSTEM ERROR CONDITIONS ......................................................................................................................................................................	42
TROUBLE-SHOOTING TABLE ........................................................................................................................................................................	44
PFS AUTOMATIC EXTINGUISHER .............................................................................................................................................................	45
BLOW-APART DIAGRAM & PARTS LIST...................................................................................................................................................	47
DECLARATION OF CONFORMITY .............................................................................................................................................................	48
THE PERFECT FRY 1 2 3 WARRANTY.....................................................................................................................................................	49

II

OWNER’S MANUAL FOR ALL PFA MODELS – 7/11/2012

Thank You for Purchasing a Perfect Fryer!

Warranty Registration

To ensure that you receive the highest quality service & support;

1)Simply fill out the online warranty registration form anytime at www.perfectfry.com and automatically receive your warranty activation code.

OR

2)Fill out the enclosed warranty registration form and mail or fax it to Perfect Fry Company then phone Toll Free 603-225-6684 (Monday-Friday 8:00-5:00 EST) to receive your warranty activation code.

SEE THIS LCD

THANK YOU FOR

PURCHASING A PERFECT

FRYER SN# XXXXX

CALL OR GO ONLINE

ENTER WARRANTY CODE

AND PRESS START:



Fryer Activation

DO THIS

1)Enter your warranty activation code

2)Press

3)Your Perfect Fryer is now permanently activated

GET THIS LCD

HEATING 70ºF

For temporary access, enter 123456 then press.

Temporary access is valid for 90 days.

Now that you have registered and activated your fryer;

•Take advantage of our food program partners whose rebates help offset the cost of your newly purchased Perfect Fryer. Food program rebates will be sent to you, however if you wish to view our current partners immediately, please visit www.perfectfry.com.

•Take comfort in knowing that your Perfect Fryer is backed by an industry leading 1..2..3 warranty (see page 49 for further details).

•Take comfort in knowing that the management and staff at Perfect Fry Company are dedicated to ensure that you, the owner and operator of a Perfect Fryer, receive a top quality product that is thoroughly inspected and tested prior to shipment.

•Take comfort in knowing that our local distribution network is committed to supplying your service and warranty needs. Each distributor has dedicated service staff that is able to answer any questions you may have regarding the operation of your Perfect Fryer. We also have an online knowledgebase available 24/7/365 at perfectfry.com with many great tips and solutions.

Page 1 of 49

OWNER’S MANUAL FOR ALL PFA MODELS – 7/11/2012

OWNERS RESPONSIBILITIES

It is the owner’s responsibility to:

•Insure the PERFECT FRYER is properly maintained.

•Allow only properly trained personnel to operate, clean and maintain a PERFECT FRYER.

•Contact local authorities having jurisdiction to insure that the installation conforms to all local fire, building and health regulations.

•Schedule and maintain documentation that the appropriate inspection and maintenance of the PFS Automatic Extinguisher has been completed.

•Insure that the model ready for installation matches the supply voltage.

•Insure that the main power supply is disconnected before the PERFECT FRYER is serviced.

•Insure that all safety devices are intact.

•Insure that a proper surface is provided for the PERFECT FRYER to sit on.

•Insure that proper clearances are kept.

•Operate and store the PERFECT FRYER above 32°F (0°C).

•Return the PERFECT FRYER for recycling when it reaches end of life.

Page 2 of 49

OWNER’S MANUAL FOR ALL PFA MODELS – 7/11/2012

REGULATIONS & RECYCLING

Installation of your PERFECT FRYER must conform to all local fire and health regulations and building codes. The installation use and maintenance is to be in accordance with the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96 - 2004.

The table below describes the standards that your PERFECT FRYER has been tested to and the corresponding listing marks depending on your region.

STANDARD	DESCRIPTION	LISTING MARK
UL 197	Commercial electric cooking appliances.
UL 197 SB	Commercial electric cooking appliances with recirculating systems.
(UL 710B)	UL 197 & UL 197 SB supplement also reference the following
	standards which your PERFECT FRYER meets applicable parts thereof:
	• UL 1046: Grease Filters for Exhaust Ducts.
	• UL 300: Fire Testing of Fire Extinguishing Systems for Protection
	of Restaurant Cooking Areas.
	• NFPA 17A: Wet Chemical Extinguishing Systems.
	• NFPA 96: Standard for Ventilation Control and Fire Protection of
	Commercial Cooking Operations.
	• EPA 202: Determination of Condensable Particulate Emissions for
	Stationary Sources.
CSA 22.2	Commercial Cooking Appliances forming part of
No. 109-M1981	Canadian Electrical Code, Part 2 Safety Standards
	for Electrical Equipment.
NSF 4	Commercial Cooking, Rethermalization, and Powered Hot Food
	Holding and Transport Equipment.
EN60335-1	Safety of Household and Similar Electrical Appliances Part 1.
	General Requirements
	Amendment 8913 - October 1995
	Amendment 9475 - May 1997
EN60335-2-37	Safety of Household and Similar Electrical Appliances Part 2.
	Commercial Electric Deep Fat Fryers
EN61000-6-1	Electromagnetic Compatibility (EMC) – Emissions & Immunity for
EN61000-6-3	Light Industrial Environments

The table below describes the recycling procedures for your PERFECT FRYER.

WEEE

(Waste Electrical & Electronic Equipment) 2002/96/EC

When your PERFECT FRYER has reached end of life, please deliver the fryer to your local distributor. They will prepare and deliver the fryer for recycling to the WEEE collection system in your country. Most of the fryer’s materials can be recycled.

DO NOT DISPOSE OF THE FRYER IN MUNICIPAL WASTE!

Page 3 of 49

OWNER’S MANUAL FOR ALL PFA MODELS – 7/11/2012

SAFETY FIRST

LIFTING & MOVING:

Your PERFECT FRYER’s gross shipping weight is 125 lb. (57 kg). Net weight = 110 lb. (50 kg). DO NOT LIFT THE FRYER BY YOURSELF. ALWAYS REMOVE OIL BEFORE

MOVING FRYER.

DEEP FRYING:

Cooking oil is very hot ~350ºF (177ºC). Hot oil can cause severe burns. DO NOT TOUCH

THE COOKING OIL UNLESS YOU ARE SURE IT HAS COOLED.

HEATER MODULE:

DO NOT DROP

DO NOT IMMERSE IN WATER

CLEANING:

DO NOT OPEN DRAWER LID OR FRONT PANEL WHEN PRODUCT IS LOADING

Before cleaning fryer or removing oil, let fryer cool to 122ºF (50ºC). DO NOT TOUCH

HEATER MODULE, VAT OR OIL UNLESS YOU ARE SURE IT HAS COOLED.

Lubricate rails of shovel and bottom of drawer using an approved food grade grease or silicone lubricant

COOKING OIL MAINTENANCE:

For sanitation and safety, we recommend that the cooking oil is replaced once a week, more often for higher volume usage. Use a commercial grade deep-fryer formulated cooking oil. OLD OIL HAS A REDUCED FLASHPOINT. OLD OIL AND OVER-WET FOOD ARE PRONE TO SURGE BOILING.

SERVICING:

DISCONNECT THE POWER SOURCE BEFORE SERVICING THE FRYER. There is no need to unplug your PERFECT FRYER for normal cleaning or maintenance.

STORAGE:

Do not store your PERFECT FRYER below 32°F (0°C)

Page 4 of 49

OWNER’S MANUAL FOR ALL PFA MODELS – 7/11/2012

INSTALLATION

Electrical Power Supply (North American Models)

•Your PERFECT FRYER must be connected to a dedicated electrical circuit that meets your fryer’s requirements (see table below).

Improper Installation may damage the fryer and void your warranty

•If your PERFECT FRYER’s plug does not fit your wall outlet receptacle, have an electrician install the appropriate NEMA receptacle within 4 feet of the fryer.

•See the manufacturer’s label on your PERFECT FRYER for the electrical Model No.

PFAXXX, then check off your Model Number.

•Your PERFECT FRYER is equipped with a heat lamp outlet for an optional PFW heat lamp rated at 500W (240V/2A).

Electrical Specifications (North American Models)

PERFECT FRY	VOLTS	AMPS	CIRCUIT	WATTS	NEMA	NEMA
MODEL			AMPS		NUMBER	RECEPTACLE

 Put a check mark in the box beside the Model Number of your PERFECT FRYER.

					For use on an individual branch circuit
					rated 40A minimum. For supply
		32.0	Minimum	7600	connectors, use minimum no. 8 AWG
□ PFA720	240				wire (40A	rated).	This	fryer must be
		Fryer 30	40	Fryer 7200	properly	connected to		a grounded,
		Acc. 2		Acc. 400	dedicated 240 VAC single phase circuit
					according to local installation standards
					and codes.
					For use on an individual branch circuit
					rated 40A minimum. For supply
		26.0	Minimum	6100	connectors, use minimum no. 8 AWG
□ PFA570	240				wire (40A	rated).	This	fryer must be
		Fryer 24	30	Fryer 5700	properly	connected to		a grounded,
		Acc. 2		Acc. 400	dedicated 240 VAC single phase circuit
					according to local installation standards
					and codes.
					For use on an individual branch circuit
					rated 40A minimum. For supply
		28.5	Minimum	6000	connectors, use minimum no. 8 AWG
□ PFA570	208				wire (40A	rated).	This	fryer must be
		Fryer 27	30	Fryer 5700	properly	connected to		a grounded,
		Acc. 1.5		Acc. 300	dedicated 208 VAC single phase circuit
					according to local installation standards
					and codes.
					For use on an individual branch circuit
					rated 30A minimum. For supply
		18.0		4150	connectors, use minimum no. 10 AWG
□ PFA375	240		20		wire (30A	rated).	This	fryer must be
		Fryer 16		Fryer 3750	properly	connected to		a grounded,
		Acc. 2		Acc. 400	dedicated 240 VAC single phase circuit
					according to local installation standards
					and codes.
All models are single phase; 50/60 hertz.
			Page 5 of 49

OWNER’S MANUAL FOR ALL PFA MODELS – 7/11/2012

Electrical Power Supply (International Models)

•Your PERFECT FRYER must be connected to a dedicated electrical circuit that meets your fryer’s requirements (see table below).

Improper Installation may damage the fryer and void your warranty

•If your PERFECT FRYER’s plug does not fit your wall outlet receptacle, have an electrician install the appropriate receptacle within 1.25 meters of the fryer.

•See the manufacturer’s label on your PERFECT FRYER for the electrical Model No.

PFAXXXX, then check off your Model Number.

•Heat lamp requires a standard 240 VAC receptacle located within 1.5 meters of the fryer.

Electrical Specifications (International Models)

PERFECT FRY	VOLTS	AMPS	CIRCUIT	WATTS
MODEL			AMPS

 Put a check mark in the box beside the Model Number of your PERFECT FRYER.

□ PFA720	240	30.0	Minimum	7200
			30
□ PFA570	240	24.0	Minimum	5700
			30
□ PFA375	240	16.0	20	3750

Page 6 of 49

OWNER’S MANUAL FOR ALL PFA MODELS – 7/11/2012

INSTALLATION (Continued)

Accessory Outlets (North American Models)

Your PERFECT FRYER is equipped with 1 heat lamp outlet (North American models only) that can accept a Perfect Fry approved heat lamp only. The front heat lamp for the PFA is rated at 500W (240V/2A).

Disconnect the fryer from the electrical supply before attempting the installation of any Perfect Fry heat lamp. The heat lamp is for use only on Perfect Fry equipment equipped and marked with a heat lamp outlet.

A front panel mount switch controls the power to the heat lamp.

1

1

Page 7 of 49

OWNER’S MANUAL FOR ALL PFA MODELS – 7/11/2012

INSTALLATION (Continued)

Prepare Counter-top Area

Clearances:

1” on sides 2” on back 0” on top

Unpack

1)Cut straps on shipping box

2)Remove box top and body

3)Remove outer plastic wrapping and keep box along with foam corners and sides

Page 8 of 49

OWNER’S MANUAL FOR ALL PFA MODELS – 7/11/2012

4)Remove all foam stuffing and parts

5)Put check mark  in box once the part is removed

1 Air Filter Cage

2 Air Filter Cartridge

3 Grease Filter

4 Grease Filter Tray

5 Basket

6 Heater Module

7 Oil Vat

8 Oil Spill Tray

9 Oil Hose

10 Leg (x4)

11 Front Panel

12 Shovel

13 Drawer Cover

14 Drawer Sleeve

15 Drawer Ramp

16 Heat Lamp (optional)

17 Basket Ramp

18 Basket Ramp Spring (x2)

		Receiving Tray (not included)
	19
		4” high full size pan recommended

20 Heat Lamp Cordset (not shown)

9

1

2

3

4

5	6

7

10

8

19

Page 9 of 49

OWNER’S MANUAL FOR ALL PFA MODELS – 7/11/2012

11

13

15

12

18

14

16

17

6)Tilt PERFECT FRYER to one side and install 2 adjustable legs, repeat process for other side

Do not operate your PERFECT FRYER without legs.

7) Lift your PERFECT FRYER onto countertop and adjust legs as necessary

Your PERFECT FRYER weighs 110 lb. (50 kg). Lift it carefully with your legs or with the help of another person and place it in its final location.

8)Ensure that blow-off caps on fire extinguisher nozzles are kept in place

9)Go to ASSEMBLY section (next page)

Page 10 of 49

OWNER’S MANUAL FOR ALL PFA MODELS – 7/11/2012

ASSEMBLY

1) Clean parts and inside of cabinet (all except air filter cartridge)

a)Wash in warm soapy water

b)Rinse with hot water

c)Rinse with vinegar solution (1 part vinegar to 2 parts water)

The heater box and heat lamp must NOT be immersed in water or other liquid.

2)Install grease filter into grease filter tray Note: magnet should be on right side

3)Install grease filter/grease filter tray into filter compartment by sliding along rails and towards back

4)Fit air filter cage over air filter cartridge

Note: Make sure arrows are pointing up

Page 11 of 49

OWNER’S MANUAL FOR ALL PFA MODELS – 7/11/2012

ASSEMBLY (Continued)

5)Slide air filter cartridge firmly back into filter compartment and fasten down with latch.

6)Install spill tray into bottom cooking compartment

Note: Indents on bottom of spill tray should fit into indents on bottom of cabinet

7) Set heater module onto vat

Note: “^” grooves on bottom of heater module should fit onto back of vat

8)Pour frying oil into vat. Fill to COLD level mark. Use commercial grade deep fryer cooking oil. DO NOT OVERFILL.

HOT

COLD

Page 12 of 49

OWNER’S MANUAL FOR ALL PFA MODELS – 7/11/2012

ASSEMBLY (Continued)

9)Slide heater module/vat into cooking compartment and push in all the way. Ensure electrical connection is complete with firm push on heater module.

10)Install basket

a)Tilt basket bottom forward and maneuver rod past cabinet flanges

Page 13 of 49

OWNER’S MANUAL FOR ALL PFA MODELS – 7/11/2012

ASSEMBLY (Continued)

b) Install rod into pivot slot – left side

c)Install rod into motor coupler – right side

11)Install front panel using lift off hinges and close front panel. Turn latches ¼ turn clockwise and press down.

Page 14 of 49