Pentair PPN10002 PUV-7-P_PUV-14-P_MANUAL.pdf

Owner’s Manual
PUV -14
The Pentair PUV-7 and PUV-14 UV systems are designed to provide you with years of trouble-free operation with minimal maintenance required.
KEY INFORMATION YOU SHOULD KNOW:
A 5-micron (nominal) sediment filter must be installed upstream of (before) any UV system.
For indoor use only. Keep all components clean and dry.
Clean the sleeve regularly for optimum performance.
Not for use in salt water applications.
Date of installation:
Installed by:
Installer phone #:
Serial #:
(Found on label on side of Power Supply)
© Pentair
2395 Apopka Blvd. | Apopka, FL 32703
877-842-1635
520110_RevN
www.pentair.com
Congratulations on the purchase of your ultraviolet (UV) water disinfection system! This system is designed to provide you with years of trouble-free operation and minimal maintenance required.
To ensure ongoing disinfection of your water, replace UV lamp annually.
Why should you insist on genuine factory supplied Pentair replacement lamps?
Use of widely available, non-genuine, replacement lamps has been shown to damage the control module of Pentair UV disinfection equipment.
An increasing number of calls to Pentair Technical Support are connected with non- genuine lamps being used (unknowingly) as replacements.
Damage arising from the use of non-genuine lamps poses a safety ris
k and is not
covered by equipment warranty.
Unless the UV equipment is equipped with a UV sensor (monitor), it is not possible to verify the UV (invisible) output of replacement lamps.
Similar appearance to the original lamp and the presence of (visible) blue light does not mean equivalent disinfection performance.
Pentair replacement lamps undergo rigorous performance testing and strict quality control processes to ensure that the safety and performance certifications of the original equipment are not compromised.
So, you can see that it's simply not worth the risk! Insist on genuine Pentair replacement lamps.
2
Section 1 Safety Information
Hg
UV
Cu
These are the original instructions. Please read this entire manual before operating this equipment. Pay attention to all danger, warning, and caution st atement s in this manual. Failure to do so could result in serious personal injury or damage to the equipment.
Make sure that the protection provided by this equipment is not impaired. DO NOT use or install this equipment in any manner other than that specified in the installation manual.
1.1 Potential Hazards:
Read all labels and tags attached to the system. Personal injury or damage to the system could occur if not observed.
Waste electrical and electronic equipment (WEEE). This symbol indicates that you should not discard wasted electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
This symbol indicates there is Mercury present.
This is the safety alert symbol. Obey all safety messages that follow this symbol to avoid potential injury. When on the equipment, refer to the Operational and Maintenance manual for additional safety information.
This symbol indicates a risk of electrical shock and/or electrocution exists.
This symbol indicates the marked equipment may contain a component that can eject forcibly. Obey all procedures to safely depressurize.
This symbol indicates the system is under pressure.
Safety Information
This symbol indicates not to store any combustible or flammable material close to the system.
This symbol indicates that the contents of the transport package are fragile and the package should be handled with care.
This symbol indicates safety glasses with side protection is required for protection against UV exposure.
This symbol indicates gloves must be worn.
This symbol indicates safety boots must be worn.
This symbol indicates the operator must read all available documentation to perform required procedures.
This symbol indicates there is a potential UV hazard. Proper protection must be worn.
This symbol indicates the marked item could be hot and should not be touched without care.
This symbol indicates there is a potential for VERY hot water when flow is started.
Warning: This product may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
This symbol indicates the plumber must use copper piping.
This symbol indicates that the system should only be connected to a properly grounded, grounding-type controller receptacle that is protected by a Ground Fault Circuit Interrupter (GFCI).
1.2 Safety Precautions:
DANGER
Failure to follow these instructions will result in serious injury or death.
Electric Shock: To avoid possible electric shock, special care should be taken sin ce water is present near the electrical equipment. Unless a situation is encountered that is explicitly addressed by the provided maintenance and troubleshooting sections, DO NOT attempt repairs yourself, refer to an authorized service facility.
GROUNDING: This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electrical shock. This system is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. Improper connection of the equipment-grounding conductor can result in a risk of electrocution. Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded. DO NOT modify the plug provided with this system – if it does not fit in the outlet, have a proper outlet installed by a qualified electrician. DO NOT use any type of adapter with this system.
GROUND FAULT CIRCUIT INTERRUPTER PROTECTION: To comply with the National Electrical Code (NFPA 70) and to provide additional protection from the risk of electric shock, this system should only be connected to a properly grounded, grounding-type controller receptacle that is protected by a Ground Fault Circuit Interrupter (GFCI) or to a residual current device (RCD) having a rated residual operating current not exceeding 30 mA. Inspect operation of GFCI as per manufacturer’s suggested maintenance schedule.
DO NOT operate the disinfection system if it has a damaged cord or plug, if it is malfunctioning or if it has been dropped or damaged in any manner.
DO NOT use this disinfection system for other than intended use (potable water applications). The use of attachments not recommended or sold by
the manufacturer / distributor may cause an unsafe condition.
DO NOT install this disinfection system where it will be exposed to the weather or to temperatures below freezing.
DO NOT store this disinfection system where it will be exposed to the weather.
DO NOT store this disinfection system where it will be exposed to temperatures below freezing unless all water has been drained from it and the
water supply has been disconnected.
3
Safety Information
Hg
During extended periods of no water flow, the water in your chamber can become very hot (Approx. 60 °C) and potentially lead to scalding. It is recommended to run your water until this hot water has been purged from your chamber. Do not allow water to contact your skin during this time. To eliminate this condition, a temperature management valve can be installed at the outlet of your UV system.
This system contains a UV Lamp. Do not operate the UV Lamp when it is removed from the chamber. Unintended use or damage of the system may result in the exposure of dangerous UV radiation. UV radiation may, even in little doses, cause harm to the eyes and skin.
Changes or modifications made to this system without the consent of the manufacturer could render the system unsafe for operation and may void the manufacturer's warranty.
Failure to follow these instructions could result in minor or moderate injury.
Carefully examine the disinfection system after installation. It should not be plugged in if there is water on parts not intended to be wet such as, the controller or lamp connector.
Due to thermal expansion concerns and potential material degradation due to UV exposure, it is recommended to use metal fittings and at least 10" of copper pipe on the outlet of your UV chamber.
Hg EXPOSURE: The UV lamp contains mercury . If the lamp breaks, then avoid inhalation or ingestion of the debris and avoid exposure to eyes and skin. Never use a vacuum cleaner to clean up a broken lamp as this may scatter the spilled mercury. Obey local regulations and guidelines for the removal and disposal of mercury waste.
The UV lamp inside the disinfection system is rated at an effective life of approximately 9000 hours. To ensure continuous protection, replace the UV lamp annually.
The UV system is not to be used or played with by children. Persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, are also not to handle the UV system unless they have been given supervision or instruction.
This system is intended to be permanently connected to the water lines.
This system is not intended to be used in or above water or outdoors or used in swimming pools when persons are in the pool.
EXTENSION CORDS: If an extension cord is necessary, use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole cord
connectors that accept the plug from this system. Use only extension cords that are intended for outdoor use. Use only extension cords having an electrical rating not less than the rating of the system. A cord rated for less amperes or watts than this system rating may overheat. Exercise caution when arranging the cord so that it will not be tripped over or pulled. DO NOT use damaged extension cords. Examine extension cord before using and replace if damaged. DO NOT abuse extension cord. Keep extension cord away from heat and sharp edges. Always disconnect the extension cord from the receptacle before disconnecting this system from the extension cord. Never yank cord to pull plug from outlet. Always grasp the plug and pull to disconnect.
If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent.
SYSTEM PROTECTION: To protect your Controller, a UL1449 certified (or equivalent) transient voltage surge suppressor is strongly
recommended.
The UV lamp in this system conforms to the applicable provisions of the Code of Federal Regulations (CFR) requirements including, Title 21, Chapter 1, Subchapter J, Radiological Health.
Read and understand the Owner’s Manual before operating and performing any maintenance on this equipment.
WAR NI NG
CAUTION
NOTICE
1.3 Water Chemistry
Water quality is extremely important for the optimum performance of your UV system. The following levels are recommended for installation:
Water Quality and Minerals Level
Iron < 0.3 ppm (0.3 mg/L) Hardness* < 7 gpg (120 mg/L)
bidity < 1 NTU
Tur Manganese < 0.05 ppm (0.05 mg/L) Tannins < 0.1 ppm (0.1 mg/L) UV Transmittance > 75% (call factory for recommendations on applications where UVT < 75%)
4
Section 2 General Information
2
7
8
9
1
3
4
5
6
General Information
Figure 1 System Components
Item Description
Temperature management valve
1
(optional) 2 Flow restrictor Optional Used on all systems 3 O-ring 410867 Used on all systems
Sleeve
4
Lamp
5
6 Retaining Nut RN-001 Used on all systems
Power Supply
7
Part
Number
440179 Optional
PUV7-Sleeve PUV7
PUV14-Sleeve PUV14
PUV7-Lamp PUV7
PUV14-Lamp PUV14
PUV7/14 Power Supply
260010
PUV7, PUV14
PUV7, PUV14 (N. America)
Replacement power cords for
8
Power Supply (sold separately)
UV Systems
9 Mounting Brackets/Clamp Assembly 410076 Used on all systems
5
Installation
Note: UV system should be the final piece of treatment equipment
Section 3 Installation
3.1 UV Disinfection System
Electronic controller must be connected to a Ground Fault Protected Circuit (GFCI) receptacle and the lamp connector ground wire connected to the stainless steel chamber.
The disinfection system is designed to be mounted either horizontally or vertically at the point-of-use or point- of- e ntr y depending on the specific flow rate of the unit.
Note: Install vertically with the lamp connector on top to prevent water damage from occurring on the lamp pins and lamp connector.
The controller should be mounted either above or beside the chamber. Always mount controller horizontally to prevent moisture from running down cordage and causing a potential fire hazard. (Figure 5)
The complete water system, including any pressure or hot water tanks, must be sterilized before start up by flushing with chlorine (household bleach) to destroy any residual contamination. (Section 3.2)
For indoor use only.
Install the disinfection system on cold water line only, before any branched lines.
A 5 micron sediment filter must precede the disinfection system. System should be the last treatment the water
receives before it reaches the faucet.
CAUTION
Procedure:
1. (Figure 2) shows the installation of a typical disinfection system and the related components that may be used for the
installation. The use of a bypass assembly is recommended in case the system requires offline maintenance. In this case, note that the system requires a supplementary disinfection for the distribution system if any water is used during by-pass condition. In addition, during by-pass, the water will NOT be disinfected and a “DO NOT CONSUME THE WATER” tag should be physically installed on the by-pass assembly until such time as the system is sanitized and returned to service. For more information, refer to Section 3.2. If the water is to be consumed while the system is off­line, the water must be boiled for twenty minutes prior to consumption.
Customer supplied
GFCI circuit to
match voltage
Water meter
Main
water
shut-off
5 Micron
sediment
filter
Optional by-pass
assembly
Optional
drain
cock
Optional
Filter
Optional
Softner
Cold water pipe
Figure 2 Disinfection System
Optional
drain
cock
6
Loading...
+ 14 hidden pages