Panasonic TH-85PF12U Service manual

Order Number ITD0910145CE

B34 Canada: D10

High Definition Plasma Display

Model No. TH-85PF12U

GPF12D Chassis

TABLE OF CONTENTS

1 Safety Precautions----------------------------------------------- 3

1.1. General Guidelines---------------------------------------- 3

2 Warning--------------------------------------------------------------4

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices---------- 4

2.2. About lead free solder (PbF)---------------------------- 5

3 Service Navigation----------------------------------------------- 6

3.1. Service Hint ------------------------------------------------- 6

3.2. Applicable signals ----------------------------------------- 8

4 Specifications ----------------------------------------------------10 5 Operating Instructions-----------------------------------------11 6 Service Mode -----------------------------------------------------13

6.1. CAT (Computer Aided Test) mode -------------------13

6.2. IIC mode structure (following items value is sample data)-----------------------------------------------16

7 Troubleshooting Guide----------------------------------------17

7.1. Self Check--------------------------------------------------17

7.2. No Power---------- -----------------------------------------19

7.3. No Picture ----------------- ---------------------------------19

PAGE PAGE

7.4. Local screen failure-------------------------------------- 20

8 Service Fixture & Tools--------------------------------------- 21

8.1. Service Stand------------- -- ------------------------------21

8.2. SC jig--------------------------------------------------- -----22

9 Disassembly and Assembly Instructions---------------23

9.1. Rear Cover and Board---------------------------------- 23

9.2. Location of Rear Cover screws-----------------------24

9.3. Removal of HHH-Board --------------------------------26

9.4. Removal of HA-Board------------- ----------------------26

9.5. Removal of H5-Board-----------------------------------26

9.6. Removal of DS-Board ---------------------------------- 27

9.7. Removal of HX-Board------------- ----------------------27

9.8. Removal of DN-Board ----------------------------- --- -- 28

9.9. Removal of PB-Board----------------------------------- 28

9.10. Removal of D-Board--------------- ----------------------28

9.11. Removal of P-Board (MAIN_1) ------ -----------------29

9.12. Removal of P-Board (MAIN_2)----------- ------------29

9.13. Removal of P-Board (SUB)----------------------------29

9.14. Removal of F-Board ------------------------------------30

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9.15. Removal of S1-Board and V2-Board----------------30

9.16. Removal of SU-Board ----------------------------------31

9.17. Removal of SD-Board ----------------------------------31

9.18. Removal of SC-Board-----------------------------------32

9.19. Removal of SS2-Board --------------------------------33

9.20. Removal of SS3-Board --------------------------------33

9.21. Removal of SS-Board----------------------------------- 33

9.22. Removal of Fan------------------------------------------- 34

9.23. Removal of C1-Board (upper) ------------------------ 35

9.24. Removal of C2-Board (upper) ------------------------ 35

9.25. Removal of C3-Board (upper) ------------------------ 36

9.26. Removal of C4-Board (upper) ------------------------ 36

9.27. Removal of C1-Board (lower) -------------------------36

9.28. Removal of C2-Board (lower) -------------------------37

9.29. Removal of C3-Board (lower) -------------------------37

9.30. Removal of C4-Board (lower) -------------------------37

9.31. Removal of AC Cord ------------------------------------38

9.32. Removal of Front Glass, V1, V3-Board and Cabinet Assy ------------------------- -- -------------------38

9.33. Removal of Plasma Display Panel-------------------40

10 Measurements and Adjustments -------------------------- 45

10.1. Adjustment Procedure -------------------- --- -----------45

10.2. Adjustment-------------------------------------------------50

11 Block Diagram ---------------------------------------------------55

11.1. Diagram Notes ---- ---------------------------------------55

11.2. Main Block (1 of 2) Diagram---------------------------56

11.3. Main Block (2 of 2) Diagram---------------------------57

11.4. Block (1 of 8) Diagram ----- -----------------------------58

11.5. Block (2 of 8) Diagram ----- -----------------------------59

11.6. Block (3 of 8) Diagram ----- -----------------------------60

11.7. Block (4 of 8) Diagram ----- -----------------------------61

11.8. Block (5 of 8) Diagram ----- -----------------------------62

11.9. Block (6 of 8) Diagram ----- -----------------------------63

11.10. Block (7 of 8) Diagram ----------------------------------64

11.11. Block (8 of 8) Diagram -------- -- ------------------------65

12 Wiring Connection Diagram---------------------------------67

12.1. Wiring (1)-------------------------------- --- ----------------67

12.2. Wiring (2)-------------------------------- --- ----------------68

12.3. Wiring (3)-------------------------------- --- ----------------69

13 Exploded View and Replacement Parts List----------- 70

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1 Safety Precautions

1.1. General Guidelines

1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials.

2. Wh en wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the entire wiring unit instead.

3. Wh en conducting repairs and servicing, do not twist the Faston connec tors but plug them straight in or unplug them straight out.

4. Wh en servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overhe ated or damaged by the short circuit.

5. After servicing, see to it that all the protective device s such as insulation barriers, insulation papers shields are properly installed.

6. After servicing, make the following leakage curre nt checks to prevent the customer from being exposed to shock hazards.

1.1.1. Leakage Current Cold Check

1. Unplug the AC cord and co nnect a jumper between the two prongs on the plug.

2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1Mohm and 5.2Mohm. When the exposed metal does not have a return path to

the chassis, the reading must be .

Figure 1

1.1.2. Leakage Current Hot Check (See Figure 1.)

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2. Connect a 1.5kohm, 10 watts resistor, in parallel with a

0.15µF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.

3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.

4. Check each exposed metallic part, and measure the voltage at each point.

5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.

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2 Warning

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices , place the assembly on a conductive surfac e such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static (ESD protected)” can generate electrical charge sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.

Caution

Be sure no power is applied to the chassis or circuit, and observe all other safety precaution s.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).

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2.2. About lead free solder (PbF)

Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d suggest the use of Pb free solder as well, although Pb solder may be used. PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB.

Caution

• Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher. Please use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).

• Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C). If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.

• After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the opposite side. (see figure below)

Suggested Pb free solder

There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.

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3 Service Navigation

3.1. Service Hint

Board Name Function Board Name Function

DN Digital Signal Processor, Microcomputer S1 Power switch

D Format Converter, Plasma AI Processor

Sub-Field Processor

DS Slot Interface (Audio / Video / Sync Input Switch),

Sync Processor, Audio Processor, DC-DC Converter SC Scan drive C1 (lower) Data drive (1) (lower) SU Scan out (Upper)

Non serviceable.

SU-Board should be exchanged for service. SD Scan out (Lower)

Non serviceable.

SD-Board should be exchanged for service. SS Sustain drive F ACIN / FILTER

SS2 Sustain out (Upper) PB Fan Control SS3 Sustain out (Lower) HX PC / RS-232C

V1 LED-G, R H5 Audio Out terminal V2 Key switch HHH Dual HDMI terminal V3 Remote receiver HA Component Video terminal (BNC)

C1 (upper) Data drive (1) (upper) C2 (upper) Data drive (2) (upper) C3 (upper) Data drive (3) (upper) C4 (upper) Data drive (4) (upper)

C2 (lower) Data drive (2) (lower) C3 (lower) Data drive (3) (lower)

C4 (lower) Data drive (4) (lower) P(MAIN_1) Power supply P(MAIN_2) Power supply

P(SUB) Power supply

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3.2. Applicable signals

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4 Specifications

Power Source 120 V AC, 50/60Hz Power Consumption

Power on 1250 W Stand-by condition Save OFF 1.0 W, Save ON 0.5 W Power off condition 0.2 W

Plasma Display panel Drive method: AC type 85-inch,

16:9 aspect ratio

Screen size 74.3" (1,889 mm) (W) × 41.8" (1,062 mm) (H) × 85.3" (2,167 mm) (diagonal)

(No. of pixels) 2,073,600 (1,920 (W) × 1,080 (H)) [5,760 × 1,080 dots]

Operating condition

Temperature 32 °F - 104 °F (0 °C - 40 °C) Humidity 20 % - 80 %

Applicable signals

Scanning format

PC signals VGA, SVGA, XGA, SXGA

Connection terminals

HDMI A-B TYPE A Connector × 2 COMPONENT / RGB IN Y / G (BNC) with sync 1.0 Vp-p (75-ohm)

PC IN (HIGH-DENSITY Mini-D-SUB 15PIN) Y or G with sync 1.0 Vp-p (75-ohm)

SERIAL EXTERNAL CONTROL TERMINAL (D-SUB 9PIN) RS-232C COMPATIBLE AUDIO OUT RCA PIN JACK × 2 (L / R)

525 (480) / 60i 60p, 625 (575) / 50i 50p, 750 (720) / 60p 50p, 1125 (1080) / 60i 60p 50i 50p 24p 25p 30p 24sF, 1250 (1080) / 50i

UXGA ..... (compressed)

Horizontal scanning frequency 15 - 110 kHz Vertical scanning frequency 48 - 120 Hz

/B (BNC), PR/R (BNC) 0.7 Vp-p (75-ohm)

AUDIO IN (RCA PIN JACK × 2) 0.5 Vrms

Y or G without sync 0.7 Vp-p (75-ohm)

B / P

/ CB: 0.7 Vp-p (75-ohm)

/ CR: 0.7 Vp-p (75-ohm)

R / P

HD / VD: 1.0 - 5.0 Vp-p (high impedance)

AUDIO IN (M3 JACK) 0.5 Vrms

OUTPUT LEVEL : VARIABLE (- - 0 dB) [INPUT 1KHz / 0dB, 10Kohm Load]

Accessories Supplied

Remote Control Transmitter EUR7636070R Batteries AA Size × 2 Fixing band TMME203 × 2 Clamper TMM15412-2 × 1

Dimensions (W × H × D) 79.4" (2,015 mm) × 47.1" (1,195 mm) × 3.9" (99 mm) Mass (weight) approx. 260.2 lbs Note:

• Design and specifications are subject to change without notice. Mass and dimensions shown are approximate.

5 Operating Instructions

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Option Menu for GPF12D series

GPF12D chassis series have special function and operation setting facility called Option Menu. This Option Menu is useful for special function required customers. This should be set at the installation stage.

Option menus default setting Contents Weekly Command Timer --- Sets Weekly Command Timer. Onscreen display On Enable/Disable to display input mode indication after power on and no signal

Initial INPUT Off Sets the initial input mode when the power is turned on. Allow input mode selec-

Initial VOL level Off Sets the initial volume level when the power is turned on. Allow Volume control

Maximum VOL Level Off Sets the maximum volume to desired level. Volume cannot exceed this level. INPUT lock Off Fixes the input mode to AV, Component/RGB or PC. Can not change input

Button lock Off Enable/Disable bottom operation buttons (Input, Menu, Enter and/or volume up/

Remocon User Level Off Remote key invalidation.

Off-timer function Enable Off-timer operation Enable/Disable. Initial Power Mode Normal Sets the power mode of the unit for when the power recovers from failure or

ID select 0 Set ID number from 0 to 100. Remote ID Off Remote ID function On/Off.

Serial ID Off Serial ID function On/Off Display size Off Display size function On/Off Studio W/B Off Studio W/B function On/Off Studio Gain Off Studio Gain function On/Off Slot power Off Sets the slot power mode while the power is turned on.

Power On Screen Delay Off You can set the power-on delay time of the displays to reduce the power load,

Clock Display Off Clock Display function On/Off. All Aspect Default Aspect mode: default/All aspect mode. Auto Setup Manual Sets the operational mode of the automatic position adjustment in the POS./

Rotate Off Rotate function On/Off Serial Slot Select Slot2 Selects the slot which communicates serial.

indication.

tion while power is on.

while power is on.

mode by input selection key.

down)

Off: Valid key is all key of remote. User1: Valid key are only Stand-by (ON/OFF), Input, Direct input, Picture, Surround, Sound mute On/Off, and volume adjustment. User2: Valid key is only Stand-by (ON/OFF). User3: All keys are null and void

after plugging off and in again.

(While the Remote ID on, standard remote function can not control the unit.)

Allow Optional Terminal Board insert Slots while power is on.

when you press to turn on the multiple displays that are set together, for example, on MULTI DISPLAY system. Set each display’s setting individually.

SIZE memu.

Note: The setting of an external command can be set only from the fixed serial terminal.

Note:

When both main unit buttons and remote control are disabled due to the “Button lock”, “Remocon User le vel” or “Remote ID” adjustments, set all the values “Off” so that all the buttons are enabled again. Press the “Volume down” button on main unit together with “R” button on the remote control and hold for more than 5 seconds. The “SHIPPING“ menu is displayed and the lock is released when it disappears.

6 Service Mode

6.1. CAT (Computer Aided Test) mode

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To exit the CAT mode, access the ID mode and switch off the main power.

6.1.1. IIC mode

Select the IIC mode by Up/Down button on the remote control at the front page of CAT mode and then press the Action button on the remote control.

Subject and item are mentioned on “IIC mode structure”. To exit the IIC mode, press the R button on the remote control.

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6.1.2. CD mode

Select the CD mode by Up/Down button on the remote control at the front page of CAT mode and then press the Mute button on the remote control more than 3 seconds.

Memory data change

To exit the CD mode, press the R button on the remote control.

6.1.3. SD mode

Select the SD mode by Up/Down button on the remote control at the front page of CAT mode and then press the Action button on the remote control.

To exit the SD mode, press the R button on the remote control.

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6.1.4. MS mode

Select the MS mode by Up/Down button on the remote control at the front page of CAT mode and then press the Mute button on the remote control more than 3 seconds.

To exit the MS mode, press the R button on the remote control.

Caution:

Market Select should be set after exchange of DN-Board.

Destination number

Number Destination Number Destination

0 Japan 16 -1North America17 -2 Europe 18 China 3 Others 19 China (Hotel) 4 Britain 20 Russia 5 Taiwan 21 Russia (Hotel) 6 Thailand 22 Hong Kong 7--23-8 Japan (Hotel) 24 --

9 North America (Hotel) 25 -10 Europe (Hotel) 26 -11 -- 27 -12 Britain (Hotel) 28 Middle East/Hong Kong 13 -- 29 Middle East/Hong Kong (Hotel) 14 Thailand (Hotel) 30 Australia 15 -- 31 Australia (Hotel)

Default setting

Number Destination

1 North America

6.1.5. ID mode

Select the ID mode by Up/Down button on the remote control at the front page of CAT mode and then press the Mute button on the remote control more than 3 seconds.

To exit the ID mode, press the R button on the remote control.

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6.2. IIC mode structure (following items value is sample data)

7 Troubleshooting Guide

7.1. Self Check

7.1.1. Display Indication

1. Self-check is used to automatically check the bus line controlled circuit of the Plasma display.

2. To get in to the Self-c heck mode, press the volume down button on the customer controls at the bottom of the set, at the same time pressing the OFF-TIMER button on the remote control, and the screen will show.

If the IIC ports have been checked and found to be incorrect Or not located then “ - - ” will appear in place of “OK” “01” in the line of the “PTCT” means the number of blinks of the Power LED is 1. (Reference to 7.1.2) “H09” in the line of the “PTCT” is the error code.

To exit the CAT mode switch off the main power.

Note:

The line of the “PTCT” displays when you get into the Selfcheck mode for the first time only after the Power LED blinks.

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7.1.2. Power LED Blinking timing chart

1. Subject Information of LED Blinking timing chart.

2. Contents When an abnormality has occurred to the unit, the protection circuit operates and resets to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.

* Refer to 7.1.1 Display Indication

About blinking LED

7.2. No Power

First check point There are following 3 states of No Power indication by power LED.

1. No lit.

2. Green is lit then turns red blinking a few seconds later.

3. Only red is lit.

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7.3. No Picture

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7.4. Local screen failure

Plasma display may have local area failure on the screen. Fig - 1 is the possible defect P.C.B. for each local area.

Fig - 1

8 Service Fixture & Tools

8.1. Service Stand

When conducting repairs and servicing, install the Plasma Display to the Service Stand.

Part number:

TZSA07021

Installation of plasma display:

1. Lock 2 casters.

2. Check that the Alignment bar is set to the Service Stand.

3. Remove 2 screws.

4. Join the stand hooks to the 4 notches on the Service Stand.

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5. Tighten 2 screws.

6. Remove the Alignment bar, then start conducting repairs and servicing.

7. After conducting repairs and servicing, remove the plasma display from the Service Stand in reverse order.

Note: Do not over-tighten the screws, as this could cause the fixtures to deform the Service Stand.

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8.2. SC jig

Purpose:

To find the failure board (SC or SU/SD) when the power LED is blinking 7 times.

SC jig:

Jumper connector to connect to SC50 connector on SC board

Part number:

TZSC09187

How to use:

Caution: Remove SC jig from SC board after inspection.

1. Remove all connector between SC board and SU/SD board to isolate SC board from both SU and SD board electrically.

Note: The board will be damaged if all connector is not removed (for example; remove connector only for SU board and stay connecting with SD board. The board will be damaged.)

2. Connect SC jig to connector SC51 at left bottom side of SC board.

3. Turn on the TV/Display Unit and confirm the power LED blinking. LED blinking: Possible cause of failure is in SC board No LED blinking (Lighting or no lighting): Possible cause of failure is in SU or SD board

4. After inspection, turn off the TV/Display Unit and wait a few minutes to discharge.

5. Remove SC jig from SC board.

Remark: This SC jig can be used for all 2009 Plasma TV and Plasma Display.

9 Disassembly and Assembly Instructions

• To disassemble P.C.B., wait for 10 minute after power was off for discharge from electrolysis capacitors.

• , , and marks indicate screw positions.

9.1. Rear Cover and Board

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Rear Cover required to remove for each board exchange.

Board Name Rear Cover

D-Board B DS-Board B SS-Board D SC-Board A, SU-Board A SD-Board A C1-Board (upper) A, B C2-Board (upper) B, C C3-Board (upper) B, C C4-Board (upper) C, D C1-Board (lower) C, D C2-Board (lower) B, C C3-Board (lower) B, C C4-Board (lower) A, B H5-Board B S1-Board A SS2-Board D SS3-Board D V1-Board A, B, C, D V2-Board A V3-Board A, B, C, D PB-Board B P-Board (MAIN_1) C P-Board (MAIN_2) C P-Board (SUB) B, C F-Board B, C HX-Board B

, C

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Board Name Rear Cover

HA-Board Unnecessary DN-Board B HHH-Board Unnecessary

9.2. Location of Rear Cover screws

9.2.1. Removal of Rear Cover ( A )

1. Remove Eye Bolt Covers M12.

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2. Remove screws (×24 ) and then remove the Rear Cover ( A

9.2.2. Removal of Rear Cover ( B )

1. Remove screws (×26 , ×12 ) and then remove the Rear Cover ( B

Rear Cover ( C

9.2.4. Removal of Rear Cover ( D )

1. Remove Eye Bolt Covers M12.

9.2.3. Removal of Rear Cover ( C )

1. Remove screws (×28 , ×4 ) and then remove the

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