Panasonic TH-43 49CS630M Schematic

ORDER NO. MTV1502346CE

LED TV

Model No. TH-43CS630M

TH-49CS630M

Chassis: KM28

Destination: MIDDLE EAST

TH-43/49CS630M

TABLE OF CONTENTS

PAG E PAG E

1 Safety Precautions -----------------------------------------------3

1.1. General Guidelines ----------------------------------------3

1.1.1. Leakage Current Cold Check ----------------------3

1.1.2. Leakage Current Hot Check (See Figure

1.)----------------------------------------------------------3

2Warning--------------------------------------------------------------4

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4

2.2. About lead free solder (PbF) ----------------------------5

3 Service Navigation------------------------------------------------6

3.1. Service Hint--------------------------------------------------6

4 Specifications ------------------------------------------------------7 5 Service Mode -------------------------------------------------------9

5.1. How to enter into Service Mode ------------------------9

5.1.1. Purpose --------------------------------------------------9

5.1.2. Key command ------------------------------------------9

5.1.3. How to exit ----------------------------------------------9

5.1.4. Contents of adjustment mode ----------------------9

5.1.5. Display of SOS History----------------------------- 10

5.1.6. Exit ------------------------------------------------------ 10

5.1.7. Hotel Mode -------------------------------------------- 10

6 Troubleshooting Guide---------------------------------------- 11

6.1. Check of the IIC bus lines------------------------------ 11

6.1.1. How to access---------------------------------------- 11

6.1.2. Self-check indication only ------------------------- 11

6.1.3. Self-check indication and forced to factory shipment setting ------------------------------------- 11

6.1.4. Exit ------------------------------------------------------ 11

6.1.5. Screen display --------------------------------------- 11

6.2. Power LED Blinking timing chart --------------------- 12

6.3. Method of detecting SOS ------------------------------ 12

6.4. LCD Panel test mode ----------------------------------- 13

6.5. No Power--------------------------------------------------- 13

7 Disassembly and Assembly Instructions --------------- 14

7.1. Cabinet Preparation -------------------------------------14

7.2. Cabinet Ass’y(49 Inch)---------------------------------- 15

7.3. Cabinet Ass’y(43 Inch)---------------------------------- 16

7.4. Barrier(Bottom) & Bottom Metal (49 Inch Only) --- 17

7.5. Vesa & Bottom Metal Ass'y(43 Inch Only) --------- 18

7.6. P-Print Assy ----------------------------------------------- 19

7.7. Fix Ctrl Button Assy-------------------------------------- 20

7.8. A-Print Assembly ----------------------------------------- 21

7.9. WiFi Dongle Fixing--------------------------------------- 22

7.10. Tightening Screw(49 Inch Only) ---------------------- 23

7.11. Tightening Screw(43 Inch Only) ---------------------- 24

7.12. SP Assy & Felt Sticking--------------------------------- 25

7.13. LED Panel Assy ------------------------------------------26

7.14. Bottom Back Cover -------------------------------------- 27

7.15. Back Cover Assy(49 Inch Only) ----------------------28

7.16. Back Cover Assy(43 Inch Only) ----------------------29

7.17. Handling SPEC ------------------------------------------- 30

8 Measurements and Adjustments -------------------------- 31

8.1. Voltage chart of A-board-------------------------------- 31

8.2. Voltage chart of P-board-------------------------------- 31

9 Block Diagram --------------------------------------------------- 32

10 Wiring Connection Diagram --------------------------------- 33

10.1. Wire Dressing (49 Inch Only) ------------------------- 33

10.2. Wire Dressing (43 Inch Only) ------------------------- 37

TH-43/49CS630M

1 Safety Precautions

1.1. General Guidelines

1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.

4. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials.

5. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the entire wiring unit instead.

6. When conducting repairs and servicing, do not twist the Faston connectors but plug them straight in or unplug them straight out.

1.1.1. Leakage Current Cold Check

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.

2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be 8.5Mohm to 13Mohm. When the exposed metal does not have a return path to the chassis, the reading must be .

1.1.2. Leakage Current Hot Check (See Figure 1.)

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2. Connect a 1.5kohm, 10 watts resistor, in parallel with a

0.15F capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.

3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.

4. Check each exposed metallic part, and measure the voltage at each point.

5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.

Figure 1

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2Warning

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] can generate electrical charge sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.

Caution

Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).

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2.2. About lead free solder (PbF)

Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d suggest the use of Pb free solder as well, although Pb solder may be used.

PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB.

Caution

• Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher. Please use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).

• Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C). If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.

• After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the opposite side. (see figure below)

TH-43/49CS630M

3 Service Navigation

3.1. Service Hint

Board Name Main Device Remarks

A BOARD TUN, OFDM, ADV, sLD8A, STBY EEP Repairable

P BOARD Power Supply, LED Driver, SW Repairable

K BOARD LED/ RM/ CATSR Repairable

4 Specifications

Dimensions (W  H  D) [43-inch model]

974 mm  618 mm  194 mm (With Pedestal) 974 mm  569 mm  63 mm (TV only) [49-inch model] 1 106 mm  693 mm  235 mm (With Pedestal) 1 106 mm  644 mm  63 mm (TV only)

Mass [43-inch model]

14.0 Net (With Pedestal)

12.0 Net (TV only) [49-inch model]

16.0 Net (With Pedestal))

14.0 Net (TV only)

Power source AC Auto 110-240 V, 50 / 60 Hz Rated power consumption [43-inch model]

106 W [49-inch model] 124 W

Standby power consumption 0.2 W Visible screen size (diagonal) [43-inch model]

108 cm [49-inch model] 123 cm

Display resolution 1 920 (W)  1 080 (H) Panel LED backlight Liquid Crystal Display Sound

Speaker output 20 W (10 W + 10 W)

Connection terminals

AV I N VI D EO RCA PIN Type  1 1.0 V[p-p] (75 ) (COMPONENT / VIDEO) AUDIO L - R RCA PIN Type  2 0.5 V[rms]

Y 1.0 V[p-p] (including synchronisation) P

, PR/C

B/CB

HDMI 1 / 2 / 3 input TYPE A Connectors

HDMI1 / 3: Content Type HDMI2: Content Type, Audio Return Channel

• This TV supports ‘HDAVI Control 5’ function.

ETHERNET 10BASE-T / 100BASE-TX USB 1 / 2 DC 5 V, Max. 500 mA [Hi-Speed USB (USB 2.0)] DIGITAL AUDIO OUT PCM / Dolby Digital / DTS, Fibre optic AUDIO OUT M3 (3.5 mm) stereo mini Jack  1]

Receiving systems / Band name 17 SYSTEMS FUNCTION

Digital TV 7 MHz VHF / 8 MHz UHF free-to-air TV broadcast reception

Receiving channels (Analogue TV)

VHF BAND 2 - 12 (PAL / SECAM B, K1)

±0.35 V[p-p]

1 PAL B, G, H 2PAL I 3PAL D, K 4 SECAM B, G 5SECAM D, K 6 SECAM K1 7

NTSC M (NTSC 3.58 / 4.5 MHz)

8 NTSC 4.43 / 5.5 MHz

9 NTSC 4.43 / 6.0 MHz 10 NTSC 4.43 / 6.5 MHz 11 NTSC 3.58 / 5.5 MHz 12 NTSC 3.58 / 6.0 MHz 13 NTSC 3.58 / 6.5 MHz 14 SECAM I

15 PAL 60 Hz / 5.5 MHz 16 PAL 60 Hz / 6.0 MHz 17 PAL 60 Hz / 6.5 MHz

0 - 12 (PAL B AUST.)

1 - 9 (PAL B N.Z.)

1 - 12 (PAL / SECAM D)

Reception of broadcast transmissions and

Playback from Video Cassette Tape Recorders

Playback from Special VCR’s or DVD

Playback from Special Disc Players and

Special VCR’s or DVD

TH-43/49CS630M

1 - 12 (NTSC M Japan) 2 - 13 (NTSC M USA)

UHF BAND 21 - 69 (PAL G, H, I / SECAM G, K, K1)

28 - 69 (PAL B AUST.) 13 - 57 (PAL D, K) 13 - 62 (NTSC M Japan) 14 - 69 (NTSC M USA)

CATV S1 - S20 (OSCAR)

1 - 125 (USA CATV)

C13 - C49 (JAPAN)

S21 - S41 (HYPER)

Z1 - Z37 (CHINA)

5A, 9A (AUST.)

Aerial input VHF / UHF Operating Conditions Temperature : 0°C - 40°C

Humidity : 20 % - 80 % RH (non-condensing)

Built-in wireless LAN Standard compliance and Frequency range*

IEEE802.11a/n

5.15 GHz -5.35 GHz, 5.47 GHz -5.85 GHz IEEE802.11b/g/n

2.40 GHz -2.4835 GHz

Security

WPA2-PSK (TKIP/AES) WPA-PSK (TKIP/AES) WEP (64 bit/128 bit)

*: The frequency and channel differ depending on the country.

Note

• Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.

• For the information of the open source software, refer to [eHELP] (Support > Licence).

TH-43/49CS630M

5 Service Mode

5.1. How to enter into Service Mode

5.1.1. Purpose

After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.

5.1.2. Key command

[1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction [VOL] button...Value of sub items change in forward direction ( + ), in reverse direction ( - )

5.1.3. How to exit

Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.

5.1.4. Contents of adjustment mode

• Value is shown as a hexadecimal number.

• Preset value differs depending on models.

• After entering the adjustment mode, take note of the value in each item before starting adjustment.

Main item Sub item Sample Data

ADJUST CONTRAST 252

COLOUR 2A

TINT 00

SUB-BRT 800

BACKLGT FFF

H POS 0

H AMP 0

V POS 0

V AMP 0

VCOM 000

WB-ADJ R-GAIN 80

G-GAIN AE

B-GAIN 5C

R-CENT 6C

G-CENT 80

B-CENT A0

Main item Sub item Sample Data

OPTION Boot ROM

STBY-SET 00

EMERGENCY ON

CLK MODE 00

CLOCK 000

Y/C DELAY 0

OPT 1 00000000

OPT 2 11100110

OPT 3 00001001

OPT 4 00000000

EDID-CLK HIGH

SRV-TOOL 00

DRV CHECK USB HDD CHECK 00

TH-43/49CS630M

5.1.5. Display of SOS History

SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

5.1.6. Exit

1. Disconnect the AC cord from wall outlet.

5.1.7. Hotel Mode

1. Purpose Restrict a function for hotels.

2. Access command to the Hotel mode setup menu. In order to display the Hotel mode setup menu: While pressing [VOLUME (-)] button of the main unit, press [AV] button of the remote control three times within 2 seconds.

Then, the Hotel mode setup menu is displayed.

3. To exit the Hotel mode setup menu Disconnect AC power cord from wall outlet.

4. Explain the Hotel mode setup menu

Item Function

Hotel Mode Select hotel mode On/Off

Initial INPUT Select input signal modes.

Set the input, when each time power is switched on. Selection : Off,Analogue,DVB-C,DVB-T,AV1,AV2,HDMI1, HDMI2

• Off: give priority to a last memory. However, Euro model is compulsorily set to TV.

Initial POS Select programme number.

Selection : Off/0 to 99

• Off: give priority to a last memory.

Initial VOL Level Adjust the volume when each time power is switched

on. Selection Range : Off/0 to 100

• Off: give priority to a last memory.

Maximum Vol Level Adjust maximum volume.

Range : 0 to 100

Button Lock Select local key conditions.

Selection : Off/SETUP/MENU/ALL

• OFF: altogether valid

• SETUP: only F-key is invalid

(Tuning guide (menu) can not be selected.)

• MENU: only F-key is invalid (only Volume/Mute can be selected.)

• ALL: altogether invalid.

Remote Lock Select remote control key conditions.

Selection : Off/SETUP/MENU

• OFF: altogether valid.

• SETUP: only Setup menu is invalid.

• MENU: Picture/Sound/Setup menu are invalid.

Private Information Select private information for VIERA Cast is Keep or

Reset if Hotel mode is set to [On] when TV power on Selection : Keep/Reset

• Keep: private information for VIERA Cast is keep

• Reset: private information for VIERA Cast is reset

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6 Troubleshooting Guide

Use the self-check function to test the unit.

1. Checking the IIC bus lines

2. Power LED Blinking timing

6.1. Check of the IIC bus lines

6.1.1. How to access

6.1.2. Self-check indication only

Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control

for more than 3 seconds.

6.1.3. Self-check indication and forced to factory shipment setting

Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remote control for more than 3 seconds.

6.1.4. Exit

Disconnect the AC cord from wall outlet.

6.1.5. Screen display

TH-43/49CS630M

6.2. Power LED Blinking timing chart

1. Subject Information of LED Flashing timing chart.

2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow:

Blinking times Contents & Check point

1 BL_SOS

7 SUB_3.3V/1.2V

8SOS

9 SOUND_SOS

12 BE(sLD8/PRO4) SOS

13 Emergency SOS

6.3. Method of detecting SOS

1. BL_SOS Detection beginning after one second pass from ‘BL_ON’=ON

2. TV_SOS Detection beginning after one second pass from ‘PANEL_VCC_ON’=ON

3. SOUND_SOS Detection beginning ‘PANEL_VCC_ON’=ON

TH-43/49CS630M

6.4. LCD Panel test mode

Purpose:

To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed.

How to Enter:

While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

How to Exit:

Disconnect AC plug from wall outlet.

How to confirm:

If the abnormal picture is displayed, go into LCD Panel test mode to display the several test patterns. And then, judge by the following method. Still abnormal picture is displayed: The cause must be in LCD Panel. Normal picture is displayed: The cause must be in A board.

Remarks:

The test pattern is created by the circuit in LCD Panel. In LCD Panel test mode, this test pattern is displayed unaffected by signal processing for RF or input signal. If the normal picture is displayed, LCD Panel must be okay and the cause of failure must be in A board.

6.5. No Power

First check point There are following 2 states of No Power indication by power LED.

1. No lit

2. Red is lit then turns red blinking a few seconds later. (See 6.2.)

TH-43/49CS630M

7 Disassembly and Assembly Instructions

7.1. Cabinet Preparation

1. Stick all conductive tape and AL tape follow the position and tolerance given below.

2. Sequence arrangement procedure follow this method [1][2][3]

No Description Qty UOM Remarks

001 AL TAPE (BOTTOM) 2 PC

002 AL TAPE (CORNER) 4 PC

003 CONDUCTIVE TAPE 2 PC

004 CONDUCTIVE TAPE 2 PC

7.2. Cabinet Ass’y(49 Inch)

1. PANEL METAL FRAME need to remove from panel by unscrew all around frame.

2. Panel must fit to CABINET first before screw.

3. Screw all around CABINET position follow the torque given.

4. TOP and BOTTOM area must need to push during screw to prevent from gap uneven.

TH-43/49CS630M

No Description Qty UOM Remarks

001 CABINET ASSY 1 PC

002 LCD PANEL 1 PC

003 SCREW(PANEL) 21 PC 5-7Kgf.cm

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7.3. Cabinet Ass’y(43 Inch)

1. Open and remove screws (16 pcs) from each side of panel.

2. Remove attached cabinet frame from panel.

3. Install new cabinet ass'y and fix with new screws.

No Description Qty UOM Remarks

01 LCD PANEL 1 PC

02 SCREW 11 PC 6±1kgf.cm

03 SCREW 5 PC 6±1kgf.cm

7.4. Barrier(Bottom) & Bottom Metal (49 Inch Only)

1. Stick BARRIER follow according the picture.

2. Fix BTM METAL to panel.

TH-43/49CS630M

No Description Qty UOM Remarks

001 BARRIER(BOTTOM) 1 PC

002 BOTTOM METAL 2 PC

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7.5. Vesa & Bottom Metal Ass'y(43 Inch Only)

1. Fix barrier.

2. Install vesa metal & bottom metal.

No Description Qty UOM Remarks

01 BOTTOM METAL 2 PC

02 VESA METAL 4 PC

03 P-PCB BARRIER 1 PC

7.6. P-Print Assy

1. Fixing P-PRINT to panel.

2. Make sure hole are fully insert by guide pin.

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No Description Qty UOM Remarks

001 LCD PANEL ASSY 1 PC

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7.7. Fix Ctrl Button Assy

1. Fix KEY BUTTON BRACKET to P-PRINT.

2. Insert WIFI BRACKET to panel.

No Description Qty UOM Remarks

001 KEY BUTTON BRACKET 1 PC

002 FELT (W10xL70xT0.35) 2 PC

003 SP BRACKET(L) 1 PC

004 SP BRACKET(R) 1 PC

005 WIFI BRACKET 1 PC

7.8. A-Print Assembly

1. Fixing SIDE AV BRACKET to A-Print follow guide pin and rib hole.

2. Fix A-PCB BRACKET to A-Print follow the picture below.

TH-43/49CS630M

No Description Qty UOM Remarks

001 SIDE_AV_BRACKET 1 PC

002 A-PCB BRACKET 1 PC

003 SPACER P-PCB 3 PC

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7.9. WiFi Dongle Fixing

1. Insert VESA METAL to panel follow the step diagram as below.

2. Put A-Print to panel and make sure guide pin at boss is lock to A-Print.

No Description Qty UOM Remarks

001 VESA METAL 4 PC

002 SP BRACKET(L) 1 PC

003 SP BRACKET(R) 1 PC

004 WIFI MODULE 1 PC

7.10. Tightening Screw(49 Inch Only)

1. Screw all part follow the picture shown below.

TH-43/49CS630M

No Description Qty UOM Remarks

001 SC(A3/P7/VESA4/SP4/M4/WIFI2/

BTC2)

23 PC 5-7 Kgf.cm

TH-43/49CS630M

7.11. Tightening Screw(43 Inch Only)

1. Fix screws with torque given.

No Description Qty UOM Remarks

01 SC(A3/P7/VESA4/SP4/M4/WIFI2/

BTC2)

02 SCREW(SP2) 2 PC 6±1kgf.cm

23 PC 6±1kgf.cm

7.12. SP Assy & Felt Sticking

1. Insert P-Print and A-Print board at Panel.

2. Fixing all screw at panel,bracket and metal part.

TH-43/49CS630M

No Description Qty UOM Remarks

001 SPEAKER UNIT 2 PC

002 FELT (W10xL270xT0.35) 1 PC

003 FELT (W10xL240xT0.35) 1 PC

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7.13. LED Panel Assy

1. Attach K-PRINT on LED PANEL CASE.

2. Attach LED PANEL.

3. Slide LED PANEL & confirm fitting of click.

4. Stick the SPONGE to LED PANEL ASSY.

5. Attach to CABINET & confirm click of fitting.

No Description Qty UOM Remarks

001 LED PANEL CASE 1 PC

002 LED PANEL 1 PC

003 SPONGE(LED) 1 PC

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