Panasonic SA XH10GA Diagram

PSG1105013CE

DVD Home Theater Sound System

Model No. SA-XH10GA

SA-XH10GK

Product Color: (K)...Black Type

Note: Please refer to the original service manual for:

O DVD Mechanism Unit (BRS1D), Order No. PSG1012001CE O Speaker system SB-XH10EP-K (For SA-XH10GA-K), Order No. PSG1103050CE O Speaker system SB-XH10GK-K (For SA-XH10GK-K), Order No. PSG1103050CE

TABLE OF CONTENTS

PAGE PAGE

1 Safety Precautions----------------------------------------------- 3

1.1. GENERAL GUIDELINES--------------------------------3

1.2. Before Repair and Adjustment------------------------- 4

1.3. Protection Circuitry----------------------------------------5

1.4. Safety Parts Information--------------------------------- 5

2 Warning-------------------------------------------------------------- 6

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices -------------- 6

2.2. Precaution of Laser Diode------------------------------- 7

2.3. Service caution based on Legal restrictions-------- 8

2.4. Handling Precautions for Traverse Unit-------------- 9

3 Service Navigation----------------------------------------------11

3.1. Service Information-------------------------------------- 11

4 Specifications----------------------------------------------------12

4.1. Others (Licences)---------------------------------------- 12

5 Location of Controls and Components------------------13

5.1. Remote Control and Main Unit Key Button Operations------------------------------------------------- 13

5.2. Main Unit Key Button Operations-------------------- 14

5.3. Power-Saving Features -------------------------------- 14

5.4. Speaker Connection-------------------------------------15

5.5. Disc Information------------------------------------------ 16

5.6. DivX Information------------------------------------------17

6 Operating Instructions ----------------------------------------18

6.1. Removing of disc during abnormality ---------------18

7 Self-Diagnostic and Special Mode Setting ------------- 20

7.1. Cold-Start---------------------------------------------------20

7.2. Service Mode Table--------------------------------------20

7.3. Self-Diagnostic Mode -----------------------------------26

7.4. Self Diagnostic Function-Error Code----------------26

7.5. Sales Demonstration Lock Function ----------------28

7.6. Firmware Version-Up Information--------------------29

8 Troubleshooting Guide----------------------------------------31

8.1. Troubleshooting Guide for F61 and/or F76--------31

8.2. DVD/CD Laser Diode current measurement.This section will illustrate procedures of measuring& deriving DVD/CD Laser Diode Current.------------------------------------34

8.3. Basic Troubleshooting Guide for Traverse Unit (Backend P.C.B.)-----------------------------------36

8.4. Basic Troubleshooting Guide for HDMI AV output--------------------------------------------------------37

9 Service Fixture & Tools---------------------------------------38

9.1. Service Tools and Equipment-------------------------38

10 Disassembly and Assembly Instructions---------------39

10.1. Disassembly Flow Chart--------------------------------40

10.2. Main Components and P.C.B. Locations-----------41

10.3. Disassembly of Top Cabinet---------------------------42

10.4. Disassembly of Rear Panel----------------------------43

10.5. Disassembly of Front Panel Assembly -------------43

10.6. Disassembly of Panel P.C.B.--------------------------44

10.7. Disassembly of Power Button P.C.B.----------------46

10.8. Disassembly of DVD Mechanism Unit (BRS1D)----------------------------------------------------47

10.9. Replacement of Traverse unit-------------------------49

10.10. Disassembly of Main P.C.B.---------------------------54

10.11. Replacement of Digital Amplifier IC (IC403/ IC404/IC405)----------------------------------------------56

10.12. Disassembly of SMPS P.C.B.-------------------------58

10.13. Replacement of Current Limiting Switch (Q5701)-----------------------------------------------------59

10.14. Replacement of Diode (D5706) ----------------------60

10.15. Disassembly of Backend P.C.B.----------------------61

10.16. Disassembly of Component Video P.C.B.----------63

11 Service Position -------------------------------------------------64

11.1. Checking & Repairing Main P.C.B. (Side B) & Component Video P.C.B.-------------------------------64

11.2. Checking & Repairing Main P.C.B. (Side A)-------64

11.3. Checking & Repairing of SMPS P.C.B.-------------65

11.4. Checking & Repairing of Panel P.C.B.--------------65

11.5. Checking & Repairing of Backend P.C.B.---------- 6 5

12 Voltage & Waveform Chart-----------------------------------66

12.1. Backend P.C.B. (1/2)------------------------------------66

12.2. Backend P.C.B. (2/2)------------------------------------67

12.3. Main P.C.B. (1/3)-----------------------------------------68

12.4. Main P.C.B. (2/3)-----------------------------------------69

12.5. Main P.C.B. (3/3)-----------------------------------------70

12.6. Panel P.C.B.-----------------------------------------------71

12.7. SMPS P.C.B.----------------------------------------------71

12.8. Waveform Table (1/2) -----------------------------------72

12.9. Waveform Table (2/2) -----------------------------------73

13 Illustration of ICs, Transistor and Diode ----------------74 14 Overall Simplified Block Diagram -------------------------75 15 Block Diagram ---------------------------------------------------76

15.1. Backend ----------------------------------------------------76

15.2. IC Terminal Chart---------------------------------------- 77

15.3. System Control------------------------------------------- 78

15.4. Audio & Video -------------------------------------------- 79

15.5. Power Supply--------------------------------------------- 81

16 Wiring Connection Diagram -------------------------------- 83 17 Schematic Diagram-------------------------------------------- 85

17.1. Schematic Diagram Notes ---------------------------- 85

17.2. Backend Circuit ------------------------------------------ 87

17.3. Main Circuit------------------------------------------------ 92

17.4. Panel & Power Button Circuit------------------------100

17.5. SMPS Circuit---------------------------------------------101

17.6. Component Video Circuit-----------------------------103

18 Printed Circuit Board-----------------------------------------104

18.1. Backend P.C.B.------------------------------------------104

18.2. Main P.C.B.-----------------------------------------------105

18.3. Panel, Power Button & Component Video P.C.B.------------------------------------------------------107

18.4. SMPS P.C.B.---------------------------------------------108

19 Terminal Function of ICs------------------------------------109

19.1. IC200 (RFKWMXH50PH): IC MICROPROCESSOR ---------------------------------109

19.2. IC901 (C0HBB0000057): IC FL Display Driver -110

20 Exploded View and Replacement Parts List---------- 111

20.1. Exploded View and Mechanical Replacement Parts List--------------------------------------------------111

20.2. Electrical Replacement Parts List ------------------115

1 Safety Precautions

1.1. GENERAL GUIDELINES

1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.

2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

3. After servicing, carry out the following leakage current checks to prevent the customer from being exposed to shock hazards.

1.1.1. LEAKAGE CURRENT COLD CHECK

1. Unplug the AC cord and connect a jumper between the two prongs on the plug.

2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to th e chassis, the reading should be between 1MΩ and 5.2MΩ. When the exposed metal does not have a return path to the chassis, the reading must be

1.1.2. LEAKAGE CURRENT HOT CHECK

1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.

2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.

3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.

4. Check each exposed metallic part, and measure the voltage at each point.

5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.

6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equiva lent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.

Figure 1

1.2. Before Repair and Adjustment

Disconnect AC power to discharge unit AC Capacitors as such (C5702, C5703, C5704, C5705, C5706) through a 10 Ω, 10 W resistor to ground.

Caution:

DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices. After repairs are completed, restore power gradually using a variac, to avoid overcurrent. Current consumption at AC 110V -240V, 50/60 Hz in NO SIGNAL mode at volume minimal should be ~ 200 mA. (GA) Current consumption at AC 220V -240V, 50 Hz in NO SIGNAL mode at volume minimal should be ~ 200 mA. (GK)

1.2.1. Caution for fuse replacement

1.3. Protection Circuitry

The protection circuitry may have operated if either of the following conditions are noticed:

• No sound is heard when the power is turned on.

• Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this occurs, follow the procedure outlines below:

1. Turn off the power.

2. Determine the cause of the problem and correct it.

3. Turn on the power once again after one minute.

Note:

When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.

1.4. Safety Parts Information

Safety Parts List:

There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Exploded View & Replacement Parts List. It is essential that these

critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer.

Safety Ref No. Part No. Part Name & Description Remarks

8 RGRX1004D-C REAR PANEL GA

8 RGRX1004D-E1 REAR PANEL GK

20 RKMX1009-K TOP CABINET

23 RMN0974 BACKEND PC SHEET

25 RMNX1075-1 TOP CABINET INSULATOR SHEET

29 RSCX1059 B/E PCB SHIELD PLATE

30 RSCX1060 B/E HEAT RADIATOR

34 RMKX1023 BOTTOM CHASSIS

35 RMNX1050 BOTTOM PC SHEET

301 RAY1101-V TRAVERSE ASS'Y

A2 K2CP2CA00001 AC CORD/W TAG GA

A2 K2CQ2CA00007 AC CORD GA

A2 K2CA2CA00035 AC CORD GK

A3 RQTX1305-G O/I BOOK (En) GA

A3 RQTX1307-K O/I BOOK (Cn) GA

A3 RQTX1313-K O/I BOOK (Cn/En) GK

PCB2 REPX0933A SMPS P.C.B. (RTL)GK

PCB2 REPX0933C SMPS P.C.B. (RTL)GA

DZ5701 ERZVA5Z471 ZNR

L5701 ELF17N007A LINE FILTER GK

L5701 ELF17N010A LINE FILTER GA

L5702 ELF18N006A LINE FILTER GK

L5702 ELF19H010A LINE FILTER GA

T2900 G4D1A0000118 SWITCHING TRANSFORMER

T5701 ETS35BL136AC MAIN TRANSFORMER GK

T5701 ETS35BL146AC MAIN TRANSFORMER GA

PC701 B3PBA0000503 PHOTO COUPLER

F1 K5G312Y00007 FUSE

TH5701 D4CC11040013 THERMISTOR

TH5702 D4CAA5R10001 THERMISTOR

P5701 K2AA2B000011 AC INLET

C5702 F0CAF104A105 0.1uF

C5703 F0CAF104A105 0.1uF

C5704 F1BAF471A013 470pF

C5705 F1BAF471A013 470pF

C5706 F1BAF1020020 1000pF

2Warning

2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatic Sensitive (ES) Devices

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage caused by electrostatic discharge (ESD).

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge build up or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static (ESD protected)” can generate electrical charge sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.

Caution:

Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lif ting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).

2.2. Precaution of Laser Diode

Caution:

This product utilizes a laser diode with the unit turned “on”, invisible laser radiation is emitted from the pickup lens. Wavelength: 655 nm (DVD)/790 nm (CD) Maximum output radiation power from pickup: 100 µW/VDE Laser radiation from the pickup unit is safety level, but be sure the followings:

1. Do not disassemble the pickup unit, since radiation from exposed laser diode is dangerous.

2. Do not adjust the variable resistor on the pickup unit. It was already adjusted.

3. Do not look at the focus lens using optical instruments.

4. Recommend not to look at pickup lens for a long time.

2.3. Service caution based on Legal restrictions

2.3.1. General description about Lead Free Solder (PbF)

The lead free solder has been used in the mounting process of all electrical compone nts on the printed circuit boards used for this equipment in considering the globally environmental conservation.

The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainl y consists of tin (Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86°F) more than that of the normal solder.

Definition of PCB Lead Free Solder being used

The letter of “PbF” is printed either foil side or components side on the PCB using the lead free solder.

(See right figure)

Service caution for repair work using Lead Free Solder (PbF)

• The lead free solder has to be used when repairing the equipment for which the lead free solder is used. (Definition: The letter of “PbF” is printed on the PCB using the lead free solder.)

• To put lead free solder, it should be well molten and mixed with the original lead free solder.

• Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.

• Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt the lead free solder.

• Use the soldering iron (more than 70W) equi pped with the temperature co ntrol after setting the temp erature at 350±30 degrees C (662±86°F).

Recommended Lead Free Solder (Service Parts Route.)

• The following 3 types of lead free solder are available through the service parts route. RFKZ03D01K-----------(0.3mm 100g Reel) RFKZ06D01K-----------(0.6mm 100g Reel) RFKZ10D01K-----------(1.0mm 100g Reel)

Note

* Ingredient: tin (Sn), 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%

2.4. Handling Precautions for Traverse Unit

The laser diode in the optical pickup unit may break down due to static electricity of clothes or human b ody. Special care must be taken avoid caution to electrostatic breakdown when servicing and handling the laser diode in the traverse unit.

2.4.1. Cautions to Be Taken in Handling the Optical Pickup Unit

The laser diode in the optical pickup un it may be damaged due to electrostatic discharge generating from clothes or human body. Special care must be taken avoid caution to electrostatic discharge damage when servicing the laser diode.

1. Do not give a considerable shock to the optical pickup unit as it has an extremely high-precise structure.

2. To prevent the laser diode from the electrostatic discharge damage, the flexible cable of the optical pickup unit removed should be short-circuited with a short pin or a clip.

3. The flexible cable may be cut off if an excessive force is applied to it. Use caution when handling the flexible cable.

4. The antistatic FPC is connected to the new optical pickup unit. After replacing the optical pickup unit and connecting the flexible cable, cut off the antistatic FPC.

Figure 1

2.4.2. Grounding for electrostatic breakdown prevention

Some devices such as the DVD player use the optical pickup (laser diode) and the optical pickup will be damaged by static electricity in the working environment. Proceed servicing works under the working environment where grounding works is completed.

2.4.2.1. Worktable grounding

1. Put a conductive material (sheet) or iron sheet on the area where the optical pickup is placed, and ground the sheet.

2.4.2.2. Human body grounding

1. Use the anti-static wrist strap to discharge the static electricity form your body.

Figure 2

3 Service Navigation

3.1. Service Information

This service manual contains technical information which will allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers.

If the circuit is changed or modified, this information wil l be fol lowed by supplemen t service manual to be filed with original se rvice manual.

• DVD Mechanism Unit (BRS1D):

1) This model uses DVD Mechanism Unit (BRS1D).

• Micro-processor:

1) The following components are supplied as an assembled part.

• Micro-processor IC, IC200 (RFKWMXH50PH)

4 Specifications

Main unit SA-XH10GA/GK OGENERAL Power supply (For GA only) AC 110V to 240V, 50/60 Hz (For GK only) AC 220V to 240V, 50 Hz Power consumption: Main Unit 50 W Power consumption in standby mode:

approx. 0.8 W

Dimensions (W×H×D): 360 mm x 48 mm x 273 mm Mass Main unit 2.0 kg Operating temperature range: 0 °C to +40 °C Operating humidity range: 35 % to 80 % RH (no condensation)

OAMPLIFIER SECTION RMS Output Power: Dolby Digital Mode

Front Ch:

50 W per channel (5 Ω), 1 kHz, 10% THD

Surround Ch:

50 W per channel (5 Ω), 1 kHz, 10% THD

Center Ch:

50 W per channel (5 Ω), 1 kHz, 10% THD

Subwoofer Ch:

80 W per channel (3 Ω), 100 Hz, 10% THD

Total RMS Dolby Digital mode power:

330 W

PMPO output power 3000 W

Pick up

Wavelength (DVD/CD): 655/790 nm Laser power CLASS 1M

Audio output (Disc)

Number of channels: 5.1 ch (FL, FR, C, SL, SR, SW)

OVIDEO SECTION Video system: PAL, NTSC Composite video output

Output level: 1 Vp-p (75 Ω) Terminal: Pin jack (1 system)

Component video output

Y output level: 1 Vp-p (75 Ω)

output level: 0.7 Vp-p (75 Ω)

Terminal:

Pin jack (Y: green, P

: blue, PR: red) (1 system)

Note:

1. Specifications are subject to change without notice. Mass and dimensions are approximate.

2. Total harmonic distortion is measured by the digital spectrum analyzer.

Solder:

This model uses lead free solder (PbF).

OFM TUNER, TERMINALS SECTION Preset Memory: FM 30 stations Frequency Modulation (FM)

Frequency range:

87.50 MHz to108.00 MHz (50-kHz step)

Antenna terminals: 75 Ω (unbalanced)

USB Port

USB standard: USB 2.0 Full Speed Media file format support MP3 (*.mp3)

JPEG (*.jpg, *.jpeg)

DivX (*.divx, *.avi) USB device file system FAT12, FAT16, FAT32 USB Port power Max. 500 mA Bit rate Up to 4 Mbps (DivX)

ODISC SECTION Discs played (8 cm or 12 cm)

(1)

DVD (DVD-Video, DivX

(2)

DVD-R (DVD-Video, MP3

(3)

DVD-R DL (DVD-Video, DivX

(4)

DVD-RW (DVD-Video, MP3

*4, 5

)

*2, 4

, JPEG

*4, 5

*2, 4

)

, JPEG

*3, 4

, DivX

*3, 4

, DivX

*4, 5

)

) (5) +R/+RW (Video) (6) +R DL (Video)

(7)

CD, CD-R/RW (CD-DA, Video CD, SVCD

*3, 4

JPEG

Conforming to IEC62107

MPEG-1 Layer 3, MPEG-2 Layer 3, MPEG-2.5 Layer 3

Exif Ver 2.0 JPEG Baseline files

, DivX

*4, 5

)

, MP3

*2, 4

Picture resolution: 16:9 min. size 4 x 4, max.size (720 x 8) x (405 x 8); 4:3 min. size 4 x 4, max.size (720 x 8) x (540 x 8)

The total combined maximum number of recognizable audio, picture and video contents and groups: 1900 audio, picture and video contents and 189 groups. (Excluding Root folder)

Plays DivX® video.

Refer to their respective original service manuals for *1.

4.1. Others (Licences)

5 Location of Controls and Components

5.1. Remote Control and Main Unit Key Button Operations

AUX/TV

5.2. Main Unit Key Button Operations

5.3. Power-Saving Features

5.4. Speaker Connection

5.5. Disc Information

5.5.1. Disc Playability (Media)

Commercial discs

Type of

media/Logo

Remarks

DVD-Video High quality movie

and music discs

Video CD Music discs with

video Including SVCD (Conforming to IEC62107)

CD Music discs

Recorded discs and USB devices

Type of

media/Logo

Formats

DVD-R/RW DVD-Video Format

MP3 format JPEG format

DivX

format

DVD-R DL DVD-Video Format

DivX

format

Indicated

DVD-V

VCD

Indicated

DVD-V

MP3

JPEG

DivX

DVD-V

DivX

Note about using a DualDisc

The digital audio content side of a DualDisc does not meet the technical specifications of the Compact Disc Digital Audio (CD-DA) format so playback may not be possible.

Discs that cannot be played

Blu-ray Discs, HD DVD, AVCHD discs, DVD-RW version

1.0, DVD-Audio, DVD-ROM, DVD-VR, CD-ROM, CDV, CD-G, SACD, DTS Music Discs, WMA discs and Photo CD, DVD-RAM, and “Chaoji VCD” available on the market including CVD, DVCD and SVCD that do not conform to IEC62107.

Video systems

This unit can play PAL and NTSC, but the “TV System” of this unit must match the system of your TV.



Depending on the PAL video on the disc, the image may not be displayed correctly on an NTSC TV.

Disc handling precautions

Do not attach labels or stickers to discs. This may

•

cause disc warping, rendering it unusable. Do not write on the label side with a ball-point pen or

•

other writing instrument. Do not use record cleaning sprays, benzine, thinner,

•

liquids which prevent static electricity, or any other solvent. Do not use scratch-proof protectors or covers.

•

Do not use the following discs:

•

–Discs with exposed adhesive from removed stickers or

labels (rented discs, etc.). –Discs that are badly warped or cracked. –Irregularly shaped discs, such as heart shapes.

R/ 4RW/

4RDL

4 VR ( 4 R/4 RW

Video Recording)

DVD-V

Format

CD-R/RW CD-DA format

MP3 format JPEG format

DivX

format

USB device MP3 format

JPEG format

DivX

format

Before playback, finalise the disc on the device it was recorded on.

MP3

JPEG

DivX

MP3

JPEG

DivX

It may not be possible to play all the above-mentioned medias in some cases due to the type of media, the condition of the recording, the recording method, or how the files were created. During playback of DTS source, there will be no sound from the speakers.

5.5.2. File Extension Type Support (MP3/JPEG/DivX)

5.6. DivX Information

6 Operating Instructions

6.1. Removing of disc during abnormality

6.1.1. Using main unit key buttons.

6.1.1.1. When the power can be turned off.

1. Turn off the power and press & hold [OPEN/CLOSE] button on main unit and [SKIP FWD] button on remote for 5 seconds

6.1.1.2. When the power cannot be turned off

1. Press & hold the [POWER] button to turn off the power forcibly, then press & hold [SKIP FWD] button on remote and [OPEN/ CLOSE] button on main unit for 5 seconds.

6.1.2. When the Forcible Disc Eject cannot be done.

1. Turn off the power and remove AC cord.

2. Insert Paper Clip into the hole on the bottom of unit and slide the Paper Clip on the direction of th e arrow to eject tray slightly. The tray will open automatically.

3. Gently pull out the tray.

4. Remove disc

7 Self-Diagnostic and Special Mode Setting

7.1. Cold-Start

Here is the procedure to carry out cold-start for initialize to shipping mode.

1. Unplug AC power cord

2. Press & hold [POWER] button

3. Plug AC power cord while [POWER] button being pressed FL Display will show “_ _ _ _ _ _ _ _”

4. Release [POWER] button

7.2. Service Mode Table

By pressing various button combinations on the main unit and remote control unit, you can activate the various service mo des for checking.

Special Note:

• Due to the limitations of the no. characters that can be shown on the FL Display, the “FL Display” button on the remote control unit can be used to show the two display pages. (Display 1 / Display 2).

• Refer to Section 5.1 for the section on “Remote Control Key Buttons Operations”.

7.2.1. Service Mode Table 1 (For DVD)

Error code

check

Jitter check

Item

DescriptionMode Name

Error code check The latest error code stored in the EEPROM IC is displayed.

Note: Refer to "(Section 7.4) Self Diagnostic Function-Error Code" for more detailed information on the error codes.

Jitter check. Jitter rate is measured and displayed. Measurement is repeatedly done in the cycle of one second. Read error counter starts from zero upon mode setting. When target block data failed to be read out, the counter advances by one increment. When the failure is caused by minor error, it may be corrected when retried to enable successful reading. In this case, the counter advances by one. When the error persists even after retry, the counter may jump by two or more.

FL Display sequence: Display 1 2.

FL Display

F / H / U

Error code (play_err) is expressed in the following convention. Error code = 0 x DAXX is expressed: DVDnn U12 Error code = 0 x DBXX is expressed: DVDnn H12 Error code = 0 x DXXX is expressed: DVDnn F123 Error code = 0 x 0000 is expressed: DVDnn F--* "xx" denotes the error code

(Display 1)

Jitter check mode

Jitter rate is shown in decimal notation to one place of decimal. Focus drive value is shown in hexadecimal notation.

(Display 2)

Lead Error Counter

Jitter rate

Focus Drive Value

Key Operation

Front Key

In STOP (no disc) mode,

OPEN/CLOSE

press [ button on the main unit, and [0] button on the remote control unit. *With pointing of cursor up and down on display.

To exit, press [POWER] button on main unit or remote control.

In STOP (with disc inside tray) mode, press [OPEN/CLOSE] button on the main unit, and [5] button on the remote control unit.

Press [POWER] button to exit.

Press [FL Display] on remote control unit for next page (FL Display).

]

Initial setting of

laser drive

current

Initial setting of laser drive current.

Laser current measurement mode

The value denotes the current in decimal notation.

In STOP (no disc) mode, press [OPEN/CLOSE] button on the main unit, and [PAUSE] button on the remote control unit.

7.2.2. Service Mode Table 2 (For DVD)

DVD laser

drive current

measurement

CD laser drive

current

measurement

Item

DescriptionMode Name

DVD laser drive current measurement. For DVD laser drive current, refer to Troubleshooting Guide (Section 8.2)

CD laser drive current measurement. For CD laser drive current, refer to Troubleshooting Guide (Section 8.2)

FL Display

DVD laser current measurement mode

The value denotes the current in decimal notation.

(Display 1)

CD laser current measurement mode

Key Operation

Front Key

In STOP (no disc) mode, press [OPEN/CLOSE] button on the main unit, and [FUNCTIONS] button on the remote control unit.

To exit, press Power Off Button on remote control.

In STOP (no disc) mode, press [OPEN/CLOSE] button on the main unit, and [3] button on the remote control unit.

To exit, press Power Off Button on remote control.

Region display

Region code display, TV broadcasting system & the model no. information.

Note: Refer to Figure 7.1 for "Video Design Information".

N: NTSC / 6: PAL60

N: no PAL / P: PAL

Region No.: 0-8

Model No. Information

In STOP (no disc) mode, press [OPEN/CLOSE] button on the main unit, and [6] button on the remote control unit.

Display is automatically clear after 5 seconds.

7.2.3. Service Mode Table 3 (For DVD)

Micro-processor

firmware version

display & EEPROM checksum

display.

Item

DescriptionMode Name

Micro-processor firmware version display & EEPROM checksum display. EEPROM checksum is only available due to existence of EEPROM IC.

Note: Condition 1/2/3 shows the state of EEPROM IC.

FL Display sequence: Display 1 2 3.

FL Display

(Display 1)

(Display 2)

(Condition 1)

If the version of the EEPROM does not match, [NG] is displayed.

(Condition 2)

(a) If there is NO EEPROM header string OR (b) If there is no EEPROM (no data is received by Micro-processor), [NO] is displayed.

(Condition 3)

Key Operation

Front Key

In STOP (no disc) mode, press [OPEN/CLOSE] button on the main unit, and [7] button on the remote control unit.

Cancelled automatically 5 seconds later.

Initialization

Initialization. User settings are cancelled and player is initialized to factory setting. It is necessary when after replacement of Micro-processor IC, FLASH ROM IC (IC8651), IC200 & Main P.C.B.

If the EEPROM version matches, checksum [YYYY] is displayed.

(Display 3)

Opecon Version

EEPROM Checksum (If applicable, refer below.)

Press [FL Display] button on remote control unit for next page. (FL Display)

In STOP (no disc) mode, press [OPEN/CLOSE] button on the main unit, and [ 10] button on the remote control unit.

7.2.4. Service Mode Table 4 (For DVD)

DVD

firmware

version display

Timer 1 check

Item

DescriptionMode Name

DVD firmware version is displayed on the FL Display. The firmware version can be updated using recovery disc.

Note: It is necessary to check for firmware version before carrying out the version up using the disc.

Timer 1 check Laser operation timer is measured separately for DVD laser and CD laser.

FL Display sequence: Display 1 2.

FL Display

System controller version

Destination

System controller generation

Region No.: 0-8

(Display 1)

DVD laser usage time

Shown to the above is DVD laser usage time, and to the below is CD laser usage time. Time is shown in 5 digits of decimal notation in a unit of 10 hours. "00000" will follow "99999". (DVD laser)

(Display 2)

Key Operation

Front Key

In STOP (no disc) mode, press [OPEN/CLOSE] button on the main unit, and [8] button on the remote control unit.

Cancelled automatically 5 seconds later.

In STOP (no disc) mode, press [OPEN/CLOSE] button on the main unit, and [ ] button on the remote control unit.

Cancelled automatically 5 seconds later.

Press [FL Display] button for next page of FL Display.

Timer 1 reset

Timer 2 check

Timer 2 reset

Timer 1 reset Laser operation timer of both DVD laser and CD laser is reset all at once.

Timer 2 check Spindle motor operation timer

Timer 2 reset Spindle motor operation timer

CD laser usage time

Time is shown in 6 digits of decimal notation in a unit of 10 hours. "000000" will follow "999999". (CD laser)

Time is shown in 5 digits of decimal notation in a unit of 10 hours. It will clear to "00000" upon reset.

Time is shown in 5 digits of decimal notation in a unit of 1 hour. "00000" will follow "99999".

Time is shown in 5 digits of decimal notation in a unit of 1 hour. It will be cleared to "00000" upon activating this.

While displaying Timer 1 data, press [OPEN/CLOSE] button on the main unit, and [ ] button on the remote control unit.

Cancelled automatically 5 seconds later

In STOP (no disc) mode, press [OPEN/CLOSE] button on the main unit, and [ ] button on the remote control unit.

Cancelled automatically 5 seconds later.

While displaying Timer 2 data, press [OPEN/CLOSE] button on the main unit, and [ ] button on the remote control unit.

Cancelled automatically 5 seconds later

DVD

Series Code

P, PC, PX, PP

(blank)

EB, EG,

GC, GS

GA, GD GT, GJ

PN 4 NTSC

PB 4 NTSC

PH, PU, PR

Country

USA, Canada, US Militry

Japan

Poland, E.Europe

UK, Germany, W.Europe

Middle East, Africa, S.E.A

South East Asia, Korea, Taiwan

New Zealand, Australia

Central & S.America, Brazil

South/Centrial America, Argentina

CIS

Region

Code

TV Broadcasting

System

NTSC

PAL

PAL / NTSC

PAL

NTSC

SECAM

GW 5 PAL PAL ( *C) 5PPIndia

GK English (NA), Simplified Chinese6 PAL 6PNChina

Selected

TV System

Region Display

(Default)

AUTO2 (*A)

PAL ( *C )

Auto (*B)

PAL ( *C )

NTSC (*D)

NTSC (*D) 4PN

NTSC (*D)

PAL ( *C )

Auto (*B)

1PN

2PN

2PP

3PN

4PP

4PN

5PP

Product

OSD

Default

English

Japanese

English

Spanish

Portuguese

English

Simplified Chinese

OSD Language

English (NA), Spanish (NA), Canadian, French

Japanese, English

English (EU), French, German, Spanish (EU), Polish, Russian, Czech, Hungarian

English (EU), French, German, Italian, Spanish (EU), Polish, Swedish, Dutch

English (NA), French, German, Spanish (EU), Polish, Russian, Czech, Hungarian

English (NA), Traditional Chinese

English (EU), French, German, Italian, Spanish (EU), Polish, Swedish, Dutch

English (NA), Spanish (Panama), French, Brazilian Portuguese

English (EU), French, German, Spanish (EU), Polish, Russian, Czech, Hungarian

English (NA), Traditional Chinese

Auto2 (*A)

Select TV System

TV sys

Source

PAL -- --

NTSC

Auto

-- --

NTSC

Auto2

PAL DVD-V

PAL VCD

Wallpaper = NTSC

= default

Output

NTSC

PAL

NTSC

Auto2 (*B)

Select TV System

TV sys

PAL

NTSC

Auto

Source

PAL / NTSC

Auto2

Wallpaper = NTSC

= default

Yes

Output

PAL

NTSC

same as source

-- --

PAL (*C)

Select TV System

TV sys

PAL

NTSC

Auto

Source

PAL / NTSC

Auto2

Wallpaper = PAL

-- --

Explanation of Display

Figure 7.1 Video Design Information

= default

Yes

Output

PAL

NTSC

same as source

NTSC (*D)

Select TV System

TV sys

Source

PAL

NTSC

PAL / NTSC

Auto

Auto2

Wallpaper = NTSC

-- --

Individual Model Code

N: If NTSC disc is played, NTSC output. 6: If NTSC disc is played, PAL60 output.

Can play PAL disc

Region code

= default

Yes

Output

NTSC

7.3. Self-Diagnostic Mode

Item

DescriptionMode Name

Self-Diagnostic Mode

Error code information

Delete Error Codes

To enter into self-diagnostic checking

System will perform a check on any unusual/error code from the memory

System will clear all of the contents of unusual/error code from the memory

Error code will display

Example:

7.4. Self Diagnostic Function-Error Code

FL Display

Key Operation

Front Key

Press & hold [OPEN/CLOSE] on main unit, follow by [4] then [9] on remote control. (When no disc in mechanism)

In self-diagnostic mode, press [STOP] on remote control.

To exist, press [ / ] on main unit or remote control.

In self-diagnostic mode, press [CANCEL] on remote control.

To exist, press [ / ] on main unit or remote control.

7.4.1. Mechanism Error Code Table (BRS1D)

Error

Code

H01 Tray loading error The tray opening and closing is abnormal. Press [OPEN/CLOSE] on

CLOSE and OPEN of the tray cannot be

carried out properly. Loading motor error, (OPEN time: OPEN

DV5 LSI IC (IC8001) error. CLOSE OPEN

H03 Traverse motor error The traverse is abnormal. (Traverse servo, Press [OPEN/CLOSE] on

DV5 LSI IC (IC8001), TRV motor error.)

U11 Focus servo error Focus coil, FE signal error. Disc may be Press [OPEN/CLOSE] on

dirty.

Description of error Automatic FL Display RemarksDiagnosis Contents

main

unit for next error.

H01 at CLOSE: CLOSE

OPEN CLOSE H01)

main

unit for next error.

main

(Unfinalized DVD-R

is likely to become

U11.)

7.4.2. DVD Module Error Code Table

Error

Code

U702 HDMI/DVI I2C The communication error of I2C when

U703 HDMI/DVI attestation When attestation (HDCP) with the TV

U704 HDMI/DVI SRM It is generated at the equipment to which

U705 HDMI/DVI SRM disk It is generated at the time of it is time

F899 The communication Unsuitable combination of number of

Diagnosis Contents Description of error Automatic FL Display Remarks

Press [OPEN/CLOSE

communication error connecting it with HDMI/DVI. For main unit for next error..

instance, when EDID information to which

information on the TV set side has been

described cannot be read, it is generated.

Press [OPEN/CLOSE

error side fails when connecting it with

HDMI/DVI, it is generated.

Error the TV set is connected with HDMI/DVI.

falsification check when illegal the SRM data of the

error reproducing disk (verify error), when

connecting it with HDMI/DVI.

specification system com and panel com used.

disagreement (Firmware)

between

micro-processor

main unit for next error..

Press [OPEN/CLOSE

main unit for next error..

Press [OPEN/CLOSE

main unit for next error..

Press [OPEN/CLOSE

main unit for next error..

] on

7.4.3. Power Supply & Digital Amplifier Error Code Table

Error

Code

F61 The abnormalities

F76 Abnormality in the In normal operation when DCDET1 is

Diagnosis Contents Description of error Automatic FL Display Remarks

In normal operation, when DCDET2 goes

in the D-Amp related

problem (over-

temperature/shutdown)

output voltage of detected "L" (Low) for two consecutive

stabilized power times, F76 is displayed on FL for

supply 1 second and after that PCONT will be

to "L" (Low) (Not during POWER OFF

condition), F61 appears on FL Display

for 1 second and PCONT goes to

"L" (Low).This is due to speaker output

has DC voltage.

turned to "L" (Low). This is due to any of

the DC voltages (+9V, +7V, -7V, +5V,

+5.3V etc.) not available.

Press [OPEN/CLOSE

main unit for next error..

Press [OPEN/CLOSE

main unit for next error..

] on

7.5. Sales Demonstration Lock Function

This function prevents discs from being lost when the unit is used for sales demonstrations by disabling the disc eject function. “LOCKED” is displayed on the unit, and ordinary operation is disabled.

7.5.1. Setting

• Prohibiting removal of disc

1. Select the DVD/CD function.

2. At POWER ON condition, press and hold down the [ OPEN/CLOSE] button and the [- VOL] button on the main unit for at least three seconds. (The message, “LOCKED” appears when the function is activated.)

Note:

OPEN/CLOSE button is invalid and the main unit displays “LOCKED” while the lock function mode is entered.

• Prohibiting operation of selector and disc

1. Select the DVD/CD function.

2. At POWER ON condition, press and hold down the [ least three seconds. (The message, “LOCKED” appears when the function is activated.)

Note:

The following buttons are invalid and the main unit displays “LOCKED” while the lock function mode is entered.

OPEN/CLOSE] button and the [VOL +] button on the main unit for at

Main unit

Remote con-

troller unit

OPEN/CLOSE

REPEAT, NUMERIC KEYS 0~9, , , , , , , , RETURN, FUNCTIONS, EXT-IN, RADIO, i DVD, EXIT, TOP MENU, START, MENU, POWER, CANCEL, MUTE

7.5.2. Cancellation

The lock can be cancelled by the same procedure as used in locking. (“UNLOCKED” is displayed on cancellation) At normal Power ON/OFF the LOCKED condition is not cleared. However AC Power ON/OFF should clear LOCKED condition.

7.6. Firmware Ve rsion-Up Information

7.6.1. Process Flow (1/2)

Collect ROM

(Copy files into

CD-R/RW)

Load disc into

(To update rate)

Files

unit

Item

DescriptionProcess

Step 1

Unzip the filmware update file.

Step 2

Burn below files into root folder of the CD disc.

Step 3

1. update.ver

2. build.img

3. mupdate.ver

4. XH150_045.bin

Notes:

1. Software update files = "mupdate.ver" & "XH150_045.bin"

2. Firmware update files = "update.ver" & "build.img"

Step 1

Power on main unit.

Step 2

Change selector to CD/DVD mode (default is DVD/CD mode)

Step 3

Load in the disc with software/ firmware update data.

After disc reading, GUI will display as: "GUI Display 1.1: Are you sure you want to update the firmaware?"

Step 4

Use remote control to select "OK" button and press remote control [OK] key.

Wait about 15~20 min to finish update process.

After disc reading, GUI will display as: "GUI Display 1.2: Updating in progress. Please wait...Please do not turn off power during update."

FL will display in the sequence of " WRITE C", "WRITE D", " WRITE E", "WRITE F" and "WRT ROM2" as FL display

1.1~1.5 shown.

Display 1:

GUI Display 1.1:

GUI Display 1.2:

FL Display 1.1:

FL Display 1.2:

FL/ GUI Display Remarks

User can put both files into the same root directory. DVD MODEL will choose the right ROM files to update its firmware.

All panel keys and remote controller keys, including [POWER] key, are invalid during CD Update.

Caution: Make sure the power supply during CD update. If the power supply cable is unplugged during update stage, CD update will fail. The DVD model can’t work, and can’t be recovered by CD update again.

FL Display 1.3:

FL Display 1.4:

FL Display 1.5:

7.6.2. Process Flow (2/2)

Item

DescriptionProcess

Update Completed

If firmware software update completes successfully:

GUI Display 1.3:

Firmware update is completed,

please open the tray and remove

the disc

FL Display (Main Unit) will display "GOOD" as

"FL Display 1.6" shown.

Step 5

Eject the disc and power off main unit.

Step 6

Power on the unit and do system initialize.

Step 7 Update process finish.

GUI Display 1.3:

FL Display 1.6:

FL/ GUI Display Remarks

To initialize, press and hold main unit [STOP] then press remote control key [>10].

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